CN110666091B - Riveting top column switch device and riveting method - Google Patents
Riveting top column switch device and riveting method Download PDFInfo
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- CN110666091B CN110666091B CN201910976202.2A CN201910976202A CN110666091B CN 110666091 B CN110666091 B CN 110666091B CN 201910976202 A CN201910976202 A CN 201910976202A CN 110666091 B CN110666091 B CN 110666091B
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- workbench
- riveting
- mounting groove
- riveted
- plate
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B17/00—Methods preventing fouling
- B08B17/02—Preventing deposition of fouling or of dust
- B08B17/04—Preventing deposition of fouling or of dust by using removable coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
- B21J15/42—Special clamping devices for workpieces to be riveted together, e.g. operating through the rivet holes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides riveting top column switch equipment and a riveting method, wherein the riveting top column switch equipment comprises a workbench, a rotating plate and an automatic opening and closing structure; the workbench is used for installing a product to be riveted; the rotary plate is used for covering the workbench and is matched with the workbench to fix a product to be riveted; and automatic structure that opens and shuts for control is rotatory to revolve the board and close the workstation with the lid or rotatory board of revolving in order to open the workstation, and automatic structure that opens and shuts includes: the device comprises a rotary cylinder, a rack, a first guide rail and a gear; the rotary cylinder comprises a piston rod capable of telescopic motion; the rack is fixed on the piston rod; the rack moves along the first guide rail; the gear is meshed with the rack and is used for controlling the rotation of the rotary plate; the rotary cylinder drives the rack to move through the piston rod, the rack drives the gear to rotate along the first guide rail, and the gear drives the rotating plate to rotate until the rotating plate is covered with a workbench of the riveting top column switch device.
Description
Technical Field
The invention belongs to the technical field of switch devices, and particularly relates to a riveting top column switch device and a riveting top column switch method.
Background
All riveting top post clamps in workshop use hand press pressure equipment basically at present, and the operator is in the operation process, wastes time and energy, influences the output and the quality of riveting product, causes the whole production efficiency of riveting to descend.
Therefore, in the technical field of riveting products, how to improve the press-fitting efficiency, reduce the labor intensity of operators and improve the efficiency becomes a problem which is regarded by the industry.
Disclosure of Invention
The invention aims to provide a riveting top column switch device and a riveting top column switch method, which improve the efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows: greatly reducing the labor intensity of operators, improving the quality of riveted products and being convenient to operate.
The application discloses riveting top column switch equipment which comprises a workbench, a rotary plate and an automatic opening and closing structure, wherein the workbench is used for installing a product to be riveted; the rotary plate is used for covering the workbench and is matched with the workbench to fix the product to be riveted; the automatic opening and closing structure is used for controlling the rotary plate to cover the workbench or open the workbench;
the automatic opening and closing structure comprises: the device comprises a rotary cylinder, a rack, a first guide rail and a gear; the rotary cylinder comprises a piston rod capable of telescopic motion; the rack moves along the first guide rail; the gear is meshed with the rack and is used for controlling the rotation of the rotary plate; the rotary cylinder drives the rack to move through the piston rod, the rack drives the gear to rotate along the first guide rail, and the gear drives the rotary plate to rotate.
Optionally, rivet knob post switchgear still includes automatic extending structure, automatic extending structure includes: the tool-shaped plate is used for bearing the workbench, the rotary plate and the automatic opening and closing structure; the tool plate is arranged on the second guide rail; the telescopic cylinder is fixedly connected with the tool plate and used for controlling the tool plate to move on the second guide rail; the workbench is arranged between the automatic opening and closing structure and the second guide rail.
Optionally, the rivet stem switchgear includes: the rivet riveting device is correspondingly arranged above the workbench; the workbench comprises a mounting groove for mounting a product to be riveted and a sliding groove which is perpendicular to the mounting groove, a pressure spring and a jacking block are arranged in the sliding groove, and a bayonet is arranged on the jacking block; the rivet is arranged corresponding to the mounting groove; the automatic telescopic structure further comprises: the screw fixing plate is provided with a screw matched with the sliding groove;
when the telescopic cylinder moves towards the direction of the screw fixing plate, the screw contacts and extrudes the ejector block, the ejector block moves to enable the pressure spring to be in a compressed state until the bayonet and the mounting groove correspondingly reach a position to be riveted, and the rivet riveting device is driven to rivet the product to be riveted; after the riveting operation is completed, when the telescopic cylinder moves towards the direction far away from the screw fixing plate, the ejector block and the pressure spring are restored to the initial positions to wait for the next riveting operation.
Optionally, there are two sliding grooves on the workbench, and the two sliding grooves are correspondingly close to two ends of the mounting groove;
the workbench is provided with two riveting holes which are arranged corresponding to the mounting grooves, the rivet riveting device comprises a rivet, and the rivet is matched with the riveting holes; when reaching and waiting to rivet the device, wait to rivet the product and carry out riveting operation, the shape of spout is circular.
Optionally, the internal surface of board revolves is provided with revolves the board spout and revolves the board mounting groove, revolve the board spout correspond with spout setting on the workstation, revolve the board mounting groove correspond with mounting groove setting on the workstation, the width at mounting groove both ends is greater than middle width.
Optionally, the bayonet of the top block is consistent with the shape of the mounting groove; the diameter of the pressure spring is smaller than that of the sliding groove; the upside of spout is equipped with the opening of rectangle, the width of kicking block is less than or equal to the opening width of spout, the height of kicking block is greater than the degree of depth of spout.
The application also discloses a riveting method, which comprises the following steps:
installing a product to be riveted to the installation groove;
driving a rotating cylinder, wherein the rotating cylinder drives a rack to displace;
the rack drives the gear to rotate, and the gear drives the rotary plate to rotate to cover the workbench;
driving a telescopic cylinder to enable the workbench to move towards the screw fixing plate;
the ejector block is contacted with the screw, and the screw extrudes the ejector block and then compresses the pressure spring until the bayonet of the ejector block corresponds to the mounting groove to reach the position to be riveted;
the riveting device performs riveting operation on the belt riveting product;
and after the riveting operation is finished, the telescopic cylinder is driven to move towards the direction far away from the screw fixing plate, so that the ejector block and the pressure spring are restored to the initial positions to wait for the next riveting operation.
The invention has the beneficial effects that: the automatic telescopic structure and the automatic opening and closing structure are adopted, so that the labor intensity of an operator is reduced to the maximum extent, the product quality is improved, and the operation which can be rapidly completed by the operator when the operator takes a workpiece is facilitated. This simple structure, low cost, it is convenient to get a piece, and factor of safety is high. Applicable in all riveting top post frocks.
The invention will be explained in more detail below with reference to the drawings and examples.
Drawings
FIG. 1 is a schematic view of a riveting apparatus;
FIG. 2 is a schematic view of a riveting apparatus;
FIG. 3 is a schematic view of a riveting apparatus;
FIG. 4 is a flow chart of a method of riveting.
In the figure: 1. the automatic riveting device comprises an automatic opening and closing structure, 2 gear racks, 3 gears, 4 rotating plates, 5 rotating cylinders, 6 automatic telescopic structures, 7 sliding grooves, 8 mounting grooves, 9 ejector blocks, 10 compression springs, 11 screws, 12 telescopic cylinders, 13 working tables, 14 riveting ejector column switching equipment, 15 bayonets, 16 tooling plates, 17 first guide rails, 18 second guide rails, 19 rivet riveting devices, 20 rivets and 21 riveting holes.
Detailed Description
Embodiment 1, as shown in fig. 1, a rivet stud switchgear 14 includes a table 13, a swing plate 4, and an automatic opening and closing structure; the workbench 13 is used for installing a product to be riveted; the rotary plate 4 is used for covering the workbench 13 and is matched with the workbench 13 to fix the product to be riveted; the automatic opening and closing structure is used for controlling the rotary plate 4 to cover the workbench 13 or the rotary plate 4 to open the workbench 13;
the automatic opening and closing structure comprises: the rotary cylinder 5, the rack 2, the first guide rail 17 and the gear 3; the rotary cylinder 5 comprises a piston rod which can move telescopically; the rack 2 is fixed on the piston rod; the rack 2 moves along the first guide rail 17; the gear 3 is meshed with the rack 2, and the gear 3 is used for controlling the rotation of the rotary plate 4; the rotary cylinder 5 drives the rack 2 to displace through a piston rod, the rack 2 drives the gear 3 to rotate along a first guide rail 17, and the gear 3 drives the rotary plate 4 to rotate until the rotary plate is covered with the workbench 13 of the riveting top column switch device 14; prevent to treat that riveting product collapses open when carrying out riveting on next step, influence the riveting quality, simultaneously also can, prevent that oil stain and dust or steam in the studio from getting into treating the riveting product, influence the quality of treating the riveting product.
Further, the riveting top column switch device 14 further comprises an automatic telescopic structure, wherein the automatic telescopic structure comprises a tool plate 16, a second guide rail 18 and a telescopic cylinder 12; the tool plate 16 is used for bearing the workbench 13, the rotary plate 4 and the automatic opening and closing structure; the second guide rail 18, the form plate 16 is arranged on the second guide rail 18; the telescopic cylinder 12 is fixedly connected with the tool plate 16 and is used for controlling the movement of the tool plate 16 on the second guide rail 18; the workbench 13 is arranged between the automatic opening and closing structure and the second guide rail 18 and moves along the guide rail, the telescopic cylinder 12 is controlled to realize automatic telescopic motion, and a product to be riveted is correspondingly positioned at a correct position.
Specifically, the rivet stud switchgear 14 includes: the rivet riveting device 19 is correspondingly arranged above the workbench 13; the workbench 13 comprises a mounting groove 8 for mounting a product to be riveted and a sliding chute 7 which is perpendicular to the mounting groove 8, a pressure spring 10 and an ejector block 9 are arranged in the sliding chute 7, and a bayonet 15 is arranged on the ejector block 9; the rivet is arranged corresponding to the mounting groove 8; the automatic telescopic structure 6 further comprises:
a screw 11 fixing plate provided with a screw 11 engaged with the chute 7;
when the telescopic cylinder 12 moves towards the direction of the screw fixing plate, the screw 11 contacts and extrudes the ejector block 9, the ejector block 9 moves to enable the pressure spring 10 to be in a compressed state until the bayonet 15 and the mounting groove 8 correspondingly reach a position to be riveted, and the rivet riveting device 19 is driven to rivet a product to be riveted; after the riveting operation is completed, telescopic cylinder 12 is to keeping away from during the direction motion of fix screw plate, kicking block 9 and pressure spring 10 resume to initial position, wait for next riveting operation, have reduced artificial operation, and is automatic strong, has promoted work efficiency.
Adopted automatic extending structure 6 and automatic structure 1 that opens and shuts, reduced operator intensity of labour in the at utmost, improved product quality, make things convenient for the operation of the completion that the operator can be quick when getting the piece, the earlier stage operation of this riveting product is accomplished in two kinds of structure cooperations, this simple structure, low cost, it is convenient to get the piece, factor of safety is high, applicable in all riveting top post frocks, reduces manpower and materials, reduces the cost, and work efficiency is high.
Specifically, two sliding grooves 7 are formed in the workbench 13 and correspond to positions close to two ends of the mounting groove 8; two riveting holes 21 corresponding to the mounting groove 8 are formed in the workbench 13, the rivet riveting device 19 comprises a rivet 20, and the rivet 20 is matched with the riveting holes 21; when reaching and waiting to rivet the device, wait to rivet the product and carry out riveting operation, the shape of spout 7 is circular, bayonet 15 of kicking block 9 with the shape of mounting groove 8 is unanimous.
Specifically, the inner surface of the rotary plate 4 is provided with a rotary plate 4 sliding groove 7 and a rotary plate 4 mounting groove 8, and the rotary plate 4 sliding groove 7 is arranged corresponding to the sliding groove 7 on the workbench 13; the mounting groove 8 of the rotary plate 4 is arranged corresponding to the mounting groove 8 on the workbench 13, and the width of two ends of the mounting groove 8 is larger than that of the middle part;
when the spiral plate 4 is covered, the width of the two ends of the mounting groove 8 is larger than the width of the middle of the mounting groove, the shape of the product to be riveted is consistent with that of the product to be riveted, the product to be riveted is fixed and stable, the next operation is convenient to enter, the mounting groove 8 and the spiral plate 4 are correspondingly covered, the product to be riveted is further limited, the product to be riveted is limited vertically, the product to be riveted is fixed and stable, the rotary plate 4 sliding groove 7 corresponds to the sliding groove 7 on the workbench 13, the upper part of the ejector block 9 is fixed in multiple sides along the rotary plate 4 sliding groove 7 on the rotary plate 4, and the riveting quality is improved by riveting the product.
Furthermore, the driving directions of the rotating cylinder 5 and the telescopic cylinder 12 are consistent, the driving directions are consistent, the cylinders controlled by the industrial control board move, the cylinders are driven according to operation, the efficiency is improved, and manpower is saved. The diameter of pressure spring 10 is less than the diameter of spout 7 avoids pressure spring 10 to pop out spout 7, and kicking block 9 withstands screw 11, and the separation blade blocks pressure spring 10, has the carrier of received stress, and cylinder motion kicking block 9 withstands screw 11, and pressure spring 10 withstands the separation blade, is locking the motion of cylinder, and pressure spring 10 deformation diminishes, can adjust bayonet socket 15 on the kicking block 9 with mounting groove 8 aligns, establishes the basis for riveting the product.
The upside of spout 7 is equipped with the opening of rectangle, the width less than or equal to of kicking block 9 the opening width of spout 7, the height of kicking block 9 is greater than the degree of depth of spout 7, the rectangle opening with the width of kicking block 9 is unanimous, plays spacing effect at first, avoids kicking block 9 to rock about, influences the quality by the riveting product, and kicking block 9 moves in spout 7, can not break away from spout 7.
The application also discloses another embodiment, a method of riveting a post switch device, comprising the steps of:
s31, mounting the product to be riveted to the mounting groove;
s32, driving a rotary cylinder, wherein the rotary cylinder drives a rack to displace;
s33, the rack drives the gear to rotate, and the gear drives the rotary plate to rotate to cover the workbench;
s34, driving the telescopic cylinder to make the workbench move towards the screw fixing plate;
s35, enabling the ejector block to be in contact with the screw, and enabling the screw to extrude the ejector block and then compress the pressure spring until the bayonet of the ejector block corresponds to the mounting groove to reach the position to be riveted;
s36, riveting the belt-riveted product by a rivet riveting device;
and S37, after the riveting operation is finished, driving the telescopic cylinder to move towards the direction far away from the screw fixing plate, so that the ejector block and the pressure spring are restored to the initial positions, and waiting for the next riveting operation.
Claims (4)
1. A riveted stud switchgear, comprising:
the workbench is used for installing a product to be riveted;
the rotary plate is used for covering the workbench and is matched with the workbench to fix the product to be riveted; and
the automatic opening and closing structure is used for controlling the rotary plate to cover the workbench or rotate the rotary plate to open the workbench;
the automatic opening and closing structure comprises:
a rotary cylinder including a piston rod which is telescopically movable;
the rack is fixed on the piston rod;
a first rail along which the rack moves; and
the gear is meshed with the rack and is used for controlling the rotation of the rotary plate;
the rotary cylinder drives the rack to displace through a piston rod, the rack drives the gear to rotate along a first guide rail, and the gear drives the rotary plate to rotate;
the workbench comprises a sliding chute, an ejector block is arranged in the sliding chute, a rotating plate sliding chute and a rotating plate mounting groove are arranged on the inner surface of the rotating plate, and the rotating plate sliding chute is arranged corresponding to the sliding chute on the workbench; the rotary plate mounting groove is correspondingly arranged with the mounting groove on the workbench, the width of two ends of the mounting groove is larger than that of the middle of the mounting groove, the width of the mounting groove is consistent with that of the product to be riveted, and the mounting groove and the rotary plate mounting groove are correspondingly covered; the rotary plate sliding groove is correspondingly covered with the sliding groove on the workbench;
rivet top post switchgear still includes automatic extending structure, automatic extending structure includes:
the tool-shaped plate is used for bearing the workbench, the rotary plate and the automatic opening and closing structure;
the tool plate is arranged on the second guide rail;
the telescopic cylinder is fixedly connected with the tool plate and used for controlling the tool plate to move on the second guide rail; the workbench is arranged between the automatic opening and closing structure and the second guide rail;
the rivet stud switchgear includes:
the rivet riveting device is correspondingly arranged above the workbench;
the workbench comprises a mounting groove for mounting a product to be riveted and a sliding groove which is vertical to the mounting groove,
a pressure spring and an ejector block are arranged in the sliding groove, and a bayonet is arranged on the ejector block;
the rivet is arranged corresponding to the mounting groove;
the automatic telescopic structure further comprises:
the screw fixing plate is provided with a screw matched with the sliding groove;
when the telescopic cylinder moves towards the direction of the screw fixing plate, the screw contacts and extrudes the ejector block, the ejector block moves to enable the pressure spring to be in a compressed state until the bayonet and the mounting groove correspondingly reach a position to be riveted, and the rivet riveting device is driven to rivet the product to be riveted; after the riveting operation is completed, when the telescopic cylinder moves towards the direction far away from the screw fixing plate, the ejector block and the pressure spring are restored to the initial positions to wait for the next riveting operation.
2. The switch apparatus of claim 1, wherein there are two sliding grooves on the working platform corresponding to positions near two ends of the mounting groove;
the workbench is provided with two riveting holes arranged corresponding to the mounting grooves, the riveting holes are positioned between the two sliding grooves, the rivet riveting device comprises a rivet, the rivet is matched with the riveting holes, and when the device to be riveted is reached, riveting operation is carried out on a product to be riveted;
the shape of the sliding groove is circular.
3. The switch apparatus of claim 1, wherein the bayonet of the top block conforms to the shape of the mounting groove;
the diameter of the pressure spring is smaller than that of the sliding groove;
the upside of spout is equipped with the opening of rectangle, the width of kicking block is less than or equal to the opening width of spout, the height of kicking block is greater than the degree of depth of spout.
4. A riveting method for the rivet stud switchgear of any one of claims 1 to 3, comprising the steps of:
installing a product to be riveted to the installation groove;
driving a rotating cylinder, wherein the rotating cylinder drives a rack to displace;
the rack drives the gear to rotate, and the gear drives the rotary plate to rotate to cover the workbench;
driving a telescopic cylinder to enable the workbench to move towards the screw fixing plate;
the ejector block is contacted with the screw, and the screw extrudes the ejector block and then compresses the pressure spring until the bayonet of the ejector block corresponds to the mounting groove to reach the position to be riveted;
the riveting device performs riveting operation on the belt riveting product;
and after the riveting operation is finished, the telescopic cylinder is driven to move towards the direction far away from the screw fixing plate, so that the ejector block and the pressure spring are restored to the initial positions to wait for the next riveting operation.
Priority Applications (1)
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CN201910976202.2A CN110666091B (en) | 2019-10-15 | 2019-10-15 | Riveting top column switch device and riveting method |
Applications Claiming Priority (1)
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CN201910976202.2A CN110666091B (en) | 2019-10-15 | 2019-10-15 | Riveting top column switch device and riveting method |
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CN110666091A CN110666091A (en) | 2020-01-10 |
CN110666091B true CN110666091B (en) | 2021-06-08 |
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CN201910976202.2A Active CN110666091B (en) | 2019-10-15 | 2019-10-15 | Riveting top column switch device and riveting method |
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Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2167283B1 (en) * | 2007-04-14 | 2011-06-22 | Böllhoff Verbindungstechnik GmbH | Feeding device, placing device and method for feeding and placing fastening elements |
CN102233386A (en) * | 2011-04-27 | 2011-11-09 | 苏州工业园区高登威科技有限公司 | Reaming riveting device |
US9839956B2 (en) * | 2014-05-20 | 2017-12-12 | Weaver Leather, Llc | Feed assembly for a riveting machine and a method of operation of the same |
CN207239051U (en) * | 2017-09-30 | 2018-04-17 | 昌辉汽车电器(黄山)股份公司 | A kind of key installs accessory automatically |
CN207840007U (en) * | 2017-11-01 | 2018-09-11 | 珠海市梅木自动化科技有限公司 | A kind of PC riveters |
CN208555855U (en) * | 2018-06-20 | 2019-03-01 | 上海亚荣电梯设备制造有限公司 | A kind of squeeze riveter equipped with positioning device |
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Denomination of invention: A riveted top column switch equipment and riveting method Effective date of registration: 20231212 Granted publication date: 20210608 Pledgee: Agricultural Bank of China Limited Xiuning County Branch Pledgor: Changhui Auto-Electric(Huangshan)Joint-Stock Company Registration number: Y2023980070977 |