Disclosure of Invention
The invention provides an electric vehicle battery box based on a zero-Poisson ratio material, which adopts a snakelike ring type cellular structure of the zero-Poisson ratio material, has the mechanical characteristic that the strain is zero in the direction vertical to a loaded surface, and can better relieve the damage and the influence of an automobile on a battery when the automobile is impacted.
In order to achieve the purpose, the invention adopts the following technical scheme:
an electric vehicle battery box based on zero poisson's ratio material, comprising: the energy-absorbing box comprises an upper cover plate 1, an energy-absorbing box body 3, a box body plate a4, a box body plate b5 and a lower bottom plate 10; the upper cover plate 1, the two box body plates a4, the two box body plates b5 and the lower bottom plate 10 are assembled into a box body, and the energy-absorbing box body 3 is positioned in the box body; the energy absorption box body 3 comprises an aluminum alloy heat conduction plate 11, a carbon fiber heat absorption plate 12, a zero Poisson ratio three-dimensional structure material 13 and an energy absorption box upper cover plate 15, wherein the aluminum alloy heat conduction plate 11 is tightly attached to the battery body, the carbon fiber heat absorption plate 12 is tightly attached to the inner walls of a box body plate a4 and a box body plate b5, and the zero Poisson ratio three-dimensional structure material 13 is filled between the aluminum alloy heat conduction plate 11 and the carbon fiber heat absorption plate 12.
In the structure, the upper cover plate 1 and the lower base plate 10 are both provided with the grooves 6 matched with the batteries, so that the batteries are convenient to fix and install, the peripheries of the upper cover plate 1 and the lower base plate 10 are both provided with the threaded holes 14 which penetrate through the upper cover plate 1 and the lower base plate 10 and are aligned with the threaded holes 14 on the box body plate a4 and the box body plate b5, the upper cover plate 1 and the lower base plate 10 are assembled and matched with the box body plate a4 and the box body plate b5 through the screws 2, and the rubber gaskets are added in the middle; the lower base plate 10 is designed with a flange and a threaded hole 14, so that the lower base plate 10 can be conveniently installed on a vehicle body through the screw 2.
Box board a4, box board b5 both sides design has slope short-side board 16, and all design has screw hole 14, realize two box board a4 through screw 2 and nut 8, the installation of two box board b5, and the gasket is installed to cooperation department, box board a4 and the inside water course 17 that has designed respectively of box board b5, the outside design has water inlet 7 and delivery port 9, water inlet 7 and delivery port 9 are located the diagonal position in the box outside, make things convenient for the coolant liquid to circulate in box board inside, thereby dispel the heat and cool down the battery effectively, ensure that the battery normally works between its operating temperature.
The energy-absorbing box body 3 is internally provided with six battery arrangement clamping grooves, the outer side of the energy-absorbing box body 3 is a carbon fiber heat absorbing plate, the internal clamping groove is formed by enclosing an aluminum alloy heat conducting plate, and the upper cover plate of the energy-absorbing box is also made of aluminum alloy. The battery arranging clamping groove corresponds to the groove 6; the 13-cell structure of the three-dimensional structure material with the zero Poisson ratio is a snake-shaped ring-type cell structure, the snake-shaped ring-type cell structure is a centrosymmetric structure, each snake-shaped ring-type cell consists of four 1/4 circular arcs, two semicircular arcs and four transverse edges, the radius of the four 1/4 circular arcs is the same, the radius of the two semicircular arcs is the same, the length of the four transverse edges is the same, and the length a of the snake-shaped ring-type cell is =12mm-12.5 mm. Each three-dimensional structure unit is formed by crossing two snake-shaped ring-shaped cellular structures at 90 degrees, and then a three-dimensional overall structure of the material with the zero Poisson's ratio is formed by the arrays of the structure units in the X direction and the Y direction and is filled in the energy absorption box.
Has the advantages that: the invention provides an electric vehicle battery box based on a zero-Poisson-ratio material, which adopts a snakelike ring type cellular structure of the zero-Poisson-ratio material, wherein each three-dimensional structure unit is formed by crossing two snakelike ring type cellular structures at a central axis in an angle of 90 degrees, and then a three-dimensional overall structure of the zero-Poisson-ratio material is formed by arrays of the structure units in the X direction and the Y direction and is filled in an energy absorption box; the snakelike ring-type zero-Poisson ratio material is better than the traditional material in the aspects of energy absorption and shock absorption, and the mechanical property that the strain is zero in the direction perpendicular to a loaded surface can better relieve the damage and the influence of an automobile on a battery when the automobile is impacted. The snakelike ring type zero Poisson ratio material cells are easy to manufacture, the process is simple, aluminum alloy materials are mostly adopted, the manufacturing cost is relatively low, and the weight is lighter; and the battery box upper and lower apron all designs the arrangement draw-in groove of battery module, can install the battery module more conveniently and place.
Detailed Description
The invention is described in detail below with reference to the following figures and specific examples:
example 1
As shown in fig. 1, an electric vehicle battery box based on a zero poisson's ratio material comprises: the energy-absorbing box comprises an upper cover plate 1, an energy-absorbing box body 3, a box body plate a4, a box body plate b5 and a lower bottom plate 10; the upper cover plate 1, the two box body plates a4, the two box body plates b5 and the lower bottom plate 10 are assembled into a box body, and the energy-absorbing box body 3 is positioned in the box body; the energy absorption box body 3 comprises an aluminum alloy heat conduction plate 11, a carbon fiber heat absorption plate 12, a zero Poisson ratio three-dimensional structure material 13 and an energy absorption box upper cover plate, wherein the aluminum alloy heat conduction plate 11 is tightly attached to the battery body, the carbon fiber heat absorption plate 12 is tightly attached to the inner walls of a box body plate a4 and a box body plate b5, and the zero Poisson ratio three-dimensional structure material 13 is filled between the aluminum alloy heat conduction plate 11 and the carbon fiber heat absorption plate 12.
In the structure, the upper cover plate 1 and the lower base plate 10 are both provided with the grooves 6 matched with the batteries, so that the batteries are convenient to fix and install, the peripheries of the upper cover plate 1 and the lower base plate 10 are both provided with the threaded holes 14 which penetrate through the upper cover plate 1 and the lower base plate 10 and are aligned with the threaded holes 14 on the box body plate a4 and the box body plate b5, the upper cover plate 1 and the lower base plate 10 are assembled and matched with the box body plate a4 and the box body plate b5 through the screws 2, and the rubber gaskets are added in the middle; the lower base plate 10 is designed with a flange and a threaded hole 14, so that the lower base plate 10 can be conveniently installed on a vehicle body through the screw 2.
Box board a4, box board b5 both sides design has slope short-side board 16, and all design has screw hole 14, realize two box board a4 through screw 2 and nut 8, the installation of two box board b5, and the gasket is installed to cooperation department, box board a4 and the inside water course 17 that has designed respectively of box board b5, the outside design has water inlet 7 and delivery port 9, water inlet 7 and delivery port 9 are located the diagonal position in the box outside, make things convenient for the coolant liquid to circulate in box board inside, thereby dispel the heat and cool down the battery effectively, ensure that the battery normally works between its operating temperature.
The energy-absorbing box body 3 is internally provided with six battery arrangement clamping grooves, the outer side of the energy-absorbing box body 3 is a carbon fiber heat absorbing plate, the internal clamping groove is formed by enclosing an aluminum alloy heat conducting plate, and the upper cover plate of the energy-absorbing box is also made of aluminum alloy. The battery arranging clamping groove corresponds to the groove 6; the three-dimensional structure material with the zero poisson ratio 13 cellular structure is a snake-shaped ring-shaped cellular structure, as shown in fig. 4, the snake-shaped ring-shaped cellular structure is a central symmetrical structure, each snake-shaped ring-shaped cellular structure is composed of four 1/4 circular arcs, two semicircular arcs and four transverse edges, wherein the radius of the four 1/4 circular arcs is the same, the radius of the two semicircular arcs is the same, the length of the four transverse edges is the same, each three-dimensional structure unit is composed of two snake-shaped ring-shaped cellular structures which are crossed by 90 degrees, and then the three-dimensional overall structure of the material with the zero poisson ratio is formed by arrays of the structural units in the X direction and the Y direction and is filled in the energy absorption box.
As shown in fig. 2, the contour curve of the serpentine ring-shaped zero poisson's ratio cell 1/4 corresponds to design parameters of a =12mm length, b =2mm length, two arc radii R1=2mm length, R2=1mm length, wall thickness t of each component is 1mm length, and height h is 1.5mm length.
The battery arrangement clamping groove is formed in the box body, and six battery modules can be placed in each box body. The wall thickness of the clamping groove is set to be 8mm, the energy absorption box around the battery is composed of an aluminum alloy heat conduction plate, a carbon fiber heat absorption plate and a zero Poisson ratio filling material, the thickness t1 of the aluminum alloy heat conduction plate is designed to be 5mm, and the carbon fiber heat absorption plate is designed to be 10 mm. The design parameters of the battery box body are strictly designed according to the national standard, and the material is aluminum alloy.
Example 2
As shown in fig. 1, an electric vehicle battery box based on a zero poisson's ratio material comprises: the energy-absorbing box comprises an upper cover plate 1, an energy-absorbing box body 3, a box body plate a4, a box body plate b5 and a lower bottom plate 10; the upper cover plate 1, the two box body plates a4, the two box body plates b5 and the lower bottom plate 10 are assembled into a box body, and the energy-absorbing box body 3 is positioned in the box body; the energy absorption box body 3 comprises an aluminum alloy heat conduction plate 11, a carbon fiber heat absorption plate 12, a zero Poisson ratio three-dimensional structure material 13 and an energy absorption box upper cover plate, wherein the aluminum alloy heat conduction plate 11 is tightly attached to the battery body, the carbon fiber heat absorption plate 12 is tightly attached to the inner walls of a box body plate a4 and a box body plate b5, and the zero Poisson ratio three-dimensional structure material 13 is filled between the aluminum alloy heat conduction plate 11 and the carbon fiber heat absorption plate 12.
In the structure, the upper cover plate 1 and the lower base plate 10 are both provided with the grooves 6 matched with the batteries, so that the batteries are convenient to fix and install, the peripheries of the upper cover plate 1 and the lower base plate 10 are both provided with the threaded holes 14 which penetrate through the upper cover plate 1 and the lower base plate 10 and are aligned with the threaded holes 14 on the box body plate a4 and the box body plate b5, the upper cover plate 1 and the lower base plate 10 are assembled and matched with the box body plate a4 and the box body plate b5 through the screws 2, and the rubber gaskets are added in the middle; the lower base plate 10 is designed with a flange and a threaded hole 14, so that the lower base plate 10 can be conveniently installed on a vehicle body through the screw 2.
Box board a4, box board b5 both sides design has slope short-side board 16, and all design has screw hole 14, realize two box board a4 through screw 2 and nut 8, the installation of two box board b5, and the gasket is installed to cooperation department, box board a4 and the inside water course 17 that has designed respectively of box board b5, the outside design has water inlet 7 and delivery port 9, water inlet 7 and delivery port 9 are located the diagonal position in the box outside, make things convenient for the coolant liquid to circulate in box board inside, thereby dispel the heat and cool down the battery effectively, ensure that the battery normally works between its operating temperature.
The energy-absorbing box body 3 is internally provided with six battery arrangement clamping grooves, the outer side of the energy-absorbing box body 3 is a carbon fiber heat absorbing plate, the internal clamping groove is formed by enclosing an aluminum alloy heat conducting plate, and the upper cover plate of the energy-absorbing box is also made of aluminum alloy. The battery arranging clamping groove corresponds to the groove 6; the three-dimensional structure material with the zero poisson ratio 13 cellular structure is a snake-shaped ring-shaped cellular structure, as shown in fig. 4, the snake-shaped ring-shaped cellular structure is a central symmetrical structure, each snake-shaped ring-shaped cellular structure is composed of four 1/4 circular arcs, two semicircular arcs and four transverse edges, wherein the radius of the four 1/4 circular arcs is the same, the radius of the two semicircular arcs is the same, the length of the four transverse edges is the same, each three-dimensional structure unit is composed of two snake-shaped ring-shaped cellular structures which are crossed by 90 degrees, and then the three-dimensional overall structure of the material with the zero poisson ratio is formed by arrays of the structural units in the X direction and the Y direction and is filled in the energy absorption box.
As shown in fig. 2, the contour curve of the serpentine ring-shaped zero poisson's ratio cell 1/4 corresponds to design parameters of a =12.5mm in length, b =2mm, two arc radii R1=2mm, R2=1mm, the wall thickness t of each component is 1mm, and the height h is 1.5 mm.
The battery arrangement clamping groove is formed in the box body, and six battery modules can be placed in each box body. The wall thickness of the clamping groove is set to be 8mm, the energy absorption box around the battery is composed of an aluminum alloy heat conduction plate, a carbon fiber heat absorption plate and a zero Poisson ratio filling material, the thickness t1 of the aluminum alloy heat conduction plate is designed to be 5mm, and the carbon fiber heat absorption plate is designed to be 10 mm. The design parameters of the battery box body are strictly designed according to the national standard, and the material is aluminum alloy.
The foregoing is only a partial embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.