Disclosure of Invention
The invention provides an electric automobile battery box based on a variable thickness gradient zero Poisson ratio structure, which is characterized in that a zero Poisson ratio material is adopted for filling to design an energy absorption box, the structure has excellent performance in the aspects of energy absorption and shock absorption, the process is simple, the manufacturing cost is relatively low, and the weight is lighter.
In order to achieve the purpose, the invention adopts the following technical scheme:
an electric vehicle battery box based on a variable thickness gradient zero Poisson ratio structure comprises an upper cover plate 1, an energy absorption box body 3, a box body plate a4, a box body plate b5 and a lower bottom plate 10; the upper cover plate 1, the two box body plates a4, the two box body plates b5 and the lower bottom plate 10 are assembled into a box body, and the energy-absorbing box body 3 is positioned in the box body; the energy absorption box body 3 comprises an aluminum alloy heat conduction plate 11, a carbon fiber heat absorption plate 12, a zero Poisson ratio three-dimensional structure material 13 and an energy absorption box upper cover plate 15, wherein the aluminum alloy heat conduction plate 11 is tightly attached to the battery body, the carbon fiber heat absorption plate 12 is tightly attached to the inner walls of a box body plate a4 and a box body plate b5, and the zero Poisson ratio three-dimensional structure material 13 is filled between the aluminum alloy heat conduction plate 11 and the carbon fiber heat absorption plate 12.
In the structure, the upper cover plate 1 and the lower base plate 10 are both provided with the grooves 6 matched with the batteries, so that the batteries are convenient to fix and install, the peripheries of the upper cover plate 1 and the lower base plate 10 are both provided with the threaded holes 14 which penetrate through the upper cover plate 1 and the lower base plate 10 and are aligned with the threaded holes 14 on the box body plate a4 and the box body plate b5, the upper cover plate 1 and the lower base plate 10 are assembled and matched with the box body plate a4 and the box body plate b5 through the screws 2, and the rubber gaskets are added in the middle; the lower base plate 10 is designed with a flange and a threaded hole 14, so that the lower base plate 10 can be conveniently installed on a vehicle body through the screw 2.
Box board a4, box board b5 both sides design has slope short-side board 16, and all design has screw hole 14, realize two box board a4 through screw 2 and nut 8, the installation of two box board b5, and the gasket is installed to cooperation department, box board a4 and the inside water course 17 that has designed respectively of box board b5, the outside design has water inlet 7 and delivery port 9, water inlet 7 and delivery port 9 are located the diagonal position in the box outside, make things convenient for the coolant liquid to circulate in box board inside, thereby dispel the heat and cool down the battery effectively, ensure that the battery normally works between its operating temperature.
Six batteries are arranged in the energy absorption box body 3, the outer side of the energy absorption box body 3 is a carbon fiber heat absorption plate, the inner clamping groove is formed by an aluminum alloy heat conduction plate in a surrounding mode, and the upper cover plate 15 of the energy absorption box is also made of aluminum alloy. The battery arranging clamping groove corresponds to the groove 6; the 1/4 design structure of the cellular structure of the zero poisson ratio three-dimensional structure material 13 is composed of a first vertical edge, a first oblique edge, a second oblique edge, a third oblique edge and a second vertical edge, a thickness gradient is designed through the change of the cellular thickness t, two cellular crosses form a most basic three-dimensional structure unit filled with the zero poisson ratio, and then the array of the three-dimensional structure units in two directions of X and Y is used for forming the overall three-dimensional structure of the zero poisson ratio material, the first oblique edge forms an angle alpha with the horizontal direction, the second oblique edge forms an angle beta with the horizontal direction, the third oblique edge forms an angle theta with the horizontal direction, wherein the angle alpha is an angle theta 45-60 degrees, the angle beta is an angle 45-72 degrees, and the vertical height Y/X is smaller than 3.
Has the advantages that: the invention provides an electric vehicle battery box based on a variable thickness gradient zero-Poisson ratio structure, which is characterized in that a variable thickness gradient cross-shaped zero-Poisson ratio material is filled in an energy absorption box body, the structure of the electric vehicle battery box is better than that of a traditional material in the aspects of energy absorption and shock absorption, and the electric vehicle battery box has the mechanical characteristic that the strain is zero in the direction vertical to a loaded surface, so that the damage and the influence of the vehicle on a battery when the vehicle is impacted can be better relieved; the cross-shaped cells with zero Poisson ratio are designed in a variable thickness gradient mode and are tiled in a layered mode, and compared with the traditional energy-absorbing material and the energy-absorbing structure with the zero Poisson ratio and the fixed thickness, the cross-shaped cells with the zero Poisson ratio have better energy-absorbing effect; the cross-shaped cells with zero Poisson ratio are easy to manufacture, the process is simple, most of the cells are made of aluminum alloy materials, the manufacturing cost is low, and the weight is lighter.
Detailed Description
The invention is described in detail below with reference to the following figures and specific examples:
example 1
As shown in fig. 1, an electric vehicle battery box based on a variable thickness gradient zero poisson's ratio structure comprises an upper cover plate 1, an energy absorption box body 3, a box body plate a4, a box body plate b5 and a lower base plate 10; the upper cover plate 1, the two box body plates a4, the two box body plates b5 and the lower bottom plate 10 are assembled into a box body, and the energy-absorbing box body 3 is positioned in the box body; the energy absorption box body 3 comprises an aluminum alloy heat conduction plate 11, a carbon fiber heat absorption plate 12, a zero poisson ratio three-dimensional structure material 13 and an energy absorption box upper cover plate 15, wherein the aluminum alloy heat conduction plate 11 is tightly attached to the battery body, the carbon fiber heat absorption plate 12 is tightly attached to the inner walls of a box body plate a4 and a box body plate b5, and as shown in fig. 4, the zero poisson ratio three-dimensional structure material 13 is filled between the aluminum alloy heat conduction plate 11 and the carbon fiber heat absorption plate 12.
In the structure, the upper cover plate 1 and the lower base plate 10 are both provided with the grooves 6 matched with the batteries, so that the batteries are convenient to fix and install, the peripheries of the upper cover plate 1 and the lower base plate 10 are both provided with the threaded holes 14 which penetrate through the upper cover plate 1 and the lower base plate 10 and are aligned with the threaded holes 14 on the box body plate a4 and the box body plate b5, the upper cover plate 1 and the lower base plate 10 are assembled and matched with the box body plate a4 and the box body plate b5 through the screws 2, and the rubber gaskets are added in the middle; the lower base plate 10 is designed with a flange and a threaded hole 14, so that the lower base plate 10 can be conveniently installed on a vehicle body through the screw 2.
Box board a4, box board b5 both sides design has slope short-side board 16, and all design has screw hole 14, realize two box board a4 through screw 2 and nut 8, the installation of two box board b5, and the gasket is installed to cooperation department, box board a4 and the inside water course 17 that has designed respectively of box board b5, the outside design has water inlet 7 and delivery port 9, water inlet 7 and delivery port 9 are located the diagonal position in the box outside, make things convenient for the coolant liquid to circulate in box board inside, thereby dispel the heat and cool down the battery effectively, ensure that the battery normally works between its operating temperature.
The energy-absorbing box body 3 is internally provided with six battery arrangement clamping grooves, the outer side of the energy-absorbing box body 3 is a carbon fiber heat absorbing plate, the internal clamping groove is formed by enclosing an aluminum alloy heat conducting plate, and the upper cover plate of the energy-absorbing box is also made of aluminum alloy. The battery arranging clamping groove corresponds to the groove 6; the 1/4 design structure of the cell structure of the zero poisson's ratio three-dimensional structural material 13 shown in fig. 2 and 3 is composed of a first vertical side, a first oblique side, a second oblique side, a third oblique side, and a second vertical side, the thickness gradient is designed through the change of the cell thickness t, the two cells are crossed to form a zero poisson's ratio filled most basic three-dimensional structural unit, and then the three-dimensional structural unit is arrayed in the X and Y directions to form the overall three-dimensional structure of the zero poisson's ratio material.
As shown in fig. 2, the first vertical dimension a is 2.6mm, the first diagonal dimension b is 4.5mm, the second diagonal dimension c is 4.5mm, the third diagonal dimension d is 4.8mm, and the second vertical dimension e/2 is 2.2 mm. The included angle alpha between the first oblique edge and the horizontal direction is 45 degrees, the included angle beta between the second oblique edge and the horizontal direction is 68 degrees, the included angle theta between the third oblique edge and the horizontal direction is 45 degrees, the height of each cell is designed to be h 2mm, the thickness of the variable thickness gradient cell has three thickness values, t is respectively1=2mm,t2=2.5mm,t33mm, each thickness is spread one layer according to t1,t2, t3,t1,t2,t3A, or t3,t2,t1,t3,t2,t1A, or t1,t2,t3,t2,t1,t2, t3The thicknesses of the components are horizontally spread from the battery box wall to the battery module.
The battery arrangement clamping groove is formed in the box body, and six battery modules can be placed in each box body. The wall thickness of the clamping groove is set to be 8mm, the energy absorption box around the battery is composed of an aluminum alloy heat conduction plate, a carbon fiber heat absorption plate and a zero Poisson ratio filling material, the thickness t1 of the aluminum alloy heat conduction plate is designed to be 5mm, and the carbon fiber heat absorption plate is designed to be 10 mm. The design parameters of the battery box body are strictly designed according to the national standard, and the material is aluminum alloy.
Example 2
As shown in fig. 1, an electric vehicle battery box based on a variable thickness gradient zero poisson's ratio structure comprises an upper cover plate 1, an energy absorption box body 3, a box body plate a4, a box body plate b5 and a lower base plate 10; the upper cover plate 1, the two box body plates a4, the two box body plates b5 and the lower bottom plate 10 are assembled into a box body, and the energy-absorbing box body 3 is positioned in the box body; the energy absorption box body 3 comprises an aluminum alloy heat conduction plate 11, a carbon fiber heat absorption plate 12, a zero poisson ratio three-dimensional structure material 13 and an energy absorption box upper cover plate 15, wherein the aluminum alloy heat conduction plate 11 is tightly attached to the battery body, the carbon fiber heat absorption plate 12 is tightly attached to the inner walls of a box body plate a4 and a box body plate b5, and as shown in fig. 4, the zero poisson ratio three-dimensional structure material 13 is filled between the aluminum alloy heat conduction plate 11 and the carbon fiber heat absorption plate 12.
In the structure, the upper cover plate 1 and the lower base plate 10 are both provided with the grooves 6 matched with the batteries, so that the batteries are convenient to fix and install, the peripheries of the upper cover plate 1 and the lower base plate 10 are both provided with the threaded holes 14 which penetrate through the upper cover plate 1 and the lower base plate 10 and are aligned with the threaded holes 14 on the box body plate a4 and the box body plate b5, the upper cover plate 1 and the lower base plate 10 are assembled and matched with the box body plate a4 and the box body plate b5 through the screws 2, and the rubber gaskets are added in the middle; the lower base plate 10 is designed with a flange and a threaded hole 14, so that the lower base plate 10 can be conveniently installed on a vehicle body through the screw 2.
Box board a4, box board b5 both sides design has slope short-side board 16, and all design has screw hole 14, realize two box board a4 through screw 2 and nut 8, the installation of two box board b5, and the gasket is installed to cooperation department, box board a4 and the inside water course 17 that has designed respectively of box board b5, the outside design has water inlet 7 and delivery port 9, water inlet 7 and delivery port 9 are located the diagonal position in the box outside, make things convenient for the coolant liquid to circulate in box board inside, thereby dispel the heat and cool down the battery effectively, ensure that the battery normally works between its operating temperature.
The energy-absorbing box body 3 is internally provided with six battery arrangement clamping grooves, the outer side of the energy-absorbing box body 3 is a carbon fiber heat absorbing plate, the internal clamping groove is formed by enclosing an aluminum alloy heat conducting plate, and the upper cover plate of the energy-absorbing box is also made of aluminum alloy. The battery arranging clamping groove corresponds to the groove 6; the 1/4 design structure of the cell structure of the zero poisson's ratio three-dimensional structural material 13 shown in fig. 2 and 3 is composed of a first vertical side, a first oblique side, a second oblique side, a third oblique side, and a second vertical side, the thickness gradient is designed through the change of the cell thickness t, the two cells are crossed to form a zero poisson's ratio filled most basic three-dimensional structural unit, and then the three-dimensional structural unit is arrayed in the X and Y directions to form the overall three-dimensional structure of the zero poisson's ratio material.
As shown in fig. 2, the first vertical dimension a is 2.6mm, the first diagonal dimension b is 4.5mm, the second diagonal dimension c is 4.5mm, the third diagonal dimension d is 4.8mm, and the second vertical dimension e/2 is 2.2 mm. The included angle alpha between the first oblique edge and the horizontal direction is 60 degrees, the included angle beta between the second oblique edge and the horizontal direction is 72 degrees, the included angle theta between the third oblique edge and the horizontal direction is 60 degrees, the height of each cell is designed to be h 2mm, the thickness of the variable thickness gradient cell has three thickness values, and t is respectively the thickness value of the variable thickness gradient cell1=2mm,t2=2.5mm,t33mm, each thickness is spread one layer according to t1,t2, t3,t1,t2,t3A, or t3,t2,t1,t3,t2,t1A, or t1,t2,t3,t2,t1,t2, t3Thickness ofThe tank wall is tiled towards the battery module.
The battery arrangement clamping groove is formed in the box body, and six battery modules can be placed in each box body. The wall thickness of the clamping groove is set to be 8mm, the energy absorption box around the battery is composed of an aluminum alloy heat conduction plate, a carbon fiber heat absorption plate and a zero Poisson ratio filling material, the thickness t1 of the aluminum alloy heat conduction plate is designed to be 5mm, and the carbon fiber heat absorption plate is designed to be 10 mm. The design parameters of the battery box body are strictly designed according to the national standard, and the material is aluminum alloy.
Example 3
As shown in fig. 1, an electric vehicle battery box based on a variable thickness gradient zero poisson's ratio structure comprises an upper cover plate 1, an energy absorption box body 3, a box body plate a4, a box body plate b5 and a lower base plate 10; the upper cover plate 1, the two box body plates a4, the two box body plates b5 and the lower bottom plate 10 are assembled into a box body, and the energy-absorbing box body 3 is positioned in the box body; the energy absorption box body 3 comprises an aluminum alloy heat conduction plate 11, a carbon fiber heat absorption plate 12, a zero poisson ratio three-dimensional structure material 13 and an energy absorption box upper cover plate 15, wherein the aluminum alloy heat conduction plate 11 is tightly attached to the battery body, the carbon fiber heat absorption plate 12 is tightly attached to the inner walls of a box body plate a4 and a box body plate b5, and as shown in fig. 4, the zero poisson ratio three-dimensional structure material 13 is filled between the aluminum alloy heat conduction plate 11 and the carbon fiber heat absorption plate 12.
In the structure, the upper cover plate 1 and the lower base plate 10 are both provided with the grooves 6 matched with the batteries, so that the batteries are convenient to fix and install, the peripheries of the upper cover plate 1 and the lower base plate 10 are both provided with the threaded holes 14 which penetrate through the upper cover plate 1 and the lower base plate 10 and are aligned with the threaded holes 14 on the box body plate a4 and the box body plate b5, the upper cover plate 1 and the lower base plate 10 are assembled and matched with the box body plate a4 and the box body plate b5 through the screws 2, and the rubber gaskets are added in the middle; the lower base plate 10 is designed with a flange and a threaded hole 14, so that the lower base plate 10 can be conveniently installed on a vehicle body through the screw 2.
Box board a4, box board b5 both sides design has slope short-side board 16, and all design has screw hole 14, realize two box board a4 through screw 2 and nut 8, the installation of two box board b5, and the gasket is installed to cooperation department, box board a4 and the inside water course 17 that has designed respectively of box board b5, the outside design has water inlet 7 and delivery port 9, water inlet 7 and delivery port 9 are located the diagonal position in the box outside, make things convenient for the coolant liquid to circulate in box board inside, thereby dispel the heat and cool down the battery effectively, ensure that the battery normally works between its operating temperature.
The energy-absorbing box body 3 is internally provided with six battery arrangement clamping grooves, the outer side of the energy-absorbing box body 3 is a carbon fiber heat absorbing plate, the internal clamping groove is formed by enclosing an aluminum alloy heat conducting plate, and the upper cover plate of the energy-absorbing box is also made of aluminum alloy. The battery arranging clamping groove corresponds to the groove 6; the 1/4 design structure of the cell structure of the zero poisson's ratio three-dimensional structural material 13 shown in fig. 2 and 3 is composed of a first vertical side, a first oblique side, a second oblique side, a third oblique side, and a second vertical side, the thickness gradient is designed through the change of the cell thickness t, the two cells are crossed to form a zero poisson's ratio filled most basic three-dimensional structural unit, and then the three-dimensional structural unit is arrayed in the X and Y directions to form the overall three-dimensional structure of the zero poisson's ratio material.
As shown in fig. 2, the first vertical dimension a is 2.6mm, the first diagonal dimension b is 4.5mm, the second diagonal dimension c is 4.5mm, the third diagonal dimension d is 4.8mm, and the second vertical dimension e/2 is 2.2 mm. The included angle alpha between the first oblique edge and the horizontal direction is 50 degrees, the included angle beta between the second oblique edge and the horizontal direction is 45 degrees, the included angle theta between the third oblique edge and the horizontal direction is 50 degrees, the height of each cell is designed to be h 2mm, the thickness of the variable thickness gradient cell has three thickness values, t is respectively1=2mm,t2=2.5mm,t33mm, each thickness is spread one layer according to t1,t2, t3,t1,t2,t3A, or t3,t2,t1,t3,t2,t1A, or t1,t2,t3,t2,t1,t2, t3The thicknesses of the components are horizontally spread from the battery box wall to the battery module.
The battery arrangement clamping groove is formed in the box body, and six battery modules can be placed in each box body. The wall thickness of the clamping groove is set to be 8mm, the energy absorption box around the battery is composed of an aluminum alloy heat conduction plate, a carbon fiber heat absorption plate and a zero Poisson ratio filling material, the thickness t1 of the aluminum alloy heat conduction plate is designed to be 5mm, and the carbon fiber heat absorption plate is designed to be 10 mm. The design parameters of the battery box body are strictly designed according to the national standard, and the material is aluminum alloy.
The foregoing is only a partial embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.