CN110653323B - A composite splicing riveting and pressing tool for electrical cabinets - Google Patents
A composite splicing riveting and pressing tool for electrical cabinets Download PDFInfo
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- CN110653323B CN110653323B CN201910949418.XA CN201910949418A CN110653323B CN 110653323 B CN110653323 B CN 110653323B CN 201910949418 A CN201910949418 A CN 201910949418A CN 110653323 B CN110653323 B CN 110653323B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
- B21J15/42—Special clamping devices for workpieces to be riveted together, e.g. operating through the rivet holes
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Abstract
本发明涉及一种电气箱柜复合拼接铆压工装,包括底板、上移动机构、下移动机构、悬挂梁、铆压机构和内撑装置,所述的底板上方设置有悬挂梁,上移动机构的顶部安装在悬挂梁的底部上,下移动机构位于底板的前侧,下移动机构的后端安装在底板的前侧面上,上移动机构下方左右对称布置有一组铆压机构,每组铆压机构数量为二,一个铆压机构的顶部安装在上移动机构的底部上,另一个铆压机构的底部安装在下移动机构的顶部上,内撑装置的底部安装在底板的顶端上。本发明可以解决人工对电气框体进行铆压夹持大大浪费人力、工作效率低下,且不能保证电气框体的平行度与垂直度,导致电气箱框体成型后不美观甚至容易影响使用等问题。
The invention relates to a composite splicing riveting and pressing tool for electrical cabinets, comprising a bottom plate, an upper moving mechanism, a lower moving mechanism, a suspension beam, a riveting mechanism and an inner support device. The top is installed on the bottom of the suspension beam, the lower moving mechanism is located on the front side of the base plate, the rear end of the lower moving mechanism is installed on the front side of the base plate, and a group of riveting mechanisms are arranged symmetrically below the upper moving mechanism. The number is two, the top of one riveting mechanism is mounted on the bottom of the upper moving mechanism, the bottom of the other riveting mechanism is mounted on the top of the lower moving mechanism, and the bottom of the inner support device is mounted on the top of the bottom plate. The invention can solve the problems that the manual riveting and clamping of the electrical box body greatly wastes manpower and low work efficiency, and the parallelism and verticality of the electrical box body cannot be guaranteed, resulting in the unsightly appearance of the electrical box body after being formed or even easily affecting the use. .
Description
技术领域technical field
本发明涉及电气箱拼接的技术领域,特别涉及一种电气箱柜复合拼接铆压工装。The invention relates to the technical field of electrical box splicing, in particular to a riveting and pressing tool for composite splicing of electrical boxes and cabinets.
背景技术Background technique
电气箱配电箱具有体积小、安装简便,技术性能特殊、位置固定,配置功能独特、不受场地限制,应用比较普遍,操作稳定可靠,空间利用率高,占地少且具有环保效应的特点。常用的配电箱有木制和金属制两种,因为金属配电箱防护等级要高一些,所以还是金属的用的比较多。配电箱结构分两种,焊接结构:简单的把钣金件经过裁剪、折弯、开孔然后焊接起来。拼装结构:把钣金件分开加工,每个部件加工好以后在组装,用螺丝和三通加固锁死,外观漂亮,操作简单,可以节约大量的运输成本。The electrical box distribution box has the characteristics of small size, easy installation, special technical performance, fixed location, unique configuration function, no site restrictions, common application, stable and reliable operation, high space utilization, small footprint and environmental protection effect. . The commonly used distribution boxes are made of wood and metal. Because the protection level of metal distribution boxes is higher, metal is used more. The distribution box structure is divided into two types, welding structure: simply cutting, bending, drilling and welding the sheet metal parts. Assembled structure: The sheet metal parts are processed separately. After each part is processed, it is assembled and locked with screws and tee. It has beautiful appearance and simple operation, which can save a lot of transportation costs.
现有的电气箱框体生产时,电气框体之间的拼接打铆时往往使用多个工人进行操作,一个工人双手对电气框体进行夹持铆压,另外一个工人进行打铆钉作业,这种方式十分浪费人力、工作效率低下,且人工对电气框体进行铆压夹持时,不能保证电气框体的平行度与垂直度,导致电气箱框体成型后不美观且容易影响使用。During the production of the existing electrical box frames, multiple workers are often used to operate the splicing and riveting between the electrical boxes. This method is very wasteful of manpower and low in work efficiency, and when the electrical box is riveted and clamped manually, the parallelism and perpendicularity of the electrical box cannot be guaranteed, resulting in the unsightly appearance of the electrical box after molding and easy to affect the use.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提供了一种电气箱柜复合拼接铆压工装,包括底板、上移动机构、下移动机构、悬挂梁、铆压机构和内撑装置,所述的底板上方设置有悬挂梁,悬挂梁的左右两端通过支架安装在底板的顶部前侧上,上移动机构位于悬挂梁的下方,上移动机构的顶部安装在悬挂梁的底部上,下移动机构位于底板的前侧,下移动机构的后端安装在底板的前侧面上,上移动机构下方左右对称布置有一组铆压机构,每组铆压机构数量为二,一个铆压机构的顶部安装在上移动机构的底部上,另一个铆压机构的底部安装在下移动机构的顶部上,内撑装置位于铆压机构的后侧,内撑装置的底部安装在底板的顶端上,本发明进行电气箱外框的拼接铆压时,上移动机构、下移动机构能够根据不同电气箱外框的尺寸对铆压机构的位置进行调整,铆压机构能够将电气箱的U型框与电气箱的顶板的接口处进行铆压,便于后续的打铆钉工作,内撑装置能够在铆压机构进行铆压作业的同时对电气箱框体进行内撑,保证铆压作业的正常进行。In order to solve the above problems, the present invention provides a composite splicing riveting and pressing tool for electrical cabinets, which includes a bottom plate, an upper moving mechanism, a lower moving mechanism, a suspension beam, a riveting mechanism and an inner support device, and a suspension device is arranged above the bottom plate. Beam, the left and right ends of the suspension beam are installed on the top front side of the base plate through brackets, the upper moving mechanism is located below the suspension beam, the top of the upper moving mechanism is installed on the bottom of the suspension beam, and the lower moving mechanism is located on the front side of the base plate, The rear end of the lower moving mechanism is installed on the front side of the bottom plate, and a group of riveting and pressing mechanisms are arranged symmetrically below the upper moving mechanism. The number of each group of riveting and pressing mechanisms is two. , the bottom of the other riveting mechanism is installed on the top of the lower moving mechanism, the inner support device is located on the rear side of the riveting mechanism, the bottom of the inner support device is installed on the top of the bottom plate, and the present invention performs the splicing and riveting of the outer frame of the electrical box. The upper moving mechanism and the lower moving mechanism can adjust the position of the riveting mechanism according to the size of the outer frame of different electrical boxes, and the riveting mechanism can riveting the interface between the U-shaped frame of the electrical box and the top plate of the electrical box. It is convenient for subsequent riveting work, and the inner support device can internally support the electrical box frame while the riveting and pressing mechanism performs the riveting and pressing operation, so as to ensure the normal progress of the riveting and pressing operation.
所述的上移动机构包括上双向丝杠、上丝杠螺母、上转动电机、上轴承座、电动推杆,上丝杠螺母对称安装在上双向丝杠的左右两端上,上转动电机位于在上丝杠螺母的左侧,上转动电机的输出轴通过联轴器与上双向丝杠的左端面相连接,上转动电机通过电机套安装在悬挂梁的底部上,上双向丝杠的两端通过上轴承座安装在悬挂梁的底部上,电动推杆安装在上丝杠螺母的底部上,具体工作时,上移动机构能够带动与其相连的铆压机构进行反向运动,从而配合不同尺寸的电气箱外框,通过上转动电机带动上双向丝杠进行转动,使得两个上丝杠螺母带动电动推杆进行反向运动,完成与上移动机构连接的铆压机构的间距调整,使得与上移动机构连接的铆压机构对应电气箱顶板的左右两端的位置,之后通过控制电动推杆伸长,从而使得与上移动机构连接的铆压机构下落。The upper moving mechanism includes an upper two-way screw, an upper screw nut, an upper rotating motor, an upper bearing seat, and an electric push rod. The upper screw nut is symmetrically installed on the left and right ends of the upper two-way screw, and the upper rotating motor is located at the On the left side of the upper screw nut, the output shaft of the upper rotating motor is connected with the left end face of the upper two-way screw through a coupling, and the upper rotating motor is installed on the bottom of the suspension beam through a motor sleeve, and the two ends of the upper two-way screw The upper bearing seat is installed on the bottom of the suspension beam, and the electric push rod is installed on the bottom of the upper screw nut. When working, the upper moving mechanism can drive the riveting mechanism connected to it to perform reverse movement, so as to match different sizes of The outer frame of the electrical box is driven by the upper rotating motor to rotate the upper bidirectional lead screw, so that the two upper lead screw nuts drive the electric push rod to move in the opposite direction, completing the adjustment of the distance between the riveting and pressing mechanism connected with the upper moving mechanism, so that it is connected with the upper moving mechanism. The riveting mechanism connected with the moving mechanism corresponds to the position of the left and right ends of the top plate of the electrical box, and then the electric push rod is controlled to extend, so that the riveting mechanism connected with the upper moving mechanism falls.
所述的下移动机构包括下双向丝杠、下丝杠螺母、下转动电机、下轴承座,下丝杠螺母对称安装在下双向丝杠的左右两端上,下转动电机位于在下丝杠螺母的左侧,下转动电机的输出轴通过联轴器与下双向丝杠的左端面相连接,下转动电机通过电机套安装在底板的前侧面上,下双向丝杠的两端通过下轴承座安装在底板的前侧面上,具体工作时,下移动机构与上移动机构同步运转,下移动机构能够带动与其相连的铆压机构进行反向运动,使得与下移动机构相连接的铆压机构移动至电气箱顶板下端的左右两侧,上双向丝杠和下双向丝杠左右两端的螺纹旋向相反。The lower moving mechanism includes a lower two-way screw, a lower screw nut, a lower rotating motor, and a lower bearing seat. The lower screw nut is symmetrically installed on the left and right ends of the lower two-way screw, and the lower rotating motor is located at the bottom of the lower screw nut. On the left side, the output shaft of the lower rotating motor is connected with the left end face of the lower two-way screw through the coupling, the lower rotating motor is installed on the front side of the base plate through the motor sleeve, and the two ends of the lower two-way screw are installed through the lower bearing seat. On the front side of the bottom plate, when working, the lower moving mechanism and the upper moving mechanism run synchronously. On the left and right sides of the lower end of the box top plate, the threads on the left and right ends of the upper two-way screw and the lower two-way screw have opposite directions of rotation.
所述的铆压机构包括固定板、转动板、转动铰链、铆压板、铆压螺栓、固定片,固定板为L型结构,转动板位于固定板的前侧,下底座的下端通过转动铰链与固定板的底部相连接,转动板的后侧面上等距开设有压板槽,固定片的下端安装在转动板的上端前侧面上,固定片为L型结构,固定片的顶部上开设有螺栓孔,固定片上方的固定板顶部安装在电动推杆的底部上,固定片下方的固定板安装在下丝杠螺母的顶部上,固定板对应转动板的压板槽之间的位置开设有铆钉孔。The riveting mechanism includes a fixed plate, a rotating plate, a rotating hinge, a riveting plate, a riveting bolt, and a fixed piece. The fixed plate is an L-shaped structure, and the rotating plate is located on the front side of the fixed plate. The bottom of the fixed plate is connected, the rear side of the rotating plate is provided with pressure plate grooves at equal distances, the lower end of the fixed plate is installed on the front side of the upper end of the rotating plate, the fixed plate is an L-shaped structure, and there are bolt holes on the top of the fixed plate , the top of the fixed plate above the fixed plate is installed on the bottom of the electric push rod, the fixed plate below the fixed plate is installed on the top of the lower screw nut, and the fixed plate corresponds to the position between the pressure plate grooves of the rotating plate with rivet holes.
所述的铆压机构包括铆压板、铆压螺栓,铆压板位于转动板的压板槽内,铆压螺栓位于铆压板的前侧,铆压螺栓穿过转动板与铆压板相连接,具体工作时,铆压机构能够将电气箱的U型框与电气箱的顶板的接口处进行铆压,便于后续的打铆钉工作,根据电气箱顶板的尺寸,通过上移动机构和下移动机构对铆压机构的间距进行调整,将电气箱顶板放置在与下丝杠螺母连接的固定板下端底部上,之后通过电动推杆将与上移动机构连接的固定板抵住电气箱顶板的顶部,然后将一组铆压机构中的转动板向内转动,使得转动板平行于固定板,之后将相邻的两个固定片通过螺栓螺母进行锁定,然后人工拧动铆压螺栓,使得铆压板向内顶推,电气箱U型框的边角处紧贴在电气箱顶板的前侧面上时,铆压螺栓无法继续拧动,完成铆压动作,固定板上的铆钉孔能够便于后续从框体内部进行打铆钉。The riveting pressure mechanism includes a riveting pressure plate and a riveting pressure bolt, the riveting pressure plate is located in the pressure plate groove of the rotating plate, the riveting pressure bolt is located on the front side of the riveting pressure plate, and the riveting pressure bolt passes through the rotating plate and is connected with the riveting pressure plate. , the riveting mechanism can rive the interface between the U-shaped frame of the electrical box and the top plate of the electrical box, which is convenient for the subsequent rivet work. According to the size of the top plate of the electrical box, the riveting mechanism is adjusted by the upper and lower moving mechanisms Adjust the spacing of the electrical box, place the top plate of the electrical box on the bottom of the lower end of the fixed plate connected with the lower screw nut, and then press the fixed plate connected with the upper moving mechanism to the top of the electrical box through the electric push rod, and then put a group of The rotating plate in the riveting mechanism rotates inward so that the rotating plate is parallel to the fixed plate, then the two adjacent fixed plates are locked by bolts and nuts, and then the riveting bolts are manually screwed to push the riveting plate inward. When the corners of the U-shaped frame of the electrical box are close to the front side of the top plate of the electrical box, the riveting bolts cannot continue to be screwed, and the riveting action is completed. The rivet holes on the fixing plate can facilitate subsequent rivets from the inside of the frame. .
所述的内撑装置包括支撑销杆、角度板、角度盘、伸缩插杆、锁定圈、顶撑机构,支撑销杆的底部安装在底板的顶部上,角度盘安装在支撑销杆的上端中部上,角度盘的顶端外圈沿其周向均匀开有插孔,角度盘的顶端内圈沿其周向设置有角度刻度,角度板数量为二,角度板上下交错布置在角度盘的上方,角度板的中部通过滑动配合的方式与支撑销杆相连接;The inner support device includes a support pin rod, an angle plate, an angle plate, a telescopic insertion rod, a locking ring, and a top support mechanism. The bottom of the support pin rod is installed on the top of the bottom plate, and the angle plate is installed in the middle of the upper end of the support pin rod On the top, the top outer ring of the angle plate is uniformly opened with sockets along its circumferential direction, and the top inner ring of the angle plate is provided with an angle scale along its circumferential direction. The number of angle plates is two, and the angle plates are arranged staggered above the angle plate. The middle part of the angle plate is connected with the support pin rod by means of sliding fit;
锁定圈安装在支撑销杆的上端中部上,锁定圈的底部贴合在角度板的顶部上,角度板的左端底面安装有伸缩插杆,伸缩插杆的底部通过滑动配合的方式与角度盘的插孔相连接,角度板的左右两端均安装有顶撑机构。The locking ring is installed on the middle of the upper end of the support pin, the bottom of the locking ring is attached to the top of the angle plate, and the bottom surface of the left end of the angle plate is installed with a telescopic insertion rod, and the bottom of the telescopic insertion rod is slidingly fitted with the angle plate. The jacks are connected, and a top support mechanism is installed on the left and right ends of the angle plate.
所述的顶撑机构包括连接块、伸缩撑杆、内撑板,角度板的左右两端均通过连接块与伸缩撑杆相连接,连接块的内端面安装在角度板的外端面上,伸缩撑杆的内端安装在连接块的外端上,内撑板位于角度板的外侧,角度板上端中部通过铰链与伸缩撑杆的外端相连接,具体工作时,内撑装置能够在铆压机构进行铆压作业的同时对电气箱框体内部进行支撑,保证铆压作业的正常进行,根据不同尺寸的电气箱框体,可以对伸缩撑杆之间的角度进行调整,通过伸缩插杆进行收缩,使得角度板解除与角度盘的锁定,之后人工转动角度板,通过角度盘上的刻度完成角度调整后,将伸缩插杆伸长插入角度盘的插孔内,完成角度板与角度盘的锁定,之后通过控制伸缩撑杆进行伸长,使得内撑板的两端抵住电气箱框体的四角,完成电气箱框体的内撑。The top support mechanism includes a connecting block, a telescopic support rod, and an inner support plate. The left and right ends of the angle plate are connected with the telescopic support rod through the connecting block. The inner end surface of the connecting block is installed on the outer end surface of the angle plate. The inner end of the strut is installed on the outer end of the connecting block, the inner strut is located on the outside of the angle plate, and the middle part of the upper end of the angle plate is connected with the outer end of the telescopic strut through a hinge. The mechanism supports the inside of the electrical box frame while the riveting operation is performed to ensure the normal operation of the riveting and pressing operation. According to the electrical box frame of different sizes, the angle between the telescopic struts can be adjusted. Shrink, so that the angle plate is released from the lock with the angle plate, then manually rotate the angle plate, after completing the angle adjustment through the scale on the angle plate, extend the telescopic rod into the socket of the angle plate, and complete the connection between the angle plate and the angle plate. After locking, the telescopic struts are controlled to extend, so that the two ends of the inner support plate are pressed against the four corners of the electrical box frame to complete the inner support of the electrical box frame.
所述的内撑板的左右两端为弧形结构,内撑板的弧形结构上安装有磁性块,内撑板的弧形结构能够更好的抵住电器框体,磁性块能够使得电气箱框体吸附在内撑板上,防止未对电气箱进行铆压时电气箱顶板向外倾倒。The left and right ends of the inner support plate are arc structures, and magnetic blocks are installed on the arc structure of the inner support plate. The box frame is adsorbed on the inner support plate to prevent the top plate of the electrical box from falling out when the electrical box is not riveted.
本发明的有益效果在于:The beneficial effects of the present invention are:
一、本发明可完成电气箱柜复合拼接铆压,本发明可以对不同尺寸的电气箱进行铆压拼接,便于后续对电气箱U型框架与顶板连接处进行打铆工作,解决了人工对电气框体进行铆压夹持时,不能保证电气框体的平行度与垂直度,导致电气箱框体成型后不美观且容易影响使用的问题;1. The present invention can complete the composite splicing and riveting of electrical boxes and cabinets. The present invention can perform riveting and splicing of electrical boxes of different sizes, which is convenient for subsequent riveting work on the connection between the U-shaped frame and the top plate of the electrical box, and solves the problem of manual riveting of electrical boxes. When the frame body is riveted and clamped, the parallelism and perpendicularity of the electrical frame body cannot be guaranteed, which leads to the problem that the electrical box frame body is unsightly after being formed and easily affects the use;
二、本发明设置有内撑装置,内撑装置上的角度板能够配合伸缩插杆和角度盘完成角度板之间角度的调整,从而对不同尺寸的电气箱框体进行内撑,便于铆压机构进行铆压作业,提升了本发明的适用性;2. The present invention is provided with an inner support device, and the angle plate on the inner support device can cooperate with the telescopic insert rod and the angle plate to adjust the angle between the angle plates, so as to support the electrical box frames of different sizes, which is convenient for riveting and pressing The mechanism performs the riveting operation, which improves the applicability of the present invention;
三、本发明设置有铆压机构,铆压机构上的铆压板能够通过铆压螺栓的旋转将电气箱U型框架边缘处向电气箱顶板铆压,通过将铆压螺栓旋转至无法拧动可以保证电气箱U型框架边缘处平直紧贴在电气箱顶板两端上,增加了本发明的铆压效果。3. The present invention is provided with a riveting mechanism, the riveting plate on the riveting mechanism can rive the edge of the U-shaped frame of the electrical box to the top plate of the electrical box through the rotation of the riveting bolt. It is ensured that the edge of the U-shaped frame of the electrical box is flat and close to both ends of the top plate of the electrical box, thereby increasing the riveting effect of the present invention.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的第一结构示意图;Fig. 1 is the first structural representation of the present invention;
图2是本发明的第二结构示意图;Fig. 2 is the second structural representation of the present invention;
图3是图2中X向局部放大图;Fig. 3 is a partial enlarged view of X direction in Fig. 2;
图4是本发明铆压机构的结构示意图。FIG. 4 is a schematic structural diagram of the riveting and pressing mechanism of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific figures. It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict.
如图1至图4所示,一种电气箱柜复合拼接铆压工装,包括底板1、上移动机构2、下移动机构3、悬挂梁4、铆压机构5和内撑装置6,所述的底板1上方设置有悬挂梁4,悬挂梁4的左右两端通过支架安装在底板1的顶部前侧上,上移动机构2位于悬挂梁4的下方,上移动机构2的顶部安装在悬挂梁4的底部上,下移动机构3位于底板1的前侧,下移动机构3的后端安装在底板1的前侧面上,上移动机构2下方左右对称布置有一组铆压机构5,每组铆压机构5数量为二,一个铆压机构5的顶部安装在上移动机构2的底部上,另一个铆压机构5的底部安装在下移动机构3的顶部上,内撑装置6位于铆压机构5的后侧,内撑装置6的底部安装在底板1的顶端上,本发明进行电气箱外框的拼接铆压时,上移动机构2、下移动机构3能够根据不同电气箱外框的尺寸对铆压机构5的位置进行调整,铆压机构5能够将电气箱的U型框与电气箱的顶板的接口处进行铆压,便于后续的打铆钉工作,内撑装置6能够在铆压机构5进行铆压作业的同时对电气箱框体进行内撑,保证铆压作业的正常进行。As shown in Figures 1 to 4, a composite splicing riveting and pressing tool for electrical cabinets includes a
所述的上移动机构2包括上双向丝杠21、上丝杠螺母22、上转动电机23、上轴承座24、电动推杆25,上丝杠螺母22对称安装在上双向丝杠21的左右两端上,上转动电机23位于在上丝杠螺母22的左侧,上转动电机23的输出轴通过联轴器与上双向丝杠21的左端面相连接,上转动电机23通过电机套安装在悬挂梁4的底部上,上双向丝杠21的两端通过上轴承座24安装在悬挂梁4的底部上,电动推杆25安装在上丝杠螺母22的底部上,具体工作时,上移动机构2能够带动与其相连的铆压机构5进行反向运动,从而配合不同尺寸的电气箱外框,通过上转动电机23带动上双向丝杠21进行转动,使得两个上丝杠螺母22带动电动推杆25进行反向运动,完成与上移动机构2连接的铆压机构5的间距调整,使得与上移动机构2连接的铆压机构5对应电气箱顶板的左右两端的位置,之后通过控制电动推杆25伸长,从而使得与上移动机构2连接的铆压机构5下落。The
所述的下移动机构3包括下双向丝杠31、下丝杠螺母32、下转动电机33、下轴承座34,下丝杠螺母32对称安装在下双向丝杠31的左右两端上,下转动电机33位于在下丝杠螺母32的左侧,下转动电机33的输出轴通过联轴器与下双向丝杠31的左端面相连接,下转动电机33通过电机套安装在底板1的前侧面上,下双向丝杠31的两端通过下轴承座34安装在底板1的前侧面上,具体工作时,下移动机构3与上移动机构2同步运转,下移动机构3能够带动与其相连的铆压机构5进行反向运动,使得与下移动机构3相连接的铆压机构5移动至电气箱顶板下端的左右两侧,上双向丝杠21和下双向丝杠31左右两端的螺纹旋向相反。The
所述的铆压机构5包括固定板51、转动板52、转动铰链53、铆压板54、铆压螺栓55、固定片56,固定板51为L型结构,转动板52位于固定板51的前侧,下底座51的下端通过转动铰链53与固定板51的底部相连接,转动板52的后侧面上等距开设有压板槽,固定片56的下端安装在转动板52的上端前侧面上,固定片56为L型结构,固定片56的顶部上开设有螺栓孔,固定片56上方的固定板51顶部安装在电动推杆25的底部上,固定片56下方的固定板51安装在下丝杠螺母32的顶部上,固定板51对应转动板52的压板槽之间的位置开设有铆钉孔。The
所述的铆压机构5包括铆压板54、铆压螺栓55,铆压板54位于转动板52的压板槽内,铆压螺栓55位于铆压板54的前侧,铆压螺栓55穿过转动板52与铆压板54相连接,具体工作时,铆压机构5能够将电气箱的U型框与电气箱的顶板的接口处进行铆压,便于后续的打铆钉工作,根据电气箱顶板的尺寸,通过上移动机构2和下移动机构3对铆压机构5的间距进行调整,将电气箱顶板放置在与下丝杠螺母32连接的固定板51下端底部上,之后通过电动推杆25将与上移动机构2连接的固定板51抵住电气箱顶板的顶部,然后将一组铆压机构5中的转动板52向内转动,使得转动板52平行于固定板51,之后将相邻的两个固定片56通过螺栓螺母进行锁定,然后人工拧动铆压螺栓55,使得铆压板54向内顶推,电气箱U型框的边角处紧贴在电气箱顶板的前侧面上时,铆压螺栓55无法继续拧动,完成铆压动作,固定板51上的铆钉孔能够便于后续从框体内部进行打铆钉。The
所述的内撑装置6包括支撑销杆61、角度板62、角度盘63、伸缩插杆64、锁定圈65、顶撑机构66,支撑销杆61的底部安装在底板1的顶部上,角度盘63安装在支撑销杆61的上端中部上,角度盘63的顶端外圈沿其周向均匀开有插孔,角度盘63的顶端内圈沿其周向设置有角度刻度,角度板62数量为二,角度板62上下交错布置在角度盘63的上方,角度板62的中部通过滑动配合的方式与支撑销杆61相连接;The inner support device 6 includes a
锁定圈65安装在支撑销杆61的上端中部上,锁定圈65的底部贴合在角度板62的顶部上,角度板62的左端底面安装有伸缩插杆64,伸缩插杆64的底部通过滑动配合的方式与角度盘63的插孔相连接,角度板62的左右两端均安装有顶撑机构66。The locking
所述的顶撑机构66包括连接块661、伸缩撑杆662、内撑板663,角度板62的左右两端均通过连接块661与伸缩撑杆662相连接,连接块661的内端面安装在角度板62的外端面上,伸缩撑杆662的内端安装在连接块661的外端上,内撑板663位于角度板62的外侧,角度板62上端中部通过铰链与伸缩撑杆662的外端相连接,具体工作时,内撑装置6能够在铆压机构5进行铆压作业的同时对电气箱框体内部进行支撑,保证铆压作业的正常进行,根据不同尺寸的电气箱框体,可以对伸缩撑杆662之间的角度进行调整,通过伸缩插杆64进行收缩,使得角度板62解除与角度盘63的锁定,之后人工转动角度板62,通过角度盘63上的刻度完成角度调整后,将伸缩插杆64伸长插入角度盘63的插孔内,完成角度板62与角度盘63的锁定,之后通过控制伸缩撑杆662进行伸长,使得内撑板663的两端抵住电气箱框体的四角,完成电气箱框体的内撑。The
所述的内撑板663的左右两端为弧形结构,内撑板663的弧形结构上安装有磁性块,内撑板663的弧形结构能够更好的抵住电器框体,磁性块能够使得电气箱框体吸附在内撑板663上,防止未对电气箱进行铆压时电气箱顶板向外倾倒。The left and right ends of the
工作时,当本发明进行电气箱外框的拼接铆压时,首先根据电气箱框体的尺寸对两组铆压机构5的间距进行调整,通过上移动机构2和下移动机构3使得两组铆压机构5进行同步反向运动,使得铆压机构5移动至电气箱顶板的左右两侧,之后根据电气箱框体的尺寸,将伸缩撑杆662之间调整至合适角度,通过伸缩插杆64进行收缩,使得角度板62解除与角度盘63的锁定,之后人工转动角度板62,通过角度盘63上的刻度完成角度调整后,将伸缩插杆64伸长插入角度盘63的插孔内,完成角度板62与角度盘63的锁定,之后通过控制伸缩撑杆662进行伸长,使得内撑板663的两端抵住电气箱框体的四角,完成电气箱框体的内撑;During operation, when the present invention performs the splicing and riveting of the outer frame of the electrical box, firstly, the distance between the two groups of riveting and
当完成电气箱框体的内部支撑后,进行电气箱框体的拼接铆压,通过电动推杆25将固定板51抵住电气箱顶板的顶部,然后将一组铆压机构5中的转动板52向内转动,使得转动板52平行于固定板51,之后将相邻的两个固定片56通过螺栓螺母进行锁定,然后人工拧动铆压螺栓55,使得铆压板54向内顶推,之后将铆压螺栓55旋转至无法拧动,使得电气箱U型框架边缘处平直紧贴在电气箱顶板两端上,完成电气箱框体的拼接铆压。After the internal support of the electrical box frame is completed, the splicing and riveting of the electrical box frame is carried out, the fixed
本发明可完成电气箱柜复合拼接铆压,本发明可以对不同尺寸的电气箱进行铆压拼接,便于后续对电气箱U型框架与顶板连接处进行打铆工作,解决了人工对电气框体进行铆压夹持时,不能保证电气框体的平行度与垂直度,导致电气箱框体成型后不美观且容易影响使用的问题。The invention can complete the composite splicing and riveting of electrical boxes and cabinets. The invention can riveted and spliced electrical boxes of different sizes, which is convenient for subsequent riveting work on the connection between the U-shaped frame and the top plate of the electrical box, and solves the problem of manual riveting of the electrical box. When riveting and clamping, the parallelism and perpendicularity of the electrical box cannot be guaranteed, which leads to the problem that the electrical box is unsightly after being formed, and it is easy to affect the use.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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