CN110652951B - A photocatalytic tubular reactor - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及化学反应装置领域,特别是一种涉及用于光催化、气固相催化、二氧化碳还原、光热催化、光催化合成、光催化降解有机物、催化降解有害气体(VOCs、NOx、SOx、乙醛、甲醛等)、热催化、光化学等领域的管式反应器。The present invention relates to the field of chemical reaction devices, and in particular to a tubular reactor used in the fields of photocatalysis, gas-solid phase catalysis, carbon dioxide reduction, photothermal catalysis, photocatalytic synthesis, photocatalytic degradation of organic matter, catalytic degradation of harmful gases (VOCs, NOx, SOx, acetaldehyde, formaldehyde, etc.), thermal catalysis, photochemistry, etc.
背景技术Background Art
光化学及光催化氧化法是目前研究较多的一项高级氧化技术。所谓光催化反应,就是在光的作用下进行的化学反应。光化学反应需要分子吸收特定波长的电磁辐射,受激产生分子激发态,然后会发生化学反应生成新的物质,或者变成引发热反应的中间化学产物。光化学反应的活化能来源于光子的能量,在太阳能的利用中光电转化以及光化学转化一直是十分活跃的研究领域。Photochemical and photocatalytic oxidation are currently the most studied advanced oxidation technologies. The so-called photocatalytic reaction is a chemical reaction carried out under the action of light. Photochemical reactions require molecules to absorb electromagnetic radiation of a specific wavelength, which will be stimulated to produce an excited state of the molecules, and then chemical reactions will occur to generate new substances, or become intermediate chemical products that trigger thermal reactions. The activation energy of photochemical reactions comes from the energy of photons. Photoelectric conversion and photochemical conversion have always been very active research fields in the use of solar energy.
光催化氧化技术利用光激发氧化将O2、H2O2等氧化剂与光辐射相结合。光降解通常是指有机物在光的作用下,逐步氧化成低分子中间产物最终生成CO2、H2O及其他的离子如NO3 -、PO4 3-、Cl-等。有机物的光降解可分为直接光降解、间接光降解。前者是指有机物分子吸收光能后进一步发生的化学反应。后者是周围环境存在的某些物质吸收光能成激发态,再诱导一系列有机污染的反应。间接光降解对环境中难生物降解的有机污染物更为重要。利用光化学反应降解污染物的途径,包括无催化剂和有催化剂参与的光化学氧化过程。前者多采用氧和过氧化氢作为氧化剂,在紫外光的照射下使污染物氧化分解;后者又称光催化氧化,一般可分为均相和非均相催化两种类型。均相光催化降解中较常见的是以Fe2+或Fe3+及H2O2为介质,通过photo-Fenton反应产生·OH使污染物得到降解,非均相光催化降解中较常见的是在污染体系中投加一定量的光敏半导体材料,同时结合一定量的光辐射,使光敏半导体在光的照射下激发产生电子-空穴对,吸附在半导体上的溶解氧、水分子等与电子-空穴作用,产生·OH等氧化性极强的自由基,再通过与污染物之间的羟基加和、取代、电子转移等式污染物全部或接近全部矿化。Photocatalytic oxidation technology combines oxidants such as O 2 and H 2 O 2 with light radiation by using photoexcited oxidation. Photodegradation usually refers to the gradual oxidation of organic matter into low molecular intermediates under the action of light, and finally generates CO 2 , H 2 O and other ions such as NO 3 - , PO 4 3- , Cl - , etc. Photodegradation of organic matter can be divided into direct photodegradation and indirect photodegradation. The former refers to the further chemical reaction after the organic molecules absorb light energy. The latter is that certain substances in the surrounding environment absorb light energy into an excited state, and then induce a series of organic pollution reactions. Indirect photodegradation is more important for organic pollutants that are difficult to biodegrade in the environment. The ways to degrade pollutants using photochemical reactions include photochemical oxidation processes without catalysts and with catalysts. The former mostly uses oxygen and hydrogen peroxide as oxidants to oxidize and decompose pollutants under the irradiation of ultraviolet light; the latter is also called photocatalytic oxidation, which can generally be divided into two types: homogeneous and heterogeneous catalysis. In homogeneous photocatalytic degradation, it is more common to use Fe2 + or Fe3 + and H2O2 as media, and produce ·OH through the photo-Fenton reaction to degrade pollutants. In heterogeneous photocatalytic degradation, it is more common to add a certain amount of photosensitive semiconductor material to the pollution system, and combine it with a certain amount of light radiation, so that the photosensitive semiconductor is excited to produce electron-hole pairs under the irradiation of light, and the dissolved oxygen, water molecules, etc. adsorbed on the semiconductor react with the electron-holes to produce ·OH and other highly oxidizing free radicals, and then the pollutants are completely or nearly completely mineralized through the hydroxyl addition, substitution, electron transfer, etc. between the pollutants.
现在实验室常用的光化学管式反应器,都是采用高硼硅玻璃或石英玻璃做成的单管反应器,现有单管反应器多为一根石英直管,由于反应器材质的限制,实验过程中常有因反应器碎裂产生气体泄露的安全问题;无法承压决定了石英反应器只能做常压实验,无法进行光催化在高压领域的研究。全金属反应器虽能满足高温高压的实验要求,但不透光无法做光催化实验,同时金属做为催化剂载体可能会造成催化剂污染或参与催化反应,影响实验数据。由于这些缺陷极大限制了光催化领域的研究范围。The photochemical tubular reactors commonly used in laboratories are all single-tube reactors made of high borosilicate glass or quartz glass. Most of the existing single-tube reactors are straight quartz tubes. Due to the limitation of the reactor material, there are often safety issues such as gas leakage caused by reactor breakage during the experiment. The inability to withstand pressure determines that the quartz reactor can only be used for normal pressure experiments, and it is impossible to conduct photocatalytic research in the high-pressure field. Although the all-metal reactor can meet the experimental requirements of high temperature and high pressure, it is not light-transmitting and cannot be used for photocatalytic experiments. At the same time, metal as a catalyst carrier may cause catalyst contamination or participate in catalytic reactions, affecting experimental data. These defects greatly limit the scope of research in the field of photocatalysis.
石英单管反应器要想装填催化剂,先要在反应器中心固定好测温热偶,再在反应区底部装填石英砂等惰性物质做支撑,然后再把称好的催化剂从顶部投放,靠敲打管壁使床层均匀。此反应器催化剂装填十分麻烦,从高处投放会造成挂壁,催化剂分布不均匀,不好控制,催化剂利用率低;多次实验重复性差。实验结束后反应管内残余物质难行清洗,催化剂残留易堵塞气路和污染新催化剂。To load the catalyst into the quartz single tube reactor, you must first fix the temperature measuring thermocouple in the center of the reactor, then fill the bottom of the reaction zone with inert materials such as quartz sand as support, and then put the weighed catalyst in from the top, and make the bed uniform by knocking on the tube wall. It is very troublesome to load the catalyst into this reactor. Putting it in from a high place will cause the catalyst to hang on the wall, the catalyst is unevenly distributed, difficult to control, and the catalyst utilization rate is low; the repeatability of multiple experiments is poor. After the experiment, the residual material in the reaction tube is difficult to clean, and the catalyst residue is easy to block the gas path and contaminate the new catalyst.
与反应器相连的外部管路大都为不锈钢管路,石英反应器与不锈钢管路相连要借助复杂的密封结构,安装和更换极不方便。也因此限制石英反应器的样式和结构不能随意更改。同时石英反应器还存在垂直固定不方便的问题。Most of the external pipes connected to the reactor are stainless steel pipes. The connection between the quartz reactor and the stainless steel pipe requires a complex sealing structure, which is extremely inconvenient to install and replace. Therefore, the style and structure of the quartz reactor cannot be changed at will. At the same time, the quartz reactor also has the problem of inconvenient vertical fixing.
原有光源的通光孔都设在加热炉中间位置,前后通光。由于通光孔的存在,炉子中间位置没有炉丝加热,通光孔位置无保温材料,散热较快。这就造成了反应器的反应区的温度梯度较大。The original light source's light holes are all located in the middle of the heating furnace, with light passing through the front and back. Due to the existence of the light holes, there is no furnace wire heating in the middle of the furnace, and there is no insulation material at the light holes, so the heat dissipation is fast. This results in a large temperature gradient in the reaction zone of the reactor.
有鉴于上述现有光催化石英反应器存在的缺陷,本发明人积极加以研究创新,以期创设一种新型结构的高温高压光催化管式反应器,使其更具有实用性。In view of the above-mentioned defects of the existing photocatalytic quartz reactor, the inventors have actively conducted research and innovation in order to create a new type of high-temperature and high-pressure photocatalytic tubular reactor to make it more practical.
发明内容Summary of the invention
本发明提供了一种光催化管式反应器,所要解决的技术问题如下:(1)解决现有反应器在实验过程中易碎裂而产生气体泄露的安全问题;(2)解决现有管式反应器只能做常压实验,无法进行高压试验的需求;(3)解决原有催化剂通过从高处投放造成催化剂挂壁、分布不均匀,不好控制的问题;(4)解决反应管内残余物质难行清洗,因催化剂残留而堵塞气路和污染新催化剂的问题;(5)解决石英反应器与外部管路不锈钢管路连接不方便的问题;(6)解决反应器安装和更换不方便的问题;(7)解决石英反应器垂直固定不方便的问题;(8)解决石英反应器反应区的温度梯度较大问题。The present invention provides a photocatalytic tubular reactor, and the technical problems to be solved are as follows: (1) Solving the safety problem that the existing reactor is easy to break and cause gas leakage during the experiment; (2) Solving the need that the existing tubular reactor can only perform normal pressure experiments and cannot perform high pressure tests; (3) Solving the problem that the original catalyst is dropped from a high place, causing the catalyst to hang on the wall, uneven distribution, and difficult to control; (4) Solving the problem that the residual material in the reaction tube is difficult to clean, and the gas path is blocked and the new catalyst is polluted due to the catalyst residue; (5) Solving the problem of inconvenient connection between the quartz reactor and the external pipeline stainless steel pipeline; (6) Solving the problem of inconvenient installation and replacement of the reactor; (7) Solving the problem of inconvenient vertical fixation of the quartz reactor; (8) Solving the problem of large temperature gradient in the reaction zone of the quartz reactor.
为了解决上述技术问题,本发明采用了如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
(1)一种光催化管式反应器,包括金属外筒和石英内筒,金属外筒与石英内筒为分体结构,金属外筒套在石英内筒外,石英内筒可单独取出;金属外筒左右两侧设有导光筒,导光筒内装有导光柱,光通过导光柱穿过石英内筒;金属外筒上、下端分别设有上端口接头和下端口接头;反应气体和反应液体从上端口接头进入反应器内,反应后从下端口接头流出。(1) A photocatalytic tubular reactor comprises a metal outer tube and a quartz inner tube. The metal outer tube and the quartz inner tube are separate structures. The metal outer tube is sleeved outside the quartz inner tube, and the quartz inner tube can be taken out separately. Light guide tubes are arranged on the left and right sides of the metal outer tube. Light guide columns are arranged in the light guide tubes, and light passes through the quartz inner tube through the light guide columns. An upper port joint and a lower port joint are respectively arranged at the upper and lower ends of the metal outer tube. The reaction gas and the reaction liquid enter the reactor from the upper port joint and flow out from the lower port joint after the reaction.
(2)根据(1)所述的光催化管式反应器,石英内筒设有扁口石英反应器、直管砂板反应器或斜面石英砂板反应器(具有斜面石英砂板反应器的石英内筒的具体结构参见本发明专利申请人在先申请201920970907.9),用于填装催化剂。(2) According to the photocatalytic tubular reactor described in (1), the quartz inner tube is provided with a flat-mouth quartz reactor, a straight tube sand plate reactor or a sloped quartz sand plate reactor (for the specific structure of the quartz inner tube with a sloped quartz sand plate reactor, please refer to the prior application 201920970907.9 by the patent applicant of the present invention), which is used to fill the catalyst.
(3)根据(1)或(2)所述的光催化管式反应器,金属外筒左右两侧的导光筒组成十字型结构;导光柱为T型结构。(3) According to the photocatalytic tubular reactor described in (1) or (2), the light guide tubes on the left and right sides of the metal outer tube form a cross-shaped structure; and the light guide column is a T-shaped structure.
(4)根据(1)-(3)任一项所述的光催化管式反应器,所述金属外筒上设有固定翼(8)。(4) According to the photocatalytic tubular reactor described in any one of (1) to (3), the metal outer tube is provided with fixed wings (8).
(5)根据(1)-(4)任一项所述的光催化管式反应器,上端口接头采用SAE对开法兰(SAE为美国机动工程师协会的简称,按SAE标准制造的法兰称为SAE法兰)密封,下端口接头采用SAE对开法兰密封;左右两侧导光筒采用法兰密封;外连管路采用卡套结构。(5) According to the photocatalytic tubular reactor described in any one of (1) to (4), the upper port joint is sealed with an SAE split flange (SAE is the abbreviation of the American Society of Automotive Engineers, and the flange manufactured according to SAE standards is called an SAE flange), and the lower port joint is sealed with an SAE split flange; the light guide tubes on the left and right sides are sealed with flanges; and the external connecting pipeline adopts a ferrule structure.
(6)根据(1)-(5)任一项所述的光催化管式反应器,所述的光催化管式反应器通过固定翼卡接加热炉,导光筒及压紧法兰处于加热炉内。(6) According to the photocatalytic tubular reactor described in any one of (1) to (5), the photocatalytic tubular reactor is connected to the heating furnace through the fixed wing clamp, and the light guide tube and the clamping flange are located in the heating furnace.
(7)根据(1)-(6)任一项所述的光催化管式反应器,所述上端口接头上设有注液口、进气口,注液口和进气口均为金属卡套接口;所述下端口接头上设有排气口、控温口和热偶套管,排气口和控温口均为金属卡套接口。(7) According to the photocatalytic tubular reactor described in any one of (1) to (6), the upper port joint is provided with a liquid injection port and an air inlet, and the liquid injection port and the air inlet are both metal ferrule interfaces; the lower port joint is provided with an exhaust port, a temperature control port and a thermocouple sleeve, and the exhaust port and the temperature control port are both metal ferrule interfaces.
(8)根据(1)-(7)任一项所述的光催化管式反应器,所述控温口内放有热偶套管,所述热偶套管为一端封死的金属盲管,热偶套管和控温口之间采用金属卡套密封连接;测温热偶放置于热偶套管内。(8) In the photocatalytic tubular reactor according to any one of items (1) to (7), a thermocouple sleeve is placed in the temperature control port, the thermocouple sleeve is a metal blind tube with one end sealed, and the thermocouple sleeve and the temperature control port are sealed and connected by a metal ferrule; a temperature measuring thermocouple is placed in the thermocouple sleeve.
(9)根据(1)-(8)任一项所述的光催化管式反应器,所述下端口接头外部位置设有两道环形凹槽,所述环形凹槽与密封圈相配合;在所述下端口接头,内部预留标准直螺纹。(9) According to the photocatalytic tubular reactor described in any one of (1) to (8), two annular grooves are provided on the outer portion of the lower port joint, and the annular grooves cooperate with the sealing ring; and a standard straight thread is reserved inside the lower port joint.
(10)根据(1)-(9)任一项所述的光催化管式反应器,所述金属外筒为无缝管,无缝管为耐高温高压的金属材质;导光筒为耐高温高压的金属材质,与金属外筒之间焊接。(10) According to the photocatalytic tubular reactor described in any one of (1) to (9), the metal outer tube is a seamless tube, and the seamless tube is made of a metal material resistant to high temperature and high pressure; the light guide tube is made of a metal material resistant to high temperature and high pressure, and is welded to the metal outer tube.
(11)根据(1)-(10)任一项所述的光催化管式反应器,所述导光柱为T型结构,一体成型,材质为石英、蓝宝石透光材质。(11) In the photocatalytic tubular reactor according to any one of items (1) to (10), the light guide column is a T-shaped structure, integrally formed, and made of a light-transmitting material such as quartz or sapphire.
(12)根据(1)-(11)任一项所述的光催化管式反应器,所述导光筒与导光柱采用法兰结构密封连接,密封连接结构包括焊接法兰、高温垫、铜环和压紧法兰。(12) According to the photocatalytic tubular reactor described in any one of (1) to (11), the light guide tube and the light guide column are sealed and connected by a flange structure, and the sealed connection structure includes a welding flange, a high-temperature gasket, a copper ring and a clamping flange.
(13)根据(1)-(12)任一项所述的光催化管式反应器,石英内筒安装在端口接头上,端口接头设有环形凹槽,凹槽内配有密封圈。(13) In the photocatalytic tubular reactor according to any one of (1) to (12), the quartz inner tube is installed on the port joint, and the port joint is provided with an annular groove, and a sealing ring is provided in the groove.
(14)根据(1)-(6)任一项所述的光催化管式反应器,所述加热炉为开式炉,与反应器相配合的十字型凹槽位于加热炉的开启平面上;所述加热炉三段控温,通过上下两段对中间段补充和调节,确保恒温区的长度。(14) According to the photocatalytic tubular reactor described in any one of (1) to (6), the heating furnace is an open furnace, and the cross-shaped groove matching the reactor is located on the opening plane of the heating furnace; the heating furnace has three-stage temperature control, and the middle section is supplemented and adjusted by the upper and lower sections to ensure the length of the constant temperature zone.
本发明提供的一种光催化管式反应器,具有以下有益技术效果:The present invention provides a photocatalytic tubular reactor, which has the following beneficial technical effects:
1.光催化管式反应器包括金属外筒和石英内筒,金属外筒与石英内筒为分体结构,金属外筒套在石英内筒外。金属外筒及导光筒在实验过程中用于承受反应器内外压差;而石英材质的石英内筒作为催化剂载体,位于金属外筒之内,内外压差相等,在实验过程中不承受压力。解决了原有纯石英反应器因反应过程中压力浮动,而造成反应器碎裂气体泄露等安全问题。1. The photocatalytic tubular reactor includes a metal outer cylinder and a quartz inner cylinder. The metal outer cylinder and the quartz inner cylinder are separate structures, and the metal outer cylinder is sleeved outside the quartz inner cylinder. The metal outer cylinder and the light guide cylinder are used to withstand the pressure difference between the inside and outside of the reactor during the experiment; while the quartz inner cylinder made of quartz material is used as a catalyst carrier, located inside the metal outer cylinder, and the pressure difference between the inside and outside is equal, and it does not bear pressure during the experiment. It solves the safety problems of the original pure quartz reactor, such as reactor fragmentation and gas leakage due to pressure fluctuations during the reaction.
金属外筒与导光筒都为耐高温高压的无缝管加工而成,两者之间补强焊接。金属外筒上下两端与端口接头采用SAE对开法兰密封连接。导光筒内与导光柱采用法兰结构密封,导光柱的T型结构方便高温垫密封安装。以上材质及结构决定反应器可以在以石英为催化剂载体,左右双向光照,高温800℃下,长期使用压力可达10MPa。解决现有管式反应器只能做常压实验,无法进行高压试验的需求。扩大了光催化领域的研究范围。催化剂位于石英内筒之上,透明的石英内筒不影响光照,也不与金属外筒接触影响实验数据。The metal outer tube and the light guide tube are both made of seamless tubes resistant to high temperature and high pressure, and the two are reinforced and welded. The upper and lower ends of the metal outer tube are sealed with SAE split flanges to the port joints. The inside of the light guide tube and the light guide column are sealed with a flange structure, and the T-shaped structure of the light guide column facilitates the installation of high-temperature gasket seals. The above materials and structures determine that the reactor can use quartz as a catalyst carrier, bidirectional illumination on the left and right, and high temperature of 800°C, and the long-term use pressure can reach 10MPa. It solves the problem that the existing tubular reactor can only perform normal pressure experiments and cannot perform high pressure experiments. It expands the research scope in the field of photocatalysis. The catalyst is located on the quartz inner tube, and the transparent quartz inner tube does not affect the illumination, nor does it contact the metal outer tube to affect the experimental data.
2.金属外筒与石英内筒为分体结构,石英内筒可单独取出。石英内筒取出后非常方便催化剂的装填,可对装填方式、装填量、装填厚度及均匀度进行精确控制。解决了原有催化剂通过从高处投放造成挂壁,催化剂分布不均匀,不好控制,多次实验不一致性的问题。2. The metal outer cylinder and the quartz inner cylinder are separate structures, and the quartz inner cylinder can be taken out separately. After the quartz inner cylinder is taken out, it is very convenient to load the catalyst, and the loading method, loading amount, loading thickness and uniformity can be accurately controlled. It solves the problem of the original catalyst hanging on the wall caused by the catalyst being put in from a high place, uneven distribution of the catalyst, poor control, and inconsistency in multiple experiments.
3.上端口接头上设有注液口、进气口,注液口和进气口具为金属卡套接口。下端口接头上设有排气口、控温口和热偶套管,排气口和控温口具为金属卡套接口。控温口内放有热偶套管,热偶套管为一端封死的金属盲管,热偶套管和控温口之间采用金属卡套密封连接。卡套连接方式简单方便,而且耐压强度大,解决石英反应器与外部管路不锈钢管路连接不方便的问题。3. The upper port connector is provided with a liquid injection port and an air inlet, and the liquid injection port and the air inlet are metal ferrule interfaces. The lower port connector is provided with an exhaust port, a temperature control port and a thermocouple sleeve, and the exhaust port and the temperature control port are metal ferrule interfaces. A thermocouple sleeve is placed in the temperature control port, and the thermocouple sleeve is a metal blind tube with one end sealed. The thermocouple sleeve and the temperature control port are sealed and connected with a metal ferrule. The ferrule connection method is simple and convenient, and has high pressure resistance, which solves the problem of inconvenient connection between the quartz reactor and the external pipeline stainless steel pipeline.
4.石英内筒上的石英砂板位于石英内筒顶部,方便对砂板残余物质进行清洗。解决了因催化剂残留而堵塞气路和污染新催化剂的问题。4. The quartz sand plate on the quartz inner tube is located at the top of the quartz inner tube, which is convenient for cleaning the residual material on the sand plate. This solves the problem of gas path blocking and new catalyst contamination caused by catalyst residue.
5.端口接头外部位置有环形凹槽,环形凹槽放置密封圈,使用者可根据需求,安装不同石英内筒,操作简单方便,手动即可完成石英内筒的安装和拆卸。解决反应器安装和更换不方便的问题。同时端口接头内部预留标准直螺纹,方便其他样式反应器连接。5. There is an annular groove on the outside of the port connector, and a sealing ring is placed in the annular groove. Users can install different quartz inner cylinders according to their needs. The operation is simple and convenient, and the installation and removal of the quartz inner cylinder can be completed manually. Solve the problem of inconvenient installation and replacement of the reactor. At the same time, the port connector has a standard straight thread reserved inside to facilitate the connection of other styles of reactors.
6.金属外筒中上位置焊有圆形固定翼,固定翼卡在加热炉上部。解决了反应器垂直固定不方便的问题。6. A circular fixing wing is welded in the middle and upper part of the metal outer cylinder, and the fixing wing is stuck on the upper part of the heating furnace, which solves the problem of inconvenient vertical fixing of the reactor.
7.加热炉为开式炉,与反应器相配合的十字型凹槽位于炉子的开启平面上,不影响炉子中间位置的炉丝加热;十字型导光筒、导光柱、焊接法兰、压紧法兰等通光部分都处于反应炉内,这样最大限度减少了散热;同时加热炉为三段控温,通过上下两段对中间段补充和调节,解决了反应器反应区的温度梯度较大问题。7. The heating furnace is an open furnace. The cross-shaped groove that matches the reactor is located on the opening plane of the furnace, which does not affect the heating of the furnace wire in the middle of the furnace; the light-transmitting parts such as the cross-shaped light guide tube, light guide column, welding flange, and clamping flange are all in the reactor, which minimizes heat dissipation; at the same time, the heating furnace has three-stage temperature control, and the middle section is supplemented and adjusted by the upper and lower sections, which solves the problem of large temperature gradient in the reaction zone of the reactor.
8.导光筒内的导光柱为石英、蓝宝石等透光材质,一体成型,一端通过法兰和光源相连,一端和石英反应器相连,减少了光损,提高了光照效率。8. The light guide column in the light guide tube is made of light-transmitting materials such as quartz and sapphire, and is integrally formed. One end is connected to the light source through a flange, and the other end is connected to the quartz reactor, which reduces light loss and improves lighting efficiency.
本发明提供的光催化管式反应器能使外部管路、光路及加热炉有效结合,是高温高压光催化环境下的理想反应器。The photocatalytic tubular reactor provided by the present invention can effectively combine the external pipeline, the light path and the heating furnace, and is an ideal reactor in a high-temperature and high-pressure photocatalytic environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明光催化管式反应器的原理图;FIG1 is a schematic diagram of a photocatalytic tubular reactor according to the present invention;
图中标号:A为反应气流进口、B石英内筒、C为反应气流出口、D为光源。The numbers in the figure are: A is the reaction gas flow inlet, B is the quartz inner cylinder, C is the reaction gas flow outlet, and D is the light source.
图2为本发明光催化管式反应器2D图;FIG2 is a 2D diagram of a photocatalytic tubular reactor according to the present invention;
图中标号:1-1.注液口、1-2.控温口、2-1.进气口、2-2.出气口、3-1.上端口接头、3-2.下端口接头、4-1.SAE对开法兰、4-2.SAE对开法兰、5-1.上O型圈、5-2.下O型圈、6-1.上座法兰、6-2.下座法兰、7.金属外筒、8.固定翼、9.导光筒、10.导光柱、11.焊接法兰、12.高温垫、13.铜环、14.压紧法兰、15.石英内筒、16.密封圈、17.热偶套管、18.热偶。Numbers in the figure: 1-1. Liquid filling port, 1-2. Temperature control port, 2-1. Air inlet, 2-2. Air outlet, 3-1. Upper port joint, 3-2. Lower port joint, 4-1. SAE split flange, 4-2. SAE split flange, 5-1. Upper O-ring, 5-2. Lower O-ring, 6-1. Upper seat flange, 6-2. Lower seat flange, 7. Metal outer cylinder, 8. Fixed wing, 9. Light guide cylinder, 10. Light guide column, 11. Welding flange, 12. High temperature pad, 13. Copper ring, 14. Compression flange, 15. Quartz inner cylinder, 16. Sealing ring, 17. Thermocouple sleeve, 18. Thermocouple.
图3为本发明的光催化管式反应器实用结构图;FIG3 is a practical structural diagram of a photocatalytic tubular reactor of the present invention;
图中标号为:1-1.注液口、1-2.控温口、2-1.进气口、2-2.出气口、3-1.上端口接头、3-2.下端口接头、4-1.SAE对开法兰、4-2.SAE对开法兰、5-1.上O型圈、5-2.下O型圈、6-1.上座法兰、6-2.下座法兰、7.金属外筒、8.固定翼、9.导光筒、10.导光柱、11.焊接法兰、12.高温垫、13.铜环、14.压紧法兰、15.石英内筒、16.密封圈、17.热偶套管、18.热偶、19.炉瓦、20.加热炉。The numbers in the figure are: 1-1. Liquid injection port, 1-2. Temperature control port, 2-1. Air inlet, 2-2. Air outlet, 3-1. Upper port joint, 3-2. Lower port joint, 4-1. SAE split flange, 4-2. SAE split flange, 5-1. Upper O-ring, 5-2. Lower O-ring, 6-1. Upper seat flange, 6-2. Lower seat flange, 7. Metal outer cylinder, 8. Fixed wing, 9. Light guide cylinder, 10. Light guide column, 11. Welding flange, 12. High temperature pad, 13. Copper ring, 14. Clamping flange, 15. Quartz inner cylinder, 16. Sealing ring, 17. Thermocouple sleeve, 18. Thermocouple, 19. Furnace tile, 20. Heating furnace.
图4a为石英内筒为扁管反应器样式的示意图。FIG. 4 a is a schematic diagram of a flat tube reactor having a quartz inner cylinder.
图4b为石英内筒为斜面石英砂板反应器样式的示意图。FIG. 4 b is a schematic diagram of a reactor in which the inner quartz cylinder is a beveled quartz sand plate.
图4c为石英内筒为直管砂板反应器样式的示意图。FIG. 4 c is a schematic diagram of a quartz inner tube in the form of a straight tube sand plate reactor.
具体实施方式DETAILED DESCRIPTION
实施例:Example:
图1为本发明光催化管式反应器的原理图,A为反应气流进口、B为石英内筒、C为反应气流出口、D为光源。Fig. 1 is a schematic diagram of the photocatalytic tubular reactor of the present invention, wherein A is the reaction gas inlet, B is the quartz inner tube, C is the reaction gas outlet, and D is the light source.
如图2所示,一种光催化管式反应器,包括注液口1-1、控温口1-2、.进气口2-1、出气口2-2、上端口接头3-1、下端口接头3-2、SAE对开法兰4-1、SAE对开法兰4-2、上O型圈5-1、下O型圈5-2、上座法兰6-1、下座法兰6-2、金属外筒7、固定翼8、导光筒9、导光柱10、焊接法兰11、高温垫12、铜环13、压紧法兰14、石英内筒15、密封圈16、热偶套管17、热偶18、炉瓦19、加热炉20。金属外筒7与石英内筒15为分体结构,金属外筒7套在石英内筒15外,石英内筒15可单独取出;金属外筒7左右两侧设有导光筒9,导光筒内装有导光柱10,光通过导光柱10穿过石英内筒15;金属外筒7上、下端分别设有上端口接头3-1和下端口接头3-2;反应气体和反应液体从上端口接头3-1进入反应器内,反应后从下端口接头3-2流出。金属外筒7左右两侧的导光筒9组成十字型结构;导光柱10为T型结构。所述金属外筒7上设有固定翼8。所述导光筒9与导光柱10采用法兰结构密封连接,密封连接结构包括焊接法兰11、高温垫12、铜环13和压紧法兰14。石英内筒15安装在端口接头3-2上,端口接头3-2设有环形凹槽,凹槽内配有密封圈16。As shown in Figure 2, a photocatalytic tubular reactor includes a liquid injection port 1-1, a temperature control port 1-2, an air inlet 2-1, an air outlet 2-2, an upper port joint 3-1, a lower port joint 3-2, an SAE split flange 4-1, an SAE split flange 4-2, an upper O-ring 5-1, a lower O-ring 5-2, an upper seat flange 6-1, a lower seat flange 6-2, a metal outer tube 7, a fixed wing 8, a light guide tube 9, a light guide column 10, a welding flange 11, a high-temperature pad 12, a copper ring 13, a clamping flange 14, a quartz inner tube 15, a sealing ring 16, a thermocouple sleeve 17, a thermocouple 18, a furnace tile 19, and a heating furnace 20. The metal outer tube 7 and the quartz inner tube 15 are split structures. The metal outer tube 7 is sleeved outside the quartz inner tube 15, and the quartz inner tube 15 can be taken out separately; light guide tubes 9 are provided on the left and right sides of the metal outer tube 7, and light guide columns 10 are installed in the light guide tubes, and light passes through the quartz inner tube 15 through the light guide columns 10; the upper and lower ends of the metal outer tube 7 are respectively provided with upper port joints 3-1 and lower port joints 3-2; the reaction gas and reaction liquid enter the reactor from the upper port joint 3-1, and flow out from the lower port joint 3-2 after the reaction. The light guide tubes 9 on the left and right sides of the metal outer tube 7 form a cross-shaped structure; the light guide column 10 is a T-shaped structure. The metal outer tube 7 is provided with fixed wings 8. The light guide tube 9 and the light guide column 10 are sealed and connected by a flange structure, and the sealing connection structure includes a welding flange 11, a high temperature pad 12, a copper ring 13 and a clamping flange 14. The quartz inner tube 15 is installed on the port joint 3-2, and the port joint 3-2 is provided with an annular groove, and a sealing ring 16 is provided in the groove.
石英内筒15设有扁口石英反应器、直管砂板反应器或斜面石英砂板反应器用于填装催化剂。催化剂位于石英内筒15之内,透明的石英内筒15即不影响光照,也不与金属外筒7接触影响实验数据。石英内筒15为可拆装设计(本发明专利申请人在先申请201920970907.9和201920970911.5全文引入作为本发明的内容),可根据需求采用不同样式:(1)扁管反应器(如图4a所示),催化剂装填厚度小,可接受双面光照;(2)斜面石英砂板反应器(如图4b所示),具有斜面石英砂板反应器的石英内筒的具体结构参见本发明专利申请人在先申请201920970907.9,斜面上设有石英砂板,石英砂板为倾斜设计,在石英砂板上设置围堰可以防止催化剂滑落;测温热偶的顶端与石英砂板的底部接触,接触部位正好为反应器的中心位置,能准确测量反应器中心温度;(3)直管砂板反应器(如图4c所示),设有砂板,造价低,催化剂装填量大。The quartz inner cylinder 15 is provided with a flat quartz reactor, a straight tube sand plate reactor or an inclined quartz sand plate reactor for filling the catalyst. The catalyst is located inside the quartz inner cylinder 15, and the transparent quartz inner cylinder 15 does not affect the illumination, nor does it contact with the metal outer cylinder 7 to affect the experimental data. The quartz inner cylinder 15 is of detachable design (the applicant of the present invention has previously applied for patents 201920970907.9 and 201920970911.5 in their entirety as the content of the present invention), and different styles can be adopted according to needs: (1) a flat tube reactor (as shown in FIG. 4 a), in which the catalyst loading thickness is small and can accept double-sided illumination; (2) an inclined quartz sand plate reactor (as shown in FIG. 4 b), for the specific structure of the quartz inner cylinder with an inclined quartz sand plate reactor, refer to the applicant of the present invention's prior application 201920970907.9, a quartz sand plate is provided on the inclined surface, and the quartz sand plate is inclined in design. A cofferdam is provided on the quartz sand plate to prevent the catalyst from sliding off; the top of the temperature measuring thermocouple contacts the bottom of the quartz sand plate, and the contact portion is exactly at the center of the reactor, which can accurately measure the center temperature of the reactor; (3) a straight tube sand plate reactor (as shown in FIG. 4 c), which is provided with a sand plate, has low cost and large catalyst loading capacity.
上端口接头3-1采用SAE对开法兰4-1密封,下端口接头3-2采用SAE对开法兰4-2密封;左右两侧导光筒9采用法兰14密封;外连管路采用卡套结构。所述上端口接头3-1上设有注液口1-1、进气口2-1,注液口1-1和进气口2-1均为金属卡套接口;所述下端口接头3-2上设有排气口2-2、控温口1-2和热偶套管17,排气口2-2和控温口1-2均为金属卡套接口。所述控温口1-2内放有热偶套管17,所述热偶套管17为一端封死的金属盲管,热偶套管17和控温口1-2之间采用金属卡套密封连接;测温热偶18放置于热偶套管17内。The upper port joint 3-1 is sealed with an SAE split flange 4-1, and the lower port joint 3-2 is sealed with an SAE split flange 4-2; the left and right light guide tubes 9 are sealed with flanges 14; and the external connection pipeline adopts a ferrule structure. The upper port joint 3-1 is provided with a liquid injection port 1-1 and an air inlet 2-1, and the liquid injection port 1-1 and the air inlet 2-1 are both metal ferrule interfaces; the lower port joint 3-2 is provided with an exhaust port 2-2, a temperature control port 1-2 and a thermocouple sleeve 17, and the exhaust port 2-2 and the temperature control port 1-2 are both metal ferrule interfaces. A thermocouple sleeve 17 is placed in the temperature control port 1-2, and the thermocouple sleeve 17 is a metal blind tube with one end sealed. The thermocouple sleeve 17 and the temperature control port 1-2 are sealed and connected with a metal ferrule; the temperature measuring thermocouple 18 is placed in the thermocouple sleeve 17.
所述下端口接头3-2外部位置设有两道环形凹槽,所述环形凹槽与密封圈16相配合;在所述下端口接头3-2,内部预留标准直螺纹。所述金属外筒7为无缝管,无缝管为耐高温高压的金属材质;导光筒9为耐高温高压的金属材质,与金属外筒7之间焊接。所述导光柱10为T型结构,一体成型,材质为石英、蓝宝石透光材质。The lower port connector 3-2 is provided with two annular grooves at the outer position, and the annular grooves cooperate with the sealing ring 16; the lower port connector 3-2 has a standard straight thread reserved inside. The metal outer tube 7 is a seamless tube, and the seamless tube is made of a metal material resistant to high temperature and high pressure; the light guide tube 9 is made of a metal material resistant to high temperature and high pressure, and is welded to the metal outer tube 7. The light guide column 10 is a T-shaped structure, integrally formed, and made of quartz or sapphire light-transmitting material.
如图3所示,所述的光催化管式反应器通过固定翼8卡接加热炉20,导光筒9及压紧法兰14处于加热炉20内。所述加热炉20为开式炉,与反应器相配合的十字型凹槽位于加热炉20的开启平面上;所述加热炉20三段控温,通过上下两段对中间段补充和调节,确保恒温区的长度。反应器垂直安装固定翼8卡在加热炉20上部。加热炉20为开式炉,与反应器相配合的十字型凹槽位于炉子的开启平面上,不影响炉子中间位置的炉丝加热;十字型导光筒9、压紧法兰14等通光部分都处于加热炉20内,这样最大限度减少了散热;同时加热炉20为三段控温,通过上下两段对中间段补充和调节,确保恒温区的长度。As shown in FIG3 , the photocatalytic tubular reactor is connected to the heating furnace 20 through the fixed wing 8, and the light guide tube 9 and the clamping flange 14 are in the heating furnace 20. The heating furnace 20 is an open furnace, and the cross-shaped groove matched with the reactor is located on the opening plane of the heating furnace 20; the heating furnace 20 has three-stage temperature control, and the middle section is supplemented and adjusted by the upper and lower sections to ensure the length of the constant temperature zone. The reactor is vertically installed with the fixed wing 8 clamped on the upper part of the heating furnace 20. The heating furnace 20 is an open furnace, and the cross-shaped groove matched with the reactor is located on the opening plane of the furnace, which does not affect the heating of the furnace wire in the middle position of the furnace; the light-transmitting parts such as the cross-shaped light guide tube 9 and the clamping flange 14 are all in the heating furnace 20, which minimizes heat dissipation; at the same time, the heating furnace 20 has three-stage temperature control, and the middle section is supplemented and adjusted by the upper and lower sections to ensure the length of the constant temperature zone.
使用光催化管式反应器时,光源通过导光筒9内导光柱10直接照射到石英内筒15催化剂上,反应气从进气口2-1进入,从排气口2-2排出;反应液从注液口1-1进入;催化剂平铺在石英内筒15顶部。从上面进入的反应气体穿催化剂颗粒,反应后,从排气口2-2流出,此过程催化剂能和反应气体充分接触。同时石英内筒可完全接收侧面方向来的光照,光照均匀,光照面积大。When using a photocatalytic tubular reactor, the light source directly irradiates the catalyst in the quartz inner tube 15 through the light guide column 10 in the light guide tube 9. The reaction gas enters from the air inlet 2-1 and is discharged from the exhaust port 2-2; the reaction liquid enters from the liquid injection port 1-1; the catalyst is spread on the top of the quartz inner tube 15. The reaction gas entering from above passes through the catalyst particles, and after the reaction, it flows out from the exhaust port 2-2. In this process, the catalyst can fully contact the reaction gas. At the same time, the quartz inner tube can fully receive the light from the side direction, the light is uniform, and the light area is large.
在实验中,石英内筒15位于反应器内部,石英内筒15的内外无压差,无碎裂危险。金属外筒7和导光筒9采用耐温耐高压的金属材质,左右通光孔采用法兰密封方式,上下端口接头采用SAE对开法兰密封方式。这种高温高压光催化管式反应器可以在以石英为催化剂载体,左右双向光照,高温800℃下,长期使用压力可达10MPa,突破了光催化管式反应器只能做常压实验的限制,扩大了光催化领域的研究范围。In the experiment, the quartz inner tube 15 is located inside the reactor, and there is no pressure difference between the inside and outside of the quartz inner tube 15, and there is no danger of fragmentation. The metal outer tube 7 and the light guide tube 9 are made of heat-resistant and high-pressure resistant metal materials, the left and right light holes are sealed with flanges, and the upper and lower port joints are sealed with SAE split flanges. This high-temperature and high-pressure photocatalytic tubular reactor can use quartz as a catalyst carrier, bidirectional illumination on the left and right, and high temperature of 800°C, and the pressure can reach 10MPa for a long time, breaking the limitation that photocatalytic tubular reactors can only perform normal pressure experiments, and expanding the research scope in the field of photocatalysis.
以上实施例仅为本发明的示例性实施例,不用于限制本发明,本发明的保护范围由权利要求书限定。本领域技术人员可以在本发明的实质和保护范围内,对本发明做出各种修改或等同替换,这种修改或等同替换也应视为落在本发明的保护范围内。The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
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Denomination of invention: A photocatalytic tubular reactor Granted publication date: 20241015 Pledgee: Beijing Bank Co.,Ltd. Chengshousi Branch Pledgor: BEIJING CHINA EDUCATION AU-LIGHT CO.,LTD. Registration number: Y2025980015411 |