CN110648802A - A cable head hook device for sheath extrusion of an extruder - Google Patents
A cable head hook device for sheath extrusion of an extruder Download PDFInfo
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- CN110648802A CN110648802A CN201910784467.2A CN201910784467A CN110648802A CN 110648802 A CN110648802 A CN 110648802A CN 201910784467 A CN201910784467 A CN 201910784467A CN 110648802 A CN110648802 A CN 110648802A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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Abstract
本发明属于电缆线大件悬挂装置技术领域,公开了一种挤塑机护套挤包用电缆头挂钩装置,以解决现有技术中挤塑机护套挤包生产过程中存在的问题,该装置包括导辊,导辊中装有导辊轴,轨道一侧的导辊轴上装有第一盖板,轨道另一侧的导辊轴上装有第二盖板,第一盖板的中部及第二盖板的中部之间贯穿装有限位装置,第一盖板的下部及第二盖板的下部之间贯穿装有挂钩轴,挂钩轴的中部套装有调节套,调节套中装有可上下调节的调节杆,调节杆的下端装有钢丝绳,钢丝绳的下端装有挂钩。本发明安装使用方便,以解决在护套挤包工序生产过程中,防止电缆头部在牵引时掉进冷却水槽中,导致电缆发货米数不足、电缆击穿或退货,增加电缆制造成本的问题。
The invention belongs to the technical field of large-piece suspension devices for cables, and discloses a cable head hook device for sheath extrusion of an extruder, so as to solve the problems existing in the production process of sheath extrusion of an extruder in the prior art. The device includes a guide roller, a guide roller shaft is installed in the guide roller, a first cover plate is installed on the guide roller shaft on one side of the track, and a second cover plate is installed on the guide roller shaft on the other side of the track. A limiting device is installed through the middle of the second cover plate, a hook shaft is installed through the lower part of the first cover plate and the lower part of the second cover plate, the middle part of the hook shaft is sleeved with an adjustment sleeve, and the adjustment sleeve is equipped with a adjustable sleeve. The lower end of the adjustment rod is equipped with a wire rope, and the lower end of the wire rope is equipped with a hook. The invention is easy to install and use, and can prevent the cable head from falling into the cooling water tank during pulling during the production process of the sheath extrusion process, resulting in insufficient cable delivery meters, cable breakdown or return, and increased cable manufacturing costs. question.
Description
技术领域technical field
本发明涉及电缆线大件悬挂装置技术领域,具体涉及一种挤塑机护套挤包用电缆头挂钩装置。The invention relates to the technical field of hanging devices for large pieces of cables, in particular to a hooking device for a cable head for extruding a sheath of an extruder.
背景技术Background technique
在挤塑机护套挤包生产过程中,由于没有设计合理的电缆头挂钩装置,只是用一根细轴穿过电缆头底部,并用手将细轴两端提起,很容易造成操作工失误,造成电缆头部在牵引时掉进冷却水槽中,造成水进入电缆内部。若头部进水只能将头部进水电缆剪掉,影响电缆发货米数;若水进入电缆中间,就难于处理干燥,即使用吹干机吹,也难以全部吹干,一旦电缆发货,在长期的运行过程中,电缆进水成为影响电缆安全运行的潜在隐患,最终可能导致电缆击穿或退货,后果非常严重,上述情况遇到生产大截面电缆出现的频次会更多,现有技术无法解决上述技术问题。In the process of extruding the sheath of the extruder, because there is no reasonably designed hooking device for the cable head, only a thin shaft is used to pass through the bottom of the cable head, and both ends of the thin shaft are lifted by hand, which can easily cause operator errors. Cause the head of the cable to fall into the cooling water tank when pulling, causing water to enter the inside of the cable. If water enters the head, the head water inlet cable can only be cut off, which affects the delivery meters of the cable; if the water enters the middle of the cable, it is difficult to handle and dry, even if it is blown with a dryer, it is difficult to dry it completely. Once the cable is delivered , In the long-term operation process, the water ingress of the cable becomes a potential hidden danger that affects the safe operation of the cable, which may eventually lead to the breakdown or return of the cable, and the consequences are very serious. Technology cannot solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中挤塑机护套挤包生产过程中存在的问题,提供了一种结构简单、安全方便的挤塑机护套挤包用电缆头挂钩装置。The purpose of the present invention is to solve the problems existing in the production process of the sheath extrusion of the extruder in the prior art, and to provide a cable head hook device for extrusion of the sheath of the extruder, which is simple in structure, safe and convenient.
为了达到上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种挤塑机护套挤包用电缆头挂钩装置,包括设置在轨道两侧的导辊,导辊中装有导辊轴,且导辊可绕导辊轴转动,轨道一侧的导辊轴上可拆卸装有第一盖板,轨道另一侧的导辊轴上可拆卸装有第二盖板,第一盖板的中部及第二盖板的中部之间贯穿装有限位装置,第一盖板的下部及第二盖板的下部之间贯穿装有挂钩轴,且挂钩轴的两端与第一盖板及第二盖板可拆卸连接,挂钩轴的中部套装有调节套,调节套中装有可上下调节的调节杆,调节杆的下端装有钢丝绳,钢丝绳的下端装有挂钩。A cable head hook device for sheath extrusion of an extruder, comprising guide rollers arranged on both sides of a track, a guide roller shaft is installed in the guide roller, and the guide roller can rotate around the guide roller shaft, and a guide roller on one side of the track A first cover plate is detachably installed on the shaft, a second cover plate is detachably installed on the guide roller shaft on the other side of the track, and a limiting device is installed through the middle part of the first cover plate and the middle part of the second cover plate. A hook shaft is installed between the lower part of the first cover plate and the lower part of the second cover plate; The adjusting sleeve is provided with an adjusting rod that can be adjusted up and down, the lower end of the adjusting rod is provided with a wire rope, and the lower end of the wire rope is provided with a hook.
进一步地,轨道为工字型钢板轨道。Further, the track is an I-shaped steel plate track.
进一步地,导辊的一侧设有挡板,且挡板靠近轨道的侧端面。Further, a baffle is provided on one side of the guide roller, and the baffle is close to the side end face of the track.
进一步地,每个导辊的内部两侧均装有轴承,轴承的内圈上套装有导辊轴,一侧的轴承利用安装在导辊轴上的轴用挡圈定位,另一侧的轴承利用设置在导辊轴上的定位凸肩定位。Further, the inner two sides of each guide roller are equipped with bearings, the inner ring of the bearing is sleeved with a guide roller shaft, the bearing on one side is positioned by the shaft retaining ring installed on the guide roller shaft, and the bearing on the other side is positioned. Use the positioning shoulder provided on the guide roller shaft for positioning.
进一步地,导辊轴上设有盖板限位凸肩,轨道一侧的盖板限位凸肩与第一盖板的一侧面接触,轨道另一侧面的盖板限位凸肩与第二盖板的一侧面接触,所述导辊轴的端部设有螺纹段,螺纹段上装有第一螺母及第一垫片。Further, the guide roller shaft is provided with a cover plate limit shoulder, the cover plate limit shoulder on one side of the track is in contact with one side of the first cover plate, and the cover plate limit shoulder on the other side of the track is in contact with the second cover plate. One side of the cover plate is in contact, the end of the guide roller shaft is provided with a threaded section, and the threaded section is provided with a first nut and a first washer.
进一步地,限位装置包括双头螺柱,双头螺柱一端穿过第一盖板,双头螺柱的另一端穿过第二盖板,且双头螺柱穿过第一盖板及第二盖板处的两端螺纹段直径小于其他位置的直径,双头螺柱的端部通过第二螺母及第二垫片定位。Further, the limiting device includes a stud, one end of the stud passes through the first cover, the other end of the stud passes through the second cover, and the stud passes through the first cover and the The diameters of the threaded segments at both ends of the second cover plate are smaller than those at other positions, and the ends of the studs are positioned by the second nuts and the second washers.
进一步地,挂钩轴的两端设有螺纹段,且挂钩轴穿过第一盖板及第二盖板处的两端直径小于其他位置的直径,螺纹段上装有第三螺母及第三垫片。Further, the two ends of the hook shaft are provided with threaded sections, and the diameters of the two ends of the hook shaft passing through the first cover plate and the second cover plate are smaller than the diameters of other positions, and a third nut and a third gasket are installed on the threaded sections. .
进一步地,调节套的内侧设有内螺纹,内螺纹中装有调节杆,调节杆上还装有调节螺母。Further, an inner thread is provided on the inner side of the adjusting sleeve, an adjusting rod is installed in the internal thread, and an adjusting nut is also installed on the adjusting rod.
进一步地,钢丝绳的上端穿过调节杆下端后通过第一8字型铝套固定,钢丝绳的下端穿过挂钩后通过第二8字型铝套固定。Further, the upper end of the wire rope passes through the lower end of the adjusting rod and is fixed by the first figure-eight aluminum sleeve, and the lower end of the wire rope passes through the hook and is fixed by the second figure-eight aluminum sleeve.
本发明相对于现有技术,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的挤塑机护套挤包用电缆头挂钩装置结构简单,通过使用第一盖板及第二盖板以及限位装置对第一盖板、第二盖板限位,导辊限定在轨道及第一盖板及第二盖板,导辊可沿导辊轴转动,在吊装电缆头后,根据待护套挤包缆芯截面大小将调节杆安装在调节套内,并将挂钩钩头与待护套挤包缆芯中心线垂直后固定调节杆。然后吊起待护套挤包缆芯,沿着轨道输送。本发明安装使用方便,通过本发明的使用,以解决在护套挤包工序生产过程中,防止电缆头部在牵引时掉进冷却水槽中,导致电缆发货米数不足、电缆击穿或退货,增加电缆制造成本的问题。The cable head hook device for extruding the sheath of the extruder of the present invention is simple in structure, and the first cover plate and the second cover plate are limited by using the first cover plate and the second cover plate and the limiting device, and the guide roller is limited to the position of the first cover plate and the second cover plate. The rail, the first cover plate and the second cover plate, the guide roller can rotate along the guide roller shaft, after hoisting the cable head, install the adjusting rod in the adjusting sleeve according to the section size of the cable core to be sheathed, and hook the hook Fix the adjustment rod after the head is perpendicular to the center line of the extruded cable core to be sheathed. Then lift the core to be sheathed and extruded, and transport it along the track. The invention is easy to install and use, and the use of the invention can solve the problem of preventing the cable head from falling into the cooling water tank during pulling during the production process of the sheath extrusion process, resulting in insufficient delivery meters of the cable, cable breakdown or return. , the problem of increasing the cost of cable manufacturing.
本发明的导辊的一侧设有挡板,且挡板与轨道的侧端面接触。可以防止导辊的窜动。One side of the guide roller of the present invention is provided with a baffle plate, and the baffle plate is in contact with the side end surface of the rail. Movement of the guide rollers can be prevented.
本发明的盖板利用限位凸肩及第一螺母及第一垫片定位,。安装拆卸均比较方便。The cover plate of the present invention is positioned by the limiting shoulder, the first nut and the first washer. Installation and disassembly are relatively convenient.
本发明利用双头螺柱进行限位,且双头螺柱穿过第一盖板及第二盖板处的两端直径小于其他位置的直径,限定了盖板的位置,保证盖板不会向内侧发生窜动,盖板的外侧利用第二螺母及第二垫片定位安装拆卸均比较方便。The present invention uses double-ended studs to limit the position, and the diameters of the two ends of the double-ended studs passing through the first cover plate and the second cover plate are smaller than the diameters of other positions, which limits the position of the cover plate and ensures that the cover plate does not It is convenient to use the second nut and the second washer on the outside of the cover plate to locate, install and disassemble when the movement occurs inward.
本发明的挂钩轴的两端通过螺母与第一盖板及第二盖板定位,挂钩轴的两端直径小于其他位置的直径,可以限定盖板的位置,保证盖板不会向内侧发生窜动。The two ends of the hook shaft of the present invention are positioned with the first cover plate and the second cover plate by nuts, and the diameters of the two ends of the hook shaft are smaller than the diameters of other positions, which can limit the position of the cover plate and ensure that the cover plate will not slip inwardly. verb: move.
本发明的调节套的与调节杆通过螺纹连接调节调节杆的伸进及伸出比较方便,安装拆卸比较方便。The adjusting sleeve and the adjusting rod of the present invention are threadedly connected to adjust the extending and extending of the adjusting rod, and the installation and disassembly are convenient.
本发明的根据实际情况选择钢丝绳的长度并通过8字型铝套压制固定,较为方便。According to the present invention, the length of the steel wire rope is selected according to the actual situation and pressed and fixed by the figure-8 aluminum sleeve, which is more convenient.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为图1的上半部分右视图。FIG. 2 is a right side view of the upper half of FIG. 1 .
图3为图1的局部示意图。FIG. 3 is a partial schematic view of FIG. 1 .
图4为在本发明电缆头挂钩装置的位置示意图。FIG. 4 is a schematic view of the position of the hooking device for the cable head of the present invention.
附图标记含义如下:1.轴用挡圈;2.轴承;3.导辊;4.第一垫片;5.第一螺母;6.导辊轴;7.第二垫片;8.第二螺母;9.双头螺柱;10.第三垫片;11.第三螺母;12.挂钩轴;13.第一盖板;14.调节套;15.调节螺母;16.调节杆;17.第一8字型铝套;18.钢丝绳;19.第二8字型铝套;20.挂钩;21.第二盖板;22.挡板;23.定位凸肩;24.限位凸肩;25.支架;26.冷却水槽。The meanings of the reference numerals are as follows: 1. Shaft retaining ring; 2. Bearing; 3. Guide roller; 4. First washer; 5. First nut; 6. Guide roller shaft; 7. Second washer; 8. The second nut; 9. Stud; 10. The third washer; 11. The third nut; 12. The hook shaft; 13. The first cover plate; 14. The adjusting sleeve; 15. The adjusting nut; 16. The adjusting rod ; 17. The first 8-shaped aluminum sleeve; 18. The steel wire rope; 19. The second 8-shaped aluminum sleeve; 20. The hook; 21. The second cover plate; 22. The baffle plate; Bit shoulder; 25. Bracket; 26. Cooling water tank.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
如图1-4所示,一种挤塑机护套挤包用电缆头挂钩装置,包括设置在轨道A两侧的导辊3,轨道A为工字型钢板轨道,轨道A焊接在支架29上,支架29通过胀管及螺栓固定在地面上。确保轨道A位于冷却水槽26的上方,工字型钢板轨道的长度方向的两端设有挡板,防止导辊3滑出,导辊3的一侧设有4-5mm厚的凸缘挡板22,且挡板22靠近轨道A的侧端面,凸缘挡板22的外径比导辊3的外径大5-6mm,以减少在工字钢轨道两侧各滚动的2个导辊3的的抖动。As shown in Figures 1-4, a cable head hook device for sheath extrusion of an extruder includes guide rollers 3 arranged on both sides of a track A, the track A is an I-shaped steel plate track, and the track A is welded to the bracket 29 , the bracket 29 is fixed on the ground through expansion pipes and bolts. Make sure that the track A is located above the cooling
每个导辊3的内部两侧均装有轴承2,轴承2的内圈上套装有导辊轴6,一侧的轴承2利用安装在导辊轴6上的轴用挡圈1定位,另一侧的轴承2利用与导辊轴6为一体结构的的定位凸肩23定位。且导辊3可绕导辊轴6转动,轨道A一侧的导辊轴6上装有第一盖板13,轨道A另一侧的导辊轴6上装有第二盖板21,导辊轴6上设有与导辊轴6为一体结构的盖板限位凸肩24,一个盖板限位凸肩24与第一盖板13的一侧面接触,另一个导辊轴6上的定位凸肩24与第二盖板21的一侧面接触,所述导辊轴6的端部设有螺纹段,螺纹段上装有第一螺母5及第一垫片4用于定位盖板。The inner two sides of each guide roller 3 are equipped with
第一盖板13的中部及第二盖板21的中部之间贯穿装有限位装置,限位装置包括双头螺柱9,双头螺柱9一端穿过第一盖板13,双头螺柱9的另一端穿过第二盖板21,且双头螺柱9穿过第一盖板13及第二盖板21处的两端螺纹直径比双头螺柱9其他位置的直径小1-2mm,双头螺柱9的端部通过第二螺母8及第二垫片7定位。Between the middle part of the
第一盖板13的下部及第二盖板21的下部之间贯穿装有挂钩轴12,且挂钩轴12的两端与第一盖板13及第二盖板21连接,挂钩轴12的中部套装有调节套14,调节套14的上端铣有扁方,扁方上孔的内径比双头螺柱12中端光杆外径大2-3 mm,用于套装在挂钩轴12上,调节套14的内侧设有内螺纹,内螺纹中装有调节杆16,调节杆16上还装有调节螺母15。调节杆16的下端铣有扁方,扁方上开有钢丝绳孔,钢丝绳孔中装有钢丝绳18,钢丝绳18的下端装有挂钩20,钢丝绳18的上端穿过调节杆16下端后通过第一8字型铝套17固定,钢丝绳18的下端穿过挂钩20后通过第二8字型铝套19固定。挂钩轴12的两端设有螺纹段,且挂钩轴12穿过第一盖板13及第二盖板21处的两端直径比挂钩轴12其他位置的直径小4-5mm,螺纹段上装有第三螺母11及第三垫片10。The
工作时,先将的4个导辊3内每个导辊3内均装入2个轴承2,再分别与导辊轴6一端连接,并在导辊轴6一端装入各自的轴用挡圈1;将装配好的上述组件每边两组分别通过第一垫片4和第一螺母5紧固在第一盖板13和第二盖板21上。When working, first put two
将装好各组件的第一盖板13的中部两侧装入2根双头螺柱9,在第一盖板13的下部装入挂钩轴12,双头螺柱9的一端及挂钩轴12的一端由各自的第二垫片7、第二螺母8和及第三垫片10、第三螺母11固定连接,此时双头螺柱9的另一端及挂钩轴12的另一端不安装。将调节套14一端铣有扁方的孔装入挂钩轴12的中部。Two
再吊起上述组件将第一盖板13一端的2个导辊3放入轨道A的工字钢的一侧,再将第二盖板21一端的2个导辊3放入轨道装置A的另一侧,同时也要使2根双头螺柱9和挂钩轴12的另一端从第二盖板21中穿过,并由各自的第二垫片7、第二螺母8和第三垫片10、第三螺母11将二者固定连接。Then hoist the above assembly and put the two guide rollers 3 at one end of the
调节套14与调节杆16连接后上下可调节的尺寸,截取尺寸合适的钢丝绳18,使其一端通过压制的第一8字型铝套17与调节杆16连接,使其另一端通过压制的第二8字型铝套19与挂钩20连接;提起调节杆16将其一端丝杆旋入调节套14上的内丝;根据待护套挤包缆芯23截面大小将调节杆16丝杆旋入合适尺寸,并将挂钩20钩头与待护套挤包缆芯23中心线垂直后,将调节螺母15拧紧。After the
待整个挤出机各加热系统加热到工艺温度后,在挤塑机护套挤包刚生产过程中,挂钩20钩头应插入待护套挤包缆芯与牵引绳连接处,并高于冷却水槽26的水面,手应扶好挂钩20钩头,待电缆头部经过冷却水槽26,从挂钩20放下电缆头后,就可正常加速开机了。After the heating systems of the entire extruder are heated to the process temperature, during the production process of the extruder’s sheath extrusion, the hook head of the
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| CN110648802B (en) | 2025-04-15 |
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