CN110640209A - A shearing machine with a plate positioning device - Google Patents
A shearing machine with a plate positioning device Download PDFInfo
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- CN110640209A CN110640209A CN201911076552.XA CN201911076552A CN110640209A CN 110640209 A CN110640209 A CN 110640209A CN 201911076552 A CN201911076552 A CN 201911076552A CN 110640209 A CN110640209 A CN 110640209A
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- 238000010008 shearing Methods 0.000 title claims abstract description 35
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 125000006850 spacer group Chemical group 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 15
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 239000003921 oil Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
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Abstract
一种具有板材定位装置的剪板机,它涉及剪板机制造技术领域。所述的工作台的左右两侧均设置有墙板,前板安装在墙板的正面上方,两个液压油缸安装在墙板的背面,垫块安装在工作台的正上方,工作台的内侧安装有下刀口,上刀口和若干压紧装置均安装在前板的正下方,且若干压紧装置与垫块的垂直位置相对应,上刀口与下刀口的垂直位置相对应,控制柜安装在两块墙板其中一块的外侧,定位装置安装在两块墙板之间,且定位装置的位置与下刀口和上刀口之间间隙相对应,控制面板安装在前板的正面左侧,它结构简单,操作方便,可以对板材的切割长度进行精确的定位,同时,在两人协同作业时,在剪板机的另外一侧设置急停按钮,可以避免安全事故的发生。
A shearing machine with a plate positioning device relates to the technical field of shearing machine manufacturing. The left and right sides of the workbench are provided with wall panels, the front panel is installed above the front of the wall panel, the two hydraulic cylinders are installed on the back of the wall panel, the cushion block is installed just above the workbench, and the inner side of the workbench is installed. A lower knife edge is installed, the upper knife edge and several pressing devices are installed directly below the front plate, and several pressing devices correspond to the vertical positions of the spacers, the upper knife edge corresponds to the vertical position of the lower knife edge, and the control cabinet is installed in the On the outside of one of the two wall panels, the positioning device is installed between the two wall panels, and the position of the positioning device corresponds to the gap between the lower knife edge and the upper knife edge, and the control panel is installed on the left side of the front panel. It is simple and easy to operate, and can accurately locate the cutting length of the board. At the same time, when two people work together, an emergency stop button is set on the other side of the shearing machine to avoid safety accidents.
Description
技术领域technical field
本发明涉及剪板机制造技术领域,具体涉及一种具有板材定位装置的剪板机。The invention relates to the technical field of shearing machine manufacturing, in particular to a shearing machine with a plate positioning device.
背景技术Background technique
剪板机(英文名称:plate shears;guillotine shear)是用一个刀片相对另一刀片作往复直线运动剪切板材的机器。是借于运动的上刀片和固定的下刀片,采用合理的刀片间隙,对各种厚度的金属板材施加剪切力,使板材按所需要的尺寸断裂分离。剪板机属于锻压机械中的一种,主要作用就是金属加工行业,产品广泛适用于航空、轻工、冶金、化工、建筑、船舶、汽车、电力、电器、装潢等行业提供所需的专用机械和成套设备。Shearing machine (English name: plate shears; guillotine shear) is a machine that uses one blade to reciprocate linear motion relative to the other blade to shear plates. With the help of the moving upper blade and the fixed lower blade, a reasonable blade gap is used to apply shearing force to the metal plates of various thicknesses, so that the plates are broken and separated according to the required size. Shearing machine is a kind of forging machinery, and its main function is the metal processing industry. The products are widely used in aviation, light industry, metallurgy, chemical industry, construction, shipbuilding, automobile, electric power, electrical appliances, decoration and other industries to provide the required special machinery. and complete sets of equipment.
但是,传统的剪板机在对板材剪切时,需要人工使用尺子挂在板材的前部,来回拖动板材看着尺子的刻度来确定切割长度,这样费时费力,同时在两人协同作业时,另一侧的工作人员,发生紧急情况时,无法及时的停止设备,容易造成安全事故的发生。However, when the traditional shearing machine cuts the plate, it is necessary to manually use a ruler to hang on the front of the plate, drag the plate back and forth to look at the scale of the ruler to determine the cutting length, which is time-consuming and laborious. At the same time, when two people work together , The staff on the other side cannot stop the equipment in time when an emergency occurs, which is likely to cause safety accidents.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的缺陷和不足,提供一种剪板机的板材定位装置,它结构简单,操作方便,可以对板材的切割长度进行精确的定位,同时,在两人协同作业时,在剪板机的另外一侧设置急停按钮,可以避免安全事故的发生。The purpose of the present invention is to aim at the defects and deficiencies of the prior art, and provide a plate positioning device for a shearing machine, which has a simple structure and is easy to operate, and can accurately position the cutting length of the plate. When the shearing machine is set on the other side of the shearing machine, the emergency stop button can be set to avoid the occurrence of safety accidents.
为实现上述目的,本发明采用以下技术方案是:它包含墙板1、工作台2、前板3、控制面板4、液压油缸5、压紧装置6、垫块7、下刀口8、上刀口9、控制柜10、定位装置11,所述的工作台2的左右两侧均设置有墙板1,所述的前板3安装在墙板1的正面上方,且前板3位于工作台2的正上方,两个所述的液压油缸5安装在墙板1的背面,所述的垫块7安装在工作台2的正上方,所述的工作台2的内侧安装有下刀口8,所述的上刀口9和若干压紧装置6均安装在前板3的正下方,且若干压紧装置6与垫块7的垂直位置相对应,上刀口9与下刀口8的垂直位置相对应,所述的控制柜10安装在两块墙板1其中一块的外侧,所述的定位装置11安装在两块墙板1之间,且定位装置11的位置与下刀口8和上刀口9之间间隙相对应,所述的控制面板4安装在前板3的正面左侧。In order to achieve the above purpose, the present invention adopts the following technical solutions: it comprises a wall panel 1, a
所述的定位装置11包含横杆111、电机112、连接块113、夹紧装置114、齿轮115,两个连接块113分别安装在两块墙板1内侧相对应位置,两个连接块113相对应的一侧均设置有滑槽113-1,横杆111的左右两侧均设置有滑块111-1,横杆111通过左右两侧的滑块111-1与两个连接块113的滑槽113-1的配合活动连接在两个连接块113之间,两个电机112固定连接在横杆111的正上方左右两侧,两个电机112的转轴上均安装有齿轮115,若干夹紧装置114均匀安装在横杆111与下刀口8和上刀口9相对应的一侧。The positioning device 11 includes a
所述的连接块113的正上方安装有条形齿113-2,且条形齿113-2与两个电机112转轴上的齿轮115配合传动连接。A bar-shaped tooth 113-2 is installed directly above the connecting
所述的夹紧装置114包含夹口114-1、气动压泵114-2、吸盘114-3、压力检测装置114-4,夹口114-1的前部中间位置设置有钳口114-5,气动压泵114-2垂直固定连接在夹口114-1的上方,且气动压泵114-2的推杆贯穿夹口114-1,并延伸至钳口114-5的内侧,吸盘114-3固定连接在气动压泵114-2推杆的正下方,且吸盘114-3位于钳口114-5的内侧,压力检测装置114-4安装在钳口114-5的内部侧面。The
所述的两个液压油缸5通过油管与剪板机的液压系统连接,且两个液压油缸5的推杆分别与压紧装置6和上刀口9连接。The two
所述的前板3的右侧安装有急停开关31,且急停开关31与控制面板4电性连接。An
所述的若干气动压泵114-2通过连接气管与外部的空气增压泵连接。The several pneumatic pressure pumps 114-2 are connected to an external air booster pump through a connecting air pipe.
所述的两个电机112为伺服电机。The two
所述的控制柜10与控制面板4和压力检测装置114-4之间的连接关系为电性连接。The connection relationship between the
采用上述技术方案后,本发明有益效果为:它结构简单,操作方便,可以对板材的切割长度进行精确的定位,同时,在两人协同作业时,在剪板机的另外一侧设置急停按钮,可以避免安全事故的发生。After adopting the above technical scheme, the present invention has the following beneficial effects: it is simple in structure, easy to operate, and can precisely locate the cutting length of the plate; meanwhile, when two people work together, an emergency stop is set on the other side of the shearing machine. button to avoid safety accidents.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是对应图1的左视图;Fig. 2 is the left side view corresponding to Fig. 1;
图3是对应图1的俯视图;Fig. 3 is the top view corresponding to Fig. 1;
图4是本发明中夹紧装置114的结构示意图;FIG. 4 is a schematic structural diagram of the
图5是本发明中横杆111与两个电机112的连接结构示意图;FIG. 5 is a schematic diagram of the connection structure of the
图6是本发明中齿轮115与条形齿113-2的连接结构示意图;FIG. 6 is a schematic diagram of the connection structure of the
图7是本发明中滑槽113-1与滑块111-1的配合连接示意图。FIG. 7 is a schematic diagram of the mating connection between the chute 113-1 and the slider 111-1 in the present invention.
附图标记说明:墙板1、工作台2、前板3、控制面板4、液压油缸5、压紧装置6、垫块7、下刀口8、上刀口9、控制柜10、定位装置11、横杆111、电机112、连接块113、夹紧装置114、齿轮115、滑槽113-1、滑块111-1、条形齿113-2、夹口114-1、气动压泵114-2、吸盘114-3、压力检测装置114-4、钳口114-5、急停开关31。Description of reference numerals: wall panel 1,
具体实施方式Detailed ways
参看图1-图7所示,本发明具体实施方式采用的技术方案是:它包含墙板1、工作台2、前板3、控制面板4、液压油缸5、压紧装置6、垫块7、下刀口8、上刀口9、控制柜10、定位装置11,所述的工作台2的左右两侧均设置有墙板1,所述的前板3安装在墙板1的正面上方,且前板3位于工作台2的正上方,两个所述的液压油缸5安装在墙板1的背面,所述的垫块7安装在工作台2的正上方,所述的工作台2的内侧安装有下刀口8,所述的上刀口9和若干压紧装置6均安装在前板3的正下方,且若干压紧装置6与垫块7的垂直位置相对应,便于板材在剪切时,压紧装置6能压住板材,同时确保板材被压的位置不会变形,上刀口9与下刀口8的垂直位置相对应,所述的控制柜10安装在两块墙板1其中一块的外侧,所述的定位装置11安装在两块墙板1之间,且定位装置11的位置与下刀口8和上刀口9之间间隙相对应,所述的控制面板4安装在前板3的正面左侧,控制面板4上包含电源开关、工作按钮、急停开关、定位装置11控制开关,通过控制面板4上的操控按钮可以对剪板机进行工作的控制。1-7, the technical solution adopted in the specific embodiment of the present invention is: it includes a wall panel 1, a
所述的定位装置11包含横杆111、电机112、连接块113、夹紧装置114、齿轮115,两个连接块113分别安装在两块墙板1内侧相对应位置,两个连接块113相对应的一侧均设置有滑槽113-1,横杆111的左右两侧均设置有滑块111-1,横杆111通过左右两侧的滑块111-1与两个连接块113的滑槽113-1的配合活动连接在两个连接块113之间,两个电机112固定连接在横杆111的正上方左右两侧,两个电机112的转轴上均安装有齿轮115,若干夹紧装置114均匀安装在横杆111与下刀口8和上刀口9相对应的一侧,操控控制面板4上的控制按钮,可以根据板材的剪切长度来确定定位装置11至下刀口8之间的长度,两个电机112可以带动横杆111在两个连接块113之间直线运动。The positioning device 11 includes a
所述的连接块113的正上方安装有条形齿113-2,且条形齿113-2与两个电机112转轴上的齿轮115配合传动连接,电机112转动时,齿轮115在条形齿113-2上转动,从而带动定位装置11直线前后运动。A bar-shaped tooth 113-2 is installed directly above the connecting
所述的夹紧装置114包含夹口114-1、气动压泵114-2、吸盘114-3、压力检测装置114-4,夹口114-1的前部中间位置设置有钳口114-5,气动压泵114-2垂直固定连接在夹口114-1的上方,且气动压泵114-2的推杆贯穿夹口114-1,并延伸至钳口114-5的内侧,吸盘114-3固定连接在气动压泵114-2推杆的正下方,且吸盘114-3位于钳口114-5的内侧,压力检测装置114-4安装在钳口114-5的内部侧面,将待检测的板材穿过下刀口8与上刀口9之间后,板材进入到若干的钳口114-5内部,同时板材触碰到压力检测装置114-4,但板材触碰到若干夹紧装置114内部的压力检测装置114-4时,则气动压泵114-2向下压将板材进行压紧。The
所述的两个液压油缸5通过油管与剪板机的液压系统连接,剪板机的液压系统给两个液压油缸5供油,提供工作动能,且两个液压油缸5的推杆分别与压紧装置6和上刀口9连接,通过两个液压油缸5的下降带动压紧装置6对板材进行压紧,同时对上刀口9提供下降剪切的势能。The two
所述的前板3的右侧安装有急停开关31,且急停开关31与控制面板4电性连接,剪板机出现异常时,按压急停开关31可以使剪板机及时的停止工作,避免发生安全事故。An
所述的若干气动压泵114-2通过连接气管与外部的空气增压泵连接,外部的空气增压泵给若干气动压泵114-2提供工作所需的气能。The several pneumatic pressure pumps 114-2 are connected to an external air booster pump through a connecting air pipe, and the external air booster pump provides the several pneumatic pressure pumps 114-2 with air energy required for work.
所述的两个电机112为伺服电机。伺服电机可使控制速度,位置精度非常准确,可以将电压信号转化为转矩和转速以驱动控制对象。伺服电机转子转速受输入信号控制,并能快速反应,在自动控制系统中,用作执行元件,且具有机电时间常数小、线性度高、始动电压等特性,可把所收到的电信号转换成电动机轴上的角位移或角速度输出,分为直流和交流伺服电动机两大类,其主要特点是,当信号电压为零时无自转现象,转速随着转矩的增加而匀速下降。The two
所述的控制柜10与控制面板4、电机112和压力检测装置114-4之间的连接关系为电性连接,控制柜10为剪板机的电气控制柜。The connection relationship between the
本发明的工作原理:将板材从下刀口8和上刀口9之间穿过,板材穿过下刀口8与上刀口9之间后,板材进入到若干的钳口114-5内部,同时板材触碰到压力检测装置114-4,但板材触碰到若干夹紧装置114内部的压力检测装置114-4时,则气动压泵114-2向下压将板材进行压紧,根据板材需要切割的切割长度,操控控制面板4上的控制按钮,可以根据板材的剪切长度来确定定位装置11至下刀口8之间的长度,两个电机112可以带动横杆111在两个连接块113之间直线运动,两个电机112为伺服电机,伺服电机可使控制速度,位置精度非常准确,可以将电压信号转化为转矩和转速以驱动控制对象,调整好切割位置后,操作控制面板4上的裁剪按钮,则压紧装置6和上刀口9下降对板材进行切割,遇到较大板材时,两人协同作业,站在控制面板4另一侧的工作人员发现异常时,可以及时的按下急停开关31,避免安全事故的发生。The working principle of the present invention: the plate is passed between the
采用上述技术方案后,本发明有益效果为:它结构简单,操作方便,可以对板材的切割长度进行精确的定位,同时,在两人协同作业时,在剪板机的另外一侧设置急停按钮,可以避免安全事故的发生。After adopting the above technical scheme, the present invention has the following beneficial effects: it is simple in structure, easy to operate, and can precisely locate the cutting length of the plate; meanwhile, when two people work together, an emergency stop is set on the other side of the shearing machine. button to avoid safety accidents.
以上所述,仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above is only used to illustrate the technical solution of the present invention and not to limit it. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention, as long as they do not depart from the spirit and scope of the technical solution of the present invention, should be Included within the scope of the claims of the present invention.
Claims (9)
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Cited By (1)
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| CN112828621A (en) * | 2020-12-31 | 2021-05-25 | 象山信基机械厂 | Sheet metal surface milling device |
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