CN110640063B - A double column forging machine - Google Patents

A double column forging machine Download PDF

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Publication number
CN110640063B
CN110640063B CN201910943675.2A CN201910943675A CN110640063B CN 110640063 B CN110640063 B CN 110640063B CN 201910943675 A CN201910943675 A CN 201910943675A CN 110640063 B CN110640063 B CN 110640063B
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forging
double
guard plate
plate
column
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CN110640063A (en
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谈荣赋
黄勤
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YIZHENG HENGSHENG MACHINERY Co.,Ltd.
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Yizheng Hengsheng Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/02Special design or construction
    • B21J7/04Power hammers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J11/00Forging hammers combined with forging presses; Forging machines with provision for hammering and pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/10Manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/20Drives for hammers; Transmission means therefor
    • B21J7/22Drives for hammers; Transmission means therefor for power hammers
    • B21J7/28Drives for hammers; Transmission means therefor for power hammers operated by hydraulic or liquid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/10Drives for forging presses
    • B21J9/12Drives for forging presses operated by hydraulic or liquid pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Presses And Accessory Devices Thereof (AREA)

Abstract

本发明涉及一种双柱锻造机,包括锻造平台、固定在所述锻造平台上的双柱导向架、安装在所述双柱导向架上的锻造机构、护板升降机构和固定安装在所述护板升降机构上的两个护板组件,所述锻造机构包括固定安装在所述双柱导向架顶部的液压机、固定安装在所述液压机输出端的滑块和固定安装在所述滑块底部的锻造锤,所述滑块滑动安装在所述双柱导向架上,所述护板升降机构安装在所述滑块上,两个所述护板组件对称分布在所述滑块的外侧位置;本发明提供的双柱锻压机可通过设置的护板升降机构带动设置的护板组件自由升降,操作简便,护板组件的设置能够起到缓冲冲击载荷和减弱冲击振动的效果,并能起到有效防护。

Figure 201910943675

The invention relates to a double-column forging machine, comprising a forging platform, a double-column guide frame fixed on the forging platform, a forging mechanism installed on the double-column guide frame, a guard plate lifting mechanism and a double-column guide frame fixed on the forging platform. Two guard plate assemblies on the guard plate lifting mechanism, the forging mechanism includes a hydraulic press fixedly installed on the top of the double-column guide frame, a sliding block fixedly installed at the output end of the hydraulic press, and a sliding block fixedly installed at the bottom of the sliding block. a forging hammer, the sliding block is slidably installed on the double-column guide frame, the guard plate lifting mechanism is installed on the sliding block, and the two guard plate assemblies are symmetrically distributed on the outer positions of the sliding block; The double-column forging press provided by the present invention can drive the provided guard plate assembly to move up and down freely through the provided guard plate lifting mechanism, and is easy to operate. Effective protection.

Figure 201910943675

Description

一种双柱锻造机A double column forging machine

技术领域technical field

本发明涉及锻造设备技术领域,具体提出了一种双柱锻造机。The invention relates to the technical field of forging equipment, and specifically provides a double-column forging machine.

背景技术Background technique

锻造是一种利用锻压机械对金属坯料施加压力,使其产生塑性变形以获得具有一定机械性能、一定形状和尺寸锻件的加工方法,通过锻造能消除金属在冶炼过程中产生的铸态疏松等缺陷,优化微观组织结构,同时由于保存了完整的金属流线,锻件的机械性能一般优于同样材料的铸件,在相关机械中负载高、工作条件严峻的重要零件,除形状较简单的可用轧制的板材、型材或焊接件外,一般多采用锻件;锻造机便是专门进行金属坯料锻造成型的机器,在锻造过程中,锻造机的锻造锤在捶打工件时将产生很大的冲击载荷,并会产生冲击振动,另外在锻造生产过程中伴随着很多危险,例如会存在打飞工件或辅助工具产生击伤的风险,捶打锻造过程中被击飞的氧化皮同样会对人体产生危害,因此在锻造加工过程中设置可靠的防护装置很有必要。Forging is a processing method that uses forging machinery to apply pressure to metal blanks to produce plastic deformation to obtain forgings with certain mechanical properties, certain shape and size. , optimize the microstructure, and at the same time, due to the preservation of the complete metal flow line, the mechanical properties of forgings are generally better than those of castings of the same material, and important parts with high load and severe working conditions in related machinery can be rolled except for simpler shapes. In addition to the plates, profiles or welded parts, forgings are generally used; the forging machine is a machine dedicated to forging and forming of metal blanks. It will produce shock and vibration. In addition, there are many dangers in the forging production process. For example, there is a risk of being hit by flying workpieces or auxiliary tools. Beating the flying oxide skin during the forging process will also cause harm to the human body. It is necessary to set up reliable protective devices during the forging process.

基于上述问题,本发明提供了一种双柱锻造机。Based on the above problems, the present invention provides a double-column forging machine.

发明内容SUMMARY OF THE INVENTION

为了解决上述问题,本发明提供了一种双柱锻造机,可以解决上述背景技术中提出的问题。In order to solve the above-mentioned problems, the present invention provides a double-column forging machine, which can solve the above-mentioned problems in the background art.

为了实现上述目的,本发明采用以下技术方案来实现:一种双柱锻造机,包括锻造平台、固定在所述锻造平台上的双柱导向架、安装在所述双柱导向架上的锻造机构、护板升降机构和固定安装在所述护板升降机构上的两个护板组件,所述锻造机构包括固定安装在所述双柱导向架顶部的液压机、固定安装在所述液压机输出端的滑块和固定安装在所述滑块底部的锻造锤,所述滑块滑动安装在所述双柱导向架上,所述护板升降机构安装在所述滑块上,两个所述护板组件对称分布在所述滑块的外侧位置,所述护板升降机构带动两个所述护板组件做升降运动;其中:In order to achieve the above purpose, the present invention adopts the following technical solutions to achieve: a double-column forging machine, comprising a forging platform, a double-column guide frame fixed on the forging platform, and a forging mechanism installed on the double-column guide frame , a guard plate lifting mechanism and two guard plate assemblies fixedly installed on the guard plate lifting mechanism, and the forging mechanism includes a hydraulic press fixedly installed on the top of the double-column guide frame, a slider fixedly installed on the output end of the hydraulic press A block and a forging hammer fixedly installed at the bottom of the sliding block, the sliding block is slidably installed on the double-column guide frame, the guard plate lifting mechanism is installed on the sliding block, and the two guard plate assemblies Symmetrically distributed at the outer position of the slider, the guard plate lifting mechanism drives the two guard plate assemblies to perform lifting movement; wherein:

所述护板组件包括上接板、支撑板、弹性杆件、压缩弹簧和伸缩套杆,所述上接板固定安装在所述护板升降机构上,所述上接板和所述支撑板之间铰接安装有两个所述弹性杆件,两个所述弹性杆件交叉设置,且两个所述弹性杆件之间在中心处铰接,两个所述弹性杆件左右交叉开口位置均铰接安装有所述压缩弹簧,所述上接板和所述支撑板两侧位置的竖直方向上均通过所述伸缩套杆连接。The guard plate assembly includes an upper connecting plate, a supporting plate, an elastic rod, a compression spring and a telescopic sleeve rod, the upper connecting plate is fixedly installed on the guard plate lifting mechanism, the upper connecting plate and the supporting plate are The two elastic rods are hingedly installed between the two elastic rods, and the two elastic rods are arranged in a cross, and the two elastic rods are hinged at the center, and the left and right cross opening positions of the two elastic rods are the same. The compression spring is hingedly installed, and the upper connecting plate and the supporting plate are connected by the telescopic sleeve rods in the vertical direction at both sides of the plate.

优选的,所述护板升降机构包括倒立固定安装在所述滑块顶部的驱动电机、固定安装在所述驱动电机输出轴上的驱动齿轮、固定安装在所述滑块顶部中心位置的轴承转动台、和所述轴承转动台外圈整体连接的齿盘、竖直转动安装在所述滑块上端的转动轴和水平安装在两个所述转动轴之间的升降平台,所述齿盘上设有内齿圈和外齿圈,所述驱动齿轮与所述内齿圈啮合,两个所述转动轴关于所述齿盘对称分布,所述转动轴上设有与所述外齿圈啮合的从动齿轮,所述升降平台为矩形框状结构,所述液压机从所述升降平台的框中穿过,所述升降平台上固定安装有两个螺套,两个所述螺套与两个所述转动轴上位于所述从动齿轮上方部分螺纹连接,所述上接板固定安装在所述升降平台的底端面。Preferably, the guard plate lifting mechanism includes a drive motor that is installed upside down on the top of the slider, a drive gear that is fixedly installed on the output shaft of the drive motor, and a rotating bearing that is fixedly installed at the center of the top of the slider. A table, a toothed plate integrally connected with the outer ring of the bearing rotating table, a rotating shaft vertically rotatably installed on the upper end of the slider, and a lifting platform horizontally installed between the two rotating shafts, on the toothed plate There is an inner gear and an outer gear, the drive gear is meshed with the inner gear, the two rotating shafts are symmetrically distributed with respect to the gear plate, and the rotating shaft is provided with meshing with the outer gear The driven gear, the lifting platform is a rectangular frame structure, the hydraulic press passes through the frame of the lifting platform, and two screw sleeves are fixedly installed on the lifting platform, and the two screw sleeves are connected to the two screw sleeves. The parts of each of the rotating shafts located above the driven gear are screwed together, and the upper connecting plate is fixedly installed on the bottom end face of the lifting platform.

优选的,所述弹性杆件包括铰接块、两个连接弹簧和两个连接杆,所述铰接块的两端分别连接有所述连接弹簧,每个所述连接弹簧均固定连接有所述连接杆,其中一个所述连接杆与所述上接板的底端铰接,另一个所述连接杆与所述支撑板的上端铰接;两个所述弹性杆件之间在两个所述铰接块的中心处铰接,所述压缩弹簧竖直铰接在竖直相对的两个所述连接杆之间。Preferably, the elastic rod includes a hinge block, two connecting springs and two connecting rods, the two ends of the hinge block are respectively connected with the connecting springs, and each of the connecting springs is fixedly connected with the connecting rods, one of the connecting rods is hinged with the bottom end of the upper connecting plate, and the other connecting rod is hinged with the upper end of the supporting plate; the two hinged blocks are between the two elastic rods The center is hinged, and the compression spring is hinged vertically between two vertically opposite connecting rods.

优选的,所述双柱导向架包括竖直固定在所述锻造平台上的两个导向立柱和固定安装在两个所述导向立柱顶端之间的上平板,所述液压机固定安装在所述上平板的中心位置,所述滑块滑动安装在两个所述导向立柱之间。Preferably, the double-column guide frame includes two guide columns vertically fixed on the forging platform and an upper plate fixed between the top ends of the two guide columns, and the hydraulic press is fixed on the upper plates At the center position of the flat plate, the sliding block is slidably installed between the two guiding columns.

优选的,所述转动轴上位于所述从动齿轮上方部分为螺杆部,所述转动轴上位于所述从动齿轮下方部分为光杆部,所述螺杆部与所述螺套螺纹连接,所述光杆部转动安装在所述滑块内。Preferably, the part of the rotating shaft located above the driven gear is a screw part, the part of the rotating shaft located below the driven gear is a polished rod part, and the screw part is threadedly connected with the screw sleeve, so The polished rod portion is rotatably mounted in the slider.

优选的,所述滑块顶部设有跨过所述齿盘的安装架,所述驱动电机倒立固定安装在所述安装架上端。Preferably, the top of the slider is provided with a mounting bracket that spans the toothed plate, and the drive motor is installed upside down and fixed on the upper end of the mounting bracket.

上述技术方案具有如下优点或者有益效果:The above technical scheme has the following advantages or beneficial effects:

本发明提供了一种双柱锻造机,在本锻造机中特别设置了护板组件,可通过护板升降机构带动护板组件自由升降,操作简便;护板组件能够在锻造的始终提供有效防护,防止因打飞工件而造成击伤,且对锻造过程产生的氧化皮也能形成一定阻隔;另外护板组件中设置的压缩弹簧使得护板组件可在锻造过程中承受弹性挤压,伸缩套杆能够提供挤压导向;两个交叉设置的弹性杆件构成了剪式结构,而且压缩弹簧与两个连接杆之间构成了三角形结构,都使得整个护板组件的受挤压过程更加平稳,结构更加坚固稳定;整个护板组件能够起到缓冲冲击载荷和减弱冲击振动的效果。The invention provides a double-column forging machine, in which a guard plate assembly is specially arranged, the guard plate assembly can be driven to rise and fall freely by the guard plate lifting mechanism, and the operation is simple; the guard plate assembly can always provide effective protection during forging , to prevent damage caused by flying the workpiece, and can also form a certain barrier to the oxide skin generated during the forging process; in addition, the compression spring set in the guard plate assembly enables the guard plate assembly to withstand elastic extrusion during the forging process, and the telescopic sleeve The rod can provide extrusion guidance; the two cross-arranged elastic rods form a scissor structure, and the compression spring and the two connecting rods form a triangular structure, which makes the extrusion process of the entire guard plate assembly more stable, The structure is more sturdy and stable; the entire guard plate assembly can buffer shock load and reduce shock vibration.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明及其特征、外形和优点将会变得更加明显。在全部附图中相同的标记指示相同的部分,并未刻意按照比例绘制附图,重点在于示出本发明的主旨。The present invention and its features, features, and advantages will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings. Like numerals refer to like parts throughout the drawings, and the drawings are not intentionally drawn to scale, the emphasis being placed on illustrating the gist of the present invention.

图1是本发明提供的一种双柱锻造机的主视图;1 is a front view of a double-column forging machine provided by the present invention;

图2是本发明提供的一种双柱锻造机未装配护板组件时整体结构的结构示意图;2 is a schematic structural diagram of the overall structure of a double-column forging machine provided by the present invention when the guard plate assembly is not assembled;

图3是本发明图2中A处的局部放大示意图;Fig. 3 is the partial enlarged schematic diagram of A in Fig. 2 of the present invention;

图4是本发明中护板升降机构、护板组件和滑块的装配结构的俯视图;4 is a top view of the assembly structure of the guard plate lifting mechanism, the guard plate assembly and the slider in the present invention;

图5是本发明中护板组件的主视图;Fig. 5 is the front view of the guard plate assembly in the present invention;

图6是本发明中弹性杆件的主视图。FIG. 6 is a front view of the elastic rod in the present invention.

图中:1、锻造平台;2、双柱导向架;21、导向立柱;22、上平板;3、锻造机构;31、液压机;32、滑块;321、安装架;33、锻造锤;4、护板升降机构;41、驱动电机;42、驱动齿轮;43、轴承转动台;44、齿盘;441、内齿圈;442、外齿圈;45、转动轴;451、从动齿轮;452、螺杆部;453、光杆部;46、升降平台;461、螺套;5、护板组件;51、上接板;52、支撑板;53、弹性杆件;531、铰接块;532、连接弹簧;533、连接杆;54、压缩弹簧;55、伸缩套杆。In the figure: 1. Forging platform; 2. Double-column guide frame; 21. Guide column; 22. Upper plate; 3. Forging mechanism; 31. Hydraulic press; 32. Slider; 321. Mounting frame; 33. Forging hammer; 4 , guard plate lifting mechanism; 41, drive motor; 42, drive gear; 43, bearing turntable; 44, gear plate; 441, inner gear; 442, outer ring; 45, rotating shaft; 451, driven gear; 452, screw part; 453, polished rod part; 46, lifting platform; 461, screw sleeve; 5, guard plate assembly; 51, upper connecting plate; 52, supporting plate; 53, elastic rod; 531, hinge block; 532, connecting spring; 533, connecting rod; 54, compression spring; 55, telescopic sleeve rod.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施,但不作为对本发明的限定。Below with reference to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention will be described in further detail, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and It is helpful for its implementation, but not as a limitation of the present invention.

参阅附图1-6所示,一种双柱锻造机,包括锻造平台1、固定在锻造平台1上的双柱导向架2、安装在双柱导向架2上的锻造机构3、护板升降机构4和固定安装在护板升降机构4上的两个护板组件5,锻造机构3包括固定安装在双柱导向架2顶部的液压机31、固定安装在液压机31输出端的滑块32和固定安装在滑块32底部的锻造锤33,滑块32滑动安装在双柱导向架2上,护板升降机构4安装在滑块32上,两个护板组件5对称分布在滑块32的外侧位置,护板升降机构4带动两个护板组件5做升降运动;其中:Referring to Figures 1-6, a double-column forging machine includes a forging platform 1, a double-column guide frame 2 fixed on the forging platform 1, a forging mechanism 3 installed on the double-column guide frame 2, a guard plate lifting and lowering The mechanism 4 and the two guard plate assemblies 5 fixedly installed on the guard plate lifting mechanism 4, the forging mechanism 3 includes the hydraulic press 31 fixedly installed on the top of the double-column guide frame 2, the sliding block 32 fixedly installed on the output end of the hydraulic press 31, and the fixed installation At the forging hammer 33 at the bottom of the slider 32 , the slider 32 is slidably installed on the double-column guide frame 2 , the guard plate lifting mechanism 4 is installed on the slider 32 , and the two guard plate assemblies 5 are symmetrically distributed on the outside of the slider 32 . , the guard plate lifting mechanism 4 drives the two guard plate assemblies 5 to do the lifting movement; wherein:

护板组件5包括上接板51、支撑板52、弹性杆件53、压缩弹簧54和伸缩套杆55,上接板51固定安装在护板升降机构4上,上接板51和支撑板52之间铰接安装有两个弹性杆件53,两个弹性杆件53交叉设置,且两个弹性杆件53之间在中心处铰接,两个弹性杆件53左右交叉开口位置均铰接安装有压缩弹簧54,上接板51和支撑板52两侧位置的竖直方向上均通过伸缩套杆55连接。当锻造件放置在锻造平台1上后,进行锻造前,通过护板升降机构4带动两个护板组件5向下运动,并使得支撑板52触底接触在锻造平台1上,在锻造过程中,锻造锤33随滑块32向下锻造时,护板组件5也同样收到挤压力,压缩弹簧54将被压缩,伸缩套杆55将会收缩,锻造过程中,护板组件5可以始终提供防护作用,避免工件在锻造过程中发生击飞的风险,同时护板组件5能够实现锻造缓冲和锻造减震的效果。The guard plate assembly 5 includes an upper connecting plate 51, a supporting plate 52, an elastic rod 53, a compression spring 54 and a telescopic sleeve rod 55. The upper connecting plate 51 is fixedly installed on the guard plate lifting mechanism 4, and the upper connecting plate 51 and the supporting plate 52 Two elastic rods 53 are hingedly installed therebetween, the two elastic rods 53 are arranged crossly, and the two elastic rods 53 are hinged at the center, and the left and right cross opening positions of the two elastic rods 53 are hingedly installed with compression The spring 54 , the upper connecting plate 51 and the supporting plate 52 are all connected by telescopic sleeve rods 55 in the vertical direction. After the forging is placed on the forging platform 1, before forging, the two guard plate assemblies 5 are driven downward by the guard plate lifting mechanism 4, and the support plate 52 bottoms out and contacts the forging platform 1. During the forging process , when the forging hammer 33 is forged downward with the slider 32, the guard plate assembly 5 also receives the pressing force, the compression spring 54 will be compressed, and the telescopic sleeve rod 55 will shrink. During the forging process, the guard plate assembly 5 can always be Provides a protective effect to avoid the risk of the workpiece being knocked off during the forging process, and at the same time, the guard plate assembly 5 can achieve the effects of forging buffering and forging shock absorption.

进一步地,滑块32顶部设有跨过齿盘44的安装架321,护板升降机构4包括通过螺栓倒立固定安装在安装架321顶部的驱动电机41、焊接固定安装在驱动电机41输出轴上的驱动齿轮42、通过螺栓固定安装在滑块32顶部中心位置的轴承转动台43、和轴承转动台43外圈整体加工成型的齿盘44、竖直转动安装在滑块32上端的转动轴45和水平安装在两个转动轴45之间的升降平台46,齿盘44上设有内齿圈441和外齿圈442,驱动齿轮42与内齿圈441啮合,两个转动轴45关于齿盘44对称分布,转动轴45上设有与外齿圈442啮合的从动齿轮451,转动轴45上位于从动齿轮451上方部分为螺杆部452,转动轴45上位于从动齿轮451下方部分为光杆部453,升降平台46为矩形框状结构,液压机31从升降平台46的框中穿过,升降平台46上固定安装有两个螺套461,螺杆部452与螺套461螺纹连接,光杆部453转动安装在滑块32内,上接板51通过螺栓固定安装在升降平台46的底端面。护板升降机构4用于带动两个护板组件5升降,具体的来说,启动驱动电机41、驱动电机41将带动驱动齿轮42转动,驱动齿轮42将通过啮合的内齿圈441驱动整个齿盘44转动,从而外齿圈442将进一步驱动与之啮合的两个从动齿轮451,从而实现两个转动轴45同步转动,继而螺杆部452将驱动螺套461,从而带动升降平台46在螺杆部452高度区域内上升或下降,两个护板组件5随着升降平台46同步上升或同步下降。Further, the top of the slider 32 is provided with a mounting frame 321 that spans the toothed plate 44, and the guard plate lifting mechanism 4 includes a drive motor 41 that is installed upside down and fixed on the top of the mounting frame 321 by bolts, and is fixedly mounted on the output shaft of the drive motor 41 by welding. The drive gear 42, the bearing turntable 43 fixed at the top center of the slider 32 by bolts, the toothed plate 44 formed integrally with the outer ring of the bearing turntable 43, and the rotating shaft 45 installed vertically on the upper end of the slider 32 And the lifting platform 46 installed horizontally between the two rotating shafts 45, the gear plate 44 is provided with an inner gear 441 and an outer gear 442, the driving gear 42 meshes with the inner gear 441, and the two rotating shafts 45 are about the gear plate. 44 are symmetrically distributed, the rotating shaft 45 is provided with a driven gear 451 that meshes with the outer gear 442, the part of the rotating shaft 45 above the driven gear 451 is the screw part 452, and the part of the rotating shaft 45 below the driven gear 451 is The polished rod part 453 and the lifting platform 46 are rectangular frame-like structures, the hydraulic press 31 passes through the frame of the lifting platform 46, two screw sleeves 461 are fixedly installed on the lifting platform 46, the screw part 452 is threadedly connected with the screw sleeve 461, and the polished rod part 453 is rotatably installed in the sliding block 32, and the upper connecting plate 51 is fixedly installed on the bottom end face of the lifting platform 46 by bolts. The guard plate lifting mechanism 4 is used to drive the two guard plate assemblies 5 to rise and fall. Specifically, the drive motor 41 is activated, and the drive motor 41 will drive the drive gear 42 to rotate, and the drive gear 42 will drive the entire gear through the meshing ring gear 441. The disk 44 rotates, so that the outer ring gear 442 will further drive the two driven gears 451 meshing with it, so as to realize the synchronous rotation of the two rotating shafts 45, and then the screw part 452 will drive the screw sleeve 461, thereby driving the lifting platform 46 in the screw. The part 452 rises or falls within the height area, and the two guard plate assemblies 5 rise or fall synchronously with the lifting platform 46 .

进一步地,弹性杆件53包括铰接块531、两个连接弹簧532和两个连接杆533,铰接块531的两端分别固定焊接有连接弹簧532,每个连接弹簧532均固定焊接有连接杆533,其中一个连接杆533与上接板51的底端铰接,另一个连接杆533与支撑板52的上端铰接;两个弹性杆件53之间在两个铰接块531的中心处铰接,压缩弹簧54竖直铰接在竖直相对的两个连接杆533之间。弹性杆件53随着护板组件5挤压过程同样收到冲击载荷,两个弹性杆件53之间仅存在一个交叉铰接点,弹性杆件53这样的结构设计用于增强结构韧性。Further, the elastic rod 53 includes a hinge block 531, two connecting springs 532 and two connecting rods 533. The two ends of the hinge block 531 are respectively fixedly welded with connecting springs 532, and each connecting spring 532 is fixedly welded with a connecting rod 533. , one of the connecting rods 533 is hinged with the bottom end of the upper connecting plate 51, and the other connecting rod 533 is hinged with the upper end of the supporting plate 52; the two elastic rods 53 are hinged at the center of the two hinge blocks 531, compressing the spring 54 is vertically hinged between two vertically opposite connecting rods 533 . The elastic rod 53 also receives an impact load during the extrusion process of the fender assembly 5 , and there is only one cross hinge point between the two elastic rods 53 . The structure of the elastic rod 53 is designed to enhance the structural toughness.

进一步地,双柱导向架2包括竖直固定在锻造平台1上的两个导向立柱21和固定安装在两个导向立柱21顶端之间的上平板22,液压机31固定安装在上平板22的中心位置,滑块32滑动安装在两个导向立柱21之间。Further, the double-column guide frame 2 includes two guide columns 21 vertically fixed on the forging platform 1 and an upper plate 22 fixedly installed between the top ends of the two guide columns 21 , and the hydraulic press 31 is fixedly installed in the center of the upper plate 22 position, the slider 32 is slidably installed between the two guide columns 21 .

需要说明的是,附图中上接板51和支撑板52并未按照严格比例绘制,支撑板52的高度可以高于上接板51的高度。It should be noted that the upper connecting plate 51 and the supporting plate 52 in the drawings are not drawn in strict scale, and the height of the supporting plate 52 may be higher than that of the upper connecting plate 51 .

本发明提供的一种双柱锻造机的工作原理及其工作过程如下所述:The working principle and working process of a double-column forging machine provided by the present invention are as follows:

工作时,将待锻造的工件放置在锻造平台1上,随后通过护板升降机构4带动两个护板组件5向下运动,并使得支撑板52接触锻造平台1的端面,随后便可以通过锻造机构3的液压机31带动锻造锤33对工件进行锻造,锻造过程中,护板组件5随锻造锤33的下压同步受到挤压,起到很好的缓冲冲击载荷以及减弱冲击振动的作用,随锻造的进行,当需要调整工件的方位时,可以将护板组件5重新升起,待调整完成后,再将护板组件5放下,保证锻造的始终护板组件5都能提供防护,避免锻造时工件可能击飞而产生的意外,也能实现对金属氧化皮的一定的阻隔作用,锻造完成后,便可将护板组件5升起而将锻造完成的工件取出。When working, place the workpiece to be forged on the forging platform 1, and then drive the two guard plate assemblies 5 to move downward through the guard plate lifting mechanism 4, and make the support plate 52 contact the end face of the forging platform 1. The hydraulic press 31 of the mechanism 3 drives the forging hammer 33 to forge the workpiece. During the forging process, the guard plate assembly 5 is squeezed synchronously with the downward pressure of the forging hammer 33, which plays a good role in buffering the impact load and reducing the impact vibration. During the forging process, when the orientation of the workpiece needs to be adjusted, the guard plate assembly 5 can be raised again. After the adjustment is completed, the guard plate assembly 5 can be lowered to ensure that the forged guard plate assembly 5 can provide protection and avoid forging. When the workpiece may be knocked flying, it can also achieve a certain barrier effect on the metal oxide scale. After the forging is completed, the guard plate assembly 5 can be lifted to take out the forged workpiece.

本领域技术人员应该理解,本领域技术人员结合现有技术以及上述实施例可以实现所述变化例,在此不予赘述。这样的变化例并不影响本发明的实质内容,在此不予赘述。It should be understood by those skilled in the art that those skilled in the art can implement the variations in combination with the prior art and the above-mentioned embodiments, which will not be repeated here. Such variations do not affect the essential content of the present invention, and are not repeated here.

以上对本发明的较佳实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,其中未尽详细描述的设备和结构应该理解为用本领域中的普通方式予以实施;任何熟悉本领域的技术人员,在不脱离本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例,这并不影响本发明的实质内容。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and the devices and structures that are not described in detail should be understood to be implemented in ordinary ways in the art; any person skilled in the art, without departing from the present invention Many possible changes and modifications can be made to the technical solution of the invention, or modified into equivalent embodiments with equivalent changes, which do not affect the essential content of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still fall within the protection scope of the technical solutions of the present invention.

Claims (5)

1.一种双柱锻造机,包括锻造平台(1)、固定在所述锻造平台(1)上的双柱导向架(2)、安装在所述双柱导向架(2)上的锻造机构(3)、护板升降机构(4)和固定安装在所述护板升降机构(4)上的两个护板组件(5),所述锻造机构(3)包括固定安装在所述双柱导向架(2)顶部的液压机(31)、固定安装在所述液压机(31)输出端的滑块(32)和固定安装在所述滑块(32)底部的锻造锤(33),所述滑块(32)滑动安装在所述双柱导向架(2)上,其特征在于:所述护板升降机构(4)安装在所述滑块(32)上,两个所述护板组件(5)对称分布在所述滑块(32)的外侧位置,所述护板升降机构(4)带动两个所述护板组件(5)做升降运动;其中:1. A double-column forging machine, comprising a forging platform (1), a double-column guide frame (2) fixed on the forging platform (1), and a forging mechanism installed on the double-column guide frame (2) (3), a guard plate lifting mechanism (4) and two guard plate assemblies (5) fixedly installed on the guard plate lifting mechanism (4), the forging mechanism (3) includes a double column fixedly installed on the The hydraulic press (31) at the top of the guide frame (2), the sliding block (32) fixedly installed at the output end of the hydraulic press (31), and the forging hammer (33) fixedly installed at the bottom of the sliding block (32), the sliding block (32) The block (32) is slidably installed on the double-column guide frame (2), characterized in that: the guard plate lifting mechanism (4) is installed on the sliding block (32), and the two guard plate assemblies ( 5) Symmetrically distributed at the outer position of the slider (32), the guard plate lifting mechanism (4) drives the two guard plate assemblies (5) to perform a lifting movement; wherein: 所述护板组件(5)包括上接板(51)、支撑板(52)、弹性杆件(53)、压缩弹簧(54)和伸缩套杆(55),所述上接板(51)固定安装在所述护板升降机构(4)上,所述上接板(51)和所述支撑板(52)之间铰接安装有两个所述弹性杆件(53),两个所述弹性杆件(53)交叉设置,且两个所述弹性杆件(53)之间在中心处铰接,两个所述弹性杆件(53)左右交叉开口位置均铰接安装有所述压缩弹簧(54),所述上接板(51)和所述支撑板(52)两侧位置的竖直方向上均通过所述伸缩套杆(55)连接;The guard plate assembly (5) includes an upper connecting plate (51), a supporting plate (52), an elastic rod (53), a compression spring (54) and a telescopic sleeve rod (55). The upper connecting plate (51) It is fixedly installed on the guard plate lifting mechanism (4), two of the elastic rods (53) are hingedly installed between the upper connecting plate (51) and the support plate (52), and the two The elastic rods (53) are arranged crosswise, and the two elastic rods (53) are hinged at the center, and the compression springs ( 54), the upper connecting plate (51) and the supporting plate (52) are connected by the telescopic sleeve rods (55) in the vertical direction at the two sides of the support plate (52); 所述弹性杆件(53)包括铰接块(531)、两个连接弹簧(532)和两个连接杆(533),所述铰接块(531)的两端分别连接有所述连接弹簧(532),每个所述连接弹簧(532)均固定连接有所述连接杆(533),其中一个所述连接杆(533)与所述上接板(51)的底端铰接,另一个所述连接杆(533)与所述支撑板(52)的上端铰接;两个所述弹性杆件(53)之间在两个所述铰接块(531)的中心处铰接,所述压缩弹簧(54)竖直铰接在竖直相对的两个所述连接杆(533)之间。The elastic rod (53) includes a hinge block (531), two connecting springs (532) and two connecting rods (533), and the two ends of the hinge block (531) are respectively connected with the connecting springs (532) ), each of the connecting springs (532) is fixedly connected with the connecting rod (533), one of the connecting rods (533) is hinged with the bottom end of the upper connecting plate (51), and the other The connecting rod (533) is hinged with the upper end of the support plate (52); the two elastic rods (53) are hinged at the center of the two hinge blocks (531), and the compression spring (54) ) is vertically hinged between two vertically opposite connecting rods (533). 2.根据权利要求1所述的一种双柱锻造机,其特征在于:所述护板升降机构(4)包括倒立固定安装在所述滑块(32)顶部的驱动电机(41)、固定安装在所述驱动电机(41)输出轴上的驱动齿轮(42)、固定安装在所述滑块(32)顶部中心位置的轴承转动台(43)、和所述轴承转动台(43)外圈整体连接的齿盘(44)、竖直转动安装在所述滑块(32)上端的转动轴(45)和水平安装在两个所述转动轴(45)之间的升降平台(46),所述齿盘(44)上设有内齿圈(441)和外齿圈(442),所述驱动齿轮(42)与所述内齿圈(441)啮合,两个所述转动轴(45)关于所述齿盘(44)对称分布,所述转动轴(45)上设有与所述外齿圈(442)啮合的从动齿轮(451),所述升降平台(46)为矩形框状结构,所述液压机(31)从所述升降平台(46)的框中穿过,所述升降平台(46)上固定安装有两个螺套(461),两个所述螺套(461)与两个所述转动轴(45)上位于所述从动齿轮(451)上方部分螺纹连接,所述上接板(51)固定安装在所述升降平台(46)的底端面。2 . The double-column forging machine according to claim 1 , wherein the guard plate lifting mechanism ( 4 ) comprises a driving motor ( 41 ) that is installed upside down and fixed on the top of the sliding block ( 32 ), a fixed A drive gear (42) installed on the output shaft of the drive motor (41), a bearing turntable (43) fixedly installed at the top center of the slider (32), and outside the bearing turntable (43) A toothed plate (44) integrally connected to the ring, a rotating shaft (45) vertically rotatably installed on the upper end of the slider (32), and a lifting platform (46) horizontally installed between the two rotating shafts (45) , the gear plate (44) is provided with an inner gear (441) and an outer gear (442), the drive gear (42) meshes with the inner gear (441), and the two rotating shafts ( 45) Symmetrically distributed with respect to the toothed plate (44), the rotating shaft (45) is provided with a driven gear (451) meshing with the outer ring gear (442), and the lifting platform (46) is rectangular Frame-shaped structure, the hydraulic press (31) passes through the frame of the lifting platform (46), and two screw sleeves (461) are fixedly installed on the lifting platform (46), and the two screw sleeves ( 461 ) is threadedly connected to the parts of the two rotating shafts (45) located above the driven gears (451), and the upper connecting plate (51) is fixedly installed on the bottom end surface of the lifting platform (46). 3.根据权利要求1所述的一种双柱锻造机,其特征在于:所述双柱导向架(2)包括竖直固定在所述锻造平台(1)上的两个导向立柱(21)和固定安装在两个所述导向立柱(21)顶端之间的上平板(22),所述液压机(31)固定安装在所述上平板(22)的中心位置,所述滑块(32)滑动安装在两个所述导向立柱(21)之间。3 . The double-column forging machine according to claim 1 , wherein the double-column guide frame ( 2 ) comprises two guide columns ( 21 ) vertically fixed on the forging platform ( 1 ). 4 . and an upper plate (22) fixedly installed between the top ends of the two guide columns (21), the hydraulic press (31) is fixedly installed at the center of the upper plate (22), and the slider (32) It is slidably installed between the two guiding columns (21). 4.根据权利要求2所述的一种双柱锻造机,其特征在于:所述转动轴(45)上位于所述从动齿轮(451)上方部分为螺杆部(452),所述转动轴(45)上位于所述从动齿轮(451)下方部分为光杆部(453),所述螺杆部(452)与所述螺套(461)螺纹连接,所述光杆部(453)转动安装在所述滑块(32)内。4. A double-column forging machine according to claim 2, characterized in that: the part of the rotating shaft (45) above the driven gear (451) is a screw part (452), and the rotating shaft (452) is a screw part (452). The part of (45) below the driven gear (451) is a polished rod part (453), the screw part (452) is threadedly connected with the screw sleeve (461), and the polished rod part (453) is rotatably installed on the inside the slider (32). 5.根据权利要求2所述的一种双柱锻造机,其特征在于:所述滑块(32)顶部设有跨过所述齿盘(44)的安装架(321),所述驱动电机(41)倒立固定安装在所述安装架(321)上端。5. A double-column forging machine according to claim 2, characterized in that: a mounting bracket (321) spanning over the toothed plate (44) is provided on the top of the slider (32), and the drive motor (41) is installed upside down on the upper end of the mounting bracket (321).
CN201910943675.2A 2019-09-30 2019-09-30 A double column forging machine Active CN110640063B (en)

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CN111438324B (en) * 2020-04-08 2021-08-31 盐城金刚星精密锻造有限公司 Forging and pressing equipment with three forging and pressing positions
CN117564209B (en) * 2024-01-17 2024-03-19 江苏锋拓精锻科技有限公司 Forging stamping combined die

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GB116066A (en) * 1918-03-26 1918-05-30 John Edwin Phillips Improvements in Guards for Power Presses.
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