CN110630706A - A self-adaptive tensioning sprocket - Google Patents
A self-adaptive tensioning sprocket Download PDFInfo
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- CN110630706A CN110630706A CN201910960643.3A CN201910960643A CN110630706A CN 110630706 A CN110630706 A CN 110630706A CN 201910960643 A CN201910960643 A CN 201910960643A CN 110630706 A CN110630706 A CN 110630706A
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- 230000009191 jumping Effects 0.000 abstract description 5
- 230000007246 mechanism Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 4
- 230000009347 mechanical transmission Effects 0.000 description 4
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/30—Chain-wheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/08—Means for varying tension of belts, ropes or chains
- F16H7/10—Means for varying tension of belts, ropes or chains by adjusting the axis of a pulley
- F16H7/12—Means for varying tension of belts, ropes or chains by adjusting the axis of a pulley of an idle pulley
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/30—Chain-wheels
- F16H2055/306—Chain-wheels with means providing resilience or vibration damping in chain sprocket wheels
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Abstract
Description
技术领域technical field
本发明涉及机械传动装备技术领域,特别涉及一种自适应张紧链轮。The invention relates to the technical field of mechanical transmission equipment, in particular to an adaptive tensioning sprocket.
背景技术Background technique
现行趋势下,机械传动装备在工业生产中应用广泛。其中,以链传动为例,链传动是一种挠性传动,依靠链轮轮齿与链节的啮合来传递运动和动力,具体地特点为,结构紧凑、可靠性高、对各类工业工作环境要求较低,尤其是可用于大中心距的机械装备中,因此,链传动广泛应用于汽车,摩托车,工程机械以及一些输送装置上。Under the current trend, mechanical transmission equipment is widely used in industrial production. Among them, take the chain transmission as an example. The chain transmission is a kind of flexible transmission, which relies on the meshing of the sprocket teeth and the chain link to transmit motion and power. The specific characteristics are compact structure, high reliability, and suitable for various industrial work The environmental requirements are low, especially for mechanical equipment with a large center distance. Therefore, chain drives are widely used in automobiles, motorcycles, construction machinery and some conveying devices.
现有技术中,由于链条的磨损,链节距会增大,此时链条和链轮啮合,会产生较大的冲击和振动,严重时还会发生跳齿现象。目前解决上述冲击振动的方法多是布置张紧轮,但是仍然不能解决链条磨损后链节距变化带来的冲击和振动。In the prior art, due to wear and tear of the chain, the pitch of the chain will increase. At this time, the meshing of the chain and the sprocket will generate greater impact and vibration, and in severe cases, tooth skipping will also occur. At present, the method for solving the above-mentioned impact vibration is mostly to arrange tensioning wheels, but it still cannot solve the impact and vibration caused by the change of the chain pitch after the chain is worn.
基于上述,有必要提出一种自适应张紧链轮,区别于布置张紧轮的张紧方式,用以实现可时刻保持对链轮滚齿有一定的径向力,以实现链条时刻保持张紧,进而使链轮和链条始终能保持啮合的最佳状态,显著减轻了链条和链轮啮合时的冲击和振动,避免了因链条磨损后链节距增大导致的跳齿现象。Based on the above, it is necessary to propose an adaptive tensioning sprocket, which is different from the tensioning method of arranging the tensioning wheel, so as to maintain a certain radial force on the hobbing of the sprocket at all times, so as to maintain the tension of the chain at all times. Tight, so that the sprocket and the chain can always maintain the best state of meshing, which significantly reduces the impact and vibration when the chain and the sprocket mesh, and avoids the phenomenon of tooth skipping caused by the increase of the chain pitch after the chain is worn.
发明内容Contents of the invention
本发明目的在于要解决上述背景技术中的链轮机构不具有自适应功能,且无法有效保证对链轮滚齿时刻有一定的径向力,无法单独面对产生冲击、振动直至链节距增大导致跳齿现象发生等技术问题,而提供一种自适应张紧链。The purpose of the present invention is to solve the problem that the sprocket mechanism in the above-mentioned background technology does not have self-adaptive function, and cannot effectively guarantee a certain radial force on the sprocket hobbing moment, and cannot face shocks and vibrations alone until the chain pitch increases. Large lead to technical problems such as jumping phenomenon, and provide an adaptive tension chain.
一种自适应张紧链轮,其用以传动连接齿形链,包括:An adaptive tensioning sprocket, which is used to drive and connect a toothed chain, comprising:
两组链轮侧板;Two sets of sprocket side plates;
中间轮,其安装在所述两组链轮侧板之间,且其与两组所述链轮侧板具有相同的圆心;an intermediate wheel, which is installed between the two sets of sprocket side plates, and has the same center of circle as the two sets of sprocket side plates;
多个可转动的链轮滚齿,多个所述链轮滚齿均匀地布置在所述中间轮的径向,且与所述中间轮可弹性的连接,且任一一个所述链轮滚齿可产生一弹性力,所述弹性力可使所述链轮滚齿移动以改变其与所述圆心的距离;A plurality of rotatable sprocket hobs, a plurality of sprocket hobs are evenly arranged in the radial direction of the intermediate wheel, and are elastically connected to the intermediate wheel, and any one of the sprocket The hobbing can generate an elastic force, and the elastic force can make the hobbing of the sprocket move to change its distance from the center of the circle;
多个啮合空间,所述齿形链任意相邻的两个啮合齿之间为一个所述啮合空间,所述链轮滚齿可位于与其对应的所述啮合空间内,以实现所述齿形链与所述中间轮形成啮合连接;A plurality of meshing spaces, one meshing space is between any two adjacent meshing teeth of the toothed chain, and the sprocket hob can be located in the corresponding meshing space to realize the tooth shape a chain forms a meshing connection with said intermediate wheel;
其中,所述链轮滚齿在所述弹性力的作用下沿一预设方向移动,并与其对应的两个所述啮合齿接触,以张紧所述齿形链;或者所述链轮滚齿在所述弹性力的作用下沿所述预设方向移动到达一极限位置,并在所述极限位置时,所述链轮滚齿可张紧所述齿形链。Wherein, the sprocket rollers move along a preset direction under the action of the elastic force, and contact with the corresponding two meshing teeth to tension the toothed chain; or the sprocket rollers Under the action of the elastic force, the teeth move along the preset direction to a limit position, and when in the limit position, the sprocket hobbing teeth can tension the toothed chain.
优选地,所述链轮侧板上开设有:Preferably, the sprocket side plate is provided with:
多个滚销支架滑动槽,多个所述滚销支架滑动槽沿所述链轮侧板的圆周方向均匀布置;A plurality of sliding grooves of the rolling pin bracket, the plurality of sliding grooves of the rolling pin bracket are evenly arranged along the circumferential direction of the sprocket side plate;
其中,两组所述链轮侧板上的多个滚销支架滑动槽一一对应的布置,且对一一对应的布置的两个滚销支架滑动槽之间对应布置一个所述链轮滚齿。Wherein, the plurality of rolling pin bracket sliding grooves on the two groups of sprocket side plates are arranged in one-to-one correspondence, and one of the sprocket rollers is arranged between the two rolling pin bracket sliding grooves arranged in one-to-one correspondence. tooth.
如权利要求所述的自适应张紧链轮,其特征在于,所述滚销支架滑动槽被构造成长方形,且其长度沿所述链轮侧板的径向方向布置;The self-adaptive tensioning sprocket according to claim, characterized in that, the sliding groove of the rolling pin bracket is configured as a rectangle, and its length is arranged along the radial direction of the sprocket side plate;
其中,所述预设方向为所述滚销支架滑动槽的长度方向。Wherein, the preset direction is the length direction of the sliding groove of the rolling pin bracket.
优选地,还包括有:Preferably, it also includes:
弹簧定位槽,所述中间轮的径向均匀开设有多个所述弹簧定位槽,所述弹簧定位槽与链轮滚齿一一对应设置。Spring positioning grooves, a plurality of spring positioning grooves are evenly opened in the radial direction of the intermediate wheel, and the spring positioning grooves are set in one-to-one correspondence with the hobbing teeth of the sprocket.
优选地,还包括有:Preferably, it also includes:
弹簧,所述弹簧用以产生所述弹性力;a spring, the spring is used to generate the elastic force;
其中,任一一个所述弹簧定位槽内固定有所述弹簧的第一端;以及滚销支架,其包括:Wherein, any one of the spring positioning grooves is fixed with the first end of the spring; and a rolling pin bracket, which includes:
架体,其固定连接所述弹簧的第二端;a frame body, which is fixedly connected to the second end of the spring;
两个移动端,所述架体的中部形成一中空区域,所述中空区域使所述架体被分隔成两个移动端;Two moving ends, the middle part of the frame body forms a hollow area, and the hollow area separates the frame body into two moving ends;
其中,两个所述移动端可分别被置于对应的、且不再同一链轮侧板的所述滚销支架滑动槽内。Wherein, the two moving ends can be respectively placed in the sliding grooves of the rolling pin brackets that are not on the same sprocket side plate.
优选地,两个所述移动端分别设置有销孔;Preferably, the two moving ends are respectively provided with pin holes;
链轮滚销,其与两个所述销孔过渡配合;a sprocket roller pin transitionally fitted with two of said pin holes;
其中,所述链轮滚销与所述链轮滚齿转动连接,且所述链轮滚齿部分位于中空区域内;Wherein, the sprocket rolling pin is rotatably connected with the sprocket hobbing, and the sprocket hobbing part is located in the hollow area;
其中,所述链轮滚销被构造成两端直径相等且小于中间端直径的滚销。Wherein, the sprocket rolling pin is configured as a rolling pin whose two ends have the same diameter and are smaller than the diameter of the middle end.
优选地,所述移动端的长度小于所述滚销支架滑动槽的长度;Preferably, the length of the moving end is less than the length of the sliding groove of the rolling pin bracket;
其中,所述链轮滚齿可张紧所述齿形链、且形成所述极限位置时,所述移动端的与所述滚销支架滑动槽的长度之差为所述移动端长度的三分之一。Wherein, when the hobbing teeth of the sprocket can tension the toothed chain and form the limit position, the difference between the length of the moving end and the sliding groove of the rolling pin bracket is one-third of the length of the moving end one.
具体地,所述链轮侧板的半径大于所述中间轮的半径;Specifically, the radius of the sprocket side plate is larger than the radius of the intermediate wheel;
所述齿形链与所述中间轮形成啮合连接时,所述齿形链形成一虚拟圆弧型轨迹,所述虚拟圆弧型轨迹的半径等于所述链轮侧板的半径。When the toothed chain is meshed with the intermediate wheel, the toothed chain forms a virtual arc-shaped trajectory, and the radius of the virtual arc-shaped trajectory is equal to the radius of the sprocket side plate.
具体地,所述链轮侧板和所述中间轮的表面开设有多个一一对应的螺栓孔;Specifically, a plurality of one-to-one corresponding bolt holes are provided on the surface of the sprocket side plate and the intermediate wheel;
其中,在所述链轮侧板或者所述中间轮的表面上,相邻的两个所述螺栓孔呈60度旋转对称布置;Wherein, on the surface of the sprocket side plate or the intermediate wheel, two adjacent bolt holes are arranged in 60-degree rotational symmetry;
其中,所述螺栓孔用以设置紧固组件以将两组所述链轮侧板和所述中间轮安装在一起;Wherein, the bolt holes are used for setting fastening components to install the two sets of sprocket side plates and the intermediate wheels together;
所述紧固组件为螺栓、螺母及垫片。The fastening components are bolts, nuts and washers.
具体地,所述链轮侧板的表面上开设的多个所述螺栓孔的圆心至所述链轮侧板的圆心的距离等于所述链轮侧板半径的二分之一。Specifically, the distance from the center of the plurality of bolt holes opened on the surface of the sprocket side plate to the center of the sprocket side plate is equal to half the radius of the sprocket side plate.
本发明的有益效果:Beneficial effects of the present invention:
第一,本发明提出的一种自适应张紧链轮,其具有自适应功能、结构新颖、拆卸方便,初始张紧力的范围可调,可以时刻与链条保持最佳啮合状态,能够有效减轻链条和链轮啮合时的冲击、振动,从而减低跳齿现象发生的几率,拓宽了张紧装置的类型,为机械传动设备中的链传动机构提供了更多选择。First, the self-adaptive tensioning sprocket proposed by the present invention has self-adaptive function, novel structure, convenient disassembly, adjustable range of initial tension force, and can maintain the best meshing state with the chain at all times, which can effectively reduce the The impact and vibration when the chain and the sprocket are meshed, thereby reducing the probability of tooth jumping, broadening the types of tensioning devices, and providing more options for chain transmission mechanisms in mechanical transmission equipment.
第二,对张紧力在初始时的预设以及极限位置均通过滚销支架滑动槽实现,滚销支架滑动槽作用是调节齿形链链节距的长度,弹簧定位槽可以为弹簧提供支撑,保证稳定性。Second, the initial preset and limit positions of the tension force are realized through the sliding groove of the rolling pin bracket. The function of the sliding groove of the rolling pin bracket is to adjust the length of the pitch of the toothed chain, and the spring positioning groove can provide support for the spring. , to ensure stability.
第三,弹簧产生弹性力作用与架体,以使得两个移动端在对应的滚销支架滑动槽内滑动,滚销支架滑动槽限制了移动端移动方向,还可以限制移动端最大移动距离。Thirdly, the spring produces an elastic force to act on the frame so that the two mobile ends slide in the corresponding sliding grooves of the rolling pin brackets. The sliding grooves of the rolling pin brackets limit the moving direction of the moving ends and can also limit the maximum moving distance of the moving ends.
第四、在该实施方式中,链轮滚销与链轮滚齿转动连接以实现链轮滚齿是可转动的,齿形链和轮滚齿相当于连滚带滑,进一步减轻了链传动中齿形链与自适应张紧链轮之间的摩擦、磨损。Fourth, in this embodiment, the sprocket rolling pin is rotatably connected with the sprocket hobbing to realize that the sprocket hobbing is rotatable, and the toothed chain and the wheel hobbing are equivalent to continuous rolling belt sliding, which further reduces the chain drive Friction, wear between medium-toothed chain and adaptive tensioning sprocket.
第五、链轮滚齿、链轮滚销、滚销支架及两个移动端沿中间轮径向既可以浮动一定的张紧范围,又不会出现弹簧不受力起不到张紧作用的现象。Fifth, the sprocket hobbing, sprocket rolling pin, rolling pin bracket and the two moving ends can float within a certain tension range along the radial direction of the intermediate wheel, and there will be no tensioning effect due to the spring being unforced Phenomenon.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明提供的一种自适应张紧链轮的轴测图;Fig. 1 is the axonometric view of a kind of adaptive tensioning sprocket provided by the present invention;
图2为本发明提供的一种自适应张紧链轮的主视图;Fig. 2 is the front view of an adaptive tensioning sprocket provided by the present invention;
图3为本发明提供的一种自适应张紧链轮的俯视图;Fig. 3 is a top view of an adaptive tensioning sprocket provided by the present invention;
图4为本发明提供的一种自适应张紧链轮的去掉一组链轮侧板后的轴测图;Fig. 4 is an axonometric view after removing a group of sprocket side plates of an adaptive tensioning sprocket provided by the present invention;
图5为本发明提供的一种自适应张紧链轮的链轮滚齿布置的示意图;Fig. 5 is a schematic diagram of a sprocket hobbing arrangement of an adaptive tensioning sprocket provided by the present invention;
图6为本发明提供的一种自适应张紧链轮的滚销支架、链轮滚齿的轴测图;Fig. 6 is an axonometric view of a rolling pin bracket of an adaptive tensioning sprocket provided by the present invention and sprocket hobbing;
图7为本发明提供的一种自适应张紧链轮的紧固组件的轴测图;Fig. 7 is an axonometric view of a fastening assembly of an adaptive tensioning sprocket provided by the present invention;
图8为本发明提供的一种自适应张紧链轮的链轮滚销的轴测图。Fig. 8 is a perspective view of a sprocket rolling pin of an adaptive tensioning sprocket provided by the present invention.
图中的附图标记表示为:The reference signs in the figure represent:
链轮侧板10、中间轮20、链轮滚齿30、啮合空间40;
滚销支架滑动槽110、弹簧定位槽210、弹簧310、滚销支架320;Rolling pin
架体321、移动端322、中空区域323、销孔324、链轮滚销340;
螺栓孔123、螺栓1、螺母2、垫片3。
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提出一种自适应张紧链轮需要具有自适应功能,且该自适应功能通过集成在其自身实现,并没有涉及其以外的附加附属装置,可以独立使用;其自适应功能可以理解为:保证对链轮滚齿30时刻有一定的径向力,使其能够与齿形链100啮合,并形成张紧,进而实现解决产生较大冲击、振动直至链节距增大导致跳齿现象发生的技术问题。The present invention proposes that an adaptive tensioning sprocket needs to have an adaptive function, and the adaptive function is realized by being integrated in itself, and does not involve additional attachments other than it, and can be used independently; its adaptive function can be understood as : Ensure that there is a certain radial force on the
具体地,请参阅附图4,并结合附图1-3所示,该自适应张紧链轮用以传动连接齿形链100,该自适应张紧链轮包括有两组链轮侧板10;中间轮20安装在两组链轮侧板10之间,且中间轮20与两组链轮侧板10具有相同的圆心;上述为自适应张紧链轮为实现其功能做出的结构设计。Specifically, referring to accompanying drawing 4, and referring to accompanying drawings 1-3, the self-adaptive tensioning sprocket is used to drive and connect the
多个可转动的链轮滚齿30,转动的链轮滚齿30在啮合时可以减低磨损,延长使用寿命;多个链轮滚齿30均匀地布置在中间轮20的径向,且多个链轮滚齿30与中间轮20可弹性的连接,且任一一个链轮滚齿30可产生一弹性力,弹性力可使链轮滚齿30移动以改变其与圆心的距离;可以理解的是为了实现能够有径向力的时刻产生作用,本发明通过设计多个链轮滚齿30来具体实现。A plurality of
多个啮合空间40,齿形链100任意相邻的两个啮合齿之间为一个啮合空间40,链轮滚齿30可位于与其对应的啮合空间40内,以实现齿形链100与中间轮20形成啮合连接,以实现带动运动和传输动力。A plurality of meshing
其中,链轮滚齿30在弹性力的作用下沿一预设方向移动,并与其对应的两个啮合齿接触,以张紧齿形链100;以此方式,实现张紧,且能够保证时刻具有张紧力;可以理解为在该弹性力的作用下,形成张紧是可提供一浮动范围;Wherein, the
或者,可以通过一定的限制作用,使得该张紧力的范围在初始状态时可调整,从而使链轮滚齿30在弹性力的作用下沿预设方向移动到达一极限位置,并在极限位置时,该极限位置相当于对张紧力进行的限制,需要保证链轮滚齿30可张紧齿形链100,从而实现本发明的目的。Alternatively, the range of the tension force can be adjusted in the initial state through a certain restriction, so that the
在一个具体地实施方式中,请参阅附图1所示,链轮侧板10上开设有:多个滚销支架滑动槽110,多个滚销支架滑动槽110沿链轮侧板10的圆周方向均匀布置;其中,两组链轮侧板10上的多个滚销支架滑动槽110一一对应的布置,且对一一对应的布置的两个滚销支架滑动槽110之间对应布置一个链轮滚齿30;具体地,为了更好表现减少冲击、振动,一一对应均匀布置为本发明设计时采用的一种方式,使得各部件之间在受力时能更加均匀。In a specific embodiment, please refer to the accompanying drawing 1, the
请参阅附图1所示,滚销支架滑动槽110被构造成长方形,且其长度沿链轮侧板10的径向方向布置;其中,预设方向为滚销支架滑动槽110的长度方向;可以理解的是,上述浮动范围、对张紧力在初始时的预设以及极限位置均通过滚销支架滑动槽110实现,滚销支架滑动槽110作用是调节齿形链100链节距的长度,并通过如下部件进行配合实现其功能。Please refer to the accompanying drawing 1, the rolling pin
请参阅附图4所示,还包括有:弹簧定位槽210,中间轮20的径向均匀开设有多个弹簧定位槽210,弹簧定位槽210与链轮滚齿30一一对应设置,弹簧定位槽210可以为弹簧310提供支撑,保证稳定性。Please refer to accompanying drawing 4, also include:
请参阅附图5、6所示,还包括有:弹簧310,弹簧310用以产生弹性力;其中,任一一个弹簧定位槽210内固定有弹簧310的第一端;以及滚销支架320,滚销支架320包括:架体321,其固定连接弹簧310的第二端;两个移动端322,架体321的中部形成一中空区域323,中空区域323使架体321被分隔成两个移动端322;其中,两个移动端322可分别被置于对应的、且不再同一链轮侧板10的滚销支架滑动槽110内。滚销支架320传递弹簧310产生的弹性力,具体为该弹性力方向为中间轮的径向方向,具体地,沿着预设方向移动的方式通过设计两个移动端322实现,具体的工作原理为,弹簧310产生弹性力作用与架体321,以使得两个移动端322在对应的滚销支架滑动槽110内滑动,滚销支架滑动槽110限制了移动端322移动方向,还可以限制移动端322最大移动距离。See accompanying drawing 5, shown in 6, also include:
请参阅附图6所示,两个移动端322分别设置有销孔324;链轮滚销340,其与两个销孔324过渡配合;其中,链轮滚销340与链轮滚齿30转动连接,且链轮滚齿30部分位于中空区域323内;其中,链轮滚销340被构造成两端直径相等且小于中间端直径的滚销;具体地,在该实施方式中,链轮滚销340与链轮滚齿30转动连接以实现链轮滚齿30是可转动的,齿形链100和轮滚齿30相当于连滚带滑,进一步减轻了链传动中齿形链100与自适应张紧链轮之间的摩擦、磨损,从而减低跳齿现象发生的几率。Please refer to the accompanying drawing 6, the two moving
在一个更为优选的实施方式中,请参阅附图1所示,移动端322的长度小于滚销支架滑动槽110的长度;其中,链轮滚齿30可张紧齿形链100、且形成极限位置时,移动端322的与滚销支架滑动槽110的长度之差为所述移动端322长度的三分之一。该实施方式使得链轮滚齿30、链轮滚销340、滚销支架320及两个移动端322沿中间轮20径向既可以浮动一定的张紧范围,又不会出现弹簧310不受力起不到张紧作用的现象;在本实施方式中,移动端322的与滚销支架滑动槽110的长度之差约为所述移动端322长度的三分之一,具体地,在本技术方案中以移动端322的与滚销支架滑动槽110的长度之差为所述移动端322长度的三分之一为优选实施例;同时,提出该自适应张紧链轮在作为应用的具体尺寸的一组技术参数,具体为:In a more preferred embodiment, please refer to Figure 1, the length of the moving
链轮侧板10直径为116mm,中间轮20圆周直径为90mm,此时,移动端322的与滚销支架滑动槽110的长度之差在5mm至8mm范围之间。The diameter of the
在一个更为优选的实施方式中,请参阅附图4所示,链轮侧板10的半径大于中间轮20的半径;齿形链100与中间轮20形成啮合连接时,齿形链100形成一虚拟圆弧型轨迹,虚拟圆弧型轨迹的半径等于链轮侧板10的半径;相当于链轮侧板10边缘可以与齿形链101的背部近乎相平齐,来限制齿形链100在运动过程中的轴向窜动。In a more preferred embodiment, see accompanying drawing 4 shown, the radius of
请参阅附图2、1所示,链轮侧板10和中间轮20的表面开设有多个一一对应的螺栓孔123;其中,在链轮侧板10或者中间轮20的表面上,相邻的两个螺栓孔123呈60度旋转对称布置;其中,螺栓孔123用以设置紧固组件以将两组链轮侧板10和中间轮20安装在一起;紧固组件为螺栓1、螺母2及垫片3。Referring to accompanying
请参阅附图2、1所示,链轮侧板10的表面上开设的多个螺栓孔123的圆心至链轮侧板10的圆心的距离等于链轮侧板10半径的二分之一;这样既可以达到链轮侧板10和中间轮20之间紧固的目的,又可以在一定程度上确保链轮侧板10的强度。Please refer to accompanying
基于上述内容,本发明可以独立的使用,链轮滚销340和滚销支架320相当于一个整体进行运动,链轮滚齿30和链轮滚销340之间为相对转动。齿形链100初始时有一定张力的情况下预先确定主从动链轮之间的中心距,即使在齿形链100损后,链节距增大,自适应张紧链轮可体现其自适应的优势,实现张紧。Based on the above, the present invention can be used independently, the
基于上述内容,本技术方案具有以下特点:Based on the above, the technical solution has the following characteristics:
第一,本发明提出的一种自适应张紧链轮,其具有自适应功能、结构新颖、拆卸方便,初始张紧力的范围可调,可以时刻与链条保持最佳啮合状态,能够有效减轻链条和链轮啮合时的冲击、振动,从而减低跳齿现象发生的几率,拓宽了张紧装置的类型,为机械传动设备中的链传动机构提供了更多选择。First, the self-adaptive tensioning sprocket proposed by the present invention has self-adaptive function, novel structure, convenient disassembly, adjustable range of initial tension force, and can maintain the best meshing state with the chain at all times, which can effectively reduce the The impact and vibration when the chain and the sprocket are meshed, thereby reducing the probability of tooth jumping, broadening the types of tensioning devices, and providing more options for chain transmission mechanisms in mechanical transmission equipment.
第二,对张紧力在初始时的预设以及极限位置均通过滚销支架滑动槽110实现,滚销支架滑动槽110作用是调节齿形链100链节距的长度,弹簧定位槽210可以为弹簧310提供支撑,保证稳定性。Second, the preset and limit positions of the tension force at the initial stage are all realized by the rolling pin
第三,弹簧310产生弹性力作用与架体321,以使得两个移动端322在对应的滚销支架滑动槽110内滑动,滚销支架滑动槽110限制了移动端322移动方向,还可以限制移动端322最大移动距离。Third, the
第四、在该实施方式中,链轮滚销340与链轮滚齿30转动连接以实现链轮滚齿30是可转动的,齿形链100和轮滚齿30相当于连滚带滑,进一步减轻了链传动中齿形链100与自适应张紧链轮之间的摩擦、磨损。Fourth, in this embodiment, the
第五、链轮滚齿30、链轮滚销340、滚销支架320及两个移动端322沿中间轮20径向既可以浮动一定的张紧范围,又不会出现弹簧不受力起不到张紧作用的现象。Fifth, the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
Claims (10)
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