CN110629359A - Weaving method of anti-mite knitted fabric - Google Patents
Weaving method of anti-mite knitted fabric Download PDFInfo
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- CN110629359A CN110629359A CN201910887047.7A CN201910887047A CN110629359A CN 110629359 A CN110629359 A CN 110629359A CN 201910887047 A CN201910887047 A CN 201910887047A CN 110629359 A CN110629359 A CN 110629359A
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- Prior art keywords
- mite
- fabric
- weaving
- knitted fabric
- treatment
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
- D06C13/06—Removing floats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/345—Nitriles
- D06M13/348—Nitriles unsaturated, e.g. acrylonitrile
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/35—Heterocyclic compounds
- D06M13/352—Heterocyclic compounds having five-membered heterocyclic rings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a weaving method of an anti-mite knitted fabric, which comprises the following steps of firstly, preparing a bobbin; secondly, spinning the fabric; step three, surface degumming; step four, setting treatment; step five, napping and shearing; sixthly, mite-proof and bacteriostatic finishing; step six, drying and shaping; in the first step, natural fibers with the fiber fineness of 19.4 +/-0.2 mu m are selected as raw materials, then the selected natural fibers are blended through a spinning machine to form warp and weft yarns, and then the warp and weft yarns are wound and wound on a bobbin; according to the weaving method of the anti-mite knitted fabric, the temperature and the equipment operation parameters in each step of the fabric weaving process are strictly and normatively controlled, so that the quality of the knitted fabric in the later period is improved, the finished product in the later period is lighter, thinner and cleaner, and the surface of the fabric is smoother; the anti-mite and bacteriostatic finishing process is added, so that the fabric has good anti-mite capability and is beneficial to healthy use of people in later period.
Description
Technical Field
The invention relates to the technical field of fabric spinning, in particular to a spinning method of an anti-mite knitted fabric.
Background
The knitted fabric is a fabric formed by utilizing a knitting needle to bend yarns into loops and mutually interlooping the yarns; the knitted fabric is different from the woven fabric in that the form of the yarn in the fabric is different, and the knitting is divided into weft knitting and warp knitting; the existing knitted fabric has no capability of preventing mites which are organisms harmful to human health, can spread viruses and bacteria, and can cause various diseases such as hemorrhagic fever, dermatitis, folliculitis and the like; mites can inhabit on fabrics of mattresses, beddings and clothes, so that the later health use of people is influenced, the existing knitting fabric spinning method is simple and incomplete, and the fabric is not soaked in an anti-mite and bacteriostatic solution, so that the later health use is influenced; in the textile method, strict regulations on each process are not carried out, and the quality of the fabric in the later period is influenced.
Disclosure of Invention
The invention aims to provide a weaving method of an anti-mite knitted fabric, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a weaving method of an anti-mite knitted fabric comprises the steps of firstly, preparing a bobbin; secondly, spinning the fabric; step three, surface degumming; step four, setting treatment; step five, napping and shearing; sixthly, mite-proof and bacteriostatic finishing; step six, drying and shaping;
in the first step, natural fibers with the fiber fineness of 19.4 +/-0.2 mu m are selected as raw materials, then the selected natural fibers are blended through a spinning machine to form warp and weft yarns, and then the warp and weft yarns are wound and wound on a bobbin;
in the second step, the bobbins obtained in the first step are respectively installed on a weaving machine, weaving is carried out through a weaving machine according to the process flow of warping → beaming → palm threading → reed passing → upper shaft → weaving to prepare grey cloth, when the weaving machine is used for weaving, the number 102 reed is selected according to the warp density of 120 pieces/cm and the weft density of 120 pieces/cm, 2 yarns are arranged in each reed dent, the fabric weave is a plain weave structure, and the weaving process is carried out according to the width of fabric to obtain the grey cloth;
in the third step, the grey cloth obtained in the second step is inspected, defective products are reworked, and the surface of the qualified fabric is degummed by adopting papain;
in the fourth step, the fabric subjected to the degumming treatment in the third step is subjected to setting treatment by a setting machine, wherein the setting temperature is 130-160 ℃, and the setting time is 50-60 seconds;
in the fifth step, the shaped knitted fabric is subjected to front and back napping treatment through a napping machine, and the speed of the vehicle is 20 m/min; then placing the knitted fabric subjected to napping treatment into a shearing machine, and shearing the floating wool on the front side and the back side of the knitted fabric by using the shearing machine;
in the sixth step, the fabric subjected to the napping and shearing treatment in the fifth step is put into an anti-mite and bacteriostatic solution with a bath ratio of 1:4-10, a pH value of 6 and a temperature of 40-50 ℃ for soaking for 15-30 minutes, and then the anti-mite, bacteriostatic and dehydration finishing is carried out by soaking and rolling in a rolling groove for two times at a speed of 20 m/min; wherein the anti-mite bacteriostatic solution comprises the following components: 20-140g/L of anti-mite finishing agent, 10-30g/L of adhesive and 1-4g/L of surfactant; the liquid carrying rate is 50-70%;
and in the seventh step, drying the fabric dryer subjected to the anti-mite and bacteriostatic finishing in the sixth step, and shaping the dried fabric by a shaping machine, wherein the shaping temperature is 120-150 ℃, and the shaping time is 30-70 seconds.
According to the technical scheme, the drying temperature of the drying treatment in the seventh step is 100-.
According to the technical scheme, the temperature of the degumming treatment in the third step is 60 ℃ and the pH value is 7.
According to the technical scheme, in the step five, the cutter pitch of the shearing machine in the napping treatment is 2mm, and the vehicle speed is 20 m/min.
According to the technical scheme, the mite-proof and bacteriostatic solution in the sixth step consists of 30-50 parts by weight of fenamidone, 30-50 parts by weight of deltamethrin and 10-30 parts by weight of lauryl carboxymethyl sodium type imidazoline acetate.
According to the technical scheme, in the second step, the spinning speed is generally 550rpm, and the number of warp yarns per dent is 2 as much as possible.
According to the technical scheme, in the seventh step, after the drying and shaping are completed, the qualified finished product is wound on the dough cylinder and finally enters the dough cylinder.
Compared with the prior art, the invention has the following beneficial effects: according to the weaving method of the anti-mite knitted fabric, the temperature and the equipment operation parameters in each step of the fabric weaving process are strictly and normatively controlled, so that the quality of the knitted fabric in the later period is improved, the fabric adopts a special weaving method, the spinning number of fibers in the fabric is increased, the finished product in the later period is lighter, thinner and cleaner, and the surface of the fabric is smoother; the anti-mite and bacteriostatic finishing process is added, and the fabric is soaked by the anti-mite and bacteriostatic solution, so that the fabric has good anti-mite capability and is beneficial to healthy use of people in later period.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a flow chart of the method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a weaving method of an anti-mite knitted fabric comprises the steps of firstly, preparing a bobbin; secondly, spinning the fabric; step three, surface degumming; step four, setting treatment; step five, napping and shearing; sixthly, mite-proof and bacteriostatic finishing; step six, drying and shaping;
in the first step, natural fibers with the fiber fineness of 19.4 +/-0.2 mu m are selected as raw materials, then the selected natural fibers are blended through a spinning machine to form warp and weft yarns, and then the warp and weft yarns are wound and wound on a bobbin;
in the second step, the bobbins obtained in the first step are respectively installed on a weaving machine, weaving is carried out through a weaving machine according to the process flow of warping → beaming → palm threading → reed passing → upper shaft → weaving to prepare grey cloth, when the weaving machine is used for weaving, the number 102 reed is selected according to the warp density of 120 pieces/cm and the weft density of 120 pieces/cm, 2 yarns are arranged in each reed dent, the fabric weave is a plain weave structure, and the weaving process is carried out according to the width of fabric to obtain the grey cloth; in the second step, the spinning speed is generally 550rpm, the number of warp yarns per dent is 2 as much as possible, the textile process of the fabric is standardized, and the later-stage knitted fabric is more compact;
in the third step, the grey cloth obtained in the second step is inspected, defective products are reworked, and the surface of the qualified fabric is degummed by adopting papain; the temperature of the degumming treatment in the third step is 60 ℃ and the pH value is 7, the degumming temperature is standardized, the degumming of the surface of the fabric is ensured, and the fabric is softer in the later stage;
in the fourth step, the fabric subjected to the degumming treatment in the third step is subjected to setting treatment by a setting machine, wherein the setting temperature is 130-160 ℃, and the setting time is 50-60 seconds;
in the fifth step, the shaped knitted fabric is subjected to front and back napping treatment through a napping machine, and the speed of the vehicle is 20 m/min; then placing the knitted fabric subjected to napping treatment into a shearing machine, and shearing the floating wool on the front side and the back side of the knitted fabric by using the shearing machine; in the step five, the cutter pitch of the shearing machine in the napping treatment is 2mm, the vehicle speed is 20m/min, the removal of the floating wool on the surface of the knitted fabric is facilitated, and the surface of the knitted fabric is smoother in the later stage;
in the sixth step, the fabric subjected to the napping and shearing treatment in the fifth step is put into an anti-mite and bacteriostatic solution with a bath ratio of 1:4-10, a pH value of 6 and a temperature of 40-50 ℃ for soaking for 15-30 minutes, and then the anti-mite, bacteriostatic and dehydration finishing is carried out by soaking and rolling in a rolling groove for two times at a speed of 20 m/min; wherein the anti-mite bacteriostatic solution comprises the following components: 20-140g/L of anti-mite finishing agent, 10-30g/L of adhesive and 1-4g/L of surfactant; the liquid carrying rate is 50-70%; in the sixth step, the anti-mite and antibacterial solution consists of 30-50 parts by weight of fenamidone, 30-50 parts by weight of deltamethrin and 10-30 parts by weight of lauryl carboxymethyl sodium type imidazoline acetate, and the fabric has good anti-mite capability in the later period by immersing the anti-mite and antibacterial solution;
in the seventh step, the fabric dryer after the mite-proof and bacteriostatic finishing in the sixth step is dried, and the dried fabric is shaped by a shaping machine, wherein the shaping temperature is 120-150 ℃, and the shaping time is 30-70 seconds; the drying temperature of the drying treatment in the seventh step is 100-; and seventhly, winding the qualified finished product onto a fabric barrel after drying and shaping are completed, finally warehousing, and arranging and storing the fabric, so that the transportation and the use of the fabric in the later period are facilitated.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A weaving method of an anti-mite knitted fabric comprises the steps of firstly, preparing a bobbin; secondly, spinning the fabric; step three, surface degumming; step four, setting treatment; step five, napping and shearing; sixthly, mite-proof and bacteriostatic finishing; step six, drying and shaping; the method is characterized in that:
in the first step, natural fibers with the fiber fineness of 19.4 +/-0.2 mu m are selected as raw materials, then the selected natural fibers are blended through a spinning machine to form warp and weft yarns, and then the warp and weft yarns are wound and wound on a bobbin;
in the second step, the bobbins obtained in the first step are respectively installed on a weaving machine, weaving is carried out through a weaving machine according to the process flow of warping → beaming → palm threading → reed passing → upper shaft → weaving to prepare grey cloth, when the weaving machine is used for weaving, the number 102 reed is selected according to the warp density of 120/cm and the weft density of 120/cm, 2 yarns are arranged in each reed dent, the fabric weave is a plain weave structure, and the grey cloth is obtained through weaving processing suitable for the fabric width;
in the third step, the grey cloth obtained in the second step is inspected, defective products are reworked, and the surface of the qualified fabric is degummed by adopting papain;
in the fourth step, the fabric subjected to the degumming treatment in the third step is subjected to setting treatment by a setting machine, wherein the setting temperature is 160 ℃ and the setting time is 50-60 seconds;
in the fifth step, the shaped knitted fabric is subjected to front and back napping treatment through a napping machine, and the speed is 20 m/min; then placing the knitted fabric subjected to napping treatment into a shearing machine, and shearing the floating wool on the front side and the back side of the knitted fabric by using the shearing machine;
in the sixth step, the fabric subjected to the napping and shearing treatment in the fifth step is put into an anti-mite and bacteriostatic solution with a bath ratio of 1:4-10, a pH value of 6 and a temperature of 40-50 ℃ for soaking for 15-30 minutes, and then the anti-mite, bacteriostatic and dehydrating finishing is carried out by soaking and rolling in a rolling groove for two times at a speed of 20 m/min; wherein the anti-mite bacteriostatic solution comprises the following components: 20-140g/L of anti-mite finishing agent, 10-30g/L of adhesive and 1-4g/L of surfactant; the liquid carrying rate is 50-70%;
and in the seventh step, the fabric dryer after the mite-proof and bacteriostatic finishing treatment in the sixth step is dried, and the dried fabric is shaped by a shaping machine, wherein the shaping temperature is 120-150 ℃, and the shaping time is 30-70 seconds.
2. The weaving method of the anti-mite knitted fabric according to claim 2, characterized by comprising the following steps: the drying temperature of the drying treatment in the seventh step is 100-120 ℃, and the drying time is 20 minutes.
3. The weaving method of the anti-mite knitted fabric according to claim 2, characterized by comprising the following steps: the temperature of the degumming treatment in the third step is 60 ℃ and the pH value is 7.
4. The weaving method of the anti-mite knitted fabric according to claim 2, characterized by comprising the following steps: and fifthly, in the napping treatment, the cutter pitch of the shearing machine is 2mm, and the vehicle speed is 20 m/min.
5. The weaving method of the anti-mite knitted fabric according to claim 2, characterized by comprising the following steps: and in the sixth step, the anti-mite and bacteriostatic solution consists of 30-50 parts by weight of fenamidone, 30-50 parts by weight of deltamethrin and 10-30 parts by weight of lauryl carboxymethyl sodium type imidazoline acetate.
6. The weaving method of the anti-mite knitted fabric according to claim 2, characterized by comprising the following steps: in the second step, the spinning speed is generally 550rpm, and the number of warp yarns per dent is 2 as much as possible.
7. The weaving method of the anti-mite knitted fabric according to claim 2, characterized by comprising the following steps: and seventhly, winding the qualified finished product onto a flour charging barrel after drying and shaping are completed, and finally warehousing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910887047.7A CN110629359A (en) | 2019-09-19 | 2019-09-19 | Weaving method of anti-mite knitted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910887047.7A CN110629359A (en) | 2019-09-19 | 2019-09-19 | Weaving method of anti-mite knitted fabric |
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| Publication Number | Publication Date |
|---|---|
| CN110629359A true CN110629359A (en) | 2019-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910887047.7A Pending CN110629359A (en) | 2019-09-19 | 2019-09-19 | Weaving method of anti-mite knitted fabric |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105421017A (en) * | 2015-11-30 | 2016-03-23 | 宁波广源纺织品有限公司 | Preparation method of mite-proof knitted fabric |
| CN105648646A (en) * | 2016-03-25 | 2016-06-08 | 宁波大千纺织品有限公司 | Anti-mite antibacterial healthy knitting fabric and preparation method thereof |
| CN106498718A (en) * | 2016-10-20 | 2017-03-15 | 江苏新凯盛企业发展有限公司 | A kind of processing method of anti-mite polyester knitting thing |
| CN107177925A (en) * | 2017-06-30 | 2017-09-19 | 太仓市其盛化纤厂 | Antibiosis anti-acarien underwear fabric and its finishing technique |
| CN110016824A (en) * | 2019-03-22 | 2019-07-16 | 江苏明源纺织有限公司 | A kind of polylactic acid home textile silk fabric and processing technology |
| CN110241631A (en) * | 2019-05-21 | 2019-09-17 | 上海依欧实业发展有限公司 | A kind of polylactic acid Dyeing & Finishing Process of Knitted Fabrics and printing technology |
-
2019
- 2019-09-19 CN CN201910887047.7A patent/CN110629359A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105421017A (en) * | 2015-11-30 | 2016-03-23 | 宁波广源纺织品有限公司 | Preparation method of mite-proof knitted fabric |
| CN105648646A (en) * | 2016-03-25 | 2016-06-08 | 宁波大千纺织品有限公司 | Anti-mite antibacterial healthy knitting fabric and preparation method thereof |
| CN106498718A (en) * | 2016-10-20 | 2017-03-15 | 江苏新凯盛企业发展有限公司 | A kind of processing method of anti-mite polyester knitting thing |
| CN107177925A (en) * | 2017-06-30 | 2017-09-19 | 太仓市其盛化纤厂 | Antibiosis anti-acarien underwear fabric and its finishing technique |
| CN110016824A (en) * | 2019-03-22 | 2019-07-16 | 江苏明源纺织有限公司 | A kind of polylactic acid home textile silk fabric and processing technology |
| CN110241631A (en) * | 2019-05-21 | 2019-09-17 | 上海依欧实业发展有限公司 | A kind of polylactic acid Dyeing & Finishing Process of Knitted Fabrics and printing technology |
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Application publication date: 20191231 |
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