CN110624999A - One-step punching die structure for guide groove - Google Patents

One-step punching die structure for guide groove Download PDF

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Publication number
CN110624999A
CN110624999A CN201910816123.5A CN201910816123A CN110624999A CN 110624999 A CN110624999 A CN 110624999A CN 201910816123 A CN201910816123 A CN 201910816123A CN 110624999 A CN110624999 A CN 110624999A
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punching
insert
punch
plane
forming
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CN110624999B (en
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陈小刚
曾桂城
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Guangzhou Minhui Automobile Parts Co Ltd
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Guangzhou Minhui Automobile Parts Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/88Making other particular articles other parts for vehicles, e.g. cowlings, mudguards

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

本发明公开了一种导槽一步法冲切成型模具结构,包括上模和下模,所述上模包括上模座,所述上模座设有压料板、成型凸模和位于成型凸模旁的冲孔冲头,所述冲孔冲头的工作端低于成型凸模的工作端,所述下模包括下模座,所述下模座上设有下模块,所述下模块设有下刀块和镶件,所述下刀块和镶件之间设有供冲孔冲头穿过的冲切孔,所述镶件位于成型凸模下方,所述上模座和下模座之间设置有驱动机构,冲孔冲头对工件进行冲孔的过程或冲孔冲头对工件完成冲孔后,所述驱动机构为镶件提供下行空间。本发明能在一个工位中实现冲孔和凸台的成型,提高生产节拍。

The invention discloses a one-step punching forming die structure for a guide groove, which includes an upper die and a lower die, the upper die includes an upper die base, the upper die base is provided with a pressing plate, a forming punch and The punching punch next to the punch, the working end of the punching punch is lower than the working end of the forming punch, the lower mold includes a lower mold base, the lower mold base is provided with a lower module, and the lower mold base is provided with a lower module. The module is provided with a lower knife block and an insert, and a punching hole for the punching punch to pass is arranged between the lower knife block and the insert. The insert is located below the forming punch, and the upper mold seat and A driving mechanism is arranged between the lower mold bases. During the process of punching the workpiece by the punching punch or after the punching punch completes punching the workpiece, the driving mechanism provides a descending space for the insert. The invention can realize the punching and the forming of the boss in one station, thereby improving the production beat.

Description

一种导槽一步法冲切成型模具结构One-step punching die structure for guide groove

技术领域technical field

本发明涉及汽车零部件生产研究领域中的一种模具,特别是一种导槽一步法冲切成型模具结构。The invention relates to a mold in the field of auto parts production and research, in particular to a one-step punching forming mold structure for a guide groove.

背景技术Background technique

导槽、导轨是由滚压弯曲得到半成品后,再由冲切得到成品,最后导槽焊接在A柱、B柱和C柱上面,导轨与支架焊接支架,装车后用于对玻璃升降的保护和导向。Guide grooves and guide rails are rolled and bent to obtain semi-finished products, and then punched to obtain finished products. Finally, the guide grooves are welded on the A-pillar, B-pillar and C-pillar, and the guide rails and brackets are welded with brackets. After loading, they are used to lift the glass. protection and guidance.

装在汽车上后的导槽和导轨存在装配关系,需要非常顺的连接、过度,否则玻璃在升降过程中将受阻。There is an assembly relationship between the guide groove and the guide rail after being installed on the car, and it needs to be connected and transitioned very smoothly, otherwise the glass will be blocked during the lifting process.

而导槽在过度位置涉及缺口和凸台两个特征,常规模具的做法做成1模2工位,先将导槽放到模具中的第一个工位,合模后在导槽上冲出缺口,模具分开,再将导槽放置到模具的第二个工位成型,再次合模后,在导槽上成型出凸台。由于成型一个导槽需要两个工位,生产节拍低。The transition position of the guide groove involves the two features of the notch and the boss. The conventional mold is made into 1 mold with 2 stations. First, the guide groove is placed in the first station of the mold, and after the mold is closed, punch on the guide groove. The gap is made, the mold is separated, and then the guide groove is placed in the second station of the mold for forming. After the mold is closed again, a boss is formed on the guide groove. Since two stations are required to form a guide groove, the production cycle is low.

发明内容Contents of the invention

本发明的目的,在于提供一种导槽一步法冲切成型模具结构,其能在一个工位中完成冲切和成型,提高生产节拍。The purpose of the present invention is to provide a one-step punching and forming mold structure for guide grooves, which can complete punching and forming in one station, thereby improving the production tempo.

本发明解决其技术问题的解决方案是:一种导槽一步法冲切成型模具结构,包括上模和下模,所述上模包括上模座,所述上模座设有压料板、成型凸模和位于成型凸模旁的冲孔冲头,所述冲孔冲头的工作端低于成型凸模的工作端,所述下模包括下模座,所述下模座上设有下模块,所述下模块设有下刀块和镶件,所述下刀块和镶件之间设有供冲孔冲头穿过的冲切孔,所述镶件位于成型凸模下方,所述上模座和下模座之间设置有驱动机构,冲孔冲头对工件进行冲孔的过程或冲孔冲头对工件完成冲孔后,所述驱动机构为镶件提供下行空间。The solution of the present invention to solve the technical problem is: a one-step punching forming die structure for the guide groove, including an upper die and a lower die, the upper die includes an upper die base, and the upper die base is provided with a binder plate , the forming punch and the punching head positioned at the side of the forming punch, the working end of the punching punch is lower than the working end of the forming punch, and the lower die includes a lower die holder, and the lower die holder is provided with There is a lower module, the lower module is provided with a lower knife block and an insert, a punching hole for the punching punch to pass is arranged between the lower knife block and the insert, and the insert is located under the forming punch , a driving mechanism is arranged between the upper mold base and the lower mold base, and the punching punch punches the workpiece or after the punching punch completes the punching of the workpiece, the driving mechanism provides a descending space for the insert .

上述模具结构至少具有以下有益效果:合模时,冲孔冲头在工件上实现冲孔,冲孔冲头对工件进行冲孔的过程或冲孔冲头对工件完成冲孔后,驱动机构为镶件提供下行空间,成型凸模驱使镶件下行,成型凸模和镶件在工件上成型出凸台,与现有技术相比,在一个工位中实现冲孔和凸台的成型,提高生产节拍。The above-mentioned mold structure has at least the following beneficial effects: when the mold is closed, the punching punch realizes punching on the workpiece, the process of punching the workpiece by the punching punch or after the punching punch completes punching the workpiece, the driving mechanism is The insert provides a downward space, and the forming punch drives the insert downward, and the forming punch and the insert form a boss on the workpiece. Compared with the existing technology, the punching and the forming of the boss are realized in one station, which improves Production beats.

作为上述技术方案的进一步改进,所述驱动机构包括设置在上模座的上模打块和设置在下模座上的滑动组件,所述滑动组件的执行端伸到镶件的下方。在合模过程中,上模打块与滑动组件压触后,驱使滑动组件的执行端移动,为镶件让出下行空间。As a further improvement of the above technical solution, the drive mechanism includes an upper die block set on the upper die base and a slide assembly set on the lower die base, the execution end of the slide assembly extends below the insert. During the mold clamping process, after the upper mold block is pressed against the sliding component, the execution end of the sliding component is driven to move, and the down space is made for the insert.

作为上述技术方案的进一步改进,所述镶件的下端面设有靠近冲切孔的第一平面、远离冲切孔的第二平面和连接第一平面和第二平面的过渡平面,第二平面高于第一平面,合模的过程,上模打块驱使滑块组件的执行端让远离冲切孔的方向移动,滑块组件的执行端与镶件的接触点从第一平面移动到第二平面。在合模过程中,成型凸模驱使镶件下行,上模打块与滑动组件压触后,滑动组件的执行端沿着第一平面和过渡平面移动到第二平面,为镶件让出下行空间。在让出下行空间的过程中,成型凸模和镶件对工件成形。As a further improvement of the above technical solution, the lower end surface of the insert is provided with a first plane close to the punching hole, a second plane away from the punching hole, and a transition plane connecting the first plane and the second plane, the second plane Higher than the first plane, during the mold clamping process, the upper mold blocks to drive the execution end of the slider assembly to move away from the punching hole, and the contact point between the execution end of the slider assembly and the insert moves from the first plane to the second plane. Two planes. During the mold clamping process, the forming punch drives the insert downward, and after the upper mold hits the block and the sliding assembly is pressed, the execution end of the sliding assembly moves to the second plane along the first plane and the transition plane, making way for the insert to go down space. In the process of giving way to the downside, forming punches and inserts shape the workpiece.

作为上述技术方案的进一步改进,所述滑动组件包括固定块、滑块和安装在滑块上的滑块打块,所述滑块打块为滑动组件的执行端,所述固定块和滑块之间设有弹性复位件,滑块的上部设有第一驱动面,所述上模打块设有第二驱动面。开模后,弹性复位件驱使滑块和滑块打块复位。复位过程中,滑块打块沿着第二平面和过渡平面移动到第一平面,镶件上行复位。As a further improvement of the above technical solution, the sliding assembly includes a fixed block, a sliding block, and a sliding block mounted on the sliding block, the sliding block is the execution end of the sliding assembly, the fixed block and the sliding block Elastic return parts are arranged between them, the upper part of the slider is provided with a first driving surface, and the upper die is provided with a second driving surface. After the mold is opened, the elastic reset member drives the slide block and the slide block to reset. During the reset process, the slider moves to the first plane along the second plane and the transition plane, and the insert goes up and resets.

作为上述技术方案的进一步改进,所述冲孔冲头和压料板之间设有限位组件,所述限位组件包括设置在冲孔冲头侧面的第一限位部和设置在压料板中的第二限位部,所述第一限位部位于第二限位部上方。第一限位部和第二限位部防止合模过程时,冲孔冲头下行超出行程。As a further improvement of the above technical solution, a limiting assembly is provided between the punch and the holding plate, and the limiting assembly includes a first limiting part arranged on the side of the punching punch and a first limiting part arranged on the holding plate. The second limiting portion in the first limiting portion is located above the second limiting portion. The first limiting part and the second limiting part prevent the punch head from going down beyond the stroke during the mold clamping process.

作为上述技术方案的进一步改进,所述镶件和下模座之间设有镶件弹簧。合模时,镶件下行,镶件弹簧被压缩。复位过程中,滑块打块沿着第二平面和过渡平面移动到第一平面,镶件弹簧驱使镶件上行复位。As a further improvement of the above technical solution, an insert spring is provided between the insert and the lower die holder. When the mold is closed, the insert goes down and the insert spring is compressed. During the reset process, the slider moves along the second plane and the transition plane to the first plane, and the insert spring drives the insert upward to reset.

作为上述技术方案的进一步改进,所述下模块设有供镶件安装的安装孔,所述安装孔的内壁设有限位腔,所述镶件设有能在限位腔内上下移动的限位块。限位腔的高度为镶件上行和下行的行程。As a further improvement of the above technical solution, the lower module is provided with a mounting hole for the installation of the insert, the inner wall of the installation hole is provided with a limiting cavity, and the insert is provided with a limiting cavity that can move up and down in the limiting cavity. piece. The height of the limiting cavity is the upstroke and downstroke of the insert.

作为上述技术方案的进一步改进,所述镶件的上端面设有成型面,所述镶件中靠近下刀块的侧面设有刀口面。刀口面和下刀块之间形成冲切孔。As a further improvement of the above technical solution, the upper end surface of the insert is provided with a forming surface, and the side of the insert close to the lower knife block is provided with a knife-edge surface. A punching hole is formed between the knife edge face and the lower knife block.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本发明的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly describe the drawings that need to be used in the description of the embodiments. Apparently, the described drawings are only some embodiments of the present invention, not all embodiments, and those skilled in the art can obtain other designs and drawings based on these drawings without creative work.

图1是本发明实施例开模时的结构示意图;Fig. 1 is the structural representation when the embodiment of the present invention mold opening;

图2是本发明实施例压料板压料时的结构示意图;Fig. 2 is a schematic structural view of the pressing plate of the embodiment of the present invention when pressing;

图3是本发明实施例冲孔时的结构示意图;Fig. 3 is a schematic structural view of the embodiment of the present invention when punching;

图4是本发明实施例中滑块打块和镶件脱离时的结构示意图;Fig. 4 is a schematic diagram of the structure when the slider is block-blocked and the insert is detached in the embodiment of the present invention;

图5是本发明实施例的成型凸台时的结构示意图;Fig. 5 is a schematic structural view of forming a boss according to an embodiment of the present invention;

图6是本发明实施例中下模块的结构示意图;Fig. 6 is a schematic structural diagram of a lower module in an embodiment of the present invention;

图7是本发明实施例中镶件的结构示意图;Fig. 7 is a schematic structural view of an insert in an embodiment of the present invention;

图8是本发明实施例中滑块组件的结构示意图。Fig. 8 is a schematic structural diagram of the slider assembly in the embodiment of the present invention.

具体实施方式Detailed ways

本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This part will describe the specific embodiment of the present invention in detail, and the preferred embodiment of the present invention is shown in the accompanying drawings. Each technical feature and overall technical solution of the invention, but it should not be understood as a limitation on the protection scope of the present invention.

在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, and multiple means more than two. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.

本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

参照图1~图8,一种导槽一步法冲切成型模具结构,包括上模和下模,所述上模包括上模座10,所述上模座10设有压料板13、成型凸模14和位于成型凸模14旁的冲孔冲头15,所述冲孔冲头15的工作端低于成型凸模14的工作端,所述下模包括下模座20,所述下模座20上设有下模块21,所述下模块21设有下刀块22和镶件24,所述下刀块22和镶件24之间设有供冲孔冲头15穿过的冲切孔23,所述镶件24位于成型凸模14下方,所述上模座10和下模座20之间设置有驱动机构,冲孔冲头15对工件进行冲孔的过程或冲孔冲头15对工件完成冲孔后,所述驱动机构为镶件24提供下行空间。冲孔冲头15的工作端和成型凸模14的工作端穿过压料板13的安装孔。Referring to Figures 1 to 8, a one-step punching die structure for guide grooves includes an upper die and a lower die, the upper die includes an upper die base 10, and the upper die base 10 is provided with a binder plate 13, Forming punch 14 and the punching punch 15 that is positioned at forming punch 14 besides, the working end of described punching punch 15 is lower than the working end of forming punch 14, and described lower mold comprises lower die holder 20, and described The lower mold base 20 is provided with a lower module 21, the lower module 21 is provided with a lower knife block 22 and an insert 24, and a hole for the punch 15 to pass through is provided between the lower knife block 22 and the insert 24. Punching hole 23, the insert 24 is located below the forming punch 14, a driving mechanism is arranged between the upper mold base 10 and the lower mold base 20, and the punching punch 15 punches the workpiece. After the punch 15 completes the punching of the workpiece, the driving mechanism provides a descending space for the insert 24 . The working end of the punching punch 15 and the working end of the forming punch 14 pass through the mounting hole of the binder plate 13 .

成型凸模14、冲孔冲头15和压料板13通过固定板11安装在上模座10,成型凸模14和固定板11之间设有弹簧,冲孔冲头15和固定板11之间设有弹簧,压料板13和固定板11之间设有弹簧。Forming punch 14, punching punch 15 and binder plate 13 are installed on upper mold base 10 by fixing plate 11, and spring is arranged between forming punch 14 and fixing plate 11, and punching punch 15 and fixing plate 11 Springs are arranged between them, and springs are arranged between the binder plate 13 and the fixed plate 11.

下模座20上安装有导向块和导向槽,导向槽与下模块21中的导向腔连通,便于操作人员将工件放到位。A guide block and a guide groove are installed on the lower mold base 20, and the guide groove communicates with the guide cavity in the lower module 21, so that the operator can put the workpiece in place.

下模块21内靠近镶件24的位置设有到定位组件。定位组件将工件定位。A position near the insert 24 in the lower module 21 is provided with a positioning assembly. The positioning component positions the workpiece.

合模时,冲孔冲头15在工件上实现冲孔,冲孔冲头15对工件进行冲孔的过程或冲孔冲头15对工件完成冲孔后,驱动机构为镶件24提供下行空间,成型凸模14驱使镶件24下行,成型凸模14和镶件24在工件上成型出凸台,与现有技术相比,在一个工位中实现冲孔和凸台的成型,提高生产节拍。When clamping the mold, the punching punch 15 realizes punching on the workpiece, the process of punching the workpiece by the punching punch 15 or after the punching punch 15 completes punching the workpiece, the driving mechanism provides the down space for the insert 24 , the forming punch 14 drives the insert 24 downward, and the forming punch 14 and the insert 24 form a boss on the workpiece. Compared with the prior art, the punching and the forming of the boss are realized in one station, and the production is improved. the beat.

所述驱动机构包括设置在上模座10的上模打块12和设置在下模座20上的滑动组件,所述滑动组件的执行端伸到镶件24的下方。在合模过程中,上模打块12与滑动组件压触后,驱使滑动组件的执行端移动,为镶件24让出下行空间。The driving mechanism includes an upper die block 12 arranged on the upper die base 10 and a sliding assembly arranged on the lower die base 20 , the execution end of the sliding assembly extends below the insert 24 . During the mold clamping process, after the upper mold block 12 presses against the slide assembly, it drives the execution end of the slide assembly to move, allowing the insert 24 to move downward.

所述镶件24的下端面设有靠近冲切孔23的第一平面25、远离冲切孔23的第二平面28和连接第一平面25和第二平面28的过渡平面27,第二平面28高于第一平面25,合模的过程,上模打块12驱使滑块组件的执行端让远离冲切孔23的方向移动,滑块组件的执行端与镶件24的接触点从第一平面25移动到第二平面28。在合模过程中,成型凸模14驱使镶件24下行,上模打块12与滑动组件压触后,滑动组件的执行端沿着第一平面25和过渡平面27移动到第二平面28,为镶件24让出下行空间。在让出下行空间的过程中,成型凸模14和镶件24对工件成形。The lower end surface of the insert 24 is provided with a first plane 25 close to the punching hole 23, a second plane 28 away from the punching hole 23, and a transition plane 27 connecting the first plane 25 and the second plane 28, the second plane 28 is higher than the first plane 25. During the mold closing process, the upper mold block 12 drives the execution end of the slider assembly to move away from the punching hole 23, and the contact point between the execution end of the slider assembly and the insert 24 starts from the first One plane 25 moves to a second plane 28 . During the mold clamping process, the forming punch 14 drives the insert 24 downward, and after the upper mold block 12 is pressed against the sliding assembly, the execution end of the sliding assembly moves to the second plane 28 along the first plane 25 and the transition plane 27, Make room for insert 24 down. The forming punch 14 and the insert 24 form the workpiece during the clearance of the downside.

所述滑动组件包括固定块31、滑块30和安装在滑块30上的滑块打块29,所述滑块打块29为滑动组件的执行端,所述固定块31和滑块30之间设有弹性复位件32,滑块30的上部设有第一驱动面33,所述上模打块12设有第二驱动面34。第一驱动面为平面,第二驱动面34可以为平面,也可以为弧面。开模后,弹性复位件32驱使滑块30和滑块打块29复位。复位过程中,滑块打块29沿着第二平面28和过渡平面27移动到第一平面25,镶件24上行复位。弹性复位件32包括复位弹簧和复位导杆。复位导杆穿过固定块31和滑块30,复位弹簧套装在复位导杆的外表面,复位弹簧的一端压触在固定块31,复位弹簧的另一端压触在滑块30。滑块30是通过导向块、导向键和底板实现沿水平运动定位导向。The sliding assembly includes a fixed block 31, a sliding block 30 and a sliding block 29 installed on the sliding block 30, the sliding block 29 is the execution end of the sliding assembly, and the fixed block 31 and the sliding block 30 An elastic reset member 32 is arranged between them, a first driving surface 33 is arranged on the upper part of the slider 30 , and a second driving surface 34 is arranged on the upper die block 12 . The first driving surface is a plane, and the second driving surface 34 can be a plane or an arc surface. After the mold is opened, the elastic reset member 32 drives the slider 30 and the slider block 29 to reset. During the reset process, the slider block 29 moves to the first plane 25 along the second plane 28 and the transition plane 27, and the insert 24 moves up and resets. The elastic return member 32 includes a return spring and a return guide rod. The reset guide rod passes through the fixed block 31 and the slide block 30 , the return spring is sleeved on the outer surface of the reset guide rod, one end of the return spring is pressed against the fixed block 31 , and the other end of the return spring is pressed against the slide block 30 . The slide block 30 realizes positioning and guiding along the horizontal movement through the guide block, the guide key and the base plate.

滑块打块29的上端面和前侧面之间设有与过渡平面27相匹配的滑块平面26,该滑块平面26便于滑块打块29驱使镶件24上行复位,也便于滑块打块29往左移动时,镶件24顺利下行。Between the upper end surface and the front side of the slider block 29, a slider plane 26 matching the transition plane 27 is provided. When block 29 moved to the left, insert 24 descended smoothly.

所述冲孔冲头15和压料板13之间设有限位组件,所述限位组件包括设置在冲孔冲头15侧面的第一限位部16和设置在压料板13中的第二限位部17,所述第一限位部16位于第二限位部17上方。第一限位部16和第二限位部17防止合模过程中,冲孔冲头15下行超出行程。A limiting assembly is provided between the punch 15 and the pressing plate 13, and the limiting assembly includes a first limiting portion 16 arranged on the side of the punching punch 15 and a first limiting portion 16 arranged in the pressing plate 13. Two limiting parts 17 , the first limiting part 16 is located above the second limiting part 17 . The first limiting part 16 and the second limiting part 17 prevent the punch 15 from going down beyond the stroke during the mold clamping process.

所述镶件24和下模座20之间设有镶件弹簧38。合模时,镶件24下行,镶件弹簧38被压缩。复位过程中,滑块打块29沿着第二平面28和过渡平面27移动到第一平面25,镶件弹簧38驱使镶件24上行复位。An insert spring 38 is provided between the insert 24 and the lower mold base 20 . During mould-closing, the insert 24 descends, and the insert spring 38 is compressed. During the reset process, the slider block 29 moves to the first plane 25 along the second plane 28 and the transition plane 27 , and the insert spring 38 drives the insert 24 upward to reset.

所述下模块21设有供镶件24安装的安装孔,所述安装孔的内壁设有限位腔,所述镶件24设有能在限位腔内上下移动的限位块37。限位腔的高度为镶件24上行和下行的行程。The lower module 21 is provided with a mounting hole for the insert 24 to be installed, the inner wall of the mounting hole is provided with a limiting cavity, and the insert 24 is provided with a limiting block 37 capable of moving up and down in the limiting cavity. The height of the limiting cavity is the stroke of the insert 24 going up and down.

所述镶件24的上端面设有成型面35,成型面35与成型凸模14相匹配。所述镶件24中靠近下刀块22的侧面设有刀口面36。刀口面36和下刀块22之间形成冲切孔23。The upper end surface of the insert 24 is provided with a molding surface 35 , and the molding surface 35 is matched with the molding punch 14 . A knife-edge surface 36 is provided on the side of the insert 24 close to the lower knife block 22 . A punching hole 23 is formed between the knife edge surface 36 and the lower knife block 22 .

以下是本发明优选的工作过程:The following is the preferred working process of the present invention:

1、将上模和下模安装到冲床上,将工件通过导向块和导向槽导向,定位组件定位到位;1. Install the upper die and lower die on the punching machine, guide the workpiece through the guide block and guide groove, and position the positioning component in place;

2、启动冲床,驱动上模向下运动,上模打块12下行,当上模向下运动25mm,压料板13刚接触工件,开始进行压料作用,压料板13将保持不动;2. Start the punching machine, drive the upper mold to move downward, and the upper mold blocks 12 to move downward. When the upper mold moves downward by 25mm, the pressing plate 13 just touches the workpiece, and the pressing action starts, and the pressing plate 13 will remain still;

3、上模继续向下,弹簧开始压缩,当冲孔冲头15向下运动6mm后,完成冲孔,冲孔冲头15继续向下运动将不会再起作用,同时上模打块12和滑块30开始接触;3. The upper die continues downward, and the spring begins to compress. When the punch 15 moves downward for 6 mm, the punching is completed. The punch 15 continues to move downward and will no longer work. At the same time, the upper die punches 12 and slider 30 comes into contact;

4、上模继续向下运动,上模打块12、成型凸模14和冲孔冲头15继续向下运动,弹簧继续压缩,当上模再向下运动4.5mm时,上模打块12驱动滑块30向左运动4.5mm,弹性复位件压缩4.5mm,滑块打块29随着滑块30向左运动4.5mm,滑块打块29是支撑镶件24的,这时滑块打块29和镶件24处于脱离临界状态;4. The upper mold continues to move downward, the upper mold blocks 12, the forming punch 14 and the punching punch 15 continue to move downward, and the spring continues to compress. When the upper mold moves downward by 4.5mm, the upper mold blocks 12 Drive the slider 30 to move 4.5mm to the left, the elastic reset part compresses 4.5mm, the slider 29 moves 4.5mm to the left along with the slider 30, the slider 29 supports the insert 24, at this time the slider hits Block 29 and insert 24 are in a disengagement critical state;

5、上模继续向下运动2mm,上模打块12驱动滑块30和滑块打块29向左运动2mm,滑块打块29和镶件24脱离2mm,由于镶件24下模有2个镶件弹簧38浮升,镶件24不会直接向下运动,同时成型凸模14向下运动2mm,成型凸模14刚好和产品面接触,开始进行成型内容;5. The upper mold continues to move downward for 2mm, the upper mold block 12 drives the slider 30 and the slider block 29 to move 2mm to the left, the slider block 29 and the insert 24 are separated by 2mm, because the insert 24 lower mold has 2 The first insert spring 38 floats up, the insert 24 will not move downward directly, and the forming punch 14 moves downward by 2mm at the same time, the forming punch 14 just comes into contact with the product surface, and the molding content begins;

6、当上模继续向下运动0.5mm,上模打块12和滑块30平行面接触,上模打块12继续向下运动也不会驱动滑块30,再向下运动2mm后,滑动机构保持不变,而成型凸模14向下运动,模具开始进行成型工序,当运动到2.5mm时,模具运动到底,成型结束;6. When the upper mold continues to move downward for 0.5mm, the upper mold block 12 is in contact with the parallel surface of the slider 30, and the upper mold block 12 will not drive the slider 30 even if it continues to move downward. After moving downward for another 2mm, slide The mechanism remains unchanged, and the forming punch 14 moves downward, and the mold starts the forming process. When the movement reaches 2.5mm, the mold moves to the end and the forming ends;

7、当冲床开始向上运动,模具开始反向运动,上模行程共计40mm,模具运动到初始位置。7. When the punch press starts to move upwards, the mold starts to move in the opposite direction, the stroke of the upper mold is 40mm in total, and the mold moves to the initial position.

以上是对本发明的较佳实施方式进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred embodiments of the present invention, but the invention is not limited to the described embodiments, those skilled in the art can also make various equivalent modifications or replacements without violating the spirit of the present invention , these equivalent modifications or replacements are all included within the scope defined by the claims of the present application.

Claims (8)

1.一种导槽一步法冲切成型模具结构,包括上模和下模,其特征在于:所述上模包括上模座,所述上模座设有压料板、成型凸模和位于成型凸模旁的冲孔冲头,所述冲孔冲头的工作端低于成型凸模的工作端,所述下模包括下模座,所述下模座上设有下模块,所述下模块设有下刀块和镶件,所述下刀块和镶件之间设有供冲孔冲头穿过的冲切孔,所述镶件位于成型凸模下方,所述上模座和下模座之间设置有驱动机构,冲孔冲头对工件进行冲孔的过程或冲孔冲头对工件完成冲孔后,所述驱动机构为镶件提供下行空间。1. A guide groove one-step punching forming die structure, comprising a patrix and a lower die, is characterized in that: the patrix comprises a patrix, and the patrix is provided with a binder plate, a molding punch and The punching head that is positioned at forming punch side, the working end of described punching punch is lower than the working end of forming punch, and described lower mold comprises lower mold base, and described lower mold base is provided with lower module, so The lower module is provided with a lower knife block and an insert, and a punching hole for the punching punch to pass is arranged between the lower knife block and the insert. The insert is located below the forming punch, and the upper mold A driving mechanism is arranged between the base and the lower die base, and the driving mechanism provides a descending space for the insert during the process of punching the workpiece by the punching punch or after the punching punch completes punching the workpiece. 2.根据权利要求1所述的导槽一步法冲切成型模具结构,其特征在于:所述驱动机构包括设置在上模座的上模打块和设置在下模座上的滑动组件,所述滑动组件的执行端伸到镶件的下方。2. The guide groove one-step punching forming die structure according to claim 1, characterized in that: the drive mechanism includes an upper die block arranged on the upper die base and a sliding assembly arranged on the lower die base, so that The execution end of the sliding assembly extends below the insert. 3.根据权利要求2所述的导槽一步法冲切成型模具结构,其特征在于:所述镶件的下端面设有靠近冲切孔的第一平面、远离冲切孔的第二平面和连接第一平面和第二平面的过渡平面,第二平面高于第一平面,合模的过程,成型凸模驱使镶件下行,上模打块驱使滑块组件的执行端让远离冲切孔的方向移动,滑块组件的执行端与镶件的接触点从第一平面移动到第二平面。3. The one-step punching die structure for guide groove according to claim 2, characterized in that: the lower end surface of the insert is provided with a first plane close to the punching hole and a second plane away from the punching hole And the transition plane connecting the first plane and the second plane, the second plane is higher than the first plane, in the process of mold closing, the forming punch drives the insert down, and the upper mold drives the execution end of the slider assembly away from the punching The direction of the hole moves, and the contact point between the execution end of the slider assembly and the insert moves from the first plane to the second plane. 4.根据权利要求1或2或3所述的导槽一步法冲切成型模具结构,其特征在于:所述滑动组件包括固定块、滑块和安装在滑块上的滑块打块,所述滑块打块为滑动组件的执行端,所述固定块和滑块之间设有弹性复位件,滑块的上部设有第一驱动面,所述上模打块设有第二驱动面。4. According to claim 1, 2 or 3, the one-step punching and forming die structure for the guide groove is characterized in that: the sliding assembly includes a fixed block, a sliding block and a sliding block mounted on the sliding block, The slider block is the execution end of the slide assembly, an elastic reset member is provided between the fixed block and the slider, the upper part of the slider is provided with a first driving surface, and the upper die block is provided with a second drive surface. noodle. 5.根据权利要求1或2或3所述的导槽一步法冲切成型模具结构,其特征在于:所述冲孔冲头和压料板之间设有限位组件,所述限位组件包括设置在冲孔冲头侧面的第一限位部和设置在压料板中的第二限位部,所述第一限位部位于第二限位部上方。5. According to claim 1, 2 or 3, the one-step punching and forming die structure for the guide groove is characterized in that: a limit assembly is provided between the punch and the holding plate, and the limit assembly It includes a first limiting part arranged on the side of the punch and a second limiting part arranged in the holding plate, and the first limiting part is located above the second limiting part. 6.根据权利要求1所述的导槽一步法冲切成型模具结构,其特征在于:所述镶件和下模座之间设有镶件弹簧。6. The mold structure for one-step punching and forming of the guide groove according to claim 1, characterized in that: an insert spring is provided between the insert and the lower die seat. 7.根据权利要求1或6所述的导槽一步法冲切成型模具结构,其特征在于:所述下模块设有供镶件安装的安装孔,所述安装孔的内壁设有限位腔,所述镶件设有能在限位腔内上下移动的限位块。7. According to claim 1 or 6, the one-step punching forming mold structure for the guide groove is characterized in that: the lower module is provided with a mounting hole for mounting inserts, and the inner wall of the mounting hole is provided with a limiting cavity , the insert is provided with a limit block capable of moving up and down in the limit cavity. 8.根据权利要求1或6所述的导槽一步法冲切成型模具结构,其特征在于:所述镶件的上端面设有成型面,所述镶件中靠近下刀块的侧面设有刀口面。8. According to claim 1 or 6, the one-step punching molding die structure for the guide groove is characterized in that: the upper end surface of the insert is provided with a molding surface, and the side of the insert near the lower knife block is provided with a There are knife-edge noodles.
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USRE30814E (en) * 1976-04-22 1981-12-08 Man Barrier Corporation Apparatus and method for forming barbed tape
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CN201217046Y (en) * 2008-05-19 2009-04-08 彭诗均 Die for manufacturing code-clipping nail
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