CN110605615A - Computer-controlled intelligent production line with automatic repair function - Google Patents
Computer-controlled intelligent production line with automatic repair function Download PDFInfo
- Publication number
- CN110605615A CN110605615A CN201910692992.1A CN201910692992A CN110605615A CN 110605615 A CN110605615 A CN 110605615A CN 201910692992 A CN201910692992 A CN 201910692992A CN 110605615 A CN110605615 A CN 110605615A
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- China
- Prior art keywords
- module
- automatic repair
- plate
- buckle
- production line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0952—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining
- B23Q17/0985—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining by measuring temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
Abstract
The invention relates to the technical field of intelligent production lines, in particular to a computer-controlled intelligent production line with an automatic repair function, which comprises an automatic repair system and a storage barrel, wherein the automatic repair system comprises a central processing unit and a receiving module, the receiving module is provided with three receiving ends, the three receiving ends are respectively connected with an infrared scanning module, a temperature sensor and a gravity sensor, the receiving module is connected with a storage module, the storage module is connected with a resource library, the resource library is connected with an analysis module, the analysis module is connected with a repair code acquisition module, and the repair code acquisition module is connected with the central processing unit; the beneficial effects are that: the computer-controlled intelligent production line with the automatic repair function solves the problem of insufficient drilling depth caused by too low length of a drill bit of a numerical control machine tool through an automatic repair system, and the automatic repair system positions and scans the shortest using distance of the drill bit through infrared rays and sends out warning through a first warning module.
Description
Technical Field
The invention relates to the related technical field of intelligent production lines, in particular to a computer-controlled intelligent production line with an automatic repair function.
Background
The numerical control machine tool is a numerical control machine tool for short, is an automatic machine tool provided with a program control system, can make the machine tool act and machine parts according to a programmed program, integrates the latest technologies of machinery, automation, computers, measurement, microelectronics and the like, and basically comprises a machining program carrier, a numerical control device, a servo driving device, a machine tool main body and other auxiliary devices;
in the prior art, a production line formed by numerical control machine tools is abnormal in production process due to local problems of equipment, if the system is not repaired in time, the production of the production line is abnormal, the production efficiency of enterprises is influenced, and the proportion of defective products is increased; therefore, the invention provides a computer-controlled intelligent production line with an automatic repair function, which is used for solving the problems.
Disclosure of Invention
The invention aims to provide a computer-controlled intelligent production line with an automatic repair function, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a computer-controlled intelligent production line with an automatic repair function comprises an automatic repair system and a storage barrel, wherein the automatic repair system comprises a central processing unit and a receiving module, the receiving module is provided with three receiving ends, the three receiving ends are respectively connected with an infrared scanning module, a temperature sensor and a gravity sensor, the receiving module is connected with a storage module, the storage module is connected with a resource library, the resource library is connected with an analysis module, the analysis module is connected with a repair code acquisition module, the repair code acquisition module is connected with the central processing unit, the central processing unit is connected with a scheduling module, the scheduling module is respectively connected with a first alarm module, a cooling module and a second alarm module, the first alarm module and the second alarm module are respectively connected with a control module, the control module is respectively connected with a conveying switch and a drill bit switch, the cooling module is respectively connected with a water supply module and a spray head valve, the storage cylinder includes the liquid reserve tank, the welding has the overlap joint board on the interior anchor ring of liquid reserve tank, the surperficial overlap joint of overlap joint board has the connecting plate, the bottom surface welding of connecting plate has the location inserted bar, the location inserted bar is pegged graft in the locating hole, the locating hole is seted up at the overlap joint board on the surface, and the upper portion of connecting plate is provided with the buckle, buckle and connecting plate integrated into one piece, the mounting groove has been seted up on the surface of buckle, the welding has the lifting rod on the inner wall of mounting groove, and the bottom surface welding of connecting plate has the isolation string.
Preferably, a drain valve module is connected to the second alarm module.
Preferably, the bottom of the outer annular surface of the liquid storage barrel is fixedly connected with a valve pipe, the lapping plate is of a circular arc plate-shaped structure and is positioned at the lower side of the opening of the liquid storage barrel, and the four positioning insertion rods are circumferentially arranged on the inner annular surface of the liquid storage barrel.
Preferably, the connecting plate and the buckle plate are both in circular plate-shaped structures, the inner diameter of the buckle plate is larger than the inner diameter of the connecting plate and smaller than the outer diameter of the connecting plate, the bottom surface of the buckle plate is provided with an annular buckling groove, the top surface of the buckle plate is inclined, and the inclined surface is inclined downwards from the outer annular surface of the buckle plate to the inner annular surface of the buckle plate.
Preferably, the mounting groove is circular cylinder structure, and the mounting groove is provided with two, and two mounting grooves are around the centre of a circle symmetric distribution of buckle, and the lifting rod is circular cylinder structure, and lifting rod's middle part integrated into one piece has the shackle, and the shackle is convex structure.
Compared with the prior art, the invention has the beneficial effects that:
1. the computer-controlled intelligent production line with the automatic repair function solves the problem of insufficient drilling depth caused by too low length of a drill bit of a numerical control machine tool through an automatic repair system, and the automatic repair system positions and scans the shortest using distance of the drill bit through infrared rays and sends out warning through a first alarm module;
2. the intelligent production line with the automatic repair function controlled by the computer solves the problem of overhigh temperature of the drill bit, measures the temperature of the drill bit through the temperature sensor and cools the drill bit by the aid of the stable module;
3. the intelligent production line with the automatic repair function controlled by the computer solves the problem of filtering and separating the fragments and the cooling liquid, and is matched with the gravity sensor and the second alarm module to give an alarm to the storage cylinder filled with the cooling liquid and the fragments.
Drawings
FIG. 1 is a block diagram of an automatic repair system of the present invention;
FIG. 2 is a schematic view of an explosive structure of the storage canister of the present invention;
FIG. 3 is a schematic view of the buckle plate of the present invention.
In the figure: the liquid storage barrel comprises a liquid storage barrel 1, a lap joint plate 2, a connecting plate 3, a positioning insertion rod 4, a positioning hole 5, a buckle plate 6, a mounting groove 7, a lifting rod 8 and an isolation string bag 9.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: a computer-controlled intelligent production line with an automatic repair function comprises an automatic repair system and a storage barrel, wherein the automatic repair system comprises a central processing unit and a receiving module, the receiving module is provided with three receiving ends, the three receiving ends are respectively connected with an infrared scanning module, a temperature sensor and a gravity sensor, the receiving module is connected with a storage module, the storage module is connected with a resource library, the resource library is connected with an analysis module, the analysis module is connected with a repair code acquisition module, the repair code acquisition module is connected with the central processing unit, the central processing unit is connected with a scheduling module, the scheduling module is respectively connected with a first alarm module, a cooling module and a second alarm module, the second alarm module is connected with a drain valve module, the first alarm module and the second alarm module are both connected with a control module, and the control module is respectively connected with a conveying switch and a drill bit switch, the cooling module is respectively connected with a water supply module and a spray head valve module;
the mounting height of the infrared scanning module and the shortest using height of a drill bit when the drill bit is vertically placed are on the same horizontal plane, when the height of the drill bit meets the using requirement, the drill bit can be scanned by the infrared scanning module, when the height of the drill bit is lower than the using requirement, the infrared scanning module cannot scan the drill bit on the horizontal plane, a signal is sent to the receiving module, the analysis module calls a solution and a corresponding repair code from a resource library and transmits the solution and the corresponding repair code to the central processing unit, the central processing unit starts the first alarm module through the scheduling module to remind workers of replacing the drill bit, and a switch of the conveying device and a drill bit switch are disconnected, so that;
after the temperature sensor detects that the temperature of the drill bit is too high, a signal is sent to the receiving module, the analysis module retrieves a solution and a corresponding repair code from the resource library and transmits the solution and the corresponding repair code to the central processing unit, the central processing unit starts the cooling module through the scheduling module, the cooling module starts a water supply valve and a spray head valve to cool the drill bit, liquid flows into the storage barrel, and the fragments are isolated in the isolation string bag 9;
the gravity sensor is arranged at the lower part of the storage barrel, when the value measured by the gravity sensor is the average value of gravity when the storage barrel is full recorded by the resource library, a signal is sent to the receiving module, the analysis module calls a solution and a corresponding repair code from the resource library and transmits the solution and the corresponding repair code to the central processing unit, the central processing unit starts the second alarm module through the scheduling module and opens the drain valve, and a worker takes out the isolation tuck net 9 loaded and unloaded with the fragments for cleaning;
the storage barrel comprises a liquid storage barrel 1, a lap plate 2 is welded on the inner ring surface of the liquid storage barrel 1, a connecting plate 3 is lapped on the surface of the lap plate 2, positioning inserting rods 4 are welded on the bottom surface of the connecting plate 3, a valve pipe is fixedly connected to the bottom of the outer ring surface of the liquid storage barrel 1, the lap plate 2 is of a circular arc plate-shaped structure, the lap plate 2 is positioned at the lower side of the opening of the liquid storage barrel 1, four positioning inserting rods 4 are arranged on the inner ring surface of the liquid storage barrel 1 in a circumferential manner, the positioning inserting rods 4 are inserted into positioning holes 5, the positioning holes 5 are formed in the surface of the lap plate 2, a buckle plate 6 is arranged on the upper portion of the connecting plate 3, the buckle plate 6 and the connecting plate 3 are integrally formed, the connecting plate 3 and the buckle plate 6 are of circular ring plate-shaped structures, the inner diameter of the buckle plate 6 is larger than the, and the top surface slope of buckle 6 sets up, the inclined plane sets up from the outer anchor ring of buckle 6 to the inner anchor ring downward sloping of buckle 6, mounting groove 7 has been seted up on the surface of buckle 6, the welding has lifting rod 8 on the inner wall of mounting groove 7, and the bottom surface welding of connecting plate 3 has isolation string bag 9, mounting groove 7 is circular cylinder structure, mounting groove 7 is provided with two, two mounting grooves 7 are about the centre of a circle symmetric distribution of buckle 6, lifting rod 8 is circular cylinder structure, lifting rod 8's middle part integrated into one piece has the shackle, the shackle is convex structure.
The working principle is as follows: when the drill bit is lower than the height required by use, the infrared scanning module cannot scan the drill bit on the horizontal plane and sends a signal to the receiving module, the analysis module calls a solution and a corresponding repair code from a resource library and transmits the solution and the corresponding repair code to the central processing unit, and the central processing unit starts the first alarm module through the scheduling module to remind a worker to replace the drill bit and disconnect a switch of the conveying device and a drill bit switch, so that the occurrence of defective products is avoided;
after the temperature sensor detects that the temperature of the drill bit is too high, a signal is sent to the receiving module, the analysis module retrieves a solution and a corresponding repair code from the resource library and transmits the solution and the corresponding repair code to the central processing unit, the central processing unit starts the cooling module through the scheduling module, the cooling module starts a water supply valve and a spray head valve to cool the drill bit, liquid flows into the storage barrel, and the fragments are isolated in the isolation string bag 9;
the gravity sensor is placed at the lower part of the storage barrel, when the value measured by the gravity sensor is the average value of gravity when the storage barrel recorded by the resource library is full, the gravity sensor sends a signal to the receiving module, the analysis module calls a solution and a corresponding repair code from the resource library and transmits the solution and the corresponding repair code to the central processing unit, the central processing unit starts the second alarm module through the scheduling module, the drain valve is opened, and a worker can take out and clean the isolation tuck net 9 loaded and unloaded with chips.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a computer-controlled intelligent production line that has automatic repair function, includes automatic repair system and storage cylinder, its characterized in that: the automatic repair system comprises a central processing unit and a receiving module, wherein the receiving module is provided with three receiving ends which are respectively connected with an infrared scanning module, a temperature sensor and a gravity sensor, the receiving module is connected with a storage module, the storage module is connected with a resource library, the resource library is connected with an analysis module, the analysis module is connected with a repair code acquisition module, the repair code acquisition module is connected with the central processing unit, the central processing unit is connected with a scheduling module, the scheduling module is respectively connected with a first alarm module, a cooling module and a second alarm module, the first alarm module and the second alarm module are both connected with a control module, the control module is respectively connected with a conveying switch and a drill bit switch, the cooling module is respectively connected with a water supply module and a spray head valve module, the material storage barrel comprises a liquid storage barrel (1), and a lap plate (2) is welded on the inner ring surface, the utility model discloses a building connection plate, including faying plate (2), locating inserted bar (4), locating inserted bar (5), locating hole (5), buckle (6) and connecting plate (3) integrated into one piece, mounting groove (7) have been seted up on the surface of buckle (6), the welding has lifting rod (8) on the inner wall of mounting groove (7), and the bottom surface welding of connecting plate (3) has isolation string bag (9), the bottom surface welding of connecting plate (3) has location inserted bar (4), location inserted bar (4) is pegged graft in locating hole (5), locating hole (5) are seted up on faying plate (2) on the surface, and the upper portion of connecting plate (3) is provided with buckle (6).
2. The computer-controlled intelligent production line with automatic repair function according to claim 1, wherein: the second alarm module is connected with a water drain valve module.
3. The computer-controlled intelligent production line with automatic repair function according to claim 1, wherein: the bottom fixedly connected with valve pipe of the outer anchor ring of stock solution bucket (1), the convex platelike structure of overlap joint board (2), overlap joint board (2) are in the opening downside of stock solution bucket (1), and location inserted bar (4) are provided with four, and four location inserted bar (4) are the circumference and arrange on the inner anchor ring of stock solution bucket (1).
4. The computer-controlled intelligent production line with automatic repair function according to claim 1, wherein: the connecting plate (3) and the buckle plate (6) are both of circular plate-shaped structures, the inner diameter of the buckle plate (6) is larger than the inner diameter of the connecting plate (3) and smaller than the outer diameter of the connecting plate (3), an annular buckling groove is formed in the bottom surface of the buckle plate (6), the top surface of the buckle plate (6) is inclined, and the inclined surface is inclined downwards from the outer annular surface of the buckle plate (6) to the inner annular surface of the buckle plate (6).
5. The computer-controlled intelligent production line with automatic repair function according to claim 1, wherein: mounting groove (7) are circular cylinder structure, and mounting groove (7) are provided with two, and two mounting grooves (7) are circular cylinder structure about the centre of a circle symmetric distribution of buckle (6), and lifting rod (8) are circular cylinder structure, and the middle part integrated into one piece of lifting rod (8) has the shackle, and the shackle is convex structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910692992.1A CN110605615A (en) | 2019-07-30 | 2019-07-30 | Computer-controlled intelligent production line with automatic repair function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910692992.1A CN110605615A (en) | 2019-07-30 | 2019-07-30 | Computer-controlled intelligent production line with automatic repair function |
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| Publication Number | Publication Date |
|---|---|
| CN110605615A true CN110605615A (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910692992.1A Pending CN110605615A (en) | 2019-07-30 | 2019-07-30 | Computer-controlled intelligent production line with automatic repair function |
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Citations (6)
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| CN204550497U (en) * | 2015-05-04 | 2015-08-12 | 苏州永添设备有限公司 | A kind of simple and easy slagging-off oil extraction high-precision filtration equipment |
| US20150377745A1 (en) * | 2013-02-19 | 2015-12-31 | Basim Al-Najjar | A method and an apparatus for predicting the condition of a machine or a component of the machine |
| CN206946293U (en) * | 2017-07-19 | 2018-01-30 | 昆山西港五金机械有限公司 | A kind of monitoring tool temperature in real time and the autoalarm of wear intensity |
| CN208805714U (en) * | 2018-11-26 | 2019-04-30 | 西安天宏航空电子科技有限公司 | A kind of novel 1394b bus acquisition and memory system |
| CN208992311U (en) * | 2018-09-06 | 2019-06-18 | 宁波市奉化骏腾机械制造有限公司 | It is a kind of for processing the coolant liquid loop structure of the cam locomotive bed of solenoid valve copper sheathing |
-
2019
- 2019-07-30 CN CN201910692992.1A patent/CN110605615A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150377745A1 (en) * | 2013-02-19 | 2015-12-31 | Basim Al-Najjar | A method and an apparatus for predicting the condition of a machine or a component of the machine |
| CN203208787U (en) * | 2013-03-07 | 2013-09-25 | 南通市华峰化工有限责任公司 | Filter cleaning reminder |
| CN204550497U (en) * | 2015-05-04 | 2015-08-12 | 苏州永添设备有限公司 | A kind of simple and easy slagging-off oil extraction high-precision filtration equipment |
| CN206946293U (en) * | 2017-07-19 | 2018-01-30 | 昆山西港五金机械有限公司 | A kind of monitoring tool temperature in real time and the autoalarm of wear intensity |
| CN208992311U (en) * | 2018-09-06 | 2019-06-18 | 宁波市奉化骏腾机械制造有限公司 | It is a kind of for processing the coolant liquid loop structure of the cam locomotive bed of solenoid valve copper sheathing |
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| PB01 | Publication | ||
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Application publication date: 20191224 |
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| RJ01 | Rejection of invention patent application after publication |