CN110591665A - A kind of recyclable anti-collapse polymer mud and preparation method thereof - Google Patents
A kind of recyclable anti-collapse polymer mud and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种可循环利用的防塌型聚合物泥浆及其制备方法,该防塌型聚合物泥浆由下述重量份原料制备得到:增粘剂2.5~5份,降滤失剂4~11份,固相成膜剂70~80份,分散剂0.05~0.1份,润滑剂0.1~0.2份,纯碱30~60份,水70~110份;本发明以植物胶为主要增粘组分,以磺酸盐共聚物为降滤失剂,以植物纤维粉作为主要固相成膜组分的防塌型水基聚合物泥浆,30min滤失量小于15mL,粘度18~30s,泥膜厚度2~4mm,含砂率小于5%,泥膜均匀致密,与普通聚合物泥浆和传统膨润土泥浆相比较,该泥浆解决了水敏性地质钻孔施工存在的缩径和塌孔问题。
The invention discloses a recyclable anti-collapse type polymer mud and a preparation method thereof. The anti-collapse type polymer mud is prepared from the following raw materials in parts by weight: 2.5-5 parts of a thickener, 4-11 parts of a fluid loss reducer, 70-80 parts of a solid phase film-forming agent, 0.05-0.1 parts of a dispersant, 0.1-0.2 parts of a lubricant, 30-60 parts of soda ash and 70-110 parts of water. The anti-collapse type water-based polymer mud of the invention uses plant gum as a main thickening component, a sulfonate copolymer as a fluid loss reducer and plant fiber powder as a main solid phase film-forming component, has a 30-minute fluid loss of less than 15 mL, a viscosity of 18-30 seconds, a mud film thickness of 2-4 mm, a sand content of less than 5%, and a uniform and dense mud film. Compared with ordinary polymer mud and traditional bentonite mud, the mud solves the problems of shrinkage and hole collapse in water-sensitive geological drilling construction.
Description
技术领域technical field
本发明涉及桩基护壁泥浆技术领域,具体涉及一种可循环利用的防塌型聚合物泥浆及其制备方法。The invention relates to the technical field of pile foundation wall protection mud, in particular to a recyclable anti-collapse polymer mud and a preparation method thereof.
背景技术Background technique
在钻井施工过程中,水敏性地质吸水水化和分散导致的井筒不稳定性引发的许多问题,例如缩小井筒直径,坍塌,卡住管道,甚至导致钻井破坏过程,不仅会带来经济损失,更会导致安全隐患。所以合理地选择钻井液十分必要,油基钻井液始终是缓解井筒不稳定问题的最优选择,但是由于其成本高和对环境伤害大等缺点限制了它的广泛使用。因此,使用与油基钻井液性能相似的水基钻井液来逐渐取代油基钻井液成必然趋势。但是,传统的水基钻井液对水敏性地层的侵蚀能力强,当具有大量粘土的水敏性地质(如:页岩等)暴露于传统的水基钻井液时,页岩立即倾向于从钻井液中吸收水分,因为页岩独特的化学特性,这可能导致页岩的快速膨胀或分散,这可能对钻井作业造成重大安全问题。During the drilling construction process, many problems caused by the instability of the wellbore caused by water-sensitive geological water absorption and hydration and dispersion, such as reducing the diameter of the wellbore, collapsing, jamming the pipeline, and even causing the drilling damage process, will not only bring economic losses, It will also lead to safety hazards. Therefore, it is very necessary to choose drilling fluid reasonably. Oil-based drilling fluid is always the best choice to alleviate the problem of wellbore instability, but its widespread use is limited due to its high cost and serious environmental damage. Therefore, it is an inevitable trend to gradually replace oil-based drilling fluids with water-based drilling fluids with properties similar to those of oil-based drilling fluids. However, traditional water-based drilling fluids have a strong ability to erode water-sensitive formations. When water-sensitive geology with a large amount of clay (such as shale, etc.) Moisture is absorbed in the drilling fluid, and because of the unique chemical properties of shale, this can lead to rapid swelling or dispersion of the shale, which can pose major safety concerns for drilling operations.
粘土是多数水敏性地质的重要组成部分,在遇到水基钻井液的滤液时发生粘土膨胀,这可能是导致井眼不稳定的最根本原因。因此,减少粘土膨胀是防止井筒不稳定的关键。近年来,在水敏性地质钻井施工过程中,已经使用各种材料改性水基钻井液,达到阻止粘土矿物膨胀的目的,而使粘土膨胀最小化的最常用方法是在钻井液中使用堵塞材料或抑制剂。水基钻井液中的堵塞材料,例如超细碳酸钙和弹性颗粒,可以形成薄的固体层,以在一定程度上减少水侵入地层。而且随着科技的发展,纳米材料在减少井筒的不稳定性方面的应用也越来越多,其中页岩抑制剂,如KCl,明胶,聚合物等广泛用于钻井液,以减少井筒附近的粘土膨胀。然而,若单独使用堵塞材料或页岩抑制剂,所产生的效果均无法满足预期,所以一般堵塞材料和页岩抑制剂会混合使用,虽然目前对水基钻井液的研究已经有了许多成果,但是由粘土膨胀引起的井筒不稳定性仍然面临着钻探复杂地层的巨大挑战,所以开发新型水基防塌型钻井液已刻不容缓;并且在对泥浆进行制备的过程中,不便于对输送组件的高度以及输送轨道的宽度进行调节,同时在聚合的过程中,聚合效果差,不能清理设备内壁的泥浆,造成浪费。Clay is an important part of most water-sensitive geology, and clay swelling occurs when encountering the filtrate of water-based drilling fluid, which may be the most fundamental cause of wellbore instability. Therefore, reducing clay swelling is the key to preventing wellbore instability. In recent years, various materials have been used to modify water-based drilling fluids in the process of drilling in water-sensitive geology to achieve the purpose of preventing the expansion of clay minerals, and the most common method to minimize clay expansion is to use plugging in drilling fluids material or inhibitor. Plugging materials in water-based drilling fluids, such as ultra-fine calcium carbonate and elastic particles, can form a thin solid layer to reduce water invasion to a certain extent. And with the development of science and technology, the application of nanomaterials in reducing the instability of the wellbore is also increasing, among which shale inhibitors, such as KCl, gelatin, polymers, etc., are widely used in drilling fluids to reduce the instability near the wellbore. Clay swells. However, if plugging materials or shale inhibitors are used alone, the effect cannot meet expectations, so plugging materials and shale inhibitors are generally used in combination. Although the current research on water-based drilling fluids has achieved many results, However, the wellbore instability caused by clay expansion still faces great challenges in drilling complex formations, so it is urgent to develop new water-based anti-slump drilling fluids; and in the process of mud preparation, it is not convenient to adjust the height of the transport components And the width of the conveying track is adjusted. At the same time, in the process of polymerization, the polymerization effect is poor, and the mud on the inner wall of the equipment cannot be cleaned, resulting in waste.
发明内容Contents of the invention
为了克服上述的技术问题,本发明的目的在于提供一种可循环利用的防塌型聚合物泥浆及其制备方法。In order to overcome the above-mentioned technical problems, the object of the present invention is to provide a recyclable anti-slump polymer slurry and a preparation method thereof.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种可循环利用的防塌型聚合物泥浆,该防塌型聚合物泥浆由下述重量份原料制备得到:增粘剂2.5~5份,降滤失剂4~11份,固相成膜剂70~80份,分散剂0.05~0.1份,润滑剂0.1~0.2份,纯碱30~60份,水70~110份;A recyclable anti-slump polymer slurry, which is prepared from the following raw materials in parts by weight: 2.5-5 parts of tackifier, 4-11 parts of fluid loss reducer, solid-phase film-forming 70-80 parts of agent, 0.05-0.1 part of dispersant, 0.1-0.2 part of lubricant, 30-60 parts of soda ash, 70-110 parts of water;
该防塌型聚合物泥浆通过下述步骤制备得到:The anti-collapse type polymer mud is prepared through the following steps:
步骤一、称取上述各种重量份原料,然后将水加入到聚合设备的聚合筒中,驱动旋转电机,通过皮带带动同步带轮转动,同步带轮通过齿轮箱减速后,带动第二齿轮转动,第二齿轮带动第一齿轮转动,第一齿轮带动转轴转动,转轴通过连接杆带动第一刮板和第二刮板转动,进行搅拌,然后加入纯碱调节pH值为8-10;Step 1. Weigh the above raw materials in various parts by weight, then add water into the polymerization cylinder of the polymerization equipment, drive the rotating motor, and drive the synchronous pulley to rotate through the belt. After the synchronous pulley is decelerated by the gearbox, it drives the second gear to rotate. The second gear drives the first gear to rotate, the first gear drives the rotating shaft to rotate, and the rotating shaft drives the first scraper and the second scraper to rotate through the connecting rod for stirring, and then add soda ash to adjust the pH value to 8-10;
步骤二、将称取的增粘剂通过输送组件输送到进料漏斗中,然后通过送料道输送到聚合筒中,混合搅拌;Step 2, transporting the weighed tackifier to the feed funnel through the transport assembly, and then transport it to the polymerization cylinder through the feed channel, and mix and stir;
步骤三、将固相成膜剂通过输送组件输送到进料漏斗中,然后通过送料道输送到聚合筒中,并向聚合筒加入其它原料,混合搅拌10-30分钟,即可得到防塌型聚合物泥浆;Step 3: Transport the solid-phase film-forming agent to the feeding funnel through the conveying assembly, and then transport it to the polymerization cylinder through the feeding channel, and add other raw materials to the polymerization cylinder, and mix and stir for 10-30 minutes to obtain the anti-slump polymerization material mud;
步骤四、旋转摇臂,带动第一转盘转动,第一转盘通过连接轴带动第二转盘转动,进而带动弧形密封板转动,排除防塌型聚合物泥浆。Step 4. Rotate the rocker arm to drive the first turntable to rotate, and the first turntable drives the second turntable to rotate through the connecting shaft, and then drives the arc-shaped sealing plate to rotate to remove the anti-slump polymer mud.
作为本发明进一步的方案:所述转轴的转速为400r/min。As a further solution of the present invention: the rotational speed of the rotating shaft is 400 r/min.
作为本发明进一步的方案:所述降滤失剂为腐植酸盐、聚丙烯酸盐和磺酸盐共聚物中的一种或多种。As a further solution of the present invention: the fluid loss control agent is one or more of humate, polyacrylate and sulfonate copolymer.
作为本发明进一步的方案:所述增粘剂为植物胶和聚氧化乙烯中的一种或两种。As a further solution of the present invention: the tackifier is one or both of vegetable glue and polyethylene oxide.
作为本发明进一步的方案:所述固相成膜剂为木质纤维粉和草本植物纤维粉中的一种或两种。As a further solution of the present invention: the solid-phase film-forming agent is one or both of wood fiber powder and herbaceous plant fiber powder.
作为本发明进一步的方案:所述分散剂为聚乙二醇200和聚乙二醇400中的一种或两种;所述润滑剂为纤维素衍生物和低分子量聚丙烯酰胺中的一种或两种。As a further solution of the present invention: the dispersant is one or both of polyethylene glycol 200 and polyethylene glycol 400; the lubricant is one of cellulose derivatives and low molecular weight polyacrylamide or two.
作为本发明进一步的方案:所述聚合设备包括输送组件和聚合组件,所述输送组件设置在聚合组件的一侧;所述聚合组件包括底座、第一齿轮、第二齿轮、齿轮箱、同步带轮、旋转电机、聚合筒、加料口、顶盖、进料漏斗、送料道、转轴、连接杆、第一刮板、第二刮板、摇臂、第一转盘、连接轴、弧形密封板和第二转盘,所述底座的顶部一端固定安装有旋转电机,所述旋转电机的输出轴上通过皮带与齿轮箱上的同步带轮连接,所述齿轮箱上设置有两个第二齿轮,两个所述第二齿轮分别与两个所述第一齿轮啮合连接,所述第一齿轮套在转轴上,转轴远离第一齿轮的一端伸入聚合筒中,且与聚合筒的内壁一侧转动连接,所述聚合筒安装在底座的顶部,所述转轴上均匀安装有连接杆,所述连接杆上分别安装有第一刮板和第二刮板,所述第一刮板和第二刮板分别用于将聚合筒内壁上的泥浆刮下来,所述聚合筒的底部中心处设置有弧形密封板,所述弧形密封板的底部两端安装在第二转盘和第一转盘上,所述第二转盘和第一转盘之间通过连接轴连接,且第一转盘由摇臂驱动转动,所述第二转盘与聚合筒转动连接;As a further solution of the present invention: the aggregation device includes a conveying assembly and an aggregation assembly, the conveying assembly is arranged on one side of the aggregation assembly; the aggregation assembly includes a base, a first gear, a second gear, a gear box, and a synchronous belt Wheel, rotating motor, polymerization cylinder, feeding port, top cover, feeding funnel, feeding channel, rotating shaft, connecting rod, first scraper, second scraper, rocker arm, first turntable, connecting shaft, arc-shaped sealing plate and the second turntable, a rotating motor is fixedly installed at one end of the top of the base, the output shaft of the rotating motor is connected with the timing pulley on the gear box through a belt, and two second gears are arranged on the gear box, The two second gears are respectively engaged with the two first gears, the first gears are sleeved on the rotating shaft, and the end of the rotating shaft away from the first gears extends into the polymerization cylinder, and rotates with the inner wall of the polymerization cylinder connection, the polymerization cylinder is installed on the top of the base, and connecting rods are evenly installed on the rotating shaft, and the first scraper and the second scraper are respectively installed on the connecting rod, and the first scraper and the second scraper The plates are respectively used to scrape off the mud on the inner wall of the polymerization cylinder, and the center of the bottom of the polymerization cylinder is provided with an arc-shaped sealing plate, and the two ends of the bottom of the arc-shaped sealing plate are installed on the second turntable and the first turntable, The second turntable is connected to the first turntable through a connecting shaft, and the first turntable is driven to rotate by a rocker arm, and the second turntable is rotatably connected to the polymerization cylinder;
所述聚合筒的顶部一端固定安装有顶盖,所述顶盖的顶部一端开设有加料口,所述聚合筒的顶部另一端通过送料道与进料漏斗连接,所述进料漏斗位于输送带一端的正下方;The top end of the polymerization cylinder is fixedly installed with a top cover, and the top end of the top cover is provided with a feeding port, and the other end of the top of the polymerization cylinder is connected to the feeding funnel through the feeding channel, and the feeding funnel is located on the conveyor belt. directly below one end;
所述输送组件包括箱体、第一手轮、第一丝杆、框架、机架、输送带、导向杆、夹板、导向柱、L型杆、固定板、导向孔、第一滑块、第二丝杆、第二手轮、U型板和第二滑块,所述箱体的内部设置有第一手轮,所述第一手轮的顶部固定安装有第一丝杆,所述第一丝杆远离第一手轮的一端贯穿箱体与机架接触,所述箱体的顶部四角均开始有导向孔,所述导向孔内插接有导向柱,所述导向柱的一侧固定安装有L型杆,所述L型杆上固定安装有固定板,所述固定板上滑动连接有导向杆,所述导向杆的一端与夹板连接,所述导向柱的顶部固定安装有机架,所述机架上设置有输送带;The conveying assembly includes a box body, a first handwheel, a first screw rod, a frame, a frame, a conveyor belt, a guide rod, a splint, a guide column, an L-shaped rod, a fixed plate, a guide hole, a first slider, a second Two screw mandrels, a second hand wheel, a U-shaped plate and a second slider, the inside of the box is provided with a first hand wheel, the top of the first hand wheel is fixedly installed with a first screw mandrel, and the first hand wheel is fixedly installed on the top of the first hand wheel. The end of the threaded rod far away from the first hand wheel penetrates the box body and contacts the frame. There are guide holes at the top four corners of the box body. A guide post is inserted into the guide hole, and one side of the guide post is fixed. An L-shaped rod is installed, a fixed plate is fixedly installed on the L-shaped rod, a guide rod is slidably connected to the fixed plate, one end of the guide rod is connected with a splint, and the top of the guide rod is fixedly installed with a frame , the frame is provided with a conveyor belt;
所述箱体的顶部安装有框架,所述框架的一侧设置有第二手轮,所述第二手轮的一端固定安装有第二丝杆,所述第二丝杆上设置有两段相反的螺纹,所述第二丝杆远离第二手轮的一端贯穿框架的一侧且与框架的另一侧转动连接,所述第二丝杆上螺纹连接有第一滑块和第二滑块,所述第一滑块和第二滑块上均安装有U型板,所述U型板的另一端与夹板中心处连接。A frame is installed on the top of the box, and a second handwheel is provided on one side of the frame, and a second screw rod is fixedly installed on one end of the second hand wheel, and two sections of screw rods are arranged on the second screw rod. On the opposite thread, the end of the second threaded rod away from the second handwheel passes through one side of the frame and is rotationally connected with the other side of the frame, and the first slider and the second slider are threaded on the second screw rod block, the first slider and the second slider are equipped with a U-shaped plate, and the other end of the U-shaped plate is connected to the center of the splint.
本发明的有益效果:本发明以植物胶为主要增粘组分,以磺酸盐共聚物为降滤失剂,以植物纤维粉作为主要固相成膜组分的防塌型水基聚合物泥浆,30min滤失量小于15mL,粘度18~30s,泥膜厚度2~4mm,含砂率小于5%,泥膜均匀致密,与普通聚合物泥浆和传统膨润土泥浆相比较,该泥浆解决了水敏性地质钻孔施工存在的缩径和塌孔问题,并且产品使用废旧木质纤维材料为生产原料,既节约成本,又有效地提升了水敏性地质钻井过程中的施工安全和施工质量;Beneficial effects of the present invention: the present invention uses vegetable gum as the main viscosity-increasing component, sulfonate copolymer as the fluid loss reducer, and plant fiber powder as the main solid-phase film-forming component of the anti-slump water-based polymer Mud, 30min filtration loss is less than 15mL, viscosity 18-30s, mud film thickness 2-4mm, sand content less than 5%, mud film uniform and dense, compared with common polymer mud and traditional bentonite mud, this mud solves the problem of water The problem of diameter shrinkage and hole collapse in drilling construction in sensitive geology, and the product uses waste wood fiber materials as raw materials, which not only saves costs, but also effectively improves the construction safety and construction quality in the process of drilling in water-sensitive geology;
本发明通过添加了磺酸盐共聚物,磺酸盐共聚物侧链存在较多的负电基团,可促使分子较易吸附于粘土的正电性端面,其长分子链可以同时在相邻的数个粘土颗粒上进行吸附,对颗粒起到桥联作用,防止了粘土因水化作用而引起的膨胀分散,从而增大了泥膜致密性,降低了泥浆滤失量,发挥防塌效用;In the present invention, by adding sulfonate copolymer, there are more negatively charged groups in the side chain of sulfonate copolymer, which can promote molecules to be more easily adsorbed on the positively charged end face of clay, and its long molecular chain can simultaneously Adsorb on several clay particles, bridge the particles, prevent the expansion and dispersion of the clay due to hydration, thereby increasing the compactness of the mud film, reducing the mud filtration loss, and exerting the effect of preventing collapse;
本发明通过添加纯碱,调节水的pH值为8-10,可以祛除溶液中金属离子,不会限制各种添加剂的分散行为,使泥浆液形成均匀介质,均匀介质性质稳定与黏土结合形成的泥膜能大大提升降滤失性能;The present invention adjusts the pH value of the water to 8-10 by adding soda ash, which can remove metal ions in the solution, does not limit the dispersion behavior of various additives, and makes the mud liquid form a uniform medium, which is stable in properties and forms mud combined with clay The membrane can greatly improve the fluid loss control performance;
本发明添加了植物纤维粉,纤维粉快速吸水溶胀形成不同粒径颗粒,所形成的泥膜空隙缺陷较少;溶胀后的纤维颗粒易于与增粘剂分子协同发挥桥联,泥浆可在钻孔壁快速形成致密泥膜,将泥浆30min滤失量小于15mL;克服了膨润土泥浆呈现的泥膜厚和普通聚合物泥浆呈现的滤失量大两项技术难题,配制出的泥浆具备泥膜薄而致密和滤失量低双重特性,有效控制了水敏性地质桩基施工存在的缩径和塌孔技术问题;The invention adds plant fiber powder, the fiber powder quickly absorbs water and swells to form particles of different particle sizes, and the formed mud film has fewer void defects; the swollen fiber particles are easy to play a bridging role with the tackifier molecules, and the mud can be drilled The wall quickly forms a dense mud film, and the fluid loss of the mud in 30 minutes is less than 15mL; it overcomes the two technical problems of the thick mud film presented by the bentonite mud and the large fluid loss presented by the ordinary polymer mud, and the prepared mud has a thin mud film and The dual characteristics of compactness and low filtration loss effectively control the technical problems of diameter shrinkage and hole collapse in the construction of water-sensitive geological pile foundations;
本发明在制备的过程中,将水加入到聚合设备的聚合筒中,驱动旋转电机,通过皮带带动同步带轮转动,同步带轮通过齿轮箱减速后,带动第二齿轮转动,第二齿轮带动第一齿轮转动,第一齿轮带动转轴转动,转速为r/min,转轴通过连接杆带动第一刮板和第二刮板转动,进行搅拌,通过第一刮板和第二刮板的设置,使得搅拌更加均匀,提高工作效率,并且可以将聚合筒内壁上的泥浆刮下,避免造成浪费;然后加入纯碱调节pH值为8-10;将称取的增粘剂通过输送组件输送到进料漏斗中,然后通过送料道输送到聚合筒中,混合搅拌;将固相成膜剂通过输送组件输送到进料漏斗中,然后通过送料道输送到聚合筒中,并向聚合筒加入其它原料,混合搅拌-分钟,即可得到防塌型聚合物泥浆;旋转摇臂,带动第一转盘转动,第一转盘通过连接轴带动第二转盘转动,进而带动弧形密封板转动,排除防塌型聚合物泥浆;本工艺结合本聚合设备的应用,便于提高工作效率,混合效果更好,避免浪费;During the preparation process of the present invention, water is added to the polymerization barrel of the polymerization equipment, the rotating motor is driven, and the synchronous pulley is driven to rotate through the belt. After the synchronous pulley is decelerated by the gearbox, it drives the second gear to rotate, and the second gear drives the second One gear rotates, the first gear drives the rotating shaft to rotate, the rotating speed is r/min, the rotating shaft drives the first scraper and the second scraper to rotate through the connecting rod, and stirs, and through the setting of the first scraper and the second scraper, the Stir more evenly, improve work efficiency, and scrape off the mud on the inner wall of the polymerization cylinder to avoid waste; then add soda ash to adjust the pH value to 8-10; transport the weighed viscosifier to the feeding funnel through the conveying assembly Then transport it to the polymerization cylinder through the feeding channel, mix and stir; transport the solid-phase film-forming agent to the feeding funnel through the transport component, and then transport it to the polymerization cylinder through the feeding channel, and add other raw materials to the polymerization cylinder, mix and stir- The anti-slump polymer slurry can be obtained in minutes; the rocker arm is rotated to drive the first turntable to rotate, and the first turntable drives the second turntable to rotate through the connecting shaft, which in turn drives the arc-shaped sealing plate to rotate to remove the anti-slump polymer slurry; This process is combined with the application of this polymerization equipment, which is convenient to improve work efficiency, better mixing effect, and avoid waste;
通过旋转第一手轮,带动第一丝杆转动,第一丝杆上升,将机架顶起,进而可调节机架的高度;并且将两根第一丝杆上升到不同的高度,使得机架倾斜一定的角度,便于使用;通过旋转第二手轮,带动第二丝杆转动,第二丝杆带动第一滑块和第二滑块相向或者背向移动,进而带动两U型板相向或者背向移动,两U型板带动两夹板相向或者背向移动,调节两夹板之间的距离,便于输送不同类型的物料,同时通过两根导向杆进行导向,使得移动的过程中更加稳定。By rotating the first hand wheel, the first screw mandrel is driven to rotate, and the first screw mandrel rises to jack up the rack, thereby adjusting the height of the rack; and raising the two first screw mandrels to different heights, so that the machine The frame is tilted at a certain angle, which is easy to use; by rotating the second hand wheel, the second screw rod is driven to rotate, and the second screw rod drives the first slider and the second slider to move toward each other or back, and then drives the two U-shaped plates to face each other Or move backwards, the two U-shaped plates drive the two splints to move toward each other or back to adjust the distance between the two splints, which is convenient for conveying different types of materials. At the same time, it is guided by two guide rods to make the moving process more stable.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明聚合设备整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the polymerization equipment of the present invention;
图2是本发明中聚合组件整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the polymer assembly in the present invention;
图3是本发明中聚合筒内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the polymerization cylinder in the present invention;
图4是本发明中聚合筒底部结构示意图;Fig. 4 is a schematic diagram of the structure of the bottom of the polymerization cylinder in the present invention;
图5是本发明中输送组件整体结构示意图;Fig. 5 is a schematic diagram of the overall structure of the conveying assembly in the present invention;
图6是本发明中机架整体结构示意图;Fig. 6 is a schematic diagram of the overall structure of the frame in the present invention;
图7是本发明中箱体整体结构示意图。Fig. 7 is a schematic diagram of the overall structure of the box in the present invention.
图中:1、输送组件;2、聚合组件;11、箱体;12、第一手轮;13、第一丝杆;14、框架;15、机架;16、输送带;17、导向杆;18、夹板;19、导向柱;110、L型杆;111、固定板;112、导向孔;113、第一滑块;114、第二丝杆;115、第二手轮;116、U型板;117、第二滑块;21、底座;22、第一齿轮;23、第二齿轮;24、齿轮箱;25、同步带轮;26、旋转电机;27、聚合筒;28、加料口;29、顶盖;210、进料漏斗;211、送料道;212、转轴;213、连接杆;214、第一刮板;215、第二刮板;216、摇臂;217、第一转盘;218、连接轴;219、弧形密封板;220、第二转盘。In the figure: 1. Conveyor assembly; 2. Polymerization assembly; 11. Box body; 12. First hand wheel; 13. First screw rod; 14. Frame; 15. Rack; 16. Conveyor belt; 17. Guide rod ; Model plate; 117, the second slider; 21, the base; 22, the first gear; 23, the second gear; 24, the gear box; 25, the synchronous pulley; 26, the rotating motor; 29, top cover; 210, feed funnel; 211, feeding channel; 212, rotating shaft; 213, connecting rod; 214, first scraper; 215, second scraper; 216, rocker arm; 217, first Turntable; 218, connecting shaft; 219, arc-shaped sealing plate; 220, second turntable.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
以下实施例1-3所用原材料生产厂家及其型号如下:植物胶,河北沧州乐欣化工有限公司;植物纤维粉末,山东阜盈生物科技有限公司;磺酸盐共聚物,陕西森瑞石油技术开发有限公司;纯碱,湖北武汉君茂达化工有限公司。The manufacturers and models of the raw materials used in the following examples 1-3 are as follows: plant glue, Hebei Cangzhou Lexin Chemical Co., Ltd.; plant fiber powder, Shandong Fuying Biotechnology Co., Ltd.; sulfonate copolymer, Shaanxi Senrui Petroleum Technology Development Co., Ltd.; soda ash, Hubei Wuhan Junmaoda Chemical Co., Ltd.
实施例1Example 1
请参阅图1-7所示,一种可循环利用的防塌型聚合物泥浆,该防塌型聚合物泥浆由下述重量份原料制备得到:植物胶2.5份,磺酸盐共聚物4份,木质纤维粉70份,聚乙二醇2000.05份,聚丙烯酰胺0.1份,纯碱30份,水70份;Please refer to shown in Fig. 1-7, a kind of recyclable anti-slump type polymer mud, this anti-slump type polymer mud is prepared by following raw materials by weight: 2.5 parts of plant gums, 4 parts of sulfonate copolymers , 70 parts of wood fiber powder, 2000.05 parts of polyethylene glycol, 0.1 part of polyacrylamide, 30 parts of soda ash, 70 parts of water;
该防塌型聚合物泥浆通过下述步骤制备得到:The anti-collapse type polymer mud is prepared through the following steps:
步骤一、称取上述各种重量份原料,然后将水加入到聚合设备的聚合筒27中,驱动旋转电机26,通过皮带带动同步带轮25转动,同步带轮25通过齿轮箱24减速后,带动第二齿轮23转动,第二齿轮23带动第一齿轮22转动,第一齿轮22带动转轴212转动,转速为400r/min,转轴212通过连接杆213带动第一刮板214和第二刮板215转动,进行搅拌,然后加入纯碱调节pH值为8-10;Step 1. Weigh the above raw materials in various parts by weight, then add water into the polymerization cylinder 27 of the polymerization equipment, drive the rotating motor 26, drive the synchronous pulley 25 to rotate through the belt, and after the synchronous pulley 25 is decelerated by the gear box 24, Drive the second gear 23 to rotate, the second gear 23 drives the first gear 22 to rotate, the first gear 22 drives the rotating shaft 212 to rotate, the rotating speed is 400r/min, the rotating shaft 212 drives the first scraper 214 and the second scraper through the connecting rod 213 Rotate at 215, stir, then add soda ash to adjust the pH value to 8-10;
步骤二、将称取的增粘剂通过输送组件1输送到进料漏斗210中,然后通过送料道211输送到聚合筒27中,混合搅拌;Step 2, transport the weighed tackifier into the feed funnel 210 through the delivery assembly 1, and then transport it into the polymerization cylinder 27 through the feed channel 211, and mix and stir;
步骤三、将固相成膜剂通过输送组件1输送到进料漏斗210中,然后通过送料道211输送到聚合筒27中,并向聚合筒27加入其它原料,混合搅拌10-30分钟,即可得到防塌型聚合物泥浆;Step 3: Transport the solid-phase film-forming agent to the feed funnel 210 through the transport assembly 1, then transport it to the polymerization cylinder 27 through the feed channel 211, and add other raw materials to the polymerization cylinder 27, and mix and stir for 10-30 minutes, that is, Anti-slump polymer mud can be obtained;
步骤四、旋转摇臂216,带动第一转盘217转动,第一转盘217通过连接轴218带动第二转盘220转动,进而带动弧形密封板219转动,排除防塌型聚合物泥浆。Step 4: Rotate the rocker arm 216 to drive the first turntable 217 to rotate, and the first turntable 217 drives the second turntable 220 to turn through the connecting shaft 218, and then drives the arc-shaped sealing plate 219 to turn to remove the anti-slump polymer mud.
实施例2Example 2
请参阅图1-7所示,一种可循环利用的防塌型聚合物泥浆,该防塌型聚合物泥浆由下述重量份原料制备得到:植物胶5份,磺酸盐共聚物11份,木质纤维粉80份,聚乙二醇2000.1份,聚丙烯酰胺0.2份,纯碱60份,水110份;Please refer to shown in Fig. 1-7, a kind of recyclable anti-slump type polymer mud, this anti-slump type polymer mud is prepared by following raw materials by weight: 5 parts of plant gums, 11 parts of sulfonate copolymers , 80 parts of wood fiber powder, 2000.1 parts of polyethylene glycol, 0.2 parts of polyacrylamide, 60 parts of soda ash, and 110 parts of water;
该防塌型聚合物泥浆通过下述步骤制备得到:与实施例1制备方法相同。The anti-slump polymer slurry is prepared through the following steps: the preparation method is the same as in Example 1.
实施例3Example 3
请参阅图1-7所示,一种可循环利用的防塌型聚合物泥浆,该防塌型聚合物泥浆由下述重量份原料制备得到:植物胶3份,磺酸盐共聚物8份,木质纤维粉75份,聚乙二醇2000.1份,聚丙烯酰胺0.1份,纯碱50份,水100份;Please refer to shown in Fig. 1-7, a kind of recyclable anti-slump type polymer mud, this anti-slump type polymer mud is prepared by following raw materials by weight: 3 parts of plant gums, 8 parts of sulfonate copolymers , 75 parts of wood fiber powder, 2000.1 parts of polyethylene glycol, 0.1 part of polyacrylamide, 50 parts of soda ash, 100 parts of water;
该防塌型聚合物泥浆通过下述步骤制备得到:与实施例1制备方法相同。The anti-slump polymer slurry is prepared through the following steps: the preparation method is the same as in Example 1.
使用泥浆粘度测试仪(ANY-1型,上虞市科锐仪器厂)测试泥浆的粘度;使用泥浆失水量测定仪(NS-1型,天津建仪机械设备检测有限公司)测试泥浆滤失量,之后取下滤纸用直尺测量上面的泥膜厚度,结果精确至0.5mm;使用泥浆含砂量计测试含砂量(NA-1型,亿纳仪器制造公司),对实施例1-3进行测试,测试结果如下表:Use mud viscosity tester (ANY-1 type, Shangyu Kerui Instrument Factory) to test the viscosity of mud; use mud water loss tester (NS-1 type, Tianjin Jianyi Mechanical Equipment Inspection Co., Ltd.) to test mud filtration loss, Take off filter paper afterwards and measure the mud film thickness above with ruler, the result is accurate to 0.5mm; Use mud sand content meter to test sand content (NA-1 type, billion nano instrument manufacturing company), carry out to embodiment 1-3 Test, the test results are as follows:
本发明以植物胶为主要增粘组分,以磺酸盐共聚物为降滤失剂,以植物纤维粉作为主要固相成膜组分的防塌型水基聚合物泥浆,30min滤失量小于15mL,粘度18~30s,泥膜厚度2~4mm,含砂率小于5%,泥膜均匀致密,与普通聚合物泥浆和传统膨润土泥浆相比较,该泥浆解决了水敏性地质钻孔施工存在的缩径和塌孔问题,并且产品使用废旧木质纤维材料为生产原料,既节约成本,又有效地提升了水敏性地质钻井过程中的施工安全和施工质量。The present invention uses vegetable gum as the main viscosity-increasing component, uses sulfonate copolymer as the fluid loss reducer, and uses plant fiber powder as the main solid-phase film-forming component of the anti-slump type water-based polymer mud, and the fluid loss in 30 minutes Less than 15mL, viscosity 18-30s, mud film thickness 2-4mm, sand content less than 5%, mud film uniform and dense, compared with ordinary polymer mud and traditional bentonite mud, this mud solves the problem of water-sensitive geological drilling construction There are problems of diameter shrinkage and hole collapse, and the product uses waste wood fiber materials as raw materials, which not only saves costs, but also effectively improves the construction safety and construction quality in the process of water-sensitive geological drilling.
本发明通过添加了磺酸盐共聚物,磺酸盐共聚物侧链存在较多的负电基团,可促使分子较易吸附于粘土的正电性端面,其长分子链可以同时在相邻的数个粘土颗粒上进行吸附,对颗粒起到桥联作用,防止了粘土因水化作用而引起的膨胀分散,从而增大了泥膜致密性,降低了泥浆滤失量,发挥防塌效用;In the present invention, by adding sulfonate copolymer, there are more negatively charged groups in the side chain of sulfonate copolymer, which can promote molecules to be more easily adsorbed on the positively charged end face of clay, and its long molecular chain can simultaneously Adsorb on several clay particles, bridge the particles, prevent the expansion and dispersion of the clay due to hydration, thereby increasing the compactness of the mud film, reducing the mud filtration loss, and exerting the effect of preventing collapse;
本发明通过添加纯碱,调节水的pH值为8-10,可以祛除溶液中金属离子,不会限制各种添加剂的分散行为,使泥浆液形成均匀介质,均匀介质性质稳定与黏土结合形成的泥膜能大大提升降滤失性能。The present invention adjusts the pH value of the water to 8-10 by adding soda ash, which can remove metal ions in the solution, does not limit the dispersion behavior of various additives, and makes the mud liquid form a uniform medium, which is stable in properties and forms mud combined with clay The membrane can greatly improve the fluid loss control performance.
请参阅图1-7所示,所述聚合设备包括输送组件1和聚合组件2,所述输送组件1设置在聚合组件2的一侧;所述聚合组件2包括底座21、第一齿轮22、第二齿轮23、齿轮箱24、同步带轮25、旋转电机26、聚合筒27、加料口28、顶盖29、进料漏斗210、送料道211、转轴212、连接杆213、第一刮板214、第二刮板215、摇臂216、第一转盘217、连接轴218、弧形密封板219和第二转盘220,所述底座21的顶部一端固定安装有旋转电机26,所述旋转电机26的输出轴上通过皮带与齿轮箱24上的同步带轮25连接,所述齿轮箱24上设置有两个第二齿轮23,两个所述第二齿轮23分别与两个所述第一齿轮22啮合连接,所述第一齿轮22套在转轴212上,转轴212远离第一齿轮22的一端伸入聚合筒27中,且与聚合筒27的内壁一侧转动连接,所述聚合筒27安装在底座21的顶部,所述转轴212上均匀安装有连接杆213,所述连接杆213上分别安装有第一刮板214和第二刮板215,所述第一刮板214和第二刮板215分别用于将聚合筒27内壁上的泥浆刮下来,所述聚合筒27的底部中心处设置有弧形密封板219,所述弧形密封板219的底部两端安装在第二转盘220和第一转盘217上,所述第二转盘220和第一转盘217之间通过连接轴218连接,且第一转盘217由摇臂216驱动转动,所述第二转盘220与聚合筒27转动连接;Please refer to Figures 1-7, the aggregation device includes a conveying assembly 1 and an aggregation assembly 2, the conveying assembly 1 is arranged on one side of the aggregation assembly 2; the aggregation assembly 2 includes a base 21, a first gear 22, Second gear 23, gear box 24, synchronous pulley 25, rotating motor 26, polymerization cylinder 27, feeding port 28, top cover 29, feeding funnel 210, feeding channel 211, rotating shaft 212, connecting rod 213, first scraper 214, the second scraper 215, the rocker arm 216, the first turntable 217, the connecting shaft 218, the arc-shaped sealing plate 219 and the second turntable 220, the top end of the base 21 is fixedly installed with a rotating motor 26, and the rotating motor The output shaft of 26 is connected with the synchronous pulley 25 on the gear box 24 through a belt, and the gear box 24 is provided with two second gears 23, and the two second gears 23 are connected with the two first gears respectively. The gears 22 are meshed and connected, and the first gear 22 is sleeved on the rotating shaft 212. The end of the rotating shaft 212 away from the first gear 22 extends into the polymerization cylinder 27, and is connected to the inner wall of the polymerization cylinder 27. The polymerization cylinder 27 Installed on the top of the base 21, a connecting rod 213 is evenly installed on the rotating shaft 212, and a first scraper 214 and a second scraper 215 are respectively installed on the connecting rod 213, and the first scraper 214 and the second The scrapers 215 are respectively used to scrape off the mud on the inner wall of the polymerization cylinder 27, and the center of the bottom of the polymerization cylinder 27 is provided with an arc-shaped sealing plate 219, and both ends of the bottom of the arc-shaped sealing plate 219 are installed on the second turntable 220 and the first turntable 217, the second turntable 220 and the first turntable 217 are connected by a connecting shaft 218, and the first turntable 217 is driven to rotate by the rocker arm 216, and the second turntable 220 and the polymerization cylinder 27 rotate connect;
所述聚合筒27的顶部一端固定安装有顶盖29,所述顶盖29的顶部一端开设有加料口28,所述聚合筒27的顶部另一端通过送料道211与进料漏斗210连接,所述进料漏斗210位于输送带16一端的正下方;One end of the top of the polymerization cylinder 27 is fixedly equipped with a top cover 29, and one end of the top of the top cover 29 is provided with a feeding port 28, and the other end of the top of the polymerization cylinder 27 is connected with the feed funnel 210 through a feeding channel 211, so that The feed funnel 210 is located directly below one end of the conveyor belt 16;
所述输送组件1包括箱体11、第一手轮12、第一丝杆13、框架14、机架15、输送带16、导向杆17、夹板18、导向柱19、L型杆110、固定板111、导向孔112、第一滑块113、第二丝杆114、第二手轮115、U型板116和第二滑块117,所述箱体11的内部设置有第一手轮12,所述第一手轮12的顶部固定安装有第一丝杆13,所述第一丝杆13远离第一手轮12的一端贯穿箱体11与机架15接触,所述箱体11的顶部四角均开始有导向孔112,所述导向孔112内插接有导向柱19,所述导向柱19的一侧固定安装有L型杆110,所述L型杆110上固定安装有固定板111,所述固定板111上滑动连接有导向杆17,所述导向杆17的一端与夹板18连接,所述导向柱19的顶部固定安装有机架15,所述机架15上设置有输送带16;The conveying assembly 1 includes a box body 11, a first hand wheel 12, a first screw mandrel 13, a frame 14, a frame 15, a conveyor belt 16, a guide rod 17, a splint 18, a guide column 19, an L-shaped rod 110, a fixed Plate 111, guide hole 112, first slider 113, second screw mandrel 114, second handwheel 115, U-shaped plate 116 and second slider 117, the inside of described box body 11 is provided with first handwheel 12 , the top of the first handwheel 12 is fixedly installed with a first screw 13, and the end of the first screw 13 away from the first handwheel 12 penetrates the box body 11 and contacts the frame 15, and the box body 11 There are guide holes 112 at the four corners of the top, and a guide column 19 is inserted into the guide hole 112. One side of the guide column 19 is fixedly equipped with an L-shaped rod 110, and a fixed plate is fixedly installed on the L-shaped rod 110. 111, a guide rod 17 is slidably connected to the fixed plate 111, one end of the guide rod 17 is connected with the splint 18, and a frame 15 is fixedly installed on the top of the guide rod 19, and the frame 15 is provided with a conveyor belt 16;
所述箱体11的顶部安装有框架14,所述框架14的一侧设置有第二手轮115,所述第二手轮115的一端固定安装有第二丝杆114,所述第二丝杆114上设置有两段相反的螺纹,所述第二丝杆114远离第二手轮115的一端贯穿框架14的一侧且与框架14的另一侧转动连接,所述第二丝杆114上螺纹连接有第一滑块113和第二滑块117,所述第一滑块113和第二滑块117上均安装有U型板116,所述U型板116的另一端与夹板18中心处连接。The top of the box body 11 is equipped with a frame 14, and one side of the frame 14 is provided with a second handwheel 115, and one end of the second handwheel 115 is fixedly equipped with a second screw mandrel 114, and the second wire The rod 114 is provided with two sections of opposite threads. The end of the second screw rod 114 away from the second hand wheel 115 passes through one side of the frame 14 and is rotatably connected with the other side of the frame 14. The second screw rod 114 A first slide block 113 and a second slide block 117 are threaded on the top, and a U-shaped plate 116 is installed on the first slide block 113 and the second slide block 117, and the other end of the U-shaped plate 116 is connected with the clamping plate 18 Connect at the center.
本发明的工作原理:通过旋转第一手轮12,带动第一丝杆13转动,第一丝杆13上升,将机架15顶起,进而可调节机架15的高度;并且将两根第一丝杆13上升到不同的高度,使得机架15倾斜一定的角度,便于使用;Working principle of the present invention: by rotating the first handwheel 12, the first screw mandrel 13 is driven to rotate, the first screw mandrel 13 rises, the frame 15 is jacked up, and then the height of the frame 15 can be adjusted; A threaded rod 13 rises to different heights, so that the frame 15 is inclined at a certain angle, which is convenient for use;
通过旋转第二手轮115,带动第二丝杆114转动,第二丝杆114带动第一滑块113和第二滑块117相向或者背向移动,进而带动两U型板116相向或者背向移动,两U型板116带动两夹板18相向或者背向移动,调节两夹板18之间的距离,便于输送不同类型的物料,同时通过两根导向杆17进行导向,使得移动的过程中更加稳定;By rotating the second hand wheel 115, the second screw mandrel 114 is driven to rotate, and the second screw mandrel 114 drives the first slider 113 and the second slider 117 to move toward or back to each other, and then drives the two U-shaped plates 116 to face each other or back to each other. Moving, the two U-shaped plates 116 drive the two splints 18 to move towards each other or back, adjust the distance between the two splints 18, which is convenient for conveying different types of materials, and at the same time guide through two guide rods 17, making the process of moving more stable ;
将水加入到聚合设备的聚合筒27中,驱动旋转电机26,通过皮带带动同步带轮25转动,同步带轮25通过齿轮箱24减速后,带动第二齿轮23转动,第二齿轮23带动第一齿轮22转动,第一齿轮22带动转轴212转动,转速为400r/min,转轴212通过连接杆213带动第一刮板214和第二刮板215转动,进行搅拌,通过第一刮板214和第二刮板215的设置,使得搅拌更加均匀,提高工作效率,并且可以将聚合筒27内壁上的泥浆刮下,避免造成浪费;然后加入纯碱调节pH值为8-10;将称取的增粘剂通过输送组件1输送到进料漏斗210中,然后通过送料道211输送到聚合筒27中,混合搅拌;将固相成膜剂通过输送组件1输送到进料漏斗210中,然后通过送料道211输送到聚合筒27中,并向聚合筒27加入其它原料,混合搅拌10-30分钟,即可得到防塌型聚合物泥浆;旋转摇臂216,带动第一转盘217转动,第一转盘217通过连接轴218带动第二转盘220转动,进而带动弧形密封板219转动,排除防塌型聚合物泥浆;本工艺结合本聚合设备的应用,便于提高工作效率,混合效果更好,避免浪费。Add water into the polymerization cylinder 27 of the polymerization equipment, drive the rotating motor 26, and drive the synchronous pulley 25 to rotate through the belt. After the synchronous pulley 25 is decelerated by the gear box 24, it drives the second gear 23 to rotate. The second gear 23 drives the second A gear 22 rotates, the first gear 22 drives the rotating shaft 212 to rotate, and the rotating speed is 400r/min, the rotating shaft 212 drives the first scraper 214 and the second scraper 215 to rotate through the connecting rod 213, and stirs. The setting of the second scraper 215 makes the stirring more uniform and improves work efficiency, and the mud on the inner wall of the polymerization cylinder 27 can be scraped off to avoid waste; then add soda ash to adjust the pH value to 8-10; The viscous agent is delivered to the feed funnel 210 through the delivery assembly 1, then delivered to the polymerization cylinder 27 through the delivery channel 211, mixed and stirred; the solid phase film-forming agent is delivered to the feed hopper 210 through the delivery assembly 1, and then passed Road 211 is transported to the polymerization cylinder 27, and other raw materials are added to the polymerization cylinder 27, mixed and stirred for 10-30 minutes, and the anti-slump polymer slurry can be obtained; the rotating rocker arm 216 drives the first turntable 217 to rotate, and the first turntable 217 drives the second turntable 220 to rotate through the connecting shaft 218, and then drives the arc-shaped sealing plate 219 to rotate to remove the anti-slump polymer mud; this process is combined with the application of this polymerization equipment, which is convenient for improving work efficiency, better mixing effect, and avoiding waste .
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the present invention. Those skilled in the art will make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the rights of the present invention. The scope defined in the claims should all belong to the protection scope of the present invention.
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