CN110589335A - A ground rail type three-dimensional warehouse stacker - Google Patents
A ground rail type three-dimensional warehouse stacker Download PDFInfo
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- CN110589335A CN110589335A CN201910957273.8A CN201910957273A CN110589335A CN 110589335 A CN110589335 A CN 110589335A CN 201910957273 A CN201910957273 A CN 201910957273A CN 110589335 A CN110589335 A CN 110589335A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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Abstract
本发明属于堆垛机技术领域,具体涉及一种地轨式立体仓库堆垛机,安装在底盘上,包括设置在底盘上的X向移动机构、取料架以及取料货叉;X向移动机构包括:固定安装在底盘上的至少两条相互平行的圆管导轨、X向驱动电机、与X向驱动电机的输出轴同轴连接的主动链轮、从动链轮、驱动转轴、安装在驱动轮转轴上并沿圆管导轨的上表面滚动的驱动轮、安装板组件、沿驱动转轴的内侧面和外侧面滚动的内防侧翻轮和外防侧翻轮以及多个沿圆管导轨滚动的辅助轮。本发明只需要在地面上的底盘上快速安装圆管导轨,通过驱动轮带动堆垛机X向移动,圆管导轨内外两侧的内防侧翻轮和外防侧翻轮保证堆垛机不会发生侧翻,安装方便,不受空间限制。
The invention belongs to the technical field of stackers, and in particular relates to a ground rail type three-dimensional warehouse stacker, which is installed on a chassis and includes an X-direction moving mechanism, a retrieving rack and a retrieving fork arranged on the chassis; the X-direction movement The mechanism includes: at least two parallel circular tube guide rails fixedly installed on the chassis, an X-direction drive motor, a driving sprocket coaxially connected with the output shaft of the X-direction drive motor, a driven sprocket, a drive shaft, A drive wheel on the drive wheel shaft and rolls along the upper surface of the round tube guide rail, a mounting plate assembly, an inner anti-rollover wheel and an outer anti-rollover wheel that roll along the inner and outer sides of the drive shaft, and a plurality of round tube guide rails Rolling training wheels. The present invention only needs to quickly install the round tube guide rail on the chassis on the ground, and drive the stacker to move in the X direction through the driving wheel. Will roll over, easy to install, not limited by space.
Description
技术领域technical field
本发明属于堆垛机技术领域,具体涉及一种地轨式立体仓库堆垛机。The invention belongs to the technical field of stackers, and in particular relates to a ground rail type three-dimensional warehouse stacker.
背景技术Background technique
堆垛机主要应用在立体仓库或立体货柜中对物料进行空间搬运和存放,传统的堆垛机设置在货架旁边,堆垛机底端通过传统的轨道钢或类似于方形钢条进行导向,由于堆垛机一般都很高,很容易发生侧翻,所以传统堆垛机还要配合设置在上方的天轨进行导向。在需要对现有立体货仓进行智能化改造时,往往受厂房空间的高度的限制,安装天轨困难较大,占用空间大,一方面,在高处安装容易碰到货架的的货物,并且操作也不方便;另一方面要保证天轨与地面上的轨道钢的平行度,对安装精度要求高。The stacker is mainly used in the three-dimensional warehouse or three-dimensional container for space handling and storage of materials. The traditional stacker is set next to the shelf, and the bottom of the stacker is guided by traditional rail steel or similar to square steel bars. Because The stacker is generally very high, and it is easy to roll over, so the traditional stacker needs to cooperate with the sky rail set above for guidance. When it is necessary to carry out intelligent transformation of the existing three-dimensional warehouse, it is often limited by the height of the workshop space, it is difficult to install the sky rail, and it takes up a lot of space. The operation is also inconvenient; on the other hand, it is necessary to ensure the parallelism between the sky rail and the rail steel on the ground, which requires high installation accuracy.
发明内容Contents of the invention
本发明的目的是克服现有技术中存在的天轨安装困难的缺陷,提供一种不需要天轨,不受厂房高度空间限制的地轨式立体仓库堆垛机。The purpose of the present invention is to overcome the defect of difficult installation of sky rails in the prior art, and provide a ground rail type three-dimensional warehouse stacker that does not require sky rails and is not limited by the height and space of the factory building.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种地轨式立体仓库堆垛机,安装在设于地面上的底盘上,其特征在于:包括设置在所述底盘上的X向移动机构、固定在所述X向移动机构上的竖向取料架以及安装在所述取料架上取料货叉;所述X向移动机构包括:固定安装在所述底盘上的至少两条相互平行的圆管导轨、通过支架安装在所述取料架上的X向驱动电机、与所述X向驱动电机的输出轴同轴连接的主动链轮、通过链条与所述主动链轮连接的从动链轮、作为所述从动链轮安装轴的驱动转轴、安装在所述驱动轮转轴上并沿所述圆管导轨的上表面滚动的驱动轮、用来安装所述取料架的安装板组件、安装在所述安装板组件上并分别沿所述圆管导轨的内侧面和外侧面滚动的内防侧翻轮和外防侧翻轮以及通过轴承安装在所述安装板组件上的多个沿所述圆管导轨滚动的辅助轮。A ground rail type three-dimensional warehouse stacker installed on a chassis on the ground, characterized in that it includes an X-direction movement mechanism arranged on the chassis, a vertical movement mechanism fixed on the X-direction movement mechanism, The retrieving frame and the retrieving fork installed on the retrieving frame; the X-direction moving mechanism includes: at least two mutually parallel circular tube guide rails fixedly installed on the chassis, mounted on the retrieving frame through a bracket The X-direction driving motor on the material rack, the driving sprocket coaxially connected with the output shaft of the X-direction driving motor, the driven sprocket connected with the driving sprocket by a chain, installed as the driven sprocket The driving shaft of the shaft, the driving wheel installed on the rotating shaft of the driving wheel and rolling along the upper surface of the circular tube guide rail, the mounting plate assembly used to install the reclaiming frame, installed on the mounting plate assembly and Inner anti-rollover wheels and outer anti-rollover wheels rolling along the inner and outer sides of the round tube guide rail respectively, and a plurality of auxiliary wheels rolling along the round tube guide rail mounted on the mounting plate assembly through bearings .
进一步地,所述安装板组件包括:水平设置的取料架安装板、竖向设置在所述取料架安装板下表面的用来安装辅助轮的辅助轮安装架以及固定安装在所述辅助轮安装架下端的防侧翻轮安装板。Further, the mounting plate assembly includes: a horizontally arranged reclaiming rack mounting plate, an auxiliary wheel mounting bracket vertically arranged on the lower surface of the reclaiming rack mounting plate for installing auxiliary wheels, and a mounting bracket fixedly installed on the auxiliary wheel. The anti-rollover wheel mounting plate at the lower end of the wheel mounting frame.
进一步地,所述X向驱动机构还包括用安装所述驱动转轴的驱动安装架,所述取料架上安装有固定板,所述驱动安装架通过长螺栓安装在所述固定板的下方,所述固定板与所述驱动安装架之间的长螺栓上套设有减震弹簧。Further, the X-direction driving mechanism also includes a drive installation frame for installing the drive shaft, a fixing plate is installed on the reclaiming frame, and the drive installation frame is installed under the fixing plate through long bolts, A damping spring is sheathed on the long bolt between the fixing plate and the driving installation frame.
进一步地,所述防侧翻轮安装板的前后两端均设置一个内防侧翻轮和外防侧翻轮。Further, an inner anti-rollover wheel and an outer anti-rollover wheel are provided at the front and rear ends of the anti-rollover wheel mounting plate.
进一步地,所述圆管导轨为两个,每个所述圆管导轨上设置五个所述辅助轮。Further, there are two round pipe guide rails, and five auxiliary wheels are arranged on each round pipe guide rail.
进一步地,所述取料架为四根相互平行的竖向安装在所述取料架安装板上的柱体,所述取料架上具有导向所述取料货叉上下移动的轨道。Further, the reclaiming frame is four columns parallel to each other and vertically installed on the mounting plate of the reclaiming frame, and the retrieving frame has a track that guides the retrieving fork to move up and down.
进一步地,所述取料货叉为双向取料货叉。Further, the retrieving fork is a two-way retrieving fork.
进一步地,所述圆管导轨通过固定在其下侧的导轨安装座固定在所述底盘上。Further, the circular tube guide rail is fixed on the chassis through a guide rail mounting seat fixed on its lower side.
进一步地,所述X向驱动电机采用直交轴减速电机。Further, the X-direction driving motor adopts a right-angle geared motor.
更进一步地,所述取料架的一侧设置有控制柜,另一侧设置有维护扶梯。Furthermore, a control cabinet is provided on one side of the reclaiming rack, and a maintenance escalator is provided on the other side.
本发明的一种地轨式立体仓库堆垛机的有益效果是:The beneficial effects of a ground rail type three-dimensional warehouse stacker of the present invention are:
1、不需要安装天轨,只需要在地面上的底盘上快速安装圆管导轨,通过驱动轮带动堆垛机X向移动,并通过圆管导轨内外两侧的内防侧翻轮和外防侧翻轮保证堆垛机不会发生侧翻,安装方便,不受空间限制。同时圆管导轨可以有效减小运行过程中的摩擦力。1. There is no need to install the sky rail, just quickly install the round tube guide rail on the chassis on the ground, drive the stacker to move in the X direction through the driving wheel, and pass the inner anti-rollover wheels and outer anti-rollover wheels on the inner and outer sides of the round tube guide rail. The side turning wheels ensure that the stacker will not turn over, and it is easy to install and not limited by space. At the same time, the circular tube guide rail can effectively reduce the friction force during operation.
2、通过减震弹簧保证堆垛机运行的稳定性。2. The stability of the stacker is guaranteed by the shock-absorbing spring.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明实施例整体结构图;Fig. 1 is the overall structural diagram of the embodiment of the present invention;
图2是本发明实施例的X向移动机构结构图;Fig. 2 is the structural diagram of the X-direction movement mechanism of the embodiment of the present invention;
图3是本发明实施例所应用在立体货场中的结构图。Fig. 3 is a structural diagram of an embodiment of the present invention applied in a three-dimensional freight yard.
图中:1、底盘,2、取料架,3、取料货叉,4、圆管导轨,5、X向驱动电机,6、主动链轮,7、链条,8、从动链轮,9、安装板组件,91、取料架安装板,92、辅助轮安装架、93、防侧翻轮安装板,10、驱动轮,11、驱动转轴,12、固定板,13、长螺栓,14、减震弹簧,15、内防侧翻轮,16、外防侧翻轮,17、辅助轮,18、导轨安装座,19、控制柜,20、维护扶梯,21、地脚螺栓,22、货架,23、物料口,24、驱动安装架,25、控制台。In the figure: 1. Chassis, 2. Retrieving frame, 3. Retrieving fork, 4. Round tube guide rail, 5. X-direction drive motor, 6. Driving sprocket, 7. Chain, 8. Driven sprocket, 9. Mounting plate assembly, 91. Reclaiming rack mounting plate, 92. Auxiliary wheel mounting frame, 93. Anti-rollover wheel mounting plate, 10. Driving wheel, 11. Driving shaft, 12. Fixed plate, 13. Long bolts, 14. Damping spring, 15. Inner anti-rollover wheel, 16. Outer anti-rollover wheel, 17. Auxiliary wheel, 18. Guide rail mounting seat, 19. Control cabinet, 20. Maintenance escalator, 21. Anchor bolt, 22 , shelf, 23, material port, 24, drive installation frame, 25, console.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
如图1-图3所示的本发明的一种地轨式立体仓库堆垛机的具体实施例,安装在设于地面上的底盘1上,包括设置在底盘1上的X向移动机构、固定在X向移动机构上的竖向取料架2以及安装在取料架2上取料货叉3;X向移动机构包括:固定安装在底盘1上的至少两条相互平行的圆管导轨4、通过支架安装在取料架2上的X向驱动电机5、与X向驱动电机5的输出轴同轴连接的主动链轮6、通过链条7与主动链轮6连接的从动链轮8、作为从动链轮8安装轴的驱动转轴11、安装在驱动轮10转轴上并沿圆管导轨4的上表面滚动的驱动轮10、用来安装取料架2的安装板组件9、安装在安装板组件9上并分别沿圆管导轨4的内侧面和外侧面滚动的内防侧翻轮15和外防侧翻轮16以及通过轴承安装在安装板组件9上的多个沿圆管导轨4滚动的辅助轮17。A specific embodiment of a ground rail type three-dimensional warehouse stacker of the present invention as shown in Figures 1-3 is installed on a chassis 1 on the ground, including an X-direction movement mechanism arranged on the chassis 1, The vertical retrieving frame 2 fixed on the X-direction moving mechanism and the retrieving fork 3 installed on the retrieving frame 2; the X-direction moving mechanism includes: at least two mutually parallel circular tube guide rails fixedly installed on the chassis 1 4. The X-direction driving motor 5 installed on the reclaiming frame 2 through the bracket, the driving sprocket 6 coaxially connected with the output shaft of the X-direction driving motor 5, and the driven sprocket connected with the driving sprocket 6 through the chain 7 8. The driving shaft 11 as the installation shaft of the driven sprocket 8, the driving wheel 10 installed on the rotating shaft of the driving wheel 10 and rolling along the upper surface of the circular tube guide rail 4, the mounting plate assembly 9 for installing the reclaiming rack 2, Be installed on the mounting plate assembly 9 and roll along the inner surface of the circular tube guide rail 4 and the inner anti-rollover wheel 15 and the outer anti-rollover wheel 16 respectively and a plurality of rollers along the circle that are installed on the mounting plate assembly 9 by bearings. The auxiliary wheels 17 on which the pipe guide 4 rolls.
参见图1和图2,安装板组件9包括:水平设置的取料架安装板91、竖向设置在取料架安装板91下表面的用来安装辅助轮17的辅助轮安装架92以及固定安装在辅助轮安装架92下端的防侧翻轮安装板93。取料架2为四根相互平行的竖向安装在取料架安装板91上的柱体,安装在取料架安装板91上,取料架2上具有导向取料货叉3上下移动的轨道,取料货叉3通过链轮组驱动其沿取料架2上的轨道上下移动,即实现取料货叉3Z向的移动。Referring to Fig. 1 and Fig. 2, the mounting plate assembly 9 includes: the reclaiming frame mounting plate 91 that is arranged horizontally, the auxiliary wheel mounting frame 92 that is used to install the auxiliary wheel 17 that is vertically arranged on the lower surface of the reclaiming frame mounting plate 91 and the fixing The anti-rollover wheel installation plate 93 that is installed in the auxiliary wheel installation frame 92 lower ends. The retrieving rack 2 is four mutually parallel vertical cylinders installed on the retrieving rack mounting plate 91, and is installed on the retrieving rack mounting plate 91. Track, the retrieving pallet fork 3 drives it to move up and down along the rail on the reclaiming rack 2 through the sprocket set, that is, realizes the movement of the retrieving pallet fork 3 in the Z direction.
为了保证堆垛机X向移动的稳定性,X向驱动机构还包括用安装驱动转轴11的驱动安装架24,取料架2上安装有固定板12,驱动安装架24通过长螺栓13安装在固定板12的下方,固定板12与驱动安装架24之间的长螺栓13上套设有减震弹簧14。In order to ensure the stability of the X-moving of the stacker, the X-direction drive mechanism also includes a drive mount 24 for installing the drive shaft 11, a fixed plate 12 is installed on the reclaimer 2, and the drive mount 24 is installed on the drive mount 24 by a long bolt 13 Below the fixed plate 12 , a damping spring 14 is sleeved on the long bolt 13 between the fixed plate 12 and the driving installation frame 24 .
本实施例中,防侧翻轮安装板93的前后两端均设置一个内防侧翻轮15和外防侧翻轮16,内防侧翻轮15和外防侧翻轮16为适应圆管导轨4的弧度,均设置中部内陷的弧形。In this embodiment, an inner anti-rollover wheel 15 and an outer anti-rollover wheel 16 are arranged at the front and rear ends of the anti-rollover wheel mounting plate 93. The curvature of the guide rail 4 is all provided with an indented arc in the middle.
圆管导轨4至少需要两个,多个辅助轮17与驱动轮10排成一列在圆管导轨4上滚动,辅助轮17为从动滚动,本实施例中,每个圆管导轨4上设置五个辅助轮17。At least two round pipe guide rails 4 are required, and a plurality of auxiliary wheels 17 and driving wheels 10 are arranged in a row to roll on the round pipe guide rail 4, and the auxiliary wheels 17 are driven to roll. In this embodiment, each round pipe guide rail 4 is provided with Five training wheels 17 .
为了安装方便,圆管导轨4通过固定在其下侧的导轨安装座18固定在底盘1上,其中导轨安装座18与底盘1通过螺栓固定连接。For the convenience of installation, the round tube guide rail 4 is fixed on the chassis 1 through the guide rail mounting seat 18 fixed on its lower side, wherein the guide rail mounting seat 18 is fixedly connected with the chassis 1 by bolts.
参见图1,本实施例中,X向驱动电机5采用直交轴减速电机。Referring to FIG. 1 , in this embodiment, the X-direction driving motor 5 adopts a right-angle-axis geared motor.
取料架2作为一个其他配套组件的安装框架,其中取料架2的一侧设置有控制柜19,另一侧设置有维护扶梯20,取料架2上还安装有上/下限位开关等。The reclaimer 2 is used as an installation frame for other supporting components, wherein one side of the reclaimer 2 is provided with a control cabinet 19, and the other side is provided with a maintenance escalator 20, and the reclaimer 2 is also equipped with upper/lower limit switches, etc. .
巷道的端部具有控制台25,便于工人操作,控制台25旁的每个货架22的端部具有物料口23。There is a console 25 at the end of the roadway, which is convenient for workers to operate, and the end of each shelf 22 next to the console 25 has a material port 23 .
本实施例的堆垛机能够适应多种智能仓库的改造,将一个堆垛机安装在两个并排设置的货架22中间形成的巷道内,首先通过地脚螺栓21将底盘1放置在地面上,然后在底盘1上安装圆管导轨4,再在圆管导轨4上安装好相应的驱动轮10、辅助轮17、外防侧翻轮16和内防侧翻轮15等,不需要安装天轨,通过驱动轮10带动堆垛机X向移动,并通过圆管导轨4内外两侧的内防侧翻轮15和外防侧翻轮16保证堆垛机不会发生侧翻,安装方便,不受空间限制。同时圆管导轨4可以有效减小运行过程中的摩擦力。The stacker of this embodiment can adapt to the transformation of various intelligent warehouses. A stacker is installed in the roadway formed between two shelves 22 arranged side by side. First, the chassis 1 is placed on the ground through the anchor bolts 21. Then install the round tube guide rail 4 on the chassis 1, then install the corresponding driving wheel 10, auxiliary wheel 17, outer anti-rollover wheel 16 and inner anti-rollover wheel 15 etc. on the round tube guide rail 4, do not need to install the sky rail , the drive wheel 10 drives the stacker to move in the X direction, and the inner anti-rollover wheel 15 and the outer anti-rollover wheel 16 on the inner and outer sides of the round tube guide rail 4 ensure that the stacker will not rollover, which is easy to install and not Limited by space. At the same time, the circular tube guide rail 4 can effectively reduce the friction force during operation.
为了能够一个堆垛机对两个货架22的取放货,本实施例的取料货叉3为双向取料货叉。In order to enable one stacker to pick and place goods on two shelves 22, the retrieving fork 3 of the present embodiment is a two-way retrieving fork.
应当理解,以上所描述的具体实施例仅用于解释本发明,并不用于限定本发明。由本发明的精神所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。It should be understood that the specific embodiments described above are only used to explain the present invention, not to limit the present invention. Obvious changes or variations derived from the spirit of the present invention are still within the protection scope of the present invention.
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Cited By (2)
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CN111037392A (en) * | 2019-12-31 | 2020-04-21 | 广东博智林机器人有限公司 | Polishing robot |
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CN115140469A (en) * | 2022-05-25 | 2022-10-04 | 山东蓝帆化工有限公司 | Stereoscopic warehouse tunnel stacker |
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