CN110589091B - Color box disassembly device - Google Patents
Color box disassembly device Download PDFInfo
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- CN110589091B CN110589091B CN201910927331.2A CN201910927331A CN110589091B CN 110589091 B CN110589091 B CN 110589091B CN 201910927331 A CN201910927331 A CN 201910927331A CN 110589091 B CN110589091 B CN 110589091B
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- 238000007599 discharging Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims description 23
- 230000007306 turnover Effects 0.000 claims description 19
- 210000000056 organ Anatomy 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 241000252254 Catostomidae Species 0.000 claims description 4
- 238000005056 compaction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 11
- 210000000078 claw Anatomy 0.000 description 7
- 238000005192 partition Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
- 230000036506 anxiety Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000008451 emotion Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/265—Opening, erecting or setting-up boxes, cartons or carton blanks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention discloses a color box disassembling device, which sequentially performs compaction and overturning, color box disassembling, automatic color box overturning, color box loading and transportation, inner lining disassembling and transportation, color box loading and color box discharging on an L-shaped overturning positioning device, and realizes automatic color box disassembling and transportation discharging, thereby improving the manual color box disassembling efficiency, relieving the box disassembling pressure of workers, ensuring the quality of color box disassembling and reducing the yield.
Description
Technical Field
The invention relates to the technical field of color box disassembling equipment and methods, in particular to a color box disassembling device.
Background
The color box refers to a folding paper box and a fine corrugated paper box which are made of two materials, namely paperboard and fine corrugated paper.
At present, after the mobile phone is processed, the color box of the outsourcing or internally produced mobile phone package needs to be disassembled, the original lining is removed, and then mobile phone accessories such as a mobile phone charger, an earphone, a specification, a warranty card and the like matched with the mobile phone are placed, so that the mobile phone selling in the later period is facilitated. However, on one hand, the action of disassembling the mobile phone box belongs to single repeated labor, the working time of workers is long, the work is boring and tired, the rest time is insufficient, the working pressure is high due to long-term work, and the negative emotions such as anxiety, depression and the like of workers in the assembly line work are easy to occur.
On the other hand, because the color box of the mobile phone is smaller in size, special tools and dies are used for disassembly, positioning is inconvenient, and the outer surface of the color box is easy to damage during disassembly, so that the dies and the tools are rarely used for assisting in disassembly.
At present, a lot of color box machines on the market can only finish the color box action of a packing box with a relatively large size, and the packing box which is used for packing the color box of the mobile phone and has a size almost larger than that of the color box of the mobile phone does not have professional related equipment, so that the color box has lower installation efficiency throughout the day, and the generated damage and loss are relatively more, thereby increasing the production cost of the mobile phone.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a full-automatic color box disassembling device which sequentially performs compression overturning, color box disassembling, color box automatic overturning, color box loading transportation and compression, lining disassembling and transportation, color box loading and color box discharging from a color box loading device to an L-shaped overturning positioning device, so that the automatic disassembly and transportation discharging of the color box are realized, the manual disassembly efficiency of the color box is improved, the box disassembling pressure of workers is relieved, the quality of the color box is ensured, and the defective rate is reduced.
The invention adopts the technical scheme that the color box disassembling device is provided with the front-back direction as X direction, the left-right direction as Y direction and the vertical direction as Z direction, and the color box disassembling device comprises:
L-shaped overturning and positioning device
The whole outer joint part is driven to overturn in the degree range by an L-shaped overturning positioning cylinder, one end of the whole outer joint part is a color box blanking positioning plate, and the other end of the whole outer joint part is a color box blanking supporting plate;
The color box blanking positioning plate and the inner side of the color box blanking supporting plate are provided with a plurality of suckers, the outer side of the color box blanking positioning plate is also provided with a turnover pressing device, the turnover pressing device is an L-shaped pressing claw which is connected with a pressing cylinder, and when the color box is turned in place, the pressing cylinder releases the pressing claw and returns to the original position;
color box supporting device
The device is arranged on the side surface of the L-shaped overturning positioning device and used for supporting the disassembled upper color box, a pen-shaped overturning device is arranged above the side close to the middle partition plate, and an automatic pushing rod is arranged on the right side;
The upper color box blanking station is arranged in front of the upper color box supporting device and is used for receiving the upper color box and the lower color box which are pushed out by the automatic pushing rod;
The lining blanking support station is connected with a box-dismantling lining which is fixed on a blanking slide rail on the support platform and is in sliding transportation and disassembly, and the lining is conveyed to the vicinity of the lining blanking station from the inside of the blanking box through the lining conveying device;
the pen-shaped turnover device is integrally connected with the transverse sliding of the color box disassembling device, and various box turning device includes pen-shaped sucking disc device and rotating base, Y to upset sliding plate, sets for turning device's lateral sliding direction to the Y direction, wherein:
the Y-direction overturning sliding plate slides along the Y direction through at least one Y-direction overturning sliding rail fixedly arranged in the Y direction and is connected with a pen-shaped servo lifting cylinder for lifting the pen-shaped sucker device and the rotating base;
The rotary base is fixed at the top of the pen-shaped servo lifting cylinder to lift, and the side surface of the rotary base is connected with the pen-shaped sucker device through the pen-shaped servo lifting cylinder to overturn and adsorb the color box;
The Y-direction overturning sliding rail is fixed on an overturning support, the overturning support is fixed on the frame, and then the upper color box adsorbed on the pen-shaped sucker is driven to overturn to the top downwards, and then the pen-shaped sucker is lowered, and the upper color box is placed on the upper color box supporting device;
The automatic pushing rod is provided with a sliding base which is connected to the top of the supporting platform and slides along the X direction, and a pushing rod which is connected to the end part of the sliding base, and the pushing rod drives the automatic pushing rod to be vertical or horizontal through a pushing rod overturning cylinder, namely, after the automatic pushing rod is overturned to a horizontal position and the upper color box is pushed out to the upper color box blanking station, the automatic overturned pushing rod is vertical to avoid collision when the automatic pushing rod is actuated by the pen-shaped overturning device, and generally, the front and rear directions of the automatic pushing rod are set to be the X direction, and an X-direction pushing sliding rail is also generally arranged at the bottom of the sliding base.
Preferably, a material separating baffle is arranged at the middle part of the lining blanking support station so as to separate the lining blanking support station into two independent discharging units, and one unit can be used for placing a sampling sample during use.
Preferably, the pen-shaped sucker device of the pen-shaped overturning device is of a cross-shaped structure as a whole, and at least one sucker is respectively arranged at the bottom of each of four ends of the cross-shaped structure, so that the uniform adsorption of the upper color box is realized, and the upper color box is ensured to have stronger adsorption force.
Preferably, the position of the upper color box supporting device corresponding to the pen-shaped sucker device is provided with an inward-sinking groove with the height not lower than that of the pen-shaped sucker device, and the inward-sinking groove is used for temporarily storing the pen-shaped sucker device when the automatic pushing rod pushes materials.
The upset closing device of L upset positioner includes revolving cylinder and depression bar, wherein:
And one end of the rotary cylinder is fixed on the color box blanking locating plate, the other end of the rotary cylinder is connected with the compression rod to rotate so as to compress the color box arranged between the color box blanking locating plate and the color box blanking supporting plate, and finally the color box is rotated to be horizontal so as to be convenient for discharging.
Preferably, the compression bar is connected to the end part of the rotary cylinder through a threaded matching structure, so that the installation and the disassembly are convenient.
Preferably, the liner conveying apparatus includes:
The organ suction nozzle is used for adsorbing, fastening and releasing the lining, is fixed on the vertical sliding plate and drives the lining lifting cylinder to lift along with the lining lifting cylinder, and is connected with the transverse sliding block;
The transverse slide bar is fixed on the side surface of the color box dismounting device through an inner lining fixing bracket, and the inner lining fixing bracket is fixedly connected with the side surface of the color box dismounting device through a plurality of connecting screw rod assemblies;
Transverse slider
-Sliding on the transversal slide bar via the lining sliding connection;
One end of the lining sliding connecting piece is fixedly connected with the vertical sliding plate, and the other end of the lining sliding connecting piece is connected to the transverse sliding rod to slide.
Preferably, all power sources of the L-shaped overturning and positioning device, the pen-shaped overturning device and the automatic pushing rod are respectively connected with the PLC control device so as to realize automatic disassembly of the color box device.
Compared with the prior art, the color box disassembling device has the beneficial effects that the color box disassembling device is fully automatic in color box disassembling and conveying, color box loading and discharging, and realizes automatic color box disassembling and conveying discharging, so that the color box manual disassembling efficiency is improved, the box disassembling pressure of workers is relieved, the quality of color box disassembling is ensured, and the yield is reduced.
Drawings
FIG. 1 is a three-dimensional structure of a color box removing apparatus;
fig. 2 is a block diagram of a color box dismounting device 200 and a color box feeding device 300 of the color box dismounting device;
FIG. 3 is a side view of the color box removal apparatus;
Fig. 4 is a three-dimensional structural view of the automatic lifting pad 500;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a three-dimensional block diagram of a removable color box assembly 200;
FIG. 7 is a three-dimensional block diagram of the rear of the color box assembly 200 removed;
fig. 8 is a front view of the color box assembly 200 removed;
FIG. 9 is a three-dimensional block diagram of the L-shaped flip positioning device 210 and the pen-shaped flip device 260;
fig. 10 is a three-dimensional block diagram of the pen-shaped flipping unit 260;
FIG. 11 is a three-dimensional block diagram of an automatic ejector pin 280;
FIG. 12 is a front view of liner transport 290;
FIG. 13 is a rear three-dimensional block diagram of liner transport 290;
fig. 14 is a three-dimensional structure diagram of one direction of the color box flipping device 260;
fig. 15 is a three-dimensional structure diagram of the color box turnover device 260 in another direction;
FIG. 16 is a block diagram of the travel limiter 299 on a liner securing bracket 296;
fig. 17 is a three-dimensional view of the stroke limiter 299;
FIG. 18 is a three-dimensional block diagram of a photo-electric sensing slide 2992;
Wherein, the device comprises a 100-frame;
200-the color box device is disassembled,
210-L-shaped overturning and positioning device, 211-color box blanking and positioning plate, 212-color box supporting plate, 213-overturning and pressing device, 2131-rotary cylinder and 2132-compression rod;
220-a color box feeding supporting device, 221-an inward-sinking groove, 230-a color box feeding and discharging station;
240-lining blanking support stations, 241-blanking slide rails, 242-lining blanking stations, 243-distributing baffles and 250-blanking platforms;
260-pen-shaped turnover device, 261-pen-shaped sucker device, 262-rotating base, 263-pen-shaped servo rotating cylinder, 264-pen-shaped servo lifting cylinder, 265-turnover support, 266-Y-direction turnover sliding rail, 267-Y-direction turnover sliding block, 268-Y-direction turnover sliding plate and 269-negative pressure meter;
270-a support platform;
280-an automatic pushing rod, 281-a sliding base, 282-a pushing rod, 283-X-direction pushing slide rails and 284-a rod overturning cylinder;
290-lining conveying device, 291-organ suction nozzle, 292-vertical sliding plate, 293-organ suction nozzle vertical sliding rail, 294-square limiting block, 295-lining sliding connector, 296-lining fixing bracket, 297-transverse sliding rod, 298-transverse sliding block;
299-a travel limiting device, 2991-a photoelectric sensing travel sliding sheet, 29911-a pointer part bent to a photoelectric sensing slide way, 2992-a photoelectric sensing slide way, 29921-a groove-type slide way, 29922-a travel switch slide way, 2993-a lining travel sliding rod, 2994-a photoelectric sensing switch;
300-color box feeding device, 310-gantry bracket, 320-X direction slide rail, 330-X direction slide block, 340-Y direction feeding slide rail, 350-feeding sucker device and 400-sucker;
500-automatic lifting base plates, 510-opposite-irradiation photoelectric devices, 520-lifting mechanisms for cushion blocks, 530-vertical sliding grooves, 540-Y-direction movement adjusting sliding plates, 550-reinforcing rib structures, 560-Y-direction sliding blocks and 570-Y-direction sliding rails;
600-middle partition board, 700-PLC control device.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the indicated combinations or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. In addition, in the description process of the embodiment of the present invention, the positional relationships of the devices such as "upper", "lower", "front", "rear", "left" and "right" in all the figures are all standardized in fig. 1.
Example 1
As shown in fig. 1 and 2, the color box removing apparatus, which sets the front-rear direction as the X direction, the left-right direction as the Y direction, and the vertical direction as the Z direction, has:
A rack 100 having the following structural features:
the middle part in the X-direction is separated using a septum 600;
the front middle position in the X direction is provided with a color box disassembling device 200 for supporting and disassembling the color box and pushing out the disassembled upper color box and lower color box to a blanking platform 250;
An automatic lifting pad 500 is arranged at the bottom of the rear part in the X direction and is used for supporting and disassembling the stacked color boxes to be disassembled and automatically positioning the color boxes after the previous color box is taken away;
as shown in fig. 1,2 and 3, the top position in the Z direction supports the color box feeding device 300 through the gantry bracket 310, so as to convey the color box on the lifting pad to the color box disassembling device 200 for disassembly;
The color box disassembling device 200 is provided with
The L-shaped overturning locating device 210, the whole outer joint part is driven to overturn within a 90-degree range by an overturning locating cylinder, one end of the L-shaped overturning locating device is a color box blanking locating plate 211, the other end of the L-shaped overturning locating device is a color box blanking locating plate 212, a plurality of suckers 400 are arranged on the inner sides of the color box blanking locating plate 211 and the inner sides of the color box blanking locating plate 212, an overturning pressing device 213 is further arranged on the outer side of the color box blanking locating plate 211, the overturning pressing device 213 is an L-shaped pressing claw, the L-shaped pressing claw is connected with a pressing cylinder, and after the color box is overturned in place, the pressing cylinder loosens the pressing claw and returns to the original position;
the upper color box blanking station 230 is arranged in front of the upper color box supporting device 220 and is used for receiving the upper color box and the lower color box which are pushed out by the automatic pushing rod 280;
The lining blanking support station 240 is connected to a blanking slide rail 241 fixed on the support platform 270, and is used for sliding, transporting and disassembling the color box lining, and conveying the lining from the interior of the color box to the vicinity of the lining blanking station 242 through a lining conveying device 290;
The upper color box supporting device 220 is arranged on the side surface of the L-shaped overturning and positioning device 210 and is used for supporting the disassembled upper color box, a color box overturning device 260 is arranged above the side close to the middle partition plate 600, and an automatic pushing rod 280 is arranged on the right side;
As can be seen from fig. 6 and 14, the color box overturning device 260 is integrally connected to the transverse sliding of the color box disassembling device 200, and comprises a pen-shaped sucker device 261 and a rotating base 262, wherein the pen-shaped sucker device 261 is connected to the rotating base 262 through a rotating cylinder to overturn, the rotating base 262 is connected to the Y-direction overturning sliding plate 268 to lift, meanwhile, the Y-direction overturning sliding plate 268 moves from the color box blanking positioning plate 211 to the horizontal position of the upper color box supporting device 220 through the color box, and the Y-direction overturning sliding plate 268 slides along the Y-direction through at least one Y-direction overturning sliding rail 266 fixedly arranged in the Y-direction, so as to drive the upper color box adsorbed on the pen-shaped sucker to overturn to the top downwards, then the pen-shaped sucker is lowered, and the upper color box is placed on the upper color box supporting device 220;
the automatic pushing rod 280 is provided with a sliding base 281 connected to the top of the supporting platform 270 and sliding along the X direction, and a pushing rod 282 connected to the end of the sliding base 281, and the pushing rod 282 is driven to be vertical or horizontal by a rod overturning cylinder 284, as shown in fig. 10, that is, when the automatic pushing rod is overturned to a horizontal position and pushes the upper color box out to the upper color box blanking station, the automatically overturned pushing rod 282 automatically overturns vertically to avoid collision when the color box overturning device acts, and generally, an X-direction pushing sliding rail 283 is also arranged at the bottom of the sliding base 281.
As can be seen from fig. 1,2 and 3, the color box feeding device 300 is provided with two X-direction sliding rails 320 fixedly supported on a gantry bracket 310, and a Y-direction feeding sliding rail 340 connected to the two X-direction sliding rails 320 through two X-direction sliding blocks 330 for sliding;
The color box feeding device 300 further comprises a feeding sucker device 350 fixed on the Y-direction feeding slide rail 340, and the feeding sucker device 350 is used for conveying the feeding sucker device 350 from the automatic lifting pad 500 to the color box conveying device for disassembling the color box device 200.
The bottom of the automatic lifting base plate 500 is provided with a correlation photoelectric device 510 for detecting whether the automatic lifting base plate 500 is provided with stacked color boxes to be disassembled.
The color box disassembling device can be operated according to the following steps when being specifically used:
the customer stacks color boxes which are not disassembled on the automatic lifting base plate 500, the correlation photoelectric device 510 arranged at the bottom of the automatic lifting base plate 500 detects the color boxes, if no color boxes are detected, the automatic lifting base plate 500 automatically lifts in the Z direction, and the next step is executed after the color boxes are detected.
And then the PLC control device 700 controls the color box feeding device 300 to adjust the color box to a proper position in the X direction and the Y direction of the gantry bracket 310, and then the color box is placed on the color box blanking positioning plate 211 of the L-shaped overturning positioning device 210 of the color box disassembling device 200.
And thirdly, then, sucking discs on the color box blanking positioning plate 211 suck the color boxes under the action of air pressure, and then the overturning and pressing device 213 rotates to press the color boxes, and the L-shaped overturning and positioning device 210 and the overturning and pressing device 213 press the color boxes and overturn to be horizontal.
The fourth step is that the pen-shaped suction cup device 261 of the color box turning device 260 is moved to above the color box, and the suction cup of the pen-shaped suction cup device 261 sucks the color box, then the color box is turned upside down to the top of the color box, and the pen-shaped suction cup device 261 places the color box on the color box supporting device 220.
And fifthly, the lining conveying device 290 adsorbs the lining in the color box and conveys the lining to the lining blanking support station 240, and the lining blanking support station 240 conveys the lining to the lining blanking station 242 along the blanking slide rail 241, so that lining blanking circulation is completed.
The fourth and fifth steps described herein may be performed in a reverse order.
The push rod 282 of the automatic push rod 280 is then flipped over from the side to the rear of the upper color box to push the upper color box and the lower color box to the front in the X direction to the upper color box blanking station 230, and then the automatic lifting pad 500 detects the color box again and starts the cycle from the first part.
As can be seen from fig. 4 of the present invention, the rear bottom position of the rack 100 is partitioned into two vertical placing spaces by the middle partition 600, one automatic lifting pad 500 is provided in each vertical placing space, each automatic lifting pad 500 is lifted by using the lifting mechanism 520 for the pad, and the correlation photoelectric device 510 is provided at the top of each automatic lifting pad 500 to supply each automatic lifting pad and the color box to be disassembled for lifting. As shown in fig. 4 and 5, each of the automatic rising and lowering pads 500 may be provided at one end thereof with a distance adjusting means in the Y direction, and the one end of the automatic rising and lowering pad 500 is provided with a plurality of sliding grooves 530 in the vertical direction, specifically, the distance adjusting means includes a Y-direction movement adjusting sliding plate 540 and a Y-direction sliding rail 570,
The bottom of the Y-direction motion adjusting slide plate 540 is fixed on the Y-direction slide block 560 and slides along the Y-direction slide block 560 on the Y-direction slide rail 570, the Y-direction slide rail 570 supplies the Y-direction motion adjusting slide plate 540 to slide along the Y-direction, and when the device is used, a plurality of reinforcing rib structures 550 are generally arranged at the bottom of the automatic lifting base plate 500;
The sliding grooves 530 in the vertical direction are provided for the Y-direction movement adjusting sliding plate 540 to slidingly adjust the distance between the Y-direction movement adjusting sliding plate 540 and the other end of the automatic lifting base plate 500, so as to achieve the purpose of adjusting the placing length of the color boxes, thereby being suitable for the placement of the color boxes with different thicknesses.
In this embodiment, as shown in fig. 6, a material dividing baffle 243 may be disposed in the middle of the liner blanking support station 240, so as to divide the liner blanking support station 240 into two independent discharging units, and one of the units may be used for sampling sample placement during use.
In this embodiment, as shown in fig. 14 and 15, the pen-shaped sucker device 261 of the color box turnover device 260 may be integrally configured as a cross structure, and at least one sucker is respectively disposed at the bottom of each of the four ends of the cross structure, so as to achieve uniform adsorption of the color box, and ensure that the color box has a strong adsorption force on the color box.
In this embodiment, as shown in fig. 10, the position of the color box supporting device 220 corresponding to the pen-shaped sucker device 261 may be provided with an indent groove 221 with a height not lower than that of the pen-shaped sucker device 261, and the indent groove 221 supplies the pen-shaped sucker device 261 for temporary storage when the automatic pushing rod 280 pushes materials.
As can be seen from fig. 6, the flipping pressing means 213 of the L-shaped flipping positioning means 210 comprises a rotary cylinder 2131 and a pressing rod 2132, wherein:
The rotary cylinder 2131 has one end fixed to the color box blanking locating plate 211 and the other end connected to the compression bar 2132 to rotate to compress the color box placed between the color box blanking locating plate 211 and the lower color box supporting plate 212, and finally rotates the color box to a horizontal state for discharging. The compression bar 2132 is connected to the end of the rotary cylinder 2131 through a threaded structure for rotation, so that the installation and the disassembly are facilitated.
As can also be seen in conjunction with fig. 6, 12 and 13, liner transport device 290 includes:
an organ suction nozzle 291 connected to the PLC control device 700 for sucking, fastening, releasing the color box liner, and fixed to the vertical slide plate 292;
The vertical sliding plate 292, which is driven to slide in the vertical direction of the lateral slider 298 by the liner lifting cylinder,
As can be seen from fig. 7, 12 and 13, the lining fixing bracket 296 is fixedly connected with the side surface of the color box dismounting device 200 through a plurality of connecting screw assemblies, and the transverse sliding block 298 is connected with the transverse sliding block 297 through a lining sliding connecting piece 295 and a lining transverse servo driving device to slide;
as seen in fig. 13, the liner slide connector 295 has one end fixedly connected to the lateral slider 298 and the other end slidably connected to the lateral slider 297.
The color box disassembling device 200, the color box feeding device 300 and the automatic lifting base plate 500 are respectively connected with the PLC control device 700, so that the color box is automatically conveyed to feed, disassembled and pushed to a discharging station.
Example 2
As shown in fig. 6, the color box disassembling device 200 is separately applied to color box disassembly, and the specific scheme is that the color box disassembling device 200 has the following technical characteristics:
The L-shaped overturning locating device 210, the whole outer joint part drives the whole outer joint part to overturn within a 90-degree range through an L-shaped overturning locating cylinder, one end of the L-shaped overturning locating device is a color box blanking locating plate 211, the other end of the L-shaped overturning locating cylinder is a color box blanking locating plate 212, a plurality of suckers 400 are arranged on the inner sides of the color box blanking locating plate 211 and the inner sides of the color box blanking locating plate 212, an overturning compressing device 213 is further arranged on the outer side of the color box blanking locating plate 211, overturning compressing devices 213 are L-shaped compressing claws, the L-shaped compressing cylinders are connected with the L-shaped overturning locating device, and after the color box is overturned in place, the compressing cylinders loosen the compressing claws and restore to the original positions.
The upper color box supporting device 220 is disposed on the side of the L-shaped overturning and positioning device 210 and is used for supporting the disassembled upper color box, a pen-shaped overturning device 260 is disposed above the side close to the middle partition 600, and an automatic pushing rod 280 is disposed on the right side.
As seen in fig. 14, the pen-shaped turning device 260 is integrally connected to the lateral sliding of the color box disassembling device 200, and comprises a pen-shaped sucker device 261 and a rotating base 262, wherein the pen-shaped sucker device 261 is connected to the rotating base 262 through a rotating cylinder to turn over, the rotating base 262 drives the pen-shaped actuating mechanical arm 263 to move with the upper color box from the horizontal position of the color box blanking positioning plate 211 to the upper color box supporting device 220, and further drives the upper color box adsorbed on the pen-shaped sucker to turn down to the top, then the pen-shaped sucker is lowered, and the upper color box is placed on the upper color box supporting device 220.
As shown in fig. 11, the automatic pushing rod 280 has a sliding base 281 connected to the top of the supporting platform 270 and sliding along the X direction, and a pushing rod 282 connected to the end of the sliding base 281, and the pushing rod 282 is driven to be vertical or horizontal by a rod turning cylinder 284, as shown in fig. 10, that is, after the automatic pushing rod turns to a horizontal position and pushes the color box out to the color box blanking station, the automatically turned pushing rod 282 automatically turns vertically to avoid collision with the pen-shaped turning device, and generally, an X-direction pushing slide rail 283 is also provided at the bottom of the sliding base 281.
As can be seen in fig. 6 and 7, the color box loading and unloading station 230 is disposed in front of the color box loading and unloading support device 220, the liner unloading and supporting station 240 is connected to the unloading slide rail 241 fixed on the supporting platform 270 to slidingly transport the disassembled box-unloading liner, and the liner is transported from the color box loading and unloading station 242 to the vicinity of the liner unloading station 290. As also shown in fig. 6, a separation baffle 243 is provided in the middle of the liner blanking support station 240 to separate the liner blanking support station 240 into two separate blanking units, one of which may be used for spot check sample placement during use.
Fig. 14 and 15 both show that the pen-shaped sucker device 261 of the pen-shaped turning device 260 is of a cross structure as a whole, and at least one sucker is respectively arranged at the bottom of each of four ends of the cross structure, so as to realize uniform suction of the upper color box and ensure that the upper color box has stronger suction force.
Similar to embodiment 1, the position of the upper color box supporting device 220 corresponding to the pen-shaped sucker device 261 is provided with an inward recess 221 with a height not lower than that of the pen-shaped sucker device 261, and the inward recess 221 supplies the pen-shaped sucker device 261 for temporary storage when the automatic pushing rod 280 pushes materials.
As can be seen from fig. 6, 9 and 10, the flipping press 213 of the L-shaped flipping positioning means 210 comprises a rotary cylinder 2131 and a press lever 2132, wherein:
the rotary cylinder 2131 has one end fixed to the color box blanking locating plate 211 and the other end connected to the compression bar 2132 to rotate to compress the color box placed between the color box blanking locating plate 211 and the lower color box supporting plate 212, and finally rotates the color box to a horizontal state for discharging. Normally, the compression rod 2132 may be connected to the end of the rotary cylinder 2131 by a threaded engagement structure to facilitate installation and removal.
As in embodiment 1, the liner conveying apparatus 290 may be provided as an apparatus including the following structure:
an organ suction nozzle 291 for sucking, fastening and releasing the liner, which is fixed on the vertical sliding plate 292 and is driven to lift along with the liner lifting cylinder by the transverse sliding block 298;
As can be seen from fig. 7, 12 and 13, the lining fixing bracket 296 is fixedly connected with the side surface of the color box dismounting device 200 through a plurality of connecting screw assemblies;
a lateral slide 298 connected to slide on the lateral slide bar 297 via a liner slide connection 295;
one end of the lining slide connecting piece 295 is fixedly connected with the vertical sliding plate 292, and the other end is connected to slide on the transverse sliding rod 297.
Unlike the above scheme, all power sources of the L-shaped turning and positioning device 210, the pen-shaped turning device 260 and the automatic pushing rod 280 can be respectively connected with the PLC control device 700, so as to realize automatic disassembly of the color box device.
The color box disassembling device sequentially performs compaction and overturning, color box disassembling, automatic color box overturning, color box transporting and compacting, lining disassembling and transporting, color box assembling and blanking full-automatic color box disassembling device, and realizes automatic color box disassembling and transporting blanking, thereby improving color box manual disassembling efficiency, relieving box disassembling pressure of workers, ensuring color box disassembling quality and reducing yield.
When the color box disassembling device is used, the color box is firstly placed on the color box blanking positioning plate 211 of the L-shaped overturning positioning device 210 of the color box disassembling device 200.
Then, the suction cups on the color box blanking positioning plate 211 suck the color boxes under the action of air pressure, and then the overturning and pressing device 213 rotates to press the color boxes, and the L-shaped overturning and positioning device 210 and the overturning and pressing device 213 press the color boxes and overturn to be horizontal.
The pen-shaped sucker device 261 of the color box turning device 260 is moved to the position above the color box, the sucker of the pen-shaped sucker device 261 sucks the color box, then the color box is turned over to the position, the top of the color box faces downwards, and the pen-shaped sucker device 261 places the color box on the color box supporting device 220.
Finally, the lining conveying device 290 adsorbs the lining in the color box and conveys the lining to the lining blanking support station 240, and the lining blanking support station 240 conveys the lining to the lining blanking station 242 along the blanking slide rail 241, so that lining blanking circulation is completed.
Example 3
As can be seen in fig. 6, the color box turning device 260 is integrally connected to the lateral sliding of the color box removing device 200, and the color box turning device includes a pen-shaped sucker device 261, a rotating base 262, and a Y-direction turning sliding plate 268, where the lateral sliding direction of the turning device is set to be the Y-direction, and the following steps are as follows:
As shown in fig. 14 and 15, a Y-direction turning slide plate 268 is connected to the pen-shaped servo lift cylinder 264 for lifting the pen-shaped suction cup device 261 and the swivel base 262 by at least one Y-direction turning slide rail 266 fixedly provided in the Y-direction sliding in the Y-direction;
The rotary base 262 is fixed on the top of the pen-shaped servo lifting cylinder 264, and the side surface of the rotary base is connected with the pen-shaped sucker device 261 through the pen-shaped servo rotary cylinder 263 to roll over and adsorb the color box;
the Y-direction flip slide 266 is fixed to the flip mount 265, and the flip mount 265 is fixed to the frame 100.
As shown in fig. 14, the pen-shaped sucker 261 can realize 360-degree turning, that is, the top of the color box is sucked up, and then turned 360 degrees and put into the color box supporting device 220, so that the color box is convenient to be directly arranged and used after being pushed out, and no extra process is needed. The pen-shaped sucker device 261 and the upper color box are driven to move from the horizontal position of the color box blanking positioning plate 211 to the upper color box supporting device 220, so that the upper color box adsorbed on the pen-shaped sucker is driven to turn to the top downwards, and then the pen-shaped sucker is lowered, and the upper color box is placed to the upper color box supporting device 220.
As can be seen from fig. 14 and 15, the pen-shaped sucker device 261 of the color box overturning device 260 is of a cross structure as a whole, and at least one sucker is respectively arranged at the bottom of each of four ends of the cross structure, so that uniform suction of the color box is realized, and strong suction force of the color box on the color box is ensured. The cross-shaped structure of the pen-shaped sucker device 261 is fixed at one end of the rotating base 262 in the direction to be a rectangular structure, so that the pen-shaped sucker device 261 can better cover the color boxes which need to be absorbed and transferred.
As can be seen from fig. 14, the number of the Y-direction turning slide rails 266 is two, and the two Y-direction turning slide rails 266 are disposed parallel to each other in the Y-direction, wherein the Y-direction turning slide plates 268 are respectively connected to the two Y-direction turning slide rails 266 by a Y-direction turning slide block 267 to slide, thereby improving the stability of the Y-direction turning slide plates sliding in the Y-direction.
Fig. 15 also shows that the pen-shaped servo rotary cylinder 263 is further connected with a negative pressure meter 269, for detecting and displaying the vacuum degree of the pen-shaped servo rotary cylinder, the negative pressure meter 269 is connected with the PLC control device 700, and when the device using the negative pressure meter is in operation and reaches a predetermined vacuum pressure, signals are given to the PLC control device, so that the device can be quickly executed, and finally, the centralized control of the sliding displacement of the pen-shaped sucker device and the Y-direction overturning sliding plate of the color box overturning device is realized, and the degree of automation is higher.
This various box turning device is at the during operation, pen-shaped sucking disc device rises to parallel movement is to various box top, and various box is gone up to the sucking disc of pen-shaped sucking disc device afterwards, and 180 degrees upset make the top of going up various box downwards afterwards, then translate to the position of keeping away from various box down, then put down various box, and the last various box top of putting down this moment is down, and pen-shaped sucking disc device is located the below of various box simultaneously.
When the pen-shaped sucking disc device works, after the sucking disc of the pen-shaped sucking disc device sucks the upper color box, the pen-shaped sucking disc device can directly translate to the position of the lower color box, and then the pen-shaped sucking disc device can turn over 180 degrees to enable the top of the upper color box to face downwards, so long as the turned top of the upper color box is guaranteed to face downwards.
In summary, according to the color box overturning device disclosed by the invention, the color box upper cover is sequentially sucked, lifted and translated from the horizontal position to a position far away from the original position and then overturned, and finally the color box overturning device for automatically disassembling the upper color box of the color box is put down, so that the technical process of automatically disassembling the upper color box of the color box from the lower color box is realized, the color box disassembling efficiency is finally improved, the box disassembling pressure of workers is relieved, the quality of the disassembled color box is ensured, and the aim of reducing the defective rate is fulfilled.
Example 4
The utility model provides a tear various box for device lining conveyor open, the purpose is with the lining follow down various box in absorb to transport to the lining unloading station back of lining unloading support station is put down, the various box inside lining of slip transportation dismantlement is connected on the unloading slide rail on the supporting platform of various box to lining unloading support station, and its course of working is:
1. when the upper cover and the lower cover of the color box are opened, the PLC control device controls the organ suction nozzle to descend on the vertical sliding plate, the organ suction nozzle sucks the inner lining in the lower color box, and then the organ suction nozzle ascends on the vertical sliding plate.
And 2. The PLC control device controls the lining transverse servo driving device to drive the transverse sliding block, the organ suction nozzle and the lining adsorbed on the organ suction nozzle, and the lining is conveyed to a lining blanking station and then is put down.
And 3, controlling the lining transverse servo driving device by the PLC control device to drive the transverse sliding block and the organ suction nozzle to return to the placement position of the lower color box to continue the reciprocating cycle or waiting for the next conveying cycle.
As shown in fig. 6, 12 and 13, the liner conveying device 290 for a color box removing device is fixed on the side surface of the color box removing device 200 by a liner fixing bracket 296, and is used for sucking the liner from the color box and conveying the liner to the liner blanking station 242 of the liner blanking support station 240 for laying down, wherein the liner blanking support station 240 is connected to the blanking slide rail 241 on the support platform 270 of the color box to slidingly convey the disassembled color box liner, as shown in fig. 13, the liner conveying device 290 comprises:
An organ nozzle 291, connected to the PLC control device 700, for sucking, fastening and releasing the color box liner, fixed to the vertical slide 292;
a vertical slide 292, which is driven by the liner lifting cylinder to slide in the vertical direction of the lateral slide 298,
As can also be seen from fig. 7 and 12 and 13, the lining fixing bracket 296 is fixedly connected with the side of the color box dismounting device 200 by a plurality of connecting screw assemblies;
A transverse slide 298, as shown in fig. 12 and 13, may be slidably connected to the transverse slide 297 via a liner slide link 295 and a liner transverse servo drive, and the liner slide link 295 has one end fixedly connected to the transverse slide 298 and the other end slidably connected to the outside of the transverse slide 297 for connection. A preferable embodiment is that an organ nozzle vertical slide rail 293 is provided on the lateral slide 298, and the vertical slide plate 292 is provided to slide thereon, so that the stability of the vertical slide plate 292 and the organ nozzle 291 connected to the vertical slide plate 292 can be better ensured.
As can be seen from fig. 13 and 15, the inner lining sliding connection member 295 is connected with the outer side of one end of the transverse sliding block 298 by a square limiting block 294, the transverse sliding block 298 is provided with a square clamping groove corresponding to the position of the square limiting block 294, the square limiting block 294 is larger than the square clamping groove of the transverse sliding block 298 in size so as to achieve limiting, and the square limiting block 294 is detachably connected with the inner lining sliding connection member 295, the inner lining sliding connection member 295 is provided with internal/external threads in a detachable manner, the matching connection is achieved by arranging external threads at the connecting end part of the square limiting block 294, and interference direct insertion connection can also be directly sampled.
In the above embodiment, the inner side of the liner fixing bracket 296 is further provided with a travel limiter 299 along the Y direction, so as to control the corresponding travel position of the liner blanking support station 240 on the support platform 270,
As shown in fig. 16 and 17, the travel limiter 299 comprises a photoelectric sensing travel slide 2991 and a photoelectric sensing slide 2992, wherein:
The photoelectric sensing slide 2992 is provided with a photoelectric sensing switch 2994 which is kept at a parallel distance with the lining travel slide 2993 through a supporting plate or supporting rod structure so as to transmit travel signal information;
the photoelectric sensing switch 2994 is connected with the PLC control device 700, that is, is arranged in the Y direction, but has a certain distance in the X direction, so as to ensure that the sliding sheet has a sliding space in the photoelectric sensing stroke;
the photoelectric sensing stroke slide 2991 is connected to the liner stroke slide 2993 fixed to the frame 100 and slides on the liner stroke slide 2993, and has a pointer portion 29911 bent toward the photoelectric sensing slide to directly approach the photoelectric sensing slide 2992.
As shown in fig. 18, the photoelectric sensing slide 2992 includes a slot-shaped chute 29921 and a travel switch slide 29922 disposed in the slot-shaped chute 29921, and each travel switch is slidably and adjustably connected to the travel switch slide 29922.
After the upper color box cover and the lower color box cover of the color box are disassembled, the inner lining positioned in the lower color box is transported to the inner lining blanking support station, so that the degree of automation and the disassembly efficiency of the disassembly of the color box are improved, and the time cost of the production of the color box is reduced.
The embodiments of the present invention are disclosed as preferred embodiments, but not limited thereto, and those skilled in the art will readily appreciate from the foregoing description that various extensions and modifications can be made without departing from the spirit of the present invention.
Claims (8)
1. The color box disassembling device (200) is characterized in that the front-back direction is set as the X direction, the left-right direction is set as the Y direction, and the vertical direction is set as the Z direction, and the color box disassembling device comprises:
L-shaped overturn positioning device (210)
The whole outer joint part is driven to overturn within the range of 90 degrees by an L-shaped overturning positioning cylinder, one end of the whole outer joint part is provided with a color box blanking positioning plate (211), and the other end is provided with a color box blanking supporting plate (212);
The inner sides of the color box blanking positioning plate (211) and the color box blanking supporting plate (212) are respectively provided with a plurality of suckers (800), and the outer side of the color box blanking positioning plate (211) is also provided with a turnover pressing device (213);
Color box support device (220)
-A pen-shaped turnover device (260) is arranged on the side face of the L-shaped turnover positioning device (210) and used for supporting the disassembled upper color box, and an automatic pushing rod (280) is arranged on the right side of the pen-shaped turnover device;
the upper color box blanking station (230) is arranged in front of the upper color box supporting device (220) and is used for receiving the upper color box and the lower color box which are pushed out by the automatic pushing rod (280);
The lining blanking support station (240) is connected to a blanking slide rail (241) fixed on the support platform (270) for sliding transportation of the detached box-dismantling lining, and the lining is conveyed to the vicinity of the lining blanking station (242) from the interior of the color box through the lining conveying device (290);
the pen-shaped turnover device (260) is integrally connected with the transverse sliding of the color box disassembling device (200), and comprises a pen-shaped sucker device (261), a rotating base (262) and a Y-direction turnover sliding plate (268), wherein the transverse sliding direction of the turnover device is set to be the Y direction, and the Y-direction turnover sliding plate comprises a plurality of sliding plates, wherein the sliding plates are arranged on the sliding plates in a sliding mode:
-a Y-direction overturning sliding plate (268) which is connected with a pen-shaped servo lifting cylinder (264) for lifting the pen-shaped sucker device (261) and the rotating base (262) by at least one Y-direction overturning sliding rail (266) fixedly arranged in the Y-direction sliding along the Y-direction;
A rotary base (262) fixed on the top of the pen-shaped servo lifting cylinder (264) for lifting, and the side surface is connected with the pen-shaped sucker device (261) through the pen-shaped servo rotary cylinder (263) for overturning and adsorbing the color box;
-the Y-direction flip slide rail (266) is fixed to the flip mount (265), the flip mount (265) being fixed to the frame (100);
The automatic pushing rod (280) is provided with a sliding base (281) which is connected to the top of the supporting platform (270) and slides along the X direction, and a pushing rod (282) which is connected to the end part of the sliding base (281), and the pushing rod (282) drives the pushing rod to be vertical or horizontal through a rod overturning cylinder (284).
2. The color box disassembling device according to claim 1, wherein a material separating baffle (243) is arranged at the middle part of the lining blanking supporting station (240) so as to separate the lining blanking supporting station (240) into two independent discharging units.
3. The color box dismounting device as claimed in claim 1, wherein the pen-shaped sucker device (261) of the pen-shaped overturning device (260) is of a cross-shaped structure as a whole, and at least one sucker is respectively arranged at the bottom position of each of four ends of the cross-shaped structure.
4. The color box dismounting device as claimed in claim 3, wherein the position of the color box mounting support device (220) corresponding to the pen-shaped sucker device (261) is provided with an inward-sinking groove (221) with a height not lower than that of the pen-shaped sucker device (261).
5. The color box dismounting device as claimed in claim 1, wherein the overturning and pressing device (213) of the L-shaped overturning and positioning device (210) comprises a rotary cylinder (2131) and a pressing rod (2132), wherein:
And one end of the rotary cylinder (2131) is fixed on the color box blanking locating plate (211), and the other end of the rotary cylinder is connected with the compression rod (2132) to rotate so as to compress the color box arranged between the color box blanking locating plate (211) and the color box blanking supporting plate (212).
6. The color box dismounting device as claimed in claim 5, wherein the compression bar (2132) is connected to the end of the rotary cylinder (2131) through a screw-threaded structure.
7. The color box removing device according to claim 1, wherein the lining conveying device (290) comprises:
-an organ suction nozzle (291) for sucking, fastening and releasing the liner, which is fixed on the vertical slide (292) and moves it up and down with the liner lifting cylinder, connected to the transverse slide (298);
-a transversal slide bar (297) fixed to the side of the removable color box device (200) by means of an inner lining fixing bracket (296);
-transverse slider (298)
-Sliding on the transversal slide (297) by means of a lining sliding connection (295);
-a liner slip joint (295) with one end fixedly connected to the vertical slide (292) and the other end connected to the lateral slide (297) for sliding.
8. The color box disassembling device according to any one of claims 1-7, wherein all power sources of the L-shaped overturning locating device (210), the pen-shaped overturning device (260) and the automatic pushing rod (280) are respectively connected with the PLC control device (700).
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| CN201910927331.2A CN110589091B (en) | 2019-09-27 | 2019-09-27 | Color box disassembly device |
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| CN207208676U (en) * | 2017-04-28 | 2018-04-10 | 惠州市三协精密有限公司 | Mobile phone printed matter feed mechanism |
| CN107088782A (en) * | 2017-06-09 | 2017-08-25 | 泰州职业技术学院 | A kind of hydraulic charging ＆ manipulator |
| CN109850208B (en) * | 2018-08-07 | 2023-09-05 | 安徽御流包装机械有限公司 | Paper diaper packaging system |
| CN109606879A (en) * | 2018-12-12 | 2019-04-12 | 佛山市新鹏机器人技术有限公司 | A color box positioner |
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