CN110585954A - Special nanometer coating production line of nanometer super capacitor battery - Google Patents
Special nanometer coating production line of nanometer super capacitor battery Download PDFInfo
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- CN110585954A CN110585954A CN201910884503.2A CN201910884503A CN110585954A CN 110585954 A CN110585954 A CN 110585954A CN 201910884503 A CN201910884503 A CN 201910884503A CN 110585954 A CN110585954 A CN 110585954A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000003990 capacitor Substances 0.000 title claims description 14
- 239000011248 coating agent Substances 0.000 title description 3
- 238000000576 coating method Methods 0.000 title description 3
- 238000003756 stirring Methods 0.000 claims abstract description 162
- 238000004140 cleaning Methods 0.000 claims abstract description 104
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 239000002103 nanocoating Substances 0.000 claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims 1
- 230000007306 turnover Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 5
- 238000002156 mixing Methods 0.000 description 20
- 230000003028 elevating effect Effects 0.000 description 10
- 239000000243 solution Substances 0.000 description 9
- 239000002253 acid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
- B01F35/1453—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids by means of jets of fluid, e.g. air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
一种纳米超级电容电池专用纳米涂层生产线，包括搅拌罐、底脚、进料口、出料口、搅拌电机、电机支架、搅拌轴、下层搅拌桨叶、上层搅拌桨叶、搅拌凸块、升降杆套、升降杆、连接杆、升降电机、升降电机转齿、固定转齿、固定转齿支架、清洁架、清洁传动电机、传动齿轮、限位滚轮、转动架、转动轮、刮刀。本发明对搅拌桨叶进行改良设计，并增设有清洁架，混合液可从搅拌装置内进行排除，整体装置的自清洁程度高。
A nano-coating production line dedicated to nano-supercapacitor batteries, including a stirring tank, a foot, a material inlet, a material outlet, a stirring motor, a motor bracket, a stirring shaft, a lower stirring paddle, an upper stirring paddle, a stirring bump, Lifting rod cover, lifting rod, connecting rod, lifting motor, lifting motor gear, fixed gear, fixed gear bracket, cleaning frame, cleaning drive motor, transmission gear, limit roller, turret, rotating wheel, scraper. The invention improves the design of the stirring paddle and adds a cleaning frame, the mixed liquid can be removed from the stirring device, and the self-cleaning degree of the whole device is high.
Description
技术领域technical field
本发明涉及电容电池制备领域，特别是一种纳米超级电容电池专用纳米涂层生产线。The invention relates to the field of capacitor battery preparation, in particular to a special nano-coating production line for nano-supercapacitor batteries.
背景技术Background technique
电容电池实际上就是一个电容器，只是由于其容量比通常的电容器大得多，对外表现和电池相同，因此取名“电容电池”，也有称作“超级电容”。生产和生活最常见的铅蓄电池。铅蓄电池虽然造价较低，但也有相应的弱点，诸如能量转换效率较低、电池反复充放电易老化导致使用寿命短、比能量和比功率小使设备笨重、充电时间长等。科研灵越中正在开发研制的超级电容电池，相比较铅蓄电池，其性能特点完全优于铅蓄电池的性能。现有对电容电池的制备工艺中，需要对电容电池中部分部件进行纳米涂层的工艺，纳米涂层在制备生产的过程中需要对涂层溶液进行搅拌电解解过程，同时涂层溶液一般具有一定的粘性，通过普通的搅拌设备进行生产线生产的过程，溶液在排除搅拌设备外时，搅拌装置的搅拌桨叶和搅拌容器壁具有的死角较多，溶液难以自然实现完全清除。A capacitor battery is actually a capacitor, but because its capacity is much larger than that of a normal capacitor, and its external performance is the same as that of a battery, it is named "capacitor battery", also known as "super capacitor". Production and living of the most common lead-acid batteries. Although the cost of lead-acid batteries is low, they also have corresponding weaknesses, such as low energy conversion efficiency, repeated charging and discharging of the battery, which leads to aging, resulting in short service life, low specific energy and specific power, making the equipment bulky, and long charging time. Compared with the lead-acid battery, the supercapacitor battery being developed by the scientific research Lingyue, its performance characteristics are completely superior to the performance of the lead-acid battery. In the existing preparation process for capacitor batteries, it is necessary to perform nano-coating on some parts of the capacitor battery. During the preparation and production of nano-coatings, the coating solution needs to be stirred and electrolyzed. At the same time, the coating solution generally has Certain viscosity, through the production line production process of ordinary stirring equipment, when the solution is removed from the stirring equipment, the stirring blades of the stirring device and the wall of the stirring container have many dead angles, and the solution is difficult to completely remove naturally.
发明内容Contents of the invention
为了解决上述存在的问题，本发明公开了一种纳米超级电容电池专用纳米涂层生产线，其具体技术方案如下：一种纳米超级电容电池专用纳米涂层生产线，包括搅拌罐、进料口、出料口、搅拌电机、电机支架、搅拌轴、下层搅拌桨叶、上层搅拌桨叶、搅拌凸块、升降杆套、升降杆、连接杆、升降电机、升降电机转齿、固定转齿、固定转齿支架、清洁架、清洁传动电机、传动齿轮、限位滚轮、转动架、转动轮、刮刀，In order to solve the above existing problems, the present invention discloses a special nano-coating production line for nano-supercapacitor batteries. Material opening, stirring motor, motor bracket, stirring shaft, lower stirring paddle, upper stirring paddle, stirring bump, lifting rod cover, lifting rod, connecting rod, lifting motor, lifting motor gear, fixed gear, fixed rotor Tooth support, cleaning frame, cleaning drive motor, transmission gear, limit roller, turret, rotating wheel, scraper,
所述搅拌罐呈中空结构，所述搅拌电机通过所述电机支架固定与所述搅拌罐的顶端；所述进料口设置于所述搅拌罐的顶端；所述出料口设置于所述搅拌罐的底端；所述搅拌轴设置于所述搅拌罐的内部，所述搅拌轴的顶端伸出所述搅拌罐与所述搅拌电机实现固定；所述下层搅拌桨叶周向设置于所述搅拌轴的底端，所述下层搅拌桨叶与所述搅拌轴固定连接；所述上层搅拌桨叶设置于所述下层搅拌桨叶的顶端，所述上层搅拌桨叶与所述搅拌轴周向固定连接；所述搅拌凸块设置于所述上层搅拌桨叶和下层搅拌桨叶的底端；The stirring tank has a hollow structure, and the stirring motor is fixed to the top of the stirring tank through the motor bracket; the feeding port is arranged on the top of the stirring tank; The bottom end of the tank; the stirring shaft is arranged inside the stirring tank, and the top of the stirring shaft stretches out from the stirring tank and is fixed with the stirring motor; the lower stirring blade is circumferentially arranged on the The bottom end of the stirring shaft, the lower stirring blade is fixedly connected to the stirring shaft; the upper stirring blade is arranged on the top of the lower stirring blade, and the upper stirring blade is circumferentially fixedly connected; the stirring protrusion is arranged on the bottom of the upper stirring paddle and the lower stirring paddle;
所述升降杆套周向设置于所述搅拌罐的顶端，所述升降杆设置于所述升降杆套内，并与所述升降杆套滑动连接，所述升降杆的一侧设有升降杆齿；所述连接杆设置于所述升降杆的顶端，所述连接杆的两端连接两个所述升降杆；所述升降电机设置于所述搅拌罐的顶面，所述升降电机转齿与所述升降电机固定连接，所述升降电机转齿与所述升降杆齿相互啮合，实现所述升降电机与所述升降杆传动；所述固定转齿设置与所述升降杆的一侧，所述固定转齿与所述升降杆齿相互啮合，所述固定转齿通过固定转齿支架实现与所述搅拌罐实现连接；所述清洁架设置于所述搅拌罐的内部，所述清洁架顶端与所述升降杆的底端垂直固定连接；所述清洁传动电机设置于所述清洁架的内壁，并与所述清洁架固定连接；所述传动齿轮设置于所述清洁传动电机的底端；所述限位滚轮设置于所述清洁架的内侧底端，所述限位滚轮与所述清洁架呈转动连接；所述转动架设置于所述清洁架的底端，所述转动架的顶端呈翻折状并嵌入所述清洁架的内部，所述转动轮设置于所述转动架的顶端，并与所述转动架呈转动连接，所述转动轮的底端与所述清洁架呈转动连接；所述转动架的内壁贴合于所述清洁架的侧壁，且所述转动架内壁通过限位滚轮与所述清洁架呈滚动设置；所述转动架的外侧壁设有转动架侧齿，所述传动齿轮与所述转动架侧齿相互啮合，实现所述转动架与所述清洁传动电机实现传动；所述刮刀周向设置于所述转动架的底端，并与所述转动架固定连接。The lifting rod cover is arranged circumferentially on the top of the mixing tank, the lifting rod is arranged in the lifting rod cover, and is slidably connected with the lifting rod cover, and one side of the lifting rod is provided with a lifting rod teeth; the connecting rod is arranged on the top of the elevating rod, and the two ends of the connecting rod are connected to two elevating rods; the elevating motor is arranged on the top surface of the mixing tank, and the elevating motor turns the teeth It is fixedly connected with the lifting motor, and the rotating gear of the lifting motor meshes with the teeth of the lifting rod to realize the transmission between the lifting motor and the lifting rod; the fixed rotating gear is arranged on one side of the lifting rod, The fixed rotating gear meshes with the teeth of the elevating rod, and the fixed rotating gear is connected to the stirring tank through the fixed rotating gear bracket; the cleaning frame is arranged inside the stirring tank, and the cleaning frame The top end is vertically fixedly connected to the bottom end of the lifting rod; the cleaning drive motor is arranged on the inner wall of the cleaning frame and is fixedly connected to the cleaning frame; the transmission gear is set at the bottom end of the cleaning drive motor ; the limit roller is arranged at the inner bottom end of the cleaning frame, and the limit roller is connected in rotation with the cleaning frame; the turret is arranged at the bottom end of the cleaning frame, and the turret The top is folded and embedded inside the cleaning frame, the rotating wheel is arranged on the top of the rotating frame, and is connected in rotation with the rotating frame, the bottom end of the rotating wheel is in the shape of the cleaning frame Rotation connection; the inner wall of the turret is attached to the side wall of the cleaning frame, and the inner wall of the turret is rollingly arranged with the cleaning frame through the limit roller; the outer wall of the turret is provided with a turret Side teeth, the transmission gear meshes with the side teeth of the turret to realize transmission between the turret and the cleaning drive motor; the scraper is circumferentially arranged at the bottom end of the turret, and The turret is fixedly connected.
进一步的，所述下层搅拌桨叶的数量为三层，每层所述下层搅拌桨叶的数量为四个，呈“十”字设置。Further, the number of the lower stirring blades is three layers, and the number of the lower stirring blades in each layer is four, arranged in the shape of a "ten".
进一步的，每个所述下层搅拌桨叶的一端呈斜面状，每个所述下层搅拌桨叶的截面呈椭圆状。Further, one end of each of the lower stirring blades is inclined, and each of the lower stirring blades has an elliptical cross-section.
进一步的，所述上层搅拌桨叶的数量为三个，呈“十”字设置；每个所述上层搅拌桨叶的截面呈椭圆状。Further, the number of the upper stirring blades is three, arranged in the shape of a "ten"; the cross section of each of the upper stirring blades is elliptical.
进一步的，所述搅拌凸块呈圆弧状结构，所述搅拌凸块呈上宽下窄结构。Further, the stirring protrusions are arc-shaped, and the stirring protrusions are wide at the top and narrow at the bottom.
进一步的，所述升降杆套的数量为四个，呈对角设置。Further, the number of the lifting rod sleeves is four, which are arranged diagonally.
进一步的，所述升降电机的数量为两个，两个所述升降电机呈斜角设置。Further, the number of the lifting motors is two, and the two lifting motors are arranged at an oblique angle.
进一步的，所述清洁架呈圆环状结构，所述清洁架的外壁直径与所述搅拌罐的内壁直径相适应；所述清洁架的截面呈“U”字形结构。Further, the cleaning frame is in the shape of a ring, and the diameter of the outer wall of the cleaning frame is adapted to the diameter of the inner wall of the mixing tank; the cross-section of the cleaning frame is in a "U" shape.
进一步的，所述清洁架的外壁底端周向呈豁口状结构，所述清洁架内嵌设置有清洁管，所述清洁管的底端伸入所述清洁架的豁口内，所述清洁管的顶端伸出所述清洁架的顶面。Further, the bottom end of the outer wall of the cleaning rack has a gap-shaped structure in the circumferential direction, and a cleaning tube is embedded in the cleaning rack, and the bottom end of the cleaning tube extends into the gap of the cleaning rack, and the cleaning tube The top end of the cleaning rack sticks out of the top surface.
本发明的结构原理是：Structural principle of the present invention is:
本发明使用时，将原料通过进料管输入至搅拌罐内，通过启动搅拌电机带动搅拌轴转动，带动下层搅拌桨叶和上层搅拌桨叶，当搅拌过程接受后，混合液从出料口中排出，下层搅拌桨叶和上层搅拌桨叶上残留的混合液顺着桨叶向下流动，最后顺着搅拌凸块滴下至搅拌罐的底端；接着同时启动两侧的升降电机，升降电机带动升降电池转齿转动，将升降杆向下降，带动清洁架贴合着搅拌罐的内壁向下移动；同时启动清洁架侧端的清洁传动电机，清洁传动电机带动传动齿轮转动，配合转动架侧齿带动转动架转动，转动轮与清洁架滚动进行轴向限位，转动架的内壁贴合着限位滚轮转动，保持转动架呈周向转动的状态，带动刮刀刮动搅拌罐的内壁，将搅拌罐内壁的残留的混合液进行刮除于搅拌罐底端，清洁管可外接清洁溶液对侧壁进行喷洗清洁。When the present invention is used, the raw materials are input into the mixing tank through the feed pipe, the stirring shaft is driven to rotate by starting the stirring motor, and the lower stirring paddles and the upper stirring paddles are driven. After the stirring process is accepted, the mixed liquid is discharged from the discharge port , the mixed liquid remaining on the lower stirring paddle and the upper stirring paddle flows down along the paddle, and finally drips down to the bottom of the mixing tank along the stirring bump; then start the lifting motors on both sides at the same time, and the lifting motor drives the lifting The battery gear rotates, and the lifting rod is lowered, driving the cleaning frame to move down against the inner wall of the mixing tank; at the same time, start the cleaning drive motor at the side end of the cleaning frame, and the cleaning drive motor drives the transmission gear to rotate, and cooperates with the side teeth of the turret to drive the rotation The frame rotates, the rotating wheel and the cleaning frame roll to limit the axial position, the inner wall of the turret is attached to the limit roller and rotates, and the turret is kept in a state of circumferential rotation, driving the scraper to scrape the inner wall of the mixing tank, and the inner wall of the mixing tank The remaining mixed solution is scraped off at the bottom of the mixing tank, and the cleaning tube can be connected with a cleaning solution to spray and clean the side wall.
本发明的有益效果是：The beneficial effects of the present invention are:
本发明对搅拌装置的搅拌桨叶进行改良设计，搅拌桨叶具有较大的截面积，可对搅拌罐内的混合液进行充分搅拌，当搅拌的混合液进行清除时，残留于搅拌桨叶上的混合液通过重力作用可自然的从桨叶上滴落，最大程度的保持桨叶自身的洁净程度，且桨叶结构较为简单，制造成本较低；本发明同时对搅拌装置内设有清洁架，通过对各组件之间的联动，可实现对搅拌罐内壁的旋转下降清洁的目的，装置可实现上下升降，达到隐藏式的目的，本发明实现对整体装置的自清洁程度高。The invention improves the design of the stirring paddle of the stirring device. The stirring paddle has a larger cross-sectional area, which can fully stir the mixed liquid in the stirring tank. When the stirred mixed liquid is removed, it remains on the stirring paddle The mixed liquid can naturally drip from the paddle through the action of gravity, and the cleanliness of the paddle itself can be kept to the greatest extent, and the structure of the paddle is relatively simple, and the manufacturing cost is low; , Through the linkage between the components, the purpose of cleaning the inner wall of the mixing tank can be achieved by rotating and descending, and the device can be lifted up and down to achieve the purpose of concealment. The present invention achieves a high degree of self-cleaning of the overall device.
附图说明Description of drawings
图1是本发明的整体装置的剖视示意图。FIG. 1 is a schematic cross-sectional view of the overall device of the present invention.
图2是本发明的俯视示意图。Fig. 2 is a schematic top view of the present invention.
图3是本发明清洁架的局部剖视图。Fig. 3 is a partial sectional view of the cleaning shelf of the present invention.
附图标记列表：搅拌罐1、进料口2、出料口3、搅拌电机4、电机支架5、搅拌轴6、下层搅拌桨叶7、上层搅拌桨叶8、搅拌凸块9、升降杆套10、升降杆11、升降杆齿11-1、连接杆12、升降电机13、升降电机转齿14、固定转齿15、固定转齿支架16、清洁架17、清洁管17-1、清洁传动电机18、传动齿轮19、限位滚轮20、转动架21、转动架侧齿21-1、转动轮22、刮刀23、底脚24。List of reference signs: stirring tank 1, feeding port 2, discharging port 3, stirring motor 4, motor bracket 5, stirring shaft 6, lower stirring paddle 7, upper stirring paddle 8, stirring bump 9, lifting rod Set 10, lift rod 11, lift rod teeth 11-1, connecting rod 12, lift motor 13, lift motor gear 14, fixed gear 15, fixed gear bracket 16, cleaning rack 17, cleaning pipe 17-1, cleaning Transmission motor 18, transmission gear 19, limit roller 20, turret 21, turret side teeth 21-1, running wheel 22, scraper 23, foot 24.
具体实施方式Detailed ways
为使本发明的技术方案更加清晰明确，下面结合附图对本发明进行进一步描述，任何对本发明技术方案的技术特征进行等价替换和常规推理得出的方案均落入本发明保护范围。本实施例中所提及的固定连接，固定设置、固定结构均为胶粘、焊接、螺钉连接、螺栓螺母连接、铆接等本领域技术人员所知晓的公知技术。In order to make the technical solution of the present invention clearer, the present invention will be further described below in conjunction with the accompanying drawings. Any solution obtained by equivalent replacement and conventional reasoning of the technical features of the technical solution of the present invention falls within the protection scope of the present invention. The fixed connection, fixed arrangement, and fixed structure mentioned in this embodiment are known technologies known to those skilled in the art, such as gluing, welding, screw connection, bolt and nut connection, and riveting.
结合附图可见，一种纳米超级电容电池专用纳米涂层生产线，包括搅拌罐、底脚、进料口、出料口、搅拌电机、电机支架、搅拌轴、下层搅拌桨叶、上层搅拌桨叶、搅拌凸块、升降杆套、升降杆、连接杆、升降电机、升降电机转齿、固定转齿、固定转齿支架、清洁架、清洁传动电机、传动齿轮、限位滚轮、转动架、转动轮、刮刀，It can be seen from the accompanying drawings that a special nano-coating production line for nano-supercapacitor batteries includes a stirring tank, a foot, a material inlet, a material outlet, a stirring motor, a motor bracket, a stirring shaft, a lower stirring paddle, and an upper stirring paddle , stirring bumps, lifting rod sets, lifting rods, connecting rods, lifting motors, lifting motor gears, fixed gears, fixed gear brackets, cleaning racks, cleaning drive motors, transmission gears, limit rollers, turrets, rotation wheel, scraper,
所述搅拌罐呈中空结构，所述搅拌电机通过所述电机支架固定与所述搅拌罐的顶端；所述底脚周向设置于所述搅拌罐的底端，并与所述搅拌罐固定连接；所述进料口设置于所述搅拌罐的顶端；所述出料口设置于所述搅拌罐的底端；所述搅拌轴设置于所述搅拌罐的内部，所述搅拌轴的顶端伸出所述搅拌罐与所述搅拌电机实现固定；所述下层搅拌桨叶周向设置于所述搅拌轴的底端，所述下层搅拌桨叶与所述搅拌轴固定连接；所述上层搅拌桨叶设置于所述下层搅拌桨叶的顶端，所述上层搅拌桨叶与所述搅拌轴周向固定连接；所述搅拌凸块设置于所述上层搅拌桨叶和下层搅拌桨叶的底端；The stirring tank has a hollow structure, the stirring motor is fixed to the top of the stirring tank through the motor bracket; the feet are circumferentially arranged at the bottom of the stirring tank, and are fixedly connected to the stirring tank ; The feed inlet is arranged on the top of the stirring tank; the discharge opening is arranged on the bottom of the stirring tank; the stirring shaft is arranged on the inside of the stirring tank, and the top of the stirring shaft extends The stirring tank and the stirring motor are fixed; the lower stirring blade is circumferentially arranged at the bottom end of the stirring shaft, and the lower stirring blade is fixedly connected with the stirring shaft; the upper stirring blade The blade is arranged on the top of the lower stirring blade, and the upper stirring blade is fixedly connected with the stirring shaft in the circumferential direction; the stirring protrusion is arranged on the bottom of the upper stirring blade and the lower stirring blade;
所述升降杆套周向设置于所述搅拌罐的顶端，所述升降杆设置于所述升降杆套内，并与所述升降杆套滑动连接，所述升降杆的一侧设有升降杆齿；所述连接杆设置于所述升降杆的顶端，所述连接杆的两端连接两个所述升降杆；所述升降电机设置于所述搅拌罐的顶面，所述升降电机转齿与所述升降电机固定连接，所述升降电机转齿与所述升降杆齿相互啮合，实现所述升降电机与所述升降杆传动；所述固定转齿设置与所述升降杆的一侧，所述固定转齿与所述升降杆齿相互啮合，所述固定转齿通过固定转齿支架实现与所述搅拌罐实现连接；所述清洁架设置于所述搅拌罐的内部，所述清洁架顶端与所述升降杆的底端垂直固定连接；所述清洁传动电机设置于所述清洁架的内壁，并与所述清洁架固定连接；所述传动齿轮设置于所述清洁传动电机的底端；所述限位滚轮设置于所述清洁架的内侧底端，所述限位滚轮与所述清洁架呈转动连接；所述转动架设置于所述清洁架的底端，所述转动架的顶端呈翻折状并嵌入所述清洁架的内部，所述转动轮设置于所述转动架的顶端，并与所述转动架呈转动连接，所述转动轮的底端与所述清洁架呈转动连接；所述转动架的内壁贴合于所述清洁架的侧壁，且所述转动架内壁通过限位滚轮与所述清洁架呈滚动设置；所述转动架的外侧壁设有转动架侧齿，所述传动齿轮与所述转动架侧齿相互啮合，实现所述转动架与所述清洁传动电机实现传动；所述刮刀周向设置于所述转动架的底端，并与所述转动架固定连接。The lifting rod cover is arranged circumferentially on the top of the mixing tank, the lifting rod is arranged in the lifting rod cover, and is slidably connected with the lifting rod cover, and one side of the lifting rod is provided with a lifting rod teeth; the connecting rod is arranged on the top of the elevating rod, and the two ends of the connecting rod are connected to two elevating rods; the elevating motor is arranged on the top surface of the mixing tank, and the elevating motor turns the teeth It is fixedly connected with the lifting motor, and the rotating gear of the lifting motor meshes with the teeth of the lifting rod to realize the transmission between the lifting motor and the lifting rod; the fixed rotating gear is arranged on one side of the lifting rod, The fixed rotating gear meshes with the teeth of the elevating rod, and the fixed rotating gear is connected to the stirring tank through the fixed rotating gear bracket; the cleaning frame is arranged inside the stirring tank, and the cleaning frame The top end is vertically fixedly connected to the bottom end of the lifting rod; the cleaning drive motor is arranged on the inner wall of the cleaning frame and is fixedly connected to the cleaning frame; the transmission gear is set at the bottom end of the cleaning drive motor ; the limit roller is arranged at the inner bottom end of the cleaning frame, and the limit roller is connected in rotation with the cleaning frame; the turret is arranged at the bottom end of the cleaning frame, and the turret The top is folded and embedded inside the cleaning frame, the rotating wheel is arranged on the top of the rotating frame, and is connected in rotation with the rotating frame, the bottom end of the rotating wheel is in the shape of the cleaning frame Rotation connection; the inner wall of the turret is attached to the side wall of the cleaning frame, and the inner wall of the turret is rollingly arranged with the cleaning frame through the limit roller; the outer wall of the turret is provided with a turret Side teeth, the transmission gear meshes with the side teeth of the turret to realize transmission between the turret and the cleaning drive motor; the scraper is circumferentially arranged at the bottom end of the turret, and The turret is fixedly connected.
进一步的，所述下层搅拌桨叶的数量为三层，每层所述下层搅拌桨叶的数量为四个，呈“十”字设置。Further, the number of the lower stirring blades is three layers, and the number of the lower stirring blades in each layer is four, arranged in the shape of a "ten".
进一步的，每个所述下层搅拌桨叶的一端呈斜面状，每个所述下层搅拌桨叶的截面呈椭圆状。Further, one end of each of the lower stirring blades is inclined, and each of the lower stirring blades has an elliptical cross-section.
进一步的，所述上层搅拌桨叶的数量为三个，呈“十”字设置；每个所述上层搅拌桨叶的截面呈椭圆状。Further, the number of the upper stirring blades is three, arranged in the shape of a "ten"; the cross section of each of the upper stirring blades is elliptical.
进一步的，所述搅拌凸块呈圆弧状结构，所述搅拌凸块呈上宽下窄结构。Further, the stirring protrusions are arc-shaped, and the stirring protrusions are wide at the top and narrow at the bottom.
进一步的，所述升降杆套的数量为四个，呈对角设置。Further, the number of the lifting rod sleeves is four, which are arranged diagonally.
进一步的，所述升降电机的数量为两个，两个所述升降电机呈斜角设置。Further, the number of the lifting motors is two, and the two lifting motors are arranged at an oblique angle.
进一步的，所述清洁架呈圆环状结构，所述清洁架的外壁直径与所述搅拌罐的内壁直径相适应；所述清洁架的截面呈“U”字形结构。Further, the cleaning frame is in the shape of a ring, and the diameter of the outer wall of the cleaning frame is adapted to the diameter of the inner wall of the mixing tank; the cross-section of the cleaning frame is in a "U" shape.
进一步的，所述清洁架的外壁底端周向呈豁口状结构，所述清洁架内嵌设置有清洁管，所述清洁管的底端伸入所述清洁架的豁口内，所述清洁管的顶端伸出所述清洁架的顶面。Further, the bottom end of the outer wall of the cleaning rack has a gap-shaped structure in the circumferential direction, and a cleaning tube is embedded in the cleaning rack, and the bottom end of the cleaning tube extends into the gap of the cleaning rack, and the cleaning tube The top end of the cleaning rack sticks out of the top surface.
本发明的结构原理是：Structural principle of the present invention is:
本发明使用时，将原料通过进料管输入至搅拌罐内，通过启动搅拌电机带动搅拌轴转动，带动下层搅拌桨叶和上层搅拌桨叶，当搅拌过程接受后，混合液从出料口中排出，下层搅拌桨叶和上层搅拌桨叶上残留的混合液顺着桨叶向下流动，最后顺着搅拌凸块滴下至搅拌罐的底端；接着同时启动两侧的升降电机，升降电机带动升降电池转齿转动，将升降杆向下降，带动清洁架贴合着搅拌罐的内壁向下移动；同时启动清洁架侧端的清洁传动电机，清洁传动电机带动传动齿轮转动，配合转动架侧齿带动转动架转动，转动轮与清洁架滚动进行轴向限位，转动架的内壁贴合着限位滚轮转动，保持转动架呈周向转动的状态，带动刮刀刮动搅拌罐的内壁，将搅拌罐内壁的残留的混合液进行刮除于搅拌罐底端，清洁管可外接清洁溶液对侧壁进行喷洗清洁。When the present invention is used, the raw materials are input into the mixing tank through the feed pipe, the stirring shaft is driven to rotate by starting the stirring motor, and the lower stirring paddles and the upper stirring paddles are driven. After the stirring process is accepted, the mixed liquid is discharged from the discharge port , the mixed liquid remaining on the lower stirring paddle and the upper stirring paddle flows down along the paddle, and finally drips down to the bottom of the mixing tank along the stirring bump; then start the lifting motors on both sides at the same time, and the lifting motor drives the lifting The battery gear rotates, and the lifting rod is lowered, driving the cleaning frame to move down against the inner wall of the mixing tank; at the same time, start the cleaning drive motor at the side end of the cleaning frame, and the cleaning drive motor drives the transmission gear to rotate, and cooperates with the side teeth of the turret to drive the rotation The frame rotates, the rotating wheel and the cleaning frame roll to limit the axial position, the inner wall of the turret is attached to the limit roller and rotates, and the turret is kept in a state of circumferential rotation, driving the scraper to scrape the inner wall of the mixing tank, and the inner wall of the mixing tank The remaining mixed solution is scraped off at the bottom of the mixing tank, and the cleaning tube can be connected with a cleaning solution to spray and clean the side wall.
本发明的有益效果是：The beneficial effects of the present invention are:
本发明对搅拌装置的搅拌桨叶进行改良设计，搅拌桨叶具有较大的截面积，可对搅拌罐内的混合液进行充分搅拌，当搅拌的混合液进行清除时，残留于搅拌桨叶上的混合液通过重力作用可自然的从桨叶上滴落，最大程度的保持桨叶自身的洁净程度，且桨叶结构较为简单，制造成本较低；本发明同时对搅拌装置内设有清洁架，通过对各组件之间的联动，可实现对搅拌罐内壁的旋转下降清洁的目的，装置可实现上下升降，达到隐藏式的目的，本发明实现对整体装置的自清洁程度高。The invention improves the design of the stirring paddle of the stirring device. The stirring paddle has a larger cross-sectional area, which can fully stir the mixed liquid in the stirring tank. When the stirred mixed liquid is removed, it remains on the stirring paddle The mixed liquid can naturally drip from the paddle through the action of gravity, and the cleanliness of the paddle itself can be kept to the greatest extent, and the structure of the paddle is relatively simple, and the manufacturing cost is low; , Through the linkage between the components, the purpose of cleaning the inner wall of the mixing tank can be achieved by rotating and descending, and the device can be lifted up and down to achieve the purpose of concealment. The present invention achieves a high degree of self-cleaning of the overall device.
Claims (9)
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Application publication date: 20191220 |