CN110577162A - A method and device for flipping a climbing beam of an internal climbing tower crane - Google Patents

A method and device for flipping a climbing beam of an internal climbing tower crane Download PDF

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Publication number
CN110577162A
CN110577162A CN201910845905.1A CN201910845905A CN110577162A CN 110577162 A CN110577162 A CN 110577162A CN 201910845905 A CN201910845905 A CN 201910845905A CN 110577162 A CN110577162 A CN 110577162A
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China
Prior art keywords
tower crane
climbing
climbing beam
winch
hook
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CN201910845905.1A
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朱炜强
张文芳
李智
张淮
唐勇
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Sinochemical Construction Engineering Group South Construction Investment Co Ltd
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Sinochemical Construction Engineering Group South Construction Investment Co Ltd
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Priority to CN201910845905.1A priority Critical patent/CN110577162A/en
Publication of CN110577162A publication Critical patent/CN110577162A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/02Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with non-adjustable and non-inclinable jibs mounted solely for slewing movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jib Cranes (AREA)

Abstract

本发明公开了一种内爬式塔吊的爬升梁用的翻装方法,包括:在塔吊旋转平台上设置操作平台,并在操作平台上安装卷扬机;将吊钩与处于塔吊标准节的下方的第一爬升梁连接;将第一爬升梁从核心筒中拆除,并控制卷扬机工作,以通过卷扬机的钢丝绳带动吊钩上升,以带动第一爬升梁上升;当卷扬机的吊钩上升至预定位置时,暂停卷扬机工作,并将第一爬升梁安装在预定位置,且在第一爬升梁安装完成后将卷扬机的吊钩从第一爬升梁中拆除。本发明还公开一种内爬式塔吊的爬升梁用的翻装装置。通过上述方式,本发明能够重复使用爬升梁,使得材料不浪费,且能够在狭小空间内精细化操作,操控方便,机动性较强,有效降低施工成本,大大提升了用户的体验。

The invention discloses an overturning method for a climbing beam of an internal climbing tower crane, which includes: setting an operating platform on the rotating platform of the tower crane, and installing a winch on the operating platform; A climbing beam is connected; the first climbing beam is removed from the core tube, and the hoist is controlled to drive the hook up through the wire rope of the hoist, so as to drive the first climbing beam up; when the hook of the hoist rises to the predetermined position, pause The hoist works, and the first climbing beam is installed at a predetermined position, and the hook of the hoist is removed from the first climbing beam after the installation of the first climbing beam is completed. The invention also discloses a flipping device for the climbing beam of the inner climbing tower crane. Through the above method, the present invention can reuse the climbing beam, so that materials are not wasted, and can be finely operated in a narrow space, with convenient manipulation, strong mobility, effectively reducing construction costs, and greatly improving user experience.

Description

一种内爬式塔吊的爬升梁用的翻装方法及装置A method and device for flipping a climbing beam of an internal climbing tower crane

技术领域technical field

本发明涉及建筑技术领域,主要涉及到一种内爬式塔吊的爬升梁用的翻装方法及装置。The invention relates to the technical field of construction, and mainly relates to a method and device for flipping a climbing beam of an internal climbing tower crane.

背景技术Background technique

超高层建筑施工中,利用核心筒进行内爬式塔吊安装是超高层建筑结构施工的主要垂直运输机械。一般情况下,爬升梁作为内爬式塔吊的自升系统及支撑系统,即爬升梁设置在核心筒内以支撑内爬式塔吊,而垂直运输机械的安全性及效率在整个建设工期中起着至关重要的作用。In the construction of super high-rise buildings, the installation of internal climbing tower cranes using the core tube is the main vertical transportation machine for the construction of super high-rise building structures. In general, the climbing beam is used as the self-elevating system and support system of the internal climbing tower crane, that is, the climbing beam is set in the core tube to support the internal climbing tower crane, and the safety and efficiency of the vertical transport machinery play an important role in the entire construction period. Crucial role.

目前,在整个施工过程中,内爬式塔吊的爬升的次数及频次均较高,而传统方式中,爬升梁一旦固定后不能移动,也不能重复使用,造成材料浪费及施工成本的增加,大大降低了用户的体验。At present, during the entire construction process, the number and frequency of climbing of the internal climbing tower crane are relatively high. In the traditional method, once the climbing beam is fixed, it cannot be moved or reused, resulting in waste of materials and increased construction costs. Reduced user experience.

发明内容Contents of the invention

本发明的目的在于克服现有技术中的缺点与不足,提供一种内爬式塔吊的爬升梁用的翻装方法及装置,能够重复使用爬升梁,使得材料不浪费,施工成本低,大大提升了用户的体验。The object of the present invention is to overcome the shortcomings and deficiencies in the prior art, and provide a method and device for turning over the climbing beam of the internal climbing tower crane, which can reuse the climbing beam, so that materials are not wasted, construction cost is low, and the construction cost is greatly improved. the user experience.

为解决上述技术问题,本发明采用的一个技术方案是:提供一种内爬式塔吊的爬升梁用的翻装方法,其中多个爬升梁设置在核心筒内,所述多个爬升梁包括第一爬升梁和处于所述第一爬升梁上方的第二爬升梁,所述内爬式塔吊设置在所述第一爬升梁上,所述内爬式塔吊包括处于核心筒内且支撑在所述第一爬升梁上的塔吊标准节和设置在所述塔吊标准节上的塔吊旋转平台,该翻装方法包括:在所述塔吊旋转平台上设置操作平台,并在所述操作平台上安装卷扬机;将所述第二爬升梁与所述塔吊标准节连接,以通过所述第二爬升梁支撑所述塔吊标准节;待所述第二爬升梁支撑所述塔吊标准节后,将所述第二爬升梁下方的支撑在所述第一爬升梁上的所述塔吊标准节拆除;将所述卷扬机的吊钩与所述第一爬升梁连接;将第一爬升梁从所述核心筒中拆除,并控制所述卷扬机工作,以通过卷扬机的钢丝绳带动所述卷扬机的吊钩上升,以带动第一爬升梁上升;当所述卷扬机的吊钩上升至第一预定位置时,暂停卷扬机工作,并将所述第一爬升梁安装在所述第一预定位置,且在所述第一爬升梁安装完成后将所述卷扬机的吊钩从所述第一爬升梁中拆除,其中所述第一预定位置处于所述第二爬升梁的上方。In order to solve the above-mentioned technical problems, a technical solution adopted by the present invention is to provide a method for turning over the climbing beams of the internal climbing tower crane, wherein a plurality of climbing beams are arranged in the core tube, and the multiple climbing beams include the first A climbing beam and a second climbing beam above the first climbing beam, the inner climbing tower crane is arranged on the first climbing beam, the inner climbing tower crane is included in the core tube and supported on the The tower crane standard section on the first climbing beam and the tower crane rotating platform arranged on the tower crane standard section, the overturning method includes: setting an operating platform on the tower crane rotating platform, and installing a hoist on the operating platform; Connect the second climbing beam to the tower crane standard section to support the tower crane standard section through the second climbing beam; after the second climbing beam supports the tower crane standard section, place the second The tower crane standard section supported on the first climbing beam below the climbing beam is removed; the hook of the hoist is connected to the first climbing beam; the first climbing beam is removed from the core tube, and Control the work of the hoist to drive the hook of the hoist to rise through the wire rope of the hoist to drive the first climbing beam to rise; when the hook of the hoist rises to the first predetermined position, suspend the work of the hoist and set the The first climbing beam is installed at the first predetermined position, and the hook of the winch is removed from the first climbing beam after the installation of the first climbing beam is completed, wherein the first predetermined position is above the second climbing beam.

进一步的,还包括:将已安装在第一预定位置上的第一爬升梁与所述塔吊标准节连接,以通过已安装在第一预定位置上的第一爬升梁支撑所述内爬式塔吊。Further, it also includes: connecting the first climbing beam installed at the first predetermined position with the tower crane standard section, so as to support the internal climbing tower crane through the first climbing beam installed at the first predetermined position .

进一步的,还包括:将所述第一爬升梁与所述塔吊标准节连接,以通过所述第一爬升梁支撑所述塔吊标准节;待所述第一爬升梁支撑所述塔吊标准节后,将所述第一爬升梁下方的支撑在所述第二爬升梁上的所述塔吊标准节拆除;将所述卷扬机的吊钩与所述第二爬升梁连接;将第二爬升梁从所述核心筒中拆除,并控制所述卷扬机工作,以通过卷扬机的钢丝绳带动所述卷扬机的吊钩上升,以带动第二爬升梁上升;当所述卷扬机的吊钩上升至第二预定位置时,暂停卷扬机工作,并将所述第二爬升梁安装在所述第二预定位置,且在所述第二爬升梁安装完成后将所述卷扬机的吊钩从所述第二爬升梁中拆除,其中所述第二预定位置处于所述第一预定位置的上方。Further, it also includes: connecting the first climbing beam to the tower crane standard section, so as to support the tower crane standard section through the first climbing beam; after the first climbing beam supports the tower crane standard section, , remove the tower crane standard section supported on the second climbing beam below the first climbing beam; connect the hook of the hoist to the second climbing beam; connect the second climbing beam from the Remove from the core tube, and control the hoist to work, so that the hook of the hoist is driven up by the wire rope of the hoist to drive the second climbing beam up; when the hook of the hoist rises to the second predetermined position, pause The winch works, and the second climbing beam is installed at the second predetermined position, and after the installation of the second climbing beam is completed, the hook of the winch is removed from the second climbing beam, wherein the The second predetermined position is above the first predetermined position.

进一步的,所述卷扬机的吊钩与所述塔吊标准节的外壁的距离范围为800-1000毫米。Further, the distance between the hook of the winch and the outer wall of the tower crane standard section is 800-1000 mm.

为解决上述技术问题,本发明采用的另一个技术方案是:提供一种内爬式塔吊的爬升梁用的翻装装置,所述内爬式塔吊包括处于核心筒内且支撑在爬升梁上的塔吊标准节和设置在所述塔吊标准节上的塔吊旋转平台,所述翻装装置包括与所述塔吊旋转平台连接的操作平台和设置在所述操作平台上的卷扬机,所述卷扬机设有用于与所述爬升梁连接且处于所述核心筒内的吊钩,其中所述吊钩与所述塔吊标准节的外壁的距离范围为800-1000毫米。In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a turning device for the climbing beam of the internal climbing tower crane, the internal climbing tower crane includes a A tower crane standard section and a tower crane rotating platform arranged on the tower crane standard section, the turning device includes an operating platform connected to the tower crane rotating platform and a hoist arranged on the operating platform, and the hoisting machine is provided for A hook connected to the climbing beam and inside the core tube, wherein the distance between the hook and the outer wall of the tower crane standard section is 800-1000 mm.

进一步的,所述吊钩与所述塔吊标准节的外壁的距离为900毫米。Further, the distance between the hook and the outer wall of the tower crane standard section is 900 mm.

进一步的,所述操作平台处于所述内爬式塔吊的吊臂的正下方,所述操作平台的外侧设有护栏支架。Further, the operation platform is directly below the boom of the internal climbing tower crane, and guardrail brackets are provided on the outside of the operation platform.

进一步的,所述操作平台远离所述塔吊旋转平台的末端通过固定梁与所述塔吊旋转平台连接,其中所述固定梁倾斜设置。Further, the end of the operation platform away from the tower crane rotating platform is connected to the tower crane rotating platform through a fixed beam, wherein the fixed beam is arranged obliquely.

进一步的,所述吊钩与所述核心筒的内壁的距离为900毫米。Further, the distance between the hook and the inner wall of the core tube is 900 mm.

进一步的,所述卷扬机通过钢丝绳与所述吊钩连接,其中所述钢丝绳的直径为14毫米。Further, the hoist is connected to the hook through a wire rope, wherein the diameter of the wire rope is 14 mm.

区别于现有技术,本发明所公开的内爬式塔吊的爬升梁用的翻装方法及装置相比现有技术有以下有益效果:Different from the prior art, the flipping method and device for the climbing beam of the internal climbing tower crane disclosed in the present invention have the following beneficial effects compared with the prior art:

一、能够重复使用爬升梁,使得材料不浪费,有效降低施工成本,大大提升了用户的体验;1. The climbing beam can be reused, so that the material is not wasted, the construction cost is effectively reduced, and the user experience is greatly improved;

二、能够在狭小空间内精细化操作,操控方便,机动性较强;2. It can be operated finely in a narrow space, with convenient operation and strong maneuverability;

三、内爬式塔吊在爬升过程中的工序也得到了有效的简化,同时也减少了作业人员需求数量。3. The climbing process of the internal climbing tower crane has also been effectively simplified, and the number of operating personnel is also reduced.

附图说明Description of drawings

图1是本发明内爬式塔吊的爬升梁用的翻装装置的立面结构示意图;Fig. 1 is the facade structure schematic diagram of the turning device used for the climbing beam of the inner climbing type tower crane of the present invention;

图2是本发明内爬式塔吊的爬升梁用的翻装装置的平面结构示意图;Fig. 2 is the plane structure schematic diagram of the turning device used for the climbing beam of the inner climbing tower crane of the present invention;

图3是本发明爬升梁爬升前的结构示意图;Fig. 3 is the structural representation before climbing beam of the present invention climbs;

图4是本发明爬升梁爬升后的结构示意图示意图;Fig. 4 is a schematic diagram of the structure of the climbing beam of the present invention after climbing;

图5是本发明内爬式塔吊的爬升梁用的翻装方法的第一实施例的流程示意图;Fig. 5 is a schematic flow chart of the first embodiment of the flipping method for the climbing beam of the internal climbing tower crane of the present invention;

图6是本发明内爬式塔吊的爬升梁用的翻装方法的第二实施例的流程示意图。Fig. 6 is a schematic flowchart of the second embodiment of the flipping method for the climbing beam of the internal climbing tower crane according to the present invention.

具体实施方式Detailed ways

下面结合附图和实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

本发明公开一种内爬式塔吊的爬升梁用的翻装装置,如图1-4所示,该内爬式塔吊的爬升梁用的翻装装置包括包括与塔吊旋转平台10连接的操作平台12和设置在操作平台12上的卷扬机13。The invention discloses a turning device for a climbing beam of an internal climbing tower crane. As shown in FIGS. 12 and the winch 13 that is arranged on the operation platform 12.

在本实施例中,内爬式塔吊包括处于核心筒20内且支撑在爬升梁上的塔吊标准节101和设置在塔吊标准节101上的塔吊旋转平台10。优选地,塔吊旋转平台10设置有吊臂102。In this embodiment, the internal climbing tower crane includes a tower crane standard section 101 located in the core tube 20 and supported on a climbing beam, and a tower crane rotating platform 10 arranged on the tower crane standard section 101 . Preferably, the tower crane rotating platform 10 is provided with a boom 102 .

应理解,塔吊旋转平台10能够旋转的,因此能够带动吊臂102转动。值得注意的是,内爬式塔吊为市面上常见的塔吊,在此不一一赘述其原理。It should be understood that the tower crane rotating platform 10 can rotate, and thus can drive the boom 102 to rotate. It is worth noting that the internal climbing tower crane is a common tower crane on the market, and its principles will not be described here.

应理解,核心筒20可以设置有多个爬升梁。It should be understood that the core tube 20 may be provided with multiple climbing beams.

优选地,操作平台12处于内爬式塔吊的吊臂102的正下方。进一步的,操作平台12的外侧设有护栏支架122。Preferably, the operating platform 12 is directly below the boom 102 of the internal climbing tower crane. Further, guardrail brackets 122 are provided on the outside of the operation platform 12 .

在本实施例中,卷扬机13设有用于与爬升梁连接且处于核心筒20内的吊钩132,以通过吊钩132带动爬升梁上升。In this embodiment, the hoist 13 is provided with a hook 132 for connecting with the climbing beam and inside the core tube 20 , so that the climbing beam is driven up by the hook 132 .

优选地,卷扬机13通过钢丝绳131与吊钩132连接,其中钢丝绳131的直径为14毫米。应理解,本发明并不限定钢丝绳131的直径的尺寸,在其他实施例中,钢丝绳131的直径还可以为其他尺寸,如16毫米、18毫米、20毫米或者其他规格尺寸等。Preferably, the winch 13 is connected to the hook 132 through a wire rope 131, wherein the diameter of the wire rope 131 is 14 mm. It should be understood that the present invention does not limit the size of the diameter of the steel wire rope 131, and in other embodiments, the diameter of the steel wire rope 131 can also be other sizes, such as 16mm, 18mm, 20mm or other specifications.

在本实施例中,吊钩132与塔吊标准节101的外壁的距离范围为800-1000毫米。也就是说,钢丝绳131竖直拉直时与塔吊标准节101的外壁的距离范围为800-1000毫米。In this embodiment, the distance between the hook 132 and the outer wall of the tower crane standard section 101 is 800-1000 mm. That is to say, the distance between the steel wire rope 131 and the outer wall of the tower crane standard section 101 is 800-1000 mm when it is straightened vertically.

应理解,本实施例通过吊钩132带动爬升梁上升,因此为了防止爬升梁与塔吊标准节101发生碰撞,通过设置吊钩132与塔吊标准节101的外壁的距离范围为800-1000毫米,能够使得吊钩132拉升爬升梁时,爬升梁不与塔吊标准节101发生碰撞。It should be understood that in this embodiment, the hook 132 drives the climbing beam to rise, so in order to prevent the climbing beam from colliding with the tower crane standard section 101, by setting the distance between the hook 132 and the outer wall of the tower crane standard section 101 to be 800-1000 mm, it is possible to When the hook 132 pulls up the climbing beam, the climbing beam does not collide with the standard section 101 of the tower crane.

优选地,吊钩132与塔吊标准节101的外壁的距离为900毫米。也就是说,钢丝绳131竖直拉直时与塔吊标准节101的外壁的距离范围为900毫米。Preferably, the distance between the hook 132 and the outer wall of the tower crane standard section 101 is 900 mm. That is to say, the distance between the wire rope 131 and the outer wall of the tower crane standard section 101 is 900 millimeters when it is straightened vertically.

进一步的,为了防止爬升梁与核心筒20的内壁发生碰撞,优选地,吊钩132与核心筒20的内壁的距离范围为800-1000毫米。也就是说,钢丝绳131竖直拉直时与核心筒20的内壁的距离范围为800-1000毫米。Further, in order to prevent the climbing beam from colliding with the inner wall of the core tube 20 , preferably, the distance between the hook 132 and the inner wall of the core tube 20 ranges from 800 mm to 1000 mm. That is to say, the distance between the steel wire rope 131 and the inner wall of the core tube 20 is 800-1000 millimeters when stretched vertically.

优选地,吊钩132与核心筒20的内壁的距离为900毫米。也就是说,钢丝绳131竖直拉直时与核心筒20的内壁的距离范围为900毫米。Preferably, the distance between the hook 132 and the inner wall of the core tube 20 is 900 mm. That is to say, the distance between the steel wire rope 131 and the inner wall of the core tube 20 is 900 millimeters when it is vertically stretched.

在本实施例中,操作平台12远离塔吊旋转平台10的末端通过固定梁121与塔吊旋转平台10连接,其中固定梁121倾斜设置。也就说,固定梁121的一端固定在操作平台12远离塔吊旋转平台10的末端,固定梁121的另一端固定在塔吊旋转平台10上,其中固定梁121的另一端与塔吊旋转平台10的连接位置处于操作台12的上方,使得固定梁121倾斜设置。In this embodiment, the end of the operating platform 12 away from the tower crane rotating platform 10 is connected to the tower crane rotating platform 10 through a fixed beam 121, wherein the fixed beam 121 is arranged obliquely. That is to say, one end of the fixed beam 121 is fixed on the end of the operating platform 12 away from the tower crane rotating platform 10, and the other end of the fixed beam 121 is fixed on the tower crane rotating platform 10, wherein the other end of the fixed beam 121 is connected to the tower crane rotating platform 10 The position is above the operating table 12, so that the fixed beam 121 is arranged obliquely.

在本实施例中,多个爬升梁包括第一爬升梁21和处于第一爬升梁21上方的第二爬升梁22,如图3所示。进一步的,内爬式塔吊设置在第一爬升梁21上,具体地,内爬式塔吊包括处于核心筒20内且支撑在第一爬升梁21上的塔吊标准节101和设置在塔吊标准节101上的塔吊旋转平台10。In this embodiment, the plurality of climbing beams include a first climbing beam 21 and a second climbing beam 22 above the first climbing beam 21 , as shown in FIG. 3 . Further, the inner climbing tower crane is arranged on the first climbing beam 21, specifically, the inner climbing tower crane includes a tower crane standard section 101 which is in the core tube 20 and supported on the first climbing beam 21 and a tower crane standard section 101 arranged on the The tower crane rotating platform 10 on.

进一步参考图5,该内爬式塔吊的爬升梁用的翻装方法包括以下步骤:With further reference to Fig. 5, the overturning method for the climbing beam of the internal climbing tower crane includes the following steps:

步骤S101:在塔吊旋转平台10上设置操作平台12,并在操作平台12上安装卷扬机13。Step S101 : setting an operating platform 12 on the tower crane rotating platform 10 , and installing a winch 13 on the operating platform 12 .

步骤S102:将第二爬升梁22与塔吊标准节101连接,以通过第二爬升梁22支撑塔吊标准节101。Step S102 : Connect the second climbing beam 22 to the tower crane standard section 101 to support the tower crane standard section 101 through the second climbing beam 22 .

应理解,塔吊标准节101是有多个的,在初始状态中(如图3所示),全部塔吊标准节101支撑在第一爬升梁21上,而部分塔吊标准节101设置在第二爬升梁22上,另一部分塔吊标准节101设置在第二爬升梁22下,即在步骤S102之前,第二爬升梁22上并未与塔吊标准节101连接。It should be understood that there are multiple tower crane standard sections 101. In the initial state (as shown in FIG. 3 ), all tower crane standard sections 101 are supported on the first climbing beam 21, while some tower crane standard sections 101 are set on the second climbing beam. On the beam 22, another part of the tower crane standard section 101 is arranged under the second climbing beam 22, that is, before step S102, the second climbing beam 22 is not connected with the tower crane standard section 101.

而在步骤S102中,直接将第二爬升梁22与塔吊标准节101连接以通过第二爬升梁22支撑处于第二爬升梁22上方的部分塔吊标准节101。In step S102 , the second climbing beam 22 is directly connected to the tower crane standard section 101 to support a part of the tower crane standard section 101 above the second climbing beam 22 through the second climbing beam 22 .

步骤S103:待第二爬升梁22支撑塔吊标准节101后,将第二爬升梁22下方的支撑在第一爬升梁21上的塔吊标准节101拆除。Step S103 : after the second climbing beam 22 supports the tower crane standard section 101 , remove the tower crane standard section 101 supported on the first climbing beam 21 under the second climbing beam 22 .

应理解,在步骤S103中,直接将处于第二爬升梁22下方的另一部分塔吊标准节101从第一爬升梁21上拆除。It should be understood that, in step S103 , another part of the tower crane standard section 101 below the second climbing beam 22 is directly removed from the first climbing beam 21 .

步骤S104:将卷扬机13的吊钩132与第一爬升梁21连接。Step S104: Connect the hook 132 of the winch 13 to the first climbing beam 21 .

步骤S105:将第一爬升梁21从核心筒20中拆除,并控制卷扬机13工作,以通过卷扬机13的钢丝绳131带动卷扬机13的吊钩132上升,以带动第一爬升梁21上升。Step S105 : remove the first climbing beam 21 from the core tube 20 , and control the operation of the winch 13 so that the hook 132 of the winch 13 is driven up by the wire rope 131 of the winch 13 to drive the first climbing beam 21 up.

步骤S106:当卷扬机13的吊钩132上升至第一预定位置A时,暂停卷扬机13工作,并将第一爬升梁21安装在第一预定位置A,且在第一爬升梁21安装完成后将卷扬机13的吊钩132从第一爬升梁21中拆除。Step S106: When the hook 132 of the hoist 13 rises to the first predetermined position A, suspend the operation of the hoist 13, and install the first climbing beam 21 at the first predetermined position A, and after the installation of the first climbing beam 21 is completed, place the The hook 132 of the winch 13 is removed from the first climbing beam 21 .

优选地,第一预定位置A处于第二爬升梁22的上方。Preferably, the first predetermined position A is above the second climbing beam 22 .

应理解,在步骤S106中,只有在第一爬升梁21安装完成后再将卷扬机13的吊钩132从第一爬升梁21中拆除,能够有效起到安全防范作用。It should be understood that in step S106, the hook 132 of the winch 13 is removed from the first climbing beam 21 only after the installation of the first climbing beam 21 is completed, which can effectively play a role of safety protection.

应理解,当第一爬升梁21安装在第一预定位置A后,部分塔吊标准节101处于第一爬升梁21的上方,而另一部分塔吊标准节101处于第一爬升梁21的下方且支撑在第二爬升梁22上。It should be understood that when the first climbing beam 21 is installed at the first predetermined position A, part of the tower crane standard section 101 is above the first climbing beam 21, while another part of the tower crane standard section 101 is below the first climbing beam 21 and supported on On the second climbing beam 22.

步骤S107:将已安装在第一预定位置A上的第一爬升梁21与塔吊标准节101连接,以通过已安装在第一预定位置A上的第一爬升梁21支撑内爬式塔吊101。Step S107: Connect the first climbing beam 21 installed at the first predetermined position A to the tower crane standard section 101, so as to support the internal climbing tower crane 101 through the first climbing beam 21 installed at the first predetermined position A.

应理解,当执行完步骤107后,塔吊标准节101、第一爬升梁21和第二爬升梁22的位置如图4所示。It should be understood that after step 107 is executed, the positions of the tower crane standard section 101 , the first climbing beam 21 and the second climbing beam 22 are as shown in FIG. 4 .

进一步参考图6,该内爬式塔吊的爬升梁用的翻装方法还包括以下步骤:With further reference to Fig. 6, the overturning method for the climbing beam of the internal climbing tower crane also includes the following steps:

步骤S108:将第一爬升梁21与塔吊标准节101连接,以通过第一爬升梁21支撑塔吊标准节101。Step S108 : Connect the first climbing beam 21 to the tower crane standard section 101 to support the tower crane standard section 101 through the first climbing beam 21 .

应理解,在步骤S108中,将第一爬升梁21与塔吊标准节101连接,以通过第一爬升梁21支撑处于第一爬升梁21上方的部分塔吊标准节101。It should be understood that, in step S108 , the first climbing beam 21 is connected to the tower crane standard section 101 , so that the part of the tower crane standard section 101 above the first climbing beam 21 is supported by the first climbing beam 21 .

步骤S109:待第一爬升梁21支撑塔吊标准节101后,将第一爬升梁21下方的支撑在第二爬升梁22上的塔吊标准节101拆除。Step S109 : after the first climbing beam 21 supports the tower crane standard section 101 , remove the tower crane standard section 101 supported on the second climbing beam 22 under the first climbing beam 21 .

应理解,在步骤S109中,将处于第一爬升梁21下方的另一部分塔吊标准节101拆除。It should be understood that, in step S109 , another part of the tower crane standard section 101 below the first climbing beam 21 is removed.

步骤S110:将卷扬机13的吊钩132与第二爬升梁22连接。Step S110 : Connect the hook 132 of the hoist 13 to the second climbing beam 22 .

步骤S111:将第二爬升梁22从核心筒20中拆除,并控制卷扬机13工作,以通过卷扬机13的钢丝绳131带动卷扬机13的吊钩132上升,以带动第二爬升梁22上升。Step S111 : remove the second climbing beam 22 from the core tube 20 , and control the operation of the winch 13 , so that the hook 132 of the winch 13 is driven up by the wire rope 131 of the winch 13 to drive the second climbing beam 22 up.

步骤S112:当卷扬机13的吊钩132上升至第二预定位置时,暂停卷扬机13工作,并将第二爬升梁22安装在第二预定位置,且在第二爬升梁22安装完成后将卷扬机13的吊钩132从第二爬升梁22中拆除。Step S112: When the hook 132 of the hoist 13 rises to the second predetermined position, suspend the operation of the hoist 13, install the second climbing beam 22 at the second predetermined position, and install the hoist 13 after the installation of the second climbing beam 22 is completed. The hook 132 is removed from the second climbing beam 22 .

优选地,第二预定位置处于第一预定位置A的上方。Preferably, the second predetermined position is above the first predetermined position A.

应理解,在步骤S112中,只有在第二爬升梁22安装完成后再将卷扬机13的吊钩132从第二爬升梁22中拆除,能够有效起到安全防范作用。It should be understood that in step S112, the hook 132 of the winch 13 is removed from the second climbing beam 22 only after the installation of the second climbing beam 22 is completed, which can effectively play a role of safety protection.

应理解,当第二爬升梁22安装在第二预定位置后,部分塔吊标准节101处于第二爬升梁22的上方,而另一部分塔吊标准节101处于第二爬升梁22的下方且支撑在第一爬升梁21上。It should be understood that when the second climbing beam 22 is installed at the second predetermined position, part of the tower crane standard section 101 is above the second climbing beam 22, while another part of the tower crane standard section 101 is below the second climbing beam 22 and supported on the second climbing beam 22. On a climbing beam 21 .

值得注意的是,当执行完步骤S112后,全部塔吊标准节101支撑在第一爬升梁21上,即部分塔吊标准节101设置在第二爬升梁22上,另一部分塔吊标准节101设置在第二爬升梁22下,当还需继续翻装爬升梁时,则继续执行步骤S102,以此循环。It is worth noting that after step S112 is executed, all the tower crane standard sections 101 are supported on the first climbing beam 21, that is, some tower crane standard sections 101 are set on the second climbing beam 22, and the other part of the tower crane standard sections 101 are set on the second climbing beam 22. The second climbing beam 22 is lowered. When the climbing beam needs to be turned over again, step S102 is continued, and the cycle is repeated.

综上,传统的内爬式塔吊往往采用核心筒爬模或者钢平台施工,在一个核心筒内安装完塔吊、爬模或钢平台后,留给内爬式塔吊爬升梁翻装的空间已然非常狭小,而本发明的翻装装置相比于采用另外一台塔吊的配合,更有利于在狭小空间内的精细化操作,且操控方便,机动性较强;进一步的,传统方式中,通过使用内爬式塔吊自翻装爬升钢梁的提升吊装装置,内爬式塔吊在爬升过程中的工效将大大提升,一幢塔楼2台塔吊的情况下,在1台塔吊的爬升过程中,需要另外1台塔吊的配合,2台塔吊各占用0.5d的工作时间提升爬升钢梁,而使用本发明的翻装装置,不占用另外1台塔吊的施工时间;另外,在传统方式中,在未装配卷扬机的前提下,需有2名塔吊司机、4名起重指挥、6名起重人员配合爬升梁翻装作业,在装配本发明的翻装装置后,仅需1名塔吊司机、2名起重指挥、2名起重人员完成爬升梁翻装作业,工序有效的简化,也减少了作业人员需求数量。To sum up, traditional internal climbing tower cranes often use the core tube climbing formwork or steel platform for construction. After installing the tower crane, climbing formwork or steel platform in a core tube, the space left for the internal climbing tower crane to reinstall the climbing beam is already very large. Narrow and small, and compared with the cooperation of another tower crane, the turning device of the present invention is more conducive to fine operation in a narrow space, and it is easy to operate and has strong maneuverability; further, in the traditional way, by using The lifting and hoisting device of the internal climbing tower crane self-turning climbing steel girder will greatly improve the work efficiency of the internal climbing tower crane during the climbing process. In the case of two tower cranes in a tower, during the climbing process of one tower crane, another With the cooperation of one tower crane, each of the two tower cranes takes up 0.5 days of working time to lift the climbing steel beam, but using the turning device of the present invention does not occupy the construction time of the other tower crane; On the premise of the hoist, 2 tower crane drivers, 4 lifting conductors, and 6 lifting personnel are required to cooperate with the climbing beam turning operation. After the turning device of the present invention is assembled, only 1 tower crane driver and 2 lifting personnel are required. Heavy command and two lifting personnel completed the reinstallation operation of the climbing beam, which effectively simplified the process and reduced the number of operators required.

以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.

Claims (10)

1. a method for turning over a climbing beam of an inner climbing tower crane, wherein a plurality of climbing beams are arranged in a core barrel, the climbing beams comprise a first climbing beam and a second climbing beam above the first climbing beam, the inner climbing tower crane is arranged on the first climbing beam, the inner climbing tower crane comprises a tower crane standard knot which is arranged in the core barrel and supported on the first climbing beam and a tower crane rotating platform arranged on the tower crane standard knot, and the method for turning over the tower crane comprises the following steps:
arranging an operation platform on the tower crane rotating platform, and installing a winch on the operation platform;
Connecting the second climbing beam with the tower crane standard knot to support the tower crane standard knot through the second climbing beam;
after the second climbing beam supports the tower crane standard knot, detaching the tower crane standard knot supported on the first climbing beam below the second climbing beam;
Connecting a lifting hook of the winch with the first climbing beam;
Removing the first climbing beam from the core barrel, and controlling the winch to work so as to drive a lifting hook of the winch to ascend through a steel wire rope of the winch and drive the first climbing beam to ascend;
When the lifting hook of the winch rises to a first preset position, the winch stops working, the first climbing beam is installed at the first preset position, and the lifting hook of the winch is detached from the first climbing beam after the first climbing beam is installed, wherein the first preset position is located above the second climbing beam.
2. the reloading method of claim 1, further comprising:
and connecting the first climbing beam installed on the first preset position with the tower crane standard knot so as to support the inside climbing tower crane through the first climbing beam installed on the first preset position.
3. The reloading method of claim 2, further comprising:
Connecting the first climbing beam with the tower crane standard knot so as to support the tower crane standard knot through the first climbing beam;
After the first climbing beam supports the tower crane standard knot, detaching the tower crane standard knot supported on the second climbing beam below the first climbing beam;
Connecting a lifting hook of the winch with the second climbing beam;
Removing the second climbing beam from the core barrel, and controlling the winch to work so as to drive a lifting hook of the winch to ascend through a steel wire rope of the winch and drive the second climbing beam to ascend;
When the lifting hook of the winch rises to a second preset position, the work of the winch is suspended, the second climbing beam is installed at the second preset position, and the lifting hook of the winch is detached from the second climbing beam after the second climbing beam is installed, wherein the second preset position is above the first preset position.
4. The reloading method as claimed in claim 3, wherein the distance between the lifting hook of the winch and the outer wall of the standard section of the tower crane is in the range of 800-1000 mm.
5. The utility model provides a turn over dress device that interior climbing tower crane climbs roof beam usefulness, interior climbing tower crane is including being in a core section of thick bamboo and supporting the tower crane standard festival on climbing the roof beam and setting up tower crane rotary platform on the tower crane standard festival, turn over dress device include with the operation platform that tower crane rotary platform is connected with set up the hoist engine on the operation platform, its characterized in that, the hoist engine be equipped with be used for with climb the roof beam and be in the lifting hook in the core section of thick bamboo, wherein the lifting hook with the distance scope of the outer wall of tower crane standard festival is 800 supple with electricity 1000 millimeters.
6. the tipping device of claim 5, wherein the distance between the lifting hook and the outer wall of the tower crane standard knot is 900 mm.
7. The tipping device according to claim 5, wherein the operating platform is positioned right below a boom of the internal climbing tower crane, and a guardrail support is arranged on the outer side of the operating platform.
8. The tipping device of claim 5, wherein the end of the operating platform, which is far away from the tower crane rotating platform, is connected with the tower crane rotating platform through a fixed beam, wherein the fixed beam is arranged in an inclined manner.
9. The retrofit device of claim 8 wherein said hook is located 900 mm from an inner wall of said core barrel.
10. The tipping device of claim 5, wherein the hoist is connected to the hook by a wire rope, wherein the wire rope has a diameter of 14 mm.
CN201910845905.1A 2019-09-09 2019-09-09 A method and device for flipping a climbing beam of an internal climbing tower crane Pending CN110577162A (en)

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