CN110567290A - A device and method for eliminating white smoke from unsaturated high-humidity tail gas - Google Patents
A device and method for eliminating white smoke from unsaturated high-humidity tail gas Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
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- B01D53/26—Drying gases or vapours
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
本发明公开了一种非饱和高湿尾气消白烟装置及方法,所述装置包括收水消白塔,收水消白塔上端为排气口,收水消白塔下端为进气口,进气口内横向排布有若干换热模块,收水消白塔下方设有湿气主烟道,换热模块内斜向设置有若干下端与大气连通、上端与进气口连通的空气通道,以及斜向设置有若干上端与进气口连通、下端通过湿气支烟道与湿气主烟道连通的湿气通道;各湿气支烟道内设置有收水单元。本发明其采用具有多层错流通道的换热模块将非饱和高湿烟气与环境空气进行错流间接换热,大幅提高湿烟气与环境空气的换热面积,促进非饱和湿烟气快速冷凝,并通过收水单元实现冷凝水的高效回收,降低了高湿烟气处理装置的运行成本。
The invention discloses a device and method for eliminating white smoke from unsaturated high-humidity tail gas. The device includes a water collection and white smoke removal tower. A number of heat exchange modules are arranged horizontally in the air inlet, and a main moisture flue is provided under the water collection and whitening tower, and a number of air passages are arranged obliquely in the heat exchange module with the lower end communicating with the atmosphere and the upper end communicating with the air inlet. And there are several wet gas channels whose upper ends communicate with the air inlet and whose lower ends communicate with the wet gas main flue through the wet gas branch flues; each wet gas branch flue is provided with a water collecting unit. The present invention uses a heat exchange module with multi-layer cross-flow channels to perform cross-flow indirect heat exchange between unsaturated high-humidity flue gas and ambient air, greatly increasing the heat exchange area between wet flue gas and ambient air, and promoting unsaturated wet flue gas Rapid condensation and efficient recovery of condensed water through the water collection unit reduce the operating cost of the high-humidity flue gas treatment device.
Description
技术领域technical field
本发明属于资源与环境保护技术领域,特别涉及一种非饱和高湿尾气消白烟装置及方法。The invention belongs to the technical field of resource and environmental protection, and in particular relates to a device and method for eliminating white smoke from unsaturated high-humidity tail gas.
背景技术Background technique
在工业生产过程中,存在大量生产工序的中间产品为湿润状态或含水率较高,而进入下级工序产品则要求为干燥状态,为了保证生产的连续进行,提高生产效率,往往需要对湿润状态或含水率较高的中间产品进行烘干。物料烘干主要利用热源对湿润物料进行加热,将物料中的水分蒸发为气态水排出,从而实现物料的干燥处理。在工业物料烘干过程中送入部分高温热空气与物料进行接触,利用热空气气流提高水分蒸发速率,可大幅降低烘干时间,减小烘干装置的体积和投资运行成本,因此这种烘干工艺在工业生产过程中广泛应用。In the industrial production process, the intermediate products in a large number of production processes are in a wet state or have a high moisture content, while the products entering the lower-level process are required to be in a dry state. In order to ensure continuous production and improve production efficiency, it is often necessary to adjust the wet state or Intermediate products with higher moisture content are dried. Material drying mainly uses the heat source to heat the wet material, and evaporates the water in the material into gaseous water to discharge, so as to realize the drying treatment of the material. During the drying process of industrial materials, some high-temperature hot air is sent into contact with the materials, and the use of hot air flow to increase the evaporation rate of water can greatly reduce the drying time, reduce the volume of the drying device and the investment and operation costs, so this kind of drying Dry process is widely used in industrial production process.
完成烘干后,物料中的水蒸气、热空气的混合物形成烘干尾气,烘干尾气为非饱和的高湿烟气,排气温度一般在50℃-90℃,水蒸气的相对饱和度高达70%-95%,根据不同的物料性质,烘干尾气中还存在少量的物料细颗粒物粉尘等。After the drying is completed, the mixture of water vapor and hot air in the material forms a drying tail gas. The drying tail gas is unsaturated high-humidity flue gas. The exhaust temperature is generally 50°C-90°C, and the relative saturation of water vapor is as high as 70%-95%, depending on the nature of the material, there is still a small amount of fine particle dust in the drying tail gas.
非饱和的高湿烘干尾气随排气系统排入大气环境中,与低温环境空气接触换热后,烟气温度迅速冷凝降温至过饱和状态,大量水蒸气冷凝凝结成细小雾滴,在排烟口附近形成明显的白烟尾翼,造成严重的视觉污染。大量存在烘干装置的企业往往分布在人口密集的工业厂区、城市郊区,在冬季低温静风环境下,高湿尾气在排烟口附近区域形成的白烟受密度影响扩散难度较大,空气中悬浮的凝结水滴在排放区域附近不断富集,大幅增加环境空气的相对湿度;在较高湿度环境下,空气中残留的气态污染物极易以悬浮液滴作为载体进行复杂的物理化学反应生成超细颗粒物,进而促进区域雾霾天气的形成,严重影响人们的生产、生活和身体健康。同时,不饱和的高湿烘干尾气也向环境中排放了大量无法回收的气态水分,造成工业企业耗水量大,用水成本高。The unsaturated high-humidity drying exhaust gas is discharged into the atmosphere with the exhaust system. After contacting the low-temperature ambient air for heat exchange, the temperature of the flue gas is rapidly condensed and cooled to a supersaturated state, and a large amount of water vapor is condensed into fine mist droplets. An obvious white smoke tail is formed near the smoke mouth, causing serious visual pollution. A large number of enterprises with drying devices are often distributed in densely populated industrial factories and urban suburbs. In winter, in a low-temperature and static wind environment, the white smoke formed by high-humidity exhaust gas in the area near the exhaust outlet is difficult to diffuse due to the density. Suspended condensed water droplets are continuously enriched near the discharge area, greatly increasing the relative humidity of the ambient air; in a relatively high humidity environment, residual gaseous pollutants in the air can easily use suspended droplets as a carrier to undergo complex physical and chemical reactions to form ultra- Fine particulate matter, and then promote the formation of regional haze weather, seriously affecting people's production, life and health. At the same time, the unsaturated high-humidity drying tail gas also discharges a large amount of unrecoverable gaseous moisture into the environment, resulting in large water consumption and high water cost for industrial enterprises.
目前,针对饱和或过饱和的高湿尾气白烟处理,主要有直接加热法、混风法、冷凝再热法等。直接加热法和冷凝再热法均需要外加热源对高湿烟气进行升温,降低烟气湿度消除白烟,需要大量的外加热源。加热法消白烟技术增加的热源需要增加燃煤量来提供,系统运行能耗较高,而且新增的燃煤量还会增加污染物排放。混风法是通过将大量环境空气与高湿烟气进行混合后,将混合烟气降低到饱和湿度以下,实现烟气的不饱和排放,从而消除白烟;受环境温度影响,往往需要较大的环境空气量与脱硫饱和湿烟气进行混合,混风装置占地较大,且混风风机运行能耗较高。对于非饱和的高湿烟气,尤其是烘干高湿尾气,具有烟气量小(一般烘干工艺的烟气量均小于200000Nm3/h),烟气温度高(大部分烘干尾气排气温度在50℃-100℃),湿度大等特点,不适合现有投资成本大、能耗高、占地大的消白工艺。因此,针对烘干尾气等非饱和、高湿、气量小的烟气,必须开发与之匹配的消白烟效果明显、能耗低、占地小、收水量客观、运行稳定的消白烟技术,目前,针对烘干尾气等非饱和高湿尾气的消白烟技术还处于空白。At present, for the treatment of saturated or supersaturated high-humidity white smoke, there are mainly direct heating method, air mixing method, condensation reheating method, etc. Both the direct heating method and the condensation reheating method require an external heating source to heat up the high-humidity flue gas, and reducing the humidity of the flue gas to eliminate white smoke requires a large number of external heating sources. The heat source added by the heating method white smoke elimination technology needs to be provided by increasing the amount of coal burned. The energy consumption of the system operation is relatively high, and the newly increased amount of coal burned will also increase pollutant emissions. The mixed air method is to reduce the mixed flue gas below the saturated humidity after mixing a large amount of ambient air with high-humidity flue gas, so as to realize the unsaturated emission of the flue gas, thereby eliminating the white smoke; affected by the ambient temperature, it often requires a larger The amount of ambient air is mixed with the desulfurized saturated wet flue gas, the air mixing device occupies a large area, and the energy consumption of the mixing fan is high. For unsaturated high-humidity flue gas, especially drying high-humidity tail gas, the flue gas volume is small (the flue gas volume of the general drying process is less than 200000Nm3/h), and the flue gas temperature is high (most of the drying tail gas exhaust The temperature is 50°C-100°C), high humidity and other characteristics, which are not suitable for the existing whitening process with high investment cost, high energy consumption and large area occupation. Therefore, for unsaturated, high-humidity, and low-volume flue gas such as drying tail gas, it is necessary to develop a matching white smoke elimination technology with obvious effects, low energy consumption, small footprint, objective water collection, and stable operation. At present, the white smoke elimination technology for unsaturated high-humidity exhaust gas such as drying exhaust gas is still blank.
发明内容Contents of the invention
本发明所要解决的技术问题在于,提供一种非饱和高湿尾气消白烟装置及方法,分别将非饱和高湿烟气及环境空气引流至具有多层错流通道的换热模块填料中进行冷凝换热,将非饱和烟气中的大部分水蒸气冷凝成液态水进行回收,并将换热后的低温饱和烟气和高温环境空气进行混风至不饱和并由排气口排放,实现非饱和高湿烟气无白烟排放,冷凝回收的水通过收液单元回收利用,降低系统运行成本。The technical problem to be solved by the present invention is to provide an unsaturated high-humidity tail gas white smoke elimination device and method, respectively diverting unsaturated high-humidity flue gas and ambient air into the heat exchange module packing with multi-layer cross-flow channels for Condensation and heat exchange, condensing most of the water vapor in the unsaturated flue gas into liquid water for recovery, and mixing the low-temperature saturated flue gas and high-temperature ambient air after heat exchange until it is unsaturated and discharged from the exhaust port to achieve The unsaturated high-humidity flue gas has no white smoke emission, and the water recovered by condensation is recycled through the liquid collection unit, which reduces the operating cost of the system.
本发明是通过如下实现的,提供一种非饱和高湿尾气消白烟装置,包括收水消白塔,收水消白塔上端出口作为排气口,收水消白塔下端作为进气口,进气口内横向排布有若干换热模块,收水消白塔下方设有湿气主烟道,所述换热模块内斜向设置有若干下端与大气连通、上端与进气口连通的空气通道,以及斜向设置有若干上端与进气口连通、下端通过湿气支烟道与湿气主烟道连通的湿气通道;各湿气支烟道内设置有收水单元,经收水单元将湿气通道冷凝后的液态水积聚并回收利用。The present invention is realized as follows, providing a device for eliminating white smoke from unsaturated high-humidity tail gas, comprising a water collection and white smoke removal tower, the outlet at the upper end of the water collection and white removal tower is used as an exhaust port, and the lower end of the water collection and white removal tower is used as an air inlet , a number of heat exchange modules are horizontally arranged in the air inlet, and a main wet gas flue is provided under the water collection and whitening tower, and several heat exchange modules are arranged obliquely in the lower end to communicate with the atmosphere, and the upper end to communicate with the air inlet. The air channel, and several wet gas channels with upper ends connected to the air inlet and lower ends connected to the wet gas main flue through the wet gas branch flue are arranged obliquely; each wet gas branch flue is equipped with a water collecting unit, and the water collecting unit is arranged in each wet gas branch flue The unit accumulates and recycles liquid water from condensation in the moisture channel.
进一步地,各换热模块包括若干上下间隔层叠的第一换热板和第二换热板,各第一换热板和第二换热板分别横向并列设置有若干通道,其中第一换热板的各通道作为湿气通道,相邻第二换热板的各通道作为空气通道,且各第一换热板内各湿气通道与各第二换热板内各空气通道呈十字交叉。Further, each heat exchange module includes a plurality of first heat exchange plates and second heat exchange plates stacked up and down at intervals, and each of the first heat exchange plates and second heat exchange plates is respectively provided with a number of channels side by side, wherein the first heat exchange plate Each channel of the plate is used as a moisture channel, each channel of the adjacent second heat exchange plate is used as an air channel, and each moisture channel in each first heat exchange plate is crossed with each air channel in each second heat exchange plate.
进一步地,各换热模块横向依次两两分组,分组后的两组换热模块呈V字型分布,其相互之间的夹角a为34°-106°,且该两组换热模块的各湿气通道411下端斜向内统一由同一湿气支烟道8与湿气主烟道2连通连接,其上端斜向外分别与进气口12连通;各换热模块之间分别密封连接,湿气通道与空气通道的长度比为1:1-5:1。Further, each heat exchange module is divided into two groups in sequence horizontally, and the grouped two groups of heat exchange modules are distributed in a V shape, and the angle a between them is 34°-106°, and the two groups of heat exchange modules The lower ends of the wet gas channels 411 are connected obliquely inwardly by the same wet gas branch flue 8 and the wet gas main flue 2, and the upper ends are connected obliquely outwardly with the air inlets 12 respectively; the heat exchange modules are respectively sealed and connected , the length ratio of the moisture channel to the air channel is 1:1-5:1.
进一步地,所述收水单元包括收水槽、导水器,收水槽焊接于湿气支烟道的两侧侧壁上,并与湿烟气支烟道侧壁围成上方开口的腔体,收水槽上方分别设置有多孔板,湿气支烟道外设有与收水槽连通的排水口,导水器两侧分别与多孔板连接并架置于两侧收水槽之间上侧,湿气主烟道内湿烟气经湿气支烟道后,穿过导水器后由各湿气通道进入进气口12,湿气通道411冷凝后产生的液态水经导水器流淌至多孔板,由多孔板积聚导流至收水槽内,并经排水口排出回收利用。Further, the water collection unit includes a water collection tank and a water guide. The water collection tank is welded to the side walls on both sides of the wet gas branch flue, and forms a cavity with an upper opening with the side walls of the wet smoke branch flue. There are perforated plates above the water receiving tanks, and a drain connected to the water receiving tanks is provided outside the moisture branch flue. The wet flue gas in the flue passes through the wet gas branch flue, passes through the water guide and enters the air inlet 12 through each wet gas channel, and the liquid water produced by the condensation of the wet gas channel 411 flows to the perforated plate through the water guide, and is passed through the water guide. The perforated plate accumulates and guides the water into the water receiving tank, and discharges it through the drain for recycling.
进一步地,导水器下方设置有用于清洗导水器的清洗装置,所述清洗装置包括若干朝向导水模块的喷嘴以及供水于喷嘴的外接供水管;所述导水器分别包括两组呈人字形分布的导水模块,各导水模块分别包括若干横向成列分布的波形导水叶片,各波形导水叶片相邻之间的一侧波形导水叶片上设置有接液挡片;各接液挡片与该侧波形导水叶片构成的导水槽斜向外侧与多孔板连接;湿气通道冷凝后产生的液态水经导水槽流淌至多孔板,由多孔板积聚导流至收水槽内。Further, a cleaning device for cleaning the water guide is provided under the water guide, and the cleaning device includes several nozzles facing the water guide module and external water supply pipes that supply water to the nozzles; The water-guiding modules distributed in a font shape, each water-guiding module respectively includes a number of wave-shaped water-guiding blades distributed in a row in the horizontal direction, and a liquid-contacting baffle is arranged on one side of the wave-shaped water-guiding blades between adjacent wave-shaped water-guiding blades; The water guide groove formed by the liquid baffle and the wave-shaped water guide blade on the side is connected to the perforated plate obliquely to the outside; the liquid water produced after the condensation of the moisture channel flows to the perforated plate through the water guide groove, and is accumulated and guided into the water receiving tank by the perforated plate.
进一步地,收水消白塔内换热模块与排气口之间设置有混风装置,所述混风装置包括隔板和若干旋流涡轮,隔板周侧封装于收水消白塔内,隔板上设置有若干安装孔,各安装孔内分别设置有旋流涡轮,各旋流涡轮分别包括若干涡轮叶片、固定套和中心轴,中心轴设置于固定套轴向中心,若干涡轮叶片径向分布于固定套和中心轴之间,各固定套径向外侧与各安装孔连接。Further, an air mixing device is provided between the heat exchange module and the exhaust port in the water collection and whitening tower, and the air mixing device includes a partition and several swirl turbines, and the periphery of the partition is sealed in the water collection and whitening tower , a number of installation holes are arranged on the partition, and swirl turbines are respectively arranged in each installation hole. The radial distribution is between the fixed sleeve and the central shaft, and the radial outer side of each fixed sleeve is connected with each installation hole.
进一步地,导水器高度h为0.5m-1.2m,导水叶片厚度为0.5mm-3mm,各导水叶片相邻之间间距T为10mm-35mm,两侧呈人字形分布的导水模块相互之间夹角β为34°-106°。Further, the height h of the water guide is 0.5m-1.2m, the thickness of the water guide vanes is 0.5mm-3mm, the distance T between adjacent water guide vanes is 10mm-35mm, and the water guide modules are distributed in a herringbone shape on both sides The angle β between them is 34°-106°.
一种应用如权利要求1-8任意一项所述非饱和高湿尾气消白烟装置的消白烟方法,包括如下步骤:A method for eliminating white smoke using the unsaturated high-humidity tail gas white smoke eliminating device described in any one of claims 1-8, comprising the steps of:
1)非饱和高湿烟气经湿气主烟道分流至每个湿气支烟道,沿湿气支烟道向上流动穿过导水器,再经湿气通道进入换热模块进行换热降温后形成低温饱和高湿烟气,并向上流动经进气口排入至收水消白塔内,由排气口排出至收水消白塔外,此时收水消白塔顶部区域形成负压;非饱和高湿烟气由换热模块冷凝至过饱和状态,烟气中大量水蒸气凝结生成液态水由导水器积聚至收水槽,然后由排水口排出回收利用;1) The unsaturated high-humidity flue gas is diverted to each wet gas branch flue through the wet gas main flue, flows upward along the wet gas branch flue, passes through the water guide, and then enters the heat exchange module through the wet gas channel for heat exchange After cooling down, low-temperature saturated high-humidity flue gas is formed, and flows upward through the air inlet and is discharged into the water collection and whitening tower, and is discharged from the exhaust port to the outside of the water collecting and whitening tower. At this time, the top area of the water collecting and whitening tower forms Negative pressure; the unsaturated high-humidity flue gas is condensed by the heat exchange module to a supersaturated state, and a large amount of water vapor in the flue gas condenses to form liquid water, which is accumulated by the water guide to the water collection tank, and then discharged from the drain for recycling;
2)在收水消白塔内负压的作用下,低温环境空气由收水消白塔外经空气通道进行换热升温后形成高温空气,并进入收水消白塔内并向上流动;2) Under the action of negative pressure in the water collection and whitening tower, the low-temperature ambient air passes through the air channel outside the water collecting and whitening tower to form high-temperature air, and then enters the water collecting and whitening tower and flows upward;
3)收水消白塔内低温饱和高湿烟气与高温空气经混风装置的扰流作用下迅速混合均匀,烟气达到不饱和状态,完成混合的不饱和烟气由收水消白塔排气口实现无白烟排放。3) The low-temperature saturated high-humidity flue gas and high-temperature air in the water collection and whitening tower are quickly mixed evenly under the turbulence of the air mixing device, and the flue gas reaches an unsaturated state. The mixed unsaturated flue gas is discharged from the water collection and whitening tower The exhaust port realizes no white smoke emission.
进一步地,步骤1)非饱和高湿烟气经换热模块的湿气通道时形成凝结水,并在重力作用下沿湿气通道底部流出并落入导水器,由导水叶片之间的导水槽积聚并导流并经多孔导水板引流至收水槽,由排水口排出收水消白塔外回收利用,实现高湿烟气水资源回收。Further, step 1) unsaturated high-humidity flue gas forms condensed water when it passes through the wet gas channel of the heat exchange module, and flows out along the bottom of the wet gas channel under the action of gravity and falls into the water guide. The water guide tank accumulates and diverts the water, and then drains it to the water receiving tank through the porous water guide plate, and discharges the water from the drain outlet to the white collecting tower for recycling, so as to realize the recovery of high-humidity flue gas water resources.
进一步地,通过在导水器下方设置清洗装置,对导水器进行间歇冲洗,防止烟气中的粉尘颗粒物粘附、堵塞导水器,清洗水液气比为0.1L/Nm3-0.5L/Nm3,清洗喷嘴距离导水器底部距离为0.2m-0.7m。Further, by installing a cleaning device under the water guide, the water guide is intermittently flushed to prevent the dust particles in the flue gas from adhering to and blocking the water guide. The liquid-gas ratio of the cleaning water is 0.1L/Nm 3 -0.5L /Nm 3 , the distance between the cleaning nozzle and the bottom of the water guide is 0.2m-0.7m.
与现有技术相比,本发明提供的非饱和高湿尾气消白烟装置及方法,其采用具有多层错流通道的换热模块将非饱和高湿烟气与环境空气进行错流间接换热,大幅提高湿烟气与环境空气的换热面积,促进非饱和湿烟气快速冷凝,并通过收水单元实现冷凝水的高效回收,降低了高湿烟气处理装置的运行成本;Compared with the prior art, the unsaturated high-humidity tail gas white smoke elimination device and method provided by the present invention adopts a heat exchange module with multi-layer cross-flow channels to exchange unsaturated high-humidity flue gas and ambient air indirect cross-flow Heat, greatly increasing the heat exchange area between wet flue gas and ambient air, promoting rapid condensation of unsaturated wet flue gas, and realizing efficient recovery of condensed water through the water collection unit, reducing the operating cost of high-humidity flue gas treatment devices;
对非饱和高湿烟气进行冷凝回收烟气中的大部分水分,降低烟气中的水蒸气含量,再利用排烟过程产生的自拔力为动力源进行混风降低排烟湿度,消白过程无需增加其它热源对烟气再热,且能降低混风风量,烟气消白过程能耗低;Condensate the unsaturated high-humidity flue gas to recover most of the moisture in the flue gas, reduce the water vapor content in the flue gas, and then use the self-extraction force generated by the smoke exhaust process as the power source to mix the air to reduce the humidity of the exhaust smoke and eliminate the whitening process There is no need to add other heat sources to reheat the flue gas, and it can reduce the air volume of the mixed air, and the energy consumption of the flue gas whitening process is low;
通过将换热模块的湿气通道与空气通道呈十字叠层交叉并呈倾斜设置,促进冷凝过程产生向下流动的凝结水与向上流动的湿烟气分层流动,降低系统的阻力;通过在导水器下方设置清洗装置,对导水器进行间歇冲洗,防止烟气中的粉尘颗粒物粘附、堵塞导水器,大幅提高系统的运行稳定性;By intersecting the moisture channel and the air channel of the heat exchange module in a cross-stacked manner and setting them in an inclined manner, the condensed water flowing downward and the wet flue gas flowing upward will be stratified during the condensation process to reduce the resistance of the system; A cleaning device is installed under the water guide to intermittently wash the water guide to prevent dust particles in the flue gas from adhering to and blocking the water guide, and greatly improving the operation stability of the system;
非饱和高湿烟气经换热模块的湿气通道时形成凝结水,并在重力作用下沿湿气通道底部流出并落入导水器,由导水叶片之间的导水槽积聚并导流并经多孔导水板引流至收水槽,由排水口排出收水消白塔外回收利用,实现高湿烟气水资源回收。Condensed water is formed when the unsaturated high-humidity flue gas passes through the wet gas channel of the heat exchange module, and flows out along the bottom of the wet gas channel under the action of gravity and falls into the water guide, where it is accumulated and guided by the water guide groove between the water guide vanes And through the porous water guide plate, the water is drained to the water collection tank, and the water is discharged out of the water collection and whitening tower from the drain for recycling, so as to realize the recovery of high-humidity flue gas water resources.
附图说明Description of drawings
图1为非饱和高湿尾气消白烟装置一较佳实施例的平面示意图;Fig. 1 is a schematic plan view of a preferred embodiment of an unsaturated high-humidity tail gas white smoke elimination device;
图2为两两分组后其中两组换热模块与湿气支烟道的安装结构示意图;Figure 2 is a schematic diagram of the installation structure of two groups of heat exchange modules and wet gas branch flues after grouping in pairs;
图3为图2中单个换热模块的结构示意图。Fig. 3 is a schematic structural diagram of a single heat exchange module in Fig. 2 .
图4为图3中第一换热板的结构示意图;Fig. 4 is a schematic structural view of the first heat exchange plate in Fig. 3;
图5为图3中第二换热板的结构示意图;Fig. 5 is a schematic structural view of the second heat exchange plate in Fig. 3;
图6为图3中第一换热板、第二换热板42间隔层叠的装配示意图;FIG. 6 is a schematic diagram of the assembly of the first heat exchange plate and the second heat exchange plate 42 stacked at intervals in FIG. 3;
图7为收水器与湿气支烟道的安装结构放大示意图;Figure 7 is an enlarged schematic diagram of the installation structure of the water eliminator and the wet gas branch flue;
图8为图7中导水模块的波形导水叶片301布置示意图。FIG. 8 is a schematic diagram of the layout of the wave-shaped water-guiding blades 301 of the water-guiding module in FIG. 7 .
图9为图1中混风装置的俯视结构示意图。Fig. 9 is a schematic top view of the air mixing device in Fig. 1 .
图10为图9中旋钮涡轮的立体结构示意图。Fig. 10 is a schematic diagram of the three-dimensional structure of the knob turbine in Fig. 9 .
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1:请参照图1至图9所示,本发明所述一种非饱和高湿尾气消白烟装置,包括收水消白塔1,收水消白塔1上端出口作为排气口11,收水消白塔1下端作为进气口12,进气口12内横向排布有若干换热模块4,收水消白塔1下方设有湿气主烟道2,所述换热模块4内斜向设置有若干下端与大气连通、上端与进气口12连通的空气通道421,以及斜向设置有若干上端与进气口12连通、下端通过湿气支烟道8与湿气主烟道2连通的湿气通道411;各湿气支烟道8内设置有收水单元3,经收水单元3将湿气通道411冷凝后的液态水积聚并回收利用。各湿气支烟道8竖直安装并与湿气主烟道2连通连接,上端周侧与换热模块4同侧连通的湿气通道411外围周侧密封连接,用于湿烟气流通并避免泄漏。Embodiment 1: Please refer to Fig. 1 to Fig. 9, a device for eliminating white smoke of unsaturated high-humidity tail gas according to the present invention includes a water collection and white removal tower 1, and the outlet at the upper end of the water collection and white removal tower 1 is used as an exhaust port 11. The lower end of the water collection and whitening tower 1 is used as an air inlet 12, and a number of heat exchange modules 4 are arranged horizontally in the air inlet 12, and a moisture main flue 2 is arranged under the water collecting and whitening tower 1. The heat exchange The module 4 is obliquely provided with several air passages 421 whose lower ends communicate with the atmosphere and whose upper ends communicate with the air inlet 12, and several upper ends communicate with the air inlet 12, and whose lower ends communicate with the moisture through the moisture branch flue 8. The wet gas channel 411 connected to the main flue 2; each wet gas branch flue 8 is provided with a water collecting unit 3, and the liquid water condensed in the wet gas channel 411 is accumulated and recycled through the water collecting unit 3. Each wet gas branch flue 8 is vertically installed and communicated with the wet gas main flue 2, and the upper end peripheral side is connected with the moisture channel 411 on the same side of the heat exchange module 4. Avoid spills.
各换热模块4包括若干上下间隔层叠的第一换热板41和第二换热板42,各第一换热板41和第二换热板42分别横向并列设置有若干通道,其中第一换热板41的各通道作为湿气通道411,相邻第二换热板42的各通道作为空气通道421,且各第一换热板41内各湿气通道411与各第二换热板42内各空气通道421呈十字交叉。Each heat exchange module 4 includes a plurality of first heat exchange plates 41 and second heat exchange plates 42 stacked up and down at intervals. Each of the first heat exchange plates 41 and the second heat exchange plates 42 is respectively provided with a number of channels in parallel in a horizontal direction, wherein the first Each channel of the heat exchange plate 41 is used as a moisture channel 411, and each channel of the adjacent second heat exchange plate 42 is used as an air channel 421, and each moisture channel 411 in each first heat exchange plate 41 and each second heat exchange plate Each air channel 421 in 42 is crossed.
各换热模块4横向依次两两分组,分组后的两组换热模块4呈V字型分布,其相互之间的夹角a为34°-106°,且该两组换热模块4的各湿气通道411下端斜向内统一由同一湿气支烟道8与湿气主烟道2连通连接,其上端斜向外分别与进气口12连通;各换热模块4之间分别密封连接,湿气通道411与空气通道421的长度比为1:1-5:1。The heat exchange modules 4 are grouped in pairs in turn in the horizontal direction, and the grouped two groups of heat exchange modules 4 are distributed in a V shape, and the angle a between them is 34°-106°, and the two groups of heat exchange modules 4 The lower ends of the wet gas channels 411 are connected obliquely inwardly by the same wet gas branch flue 8 and the wet gas main flue 2 , and the upper ends are connected obliquely outwardly with the air inlets 12 respectively; the heat exchange modules 4 are respectively sealed connection, the length ratio of the moisture channel 411 to the air channel 421 is 1:1-5:1.
所述收水单元3包括收水槽31、导水器32,收水槽31焊接于湿气支烟道8的两侧侧壁上,并与湿烟气支烟道8侧壁围成上方开口的腔体,收水槽31上方分别设置有多孔板33,湿气支烟道8外设有与收水槽31连通的排水口34,导水器32两侧分别与多孔板33连接并架置于两侧收水槽31之间上侧,湿气主烟道2内湿烟气经湿气支烟道8后,穿过导水器32后由各湿气通道411进入进气口12,湿气通道411冷凝后产生的液态水经导水器32流淌至多孔板33,由多孔板33积聚导流至收水槽31内,并经排水口34排出回收利用,即该导水器32可实现气流由下向上贯通流动,水流沿导水器32经导水器32经多孔板33向湿烟气支烟道8侧壁上收水槽31积聚。收水槽31向内一侧口沿上设置有向内倾斜的档水板311。The water collection unit 3 includes a water collection tank 31 and a water guide 32. The water collection tank 31 is welded to the side walls of the wet gas branch flue 8, and forms an upper opening with the side walls of the wet flue gas branch flue 8. The cavity, the top of the water receiving tank 31 are respectively provided with a porous plate 33, the moisture branch flue 8 is provided with a drain 34 connected with the water receiving tank 31, and the two sides of the water guide 32 are respectively connected with the porous plate 33 and placed on the two sides. On the upper side between the side receiving water tanks 31, the wet flue gas in the wet gas main flue 2 passes through the wet gas branch flue 8, passes through the water guide 32, and enters the air inlet 12 through each wet gas channel 411, and the wet gas channel The liquid water produced after 411 condensation flows to the porous plate 33 through the water guide 32, accumulates and guides the flow into the water receiving tank 31 from the porous plate 33, and discharges it through the water outlet 34 for recycling, that is, the water guide 32 can realize the flow of air from The water flows downward and upward, and the water flows along the water guide 32, passes through the water guide 32, passes through the perforated plate 33, and accumulates in the water receiving tank 31 on the side wall of the wet flue gas branch flue 8. An inwardly inclined water deflector 311 is provided on the inward edge of the water receiving tank 31 .
导水器32下方设置有用于清洗导水器的清洗装置7,所述清洗装置7包括若干朝向导水模块的喷嘴71以及供水于喷嘴71的外接供水管72;所述导水器32分别包括两组呈人字形分布的导水模块30,各导水模块30分别包括若干横向成列分布的波形导水叶片301,各波形导水叶片301相邻之间的一侧波形导水叶片301上设置有接液挡片302;各接液挡片302与该侧波形导水叶片301构成的导水槽300斜向外侧与多孔板33连接;湿气通道411冷凝后产生的液态水经导水槽300流淌至多孔板33,由多孔板33积聚导流至收水槽31内。A cleaning device 7 for cleaning the water guide is provided below the water guide 32, the cleaning device 7 includes a number of nozzles 71 facing the water guide module and an external water supply pipe 72 that supplies water to the nozzles 71; the water guide 32 includes Two groups of water-guiding modules 30 distributed in a herringbone shape, each water-guiding module 30 respectively includes a number of wave-shaped water-guiding blades 301 distributed in rows in the transverse direction, and the wave-shaped water-guiding blades 301 on one side between each wave-shaped water-guiding blade 301 are adjacent to each other. The liquid contact baffle 302 is provided; the water guide groove 300 formed by each liquid contact baffle 302 and the side wave water guide vane 301 is connected obliquely to the outside with the porous plate 33; the liquid water produced after the moisture channel 411 condenses passes through the water guide groove 300 It flows to the perforated plate 33, and is accumulated and diverted into the water receiving tank 31 by the perforated plate 33.
如图9和10所示,所述收水消白塔1内换热模块4与排气口11之间设置有混风装置5,所述混风装置5包括隔板51和若干旋流涡轮50,隔板51周侧封装于收水消白塔1内,隔板51上设置有若干安装孔510,各安装孔510内分别设置有旋流涡轮50,各旋流涡轮50分别包括若干涡轮叶片501、固定套500和中心轴502,中心轴502设置于固定套500轴向中心,若干涡轮叶片501径向分布于固定套500和中心轴502之间,各固定套500径向外侧与各安装孔510连接。隔板51下方的低温饱和高湿烟气与高温空气在经过混风装置5后,形成涡流,从而将低温饱和高湿烟气与高温空气混合排入隔板51上方并由排气口11排出。As shown in Figures 9 and 10, an air mixing device 5 is provided between the heat exchange module 4 and the exhaust port 11 in the water collection and whitening tower 1, and the air mixing device 5 includes a partition 51 and several swirl turbines 50, the peripheral side of the partition 51 is packaged in the water collection and whitening tower 1, a number of installation holes 510 are arranged on the partition 51, and a swirl turbine 50 is respectively arranged in each installation hole 510, and each swirl turbine 50 includes a plurality of turbines respectively. The blade 501, the fixed sleeve 500 and the central shaft 502, the central shaft 502 is arranged in the axial center of the fixed sleeve 500, and several turbine blades 501 are radially distributed between the fixed sleeve 500 and the central shaft 502, and each fixed sleeve 500 is radially outside and each Mounting holes 510 are connected. The low-temperature saturated high-humidity flue gas and high-temperature air below the partition 51 form a vortex after passing through the air mixing device 5, so that the low-temperature saturated high-humidity flue gas and high-temperature air are mixed and discharged into the top of the partition 51 and discharged from the exhaust port 11 .
导水器32高度h为0.5m-1.2m,导水叶片301厚度为0.5mm-3mm,各导水叶片301相邻之间间距T为10mm-35mm,两侧呈人字形分布的导水模块30相互之间夹角β为34°-106°。The height h of the water guide 32 is 0.5m-1.2m, the thickness of the water guide vanes 301 is 0.5mm-3mm, the distance T between each water guide vane 301 is 10mm-35mm, and the water guide modules are distributed in a herringbone shape on both sides The angle β between 30 is 34°-106°.
实施例2:请参照图1至图10所示,在实施例1的基础上,一种非饱和高湿尾气消白烟方法,包括如下步骤:Embodiment 2: Please refer to Fig. 1 to Fig. 10, on the basis of Embodiment 1, a method for eliminating white smoke with unsaturated high-humidity tail gas includes the following steps:
1)非饱和高湿烟气经湿气主烟道2分流至每个湿气支烟道8,沿湿气支烟道8向上流动穿过导水器3,再经湿气通道311进入换热模块4进行换热降温后形成低温饱和高湿烟气,并向上流动经进气口12排入至收水消白塔1内,由排气口11排出至收水消白塔1外,此时收水消白塔1顶部区域形成负压;非饱和高湿烟气由换热模块4冷凝至过饱和状态,烟气中大量水蒸气凝结生成液态水,并在重力作用下沿湿气通道411流淌至导水器32上,由导水器32积聚至收水槽33,然后由排水口34排出回收利用;换热模块4内倾斜设置的湿气通道411能够使湿气气流和凝结水水流上下分层,逆向流动,有效的防止了气液对撞现象。1) Unsaturated high-humidity flue gas is diverted to each wet gas branch flue 8 through the wet gas main flue 2, flows upward along the wet gas branch flue 8, passes through the water guide 3, and then enters the exchange through the wet gas channel 311. The thermal module 4 performs heat exchange and cooling to form low-temperature saturated high-humidity flue gas, which flows upwards and is discharged into the water collection and whitening tower 1 through the air inlet 12, and is discharged from the exhaust port 11 to the outside of the water collection and whitening tower 1. At this time, a negative pressure is formed in the top area of the water-receiving and whitening tower 1; the unsaturated high-humidity flue gas is condensed to a supersaturated state by the heat exchange module 4, and a large amount of water vapor in the flue gas condenses to form liquid water, which flows along the wet gas under the action of gravity. The channel 411 flows to the water guide 32, accumulates from the water guide 32 to the water receiving tank 33, and then is discharged from the drain port 34 for recycling; the inclined moisture channel 411 in the heat exchange module 4 can make the moisture flow and condensed water The water flow is layered up and down and flows in reverse, which effectively prevents the gas-liquid collision phenomenon.
2)在收水消白塔1内负压的作用下,低温环境空气由收水消白塔1外经空气通道421进行换热升温后形成高温空气,并进入收水消白塔1内并向上流动;由于非饱和高湿烟气在经过换热模块4的湿气通道311时携带大量热量,随着低温环境空气向上流动不断吸收换热模块4,使换热空气温度也不断升高,空气中水蒸气相对饱和度不断降低;完成换热的低湿高温环境空气由空气通道421进入进气口12内;2) Under the action of negative pressure in the water collection and whitening tower 1, the low-temperature ambient air passes through the air channel 421 from the water collecting and whitening tower 1 to form high-temperature air after heat exchange, and then enters the water collecting and whitening tower 1 and Flow upwards; since the unsaturated high-humidity flue gas carries a large amount of heat when passing through the moisture channel 311 of the heat exchange module 4, it continuously absorbs the heat exchange module 4 as the low-temperature ambient air flows upward, so that the temperature of the heat exchange air also continues to rise. The relative saturation of water vapor in the air keeps decreasing; the low-humidity and high-temperature ambient air that has completed the heat exchange enters the air inlet 12 through the air channel 421;
3)收水消白塔1内低温饱和高湿烟气与高温空气经混风装置5的扰流作用下迅速混合均匀,烟气达到不饱和状态,完成混合的不饱和烟气由收水消白塔1排气口11排放,从而实现无白烟排放。3) The low-temperature saturated high-humidity flue gas and high-temperature air in the water collection and whitening elimination tower 1 are quickly mixed evenly under the turbulence of the air mixing device 5, and the flue gas reaches an unsaturated state. The white tower 1 exhaust port 11 discharges, so as to realize no white smoke emission.
步骤1)非饱和高湿烟气经换热模块4的湿气通道411时形成凝结水,并在重力作用下沿湿气通道411底部流出并落入导水器32,由各波形导水叶片301上的导水槽300积聚并导流并经多孔导水板33引流至收水槽31,由排水口34排出收水消白塔1外回收利用,实现高湿烟气水资源回收。Step 1) Condensed water is formed when the unsaturated high-humidity flue gas passes through the wet gas channel 411 of the heat exchange module 4, and flows out along the bottom of the wet gas channel 411 under the action of gravity and falls into the water guide 32. The water guide tank 300 on the 301 accumulates and diverts the water and drains it to the water receiving tank 31 through the porous water guide plate 33, and discharges the water from the water receiving and whitening tower 1 through the drain port 34 for recycling, realizing the recovery of high-humidity flue gas water resources.
通过在导水器32下方设置清洗装置7,对导水器32进行间歇冲洗,防止烟气中的粉尘颗粒物粘附、堵塞导水器32,清洗水液气比为0.1L/Nm3-0.5L/Nm3,清洗喷嘴距离导水器底部距离为0.2m-0.7m。非饱和高湿烟气在穿过导水器32时,烟气中的少量颗粒物会与各波形导水叶片301碰撞并被捕集,随着消白烟装置运行时间的延长,各波形导水叶片301上的颗粒物累积到一定厚度时容易造成导水器32内部分区域堵塞,增加导水器32的运行阻力。当导水器32阻力增加时,开启清洗装置7,冲洗水经外接供水管72由喷嘴71雾化并随湿烟气气流冲洗导水器21,对各波形导水叶片301表面进行清洗,完成清洗的清洗液及粉尘颗粒物由各波形导水叶片301导流至收水槽31,随冷凝液由排水口34排出收水消白塔1外。By setting the cleaning device 7 under the water guide 32, the water guide 32 is intermittently washed to prevent the dust particles in the flue gas from adhering to and blocking the water guide 32. The liquid-gas ratio of the cleaning water is 0.1L/Nm 3 -0.5 L/Nm 3 , the distance between the cleaning nozzle and the bottom of the water guide is 0.2m-0.7m. When the unsaturated high-humidity flue gas passes through the water guide 32, a small amount of particles in the flue gas will collide with each wave-shaped water guide blade 301 and be trapped. When the particles on the blades 301 accumulate to a certain thickness, it is easy to cause some areas inside the water guide 32 to be blocked, increasing the running resistance of the water guide 32 . When the resistance of the water guide 32 increases, the cleaning device 7 is turned on, the flushing water is atomized by the nozzle 71 through the external water supply pipe 72, and the water guide 21 is washed with the wet flue gas flow, and the surface of each wave-shaped water guide vane 301 is cleaned. The cleaned cleaning liquid and dust particles are diverted to the water receiving tank 31 by the corrugated water guide blades 301, and then discharged out of the water collecting and whitening tower 1 through the drain port 34 along with the condensate.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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Denomination of invention: A non-saturated high humidity exhaust gas white smoke elimination device and method Granted publication date: 20240402 Pledgee: Xiaoshan sub branch of Hangzhou United Rural Commercial Bank Co.,Ltd. Pledgor: HANGZHOU YUNZE ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Registration number: Y2026980007309 |