CN110561232A - Automatic feeding system for grinding magnetic shoe - Google Patents
Automatic feeding system for grinding magnetic shoe Download PDFInfo
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- CN110561232A CN110561232A CN201910960723.9A CN201910960723A CN110561232A CN 110561232 A CN110561232 A CN 110561232A CN 201910960723 A CN201910960723 A CN 201910960723A CN 110561232 A CN110561232 A CN 110561232A
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- conveying line
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- automatic feeding
- feeding system
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- 238000000227 grinding Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 137
- 238000012546 transfer Methods 0.000 claims abstract description 28
- 238000005242 forging Methods 0.000 claims abstract description 21
- 238000007493 shaping process Methods 0.000 claims abstract description 16
- 210000001161 mammalian embryo Anatomy 0.000 claims description 41
- 238000013519 translation Methods 0.000 claims description 29
- 238000012545 processing Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims 1
- 230000036541 health Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 10
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005507 spraying Methods 0.000 description 7
- 238000000889 atomisation Methods 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/26—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Forging (AREA)
Abstract
Description
技术领域technical field
本发明属于磁瓦生产设备技术领域,具体涉及一种磁瓦磨加工自动上料系统。The invention belongs to the technical field of magnetic tile production equipment, and in particular relates to an automatic feeding system for magnetic tile grinding.
背景技术Background technique
由于磁瓦锻压机锻压磁瓦的速度很快,如果仅靠人工进行磁瓦的整理、上料,一方面是效率太低,跟不上锻压机锻压的速度,大大降低了磁瓦的产出量;二是生产磁瓦的地方大多比较恶劣,长期工作对人的身体有所损害。Because the forging speed of the magnetic tile forging press is very fast, if the magnetic tiles are sorted and loaded manually, on the one hand, the efficiency is too low to keep up with the forging speed of the forging press, which greatly reduces the output of the magnetic tiles. The second is that most of the places where magnetic tiles are produced are relatively harsh, and long-term work will damage people's health.
出于以上种种的考量,并且市面上并没有一套高效的磁瓦磨加工自动上料系统,因此需要开发一套能够将锻压好的磁瓦自动进行整理、排列、上料的系统,以解决磁瓦生产过程中效率低、危害员工身体健康的问题。Due to the above considerations, and there is no efficient automatic feeding system for magnetic tile grinding processing on the market, it is necessary to develop a system that can automatically arrange, arrange, and load the forged magnetic tiles to solve the problem. In the production process of magnetic tiles, the efficiency is low and the health of employees is endangered.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种能够提高磁瓦生产整理工作效率、保证磁瓦整齐有序输送、从而快速完成上料工作的磁瓦磨加工自动上料系统。The technical problem to be solved by the present invention is to provide an automatic feeding system for magnetic tile grinding processing that can improve the efficiency of magnetic tile production and finishing, ensure the orderly delivery of magnetic tiles, and quickly complete the loading work.
为解决上述技术问题,本发明的技术方案是:磁瓦磨加工自动上料系统,包括:In order to solve the above technical problems, the technical solution of the present invention is: an automatic feeding system for magnetic tile grinding, including:
取胚机构,安装于第一输送线的入口处,用于吸取锻压机锻造出来的磁瓦并移送至第一输送线;The embryo taking mechanism, installed at the entrance of the first conveying line, is used to absorb the magnetic tiles forged by the forging press and transfer them to the first conveying line;
第一输送线,用于接收所述取胚机构移送的磁瓦并进行输送;The first conveying line is used to receive and convey the magnetic tiles transferred by the embryo taking mechanism;
转送机构,安装于第一输送线的出口处,用于将第一输送线上输出的磁瓦转送至第二输送线上;The transfer mechanism is installed at the exit of the first conveying line, and is used to transfer the output magnetic tiles on the first conveying line to the second conveying line;
第二输送线,用于接收所述转送机构转送的磁瓦并进行输送;The second conveying line is used to receive and convey the magnetic tiles transferred by the transfer mechanism;
接引整形机构,安装于第二输送线的入口处,用于接引所述转送机构转送至第二输送线上的磁瓦,以对磁瓦排列整形;The connecting and shaping mechanism is installed at the entrance of the second conveying line, and is used to connect and guide the transfer mechanism to transfer the magnetic tiles on the second conveying line to arrange and shape the magnetic tiles;
夹爪机构,安装于第二输送线的上方,用于夹取排列好的磁瓦从而完成上料。The gripper mechanism is installed above the second conveying line, and is used to grip the arranged magnetic tiles to complete the feeding.
作为优选的技术方案,所述取胚机构包括取胚升降机构、取胚平移机构,所述取胚平移机构的侧部固定安装有用于吸附磁瓦的取胚组件。As a preferred technical solution, the embryo retrieval mechanism includes a embryo retrieval lifting mechanism and a embryo retrieval translation mechanism, and a embryo retrieval component for absorbing magnetic tiles is fixedly installed on the side of the embryo retrieval translation mechanism.
作为优选的技术方案,所述取胚平移机构包括支撑座,所述支撑座上安装有可相对于锻压机方向前后平移的一级悬臂,所述一级悬臂连接有平移驱动机构;所述一级悬臂上安装有二级悬臂,所述二级悬臂的侧部固定连接有三级悬臂框架,所述三级悬臂框架的下方安装所述取胚组件。As a preferred technical solution, the embryo fetching translation mechanism includes a support seat, and a primary cantilever that can translate back and forth relative to the direction of the forging press is installed on the support seat, and the primary cantilever is connected with a translation drive mechanism; A secondary cantilever is installed on the primary cantilever, the side of the secondary cantilever is fixedly connected with a tertiary cantilever frame, and the embryo taking component is installed below the tertiary cantilever frame.
作为优选的技术方案,所述取胚组件为具有吸嘴的负压腔组件。As a preferred technical solution, the embryo removal component is a negative pressure chamber component with a suction nozzle.
作为优选的技术方案,所述三级悬臂框架的侧部安装有磁瓦成型模面雾化喷淋装置。As a preferred technical solution, the side of the three-stage cantilever frame is equipped with an atomizing and spraying device for forming the mold surface of the magnetic tile.
作为优选的技术方案,所述第二输送线的高度高于所述第一输送线的高度。As a preferred technical solution, the height of the second conveying line is higher than that of the first conveying line.
作为优选的技术方案,所述转送机构为翻转平移机构或提升平移机构。As a preferred technical solution, the transfer mechanism is a flip-translation mechanism or a lifting-translation mechanism.
作为优选的技术方案,所述翻转平移机构包括底座,所述底座上安装有可向第二输送线平移的翻转固定座,所述翻转固定座上可旋转地安装有翻转臂,所述翻转臂上固定安装有若干用于吸附磁瓦的吸嘴;所述翻转固定座上安装有驱动所述翻转臂旋转的翻转驱动机构。As a preferred technical solution, the turning and translating mechanism includes a base, on which a turning fixing seat capable of translating to the second conveying line is installed, and a turning arm is rotatably installed on the turning fixing seat, and the turning arm A number of suction nozzles for absorbing magnetic tiles are fixedly installed on the top; a turning drive mechanism for driving the turning arm to rotate is installed on the turning fixed seat.
作为优选的技术方案,所述接引整形机构包括接引板安装座,所述接引板安装座上安装有若干平行间隔设置的接引板,所述接引板的板体沿竖向设置并与所述第二输送线的输送面垂直,所述接引板的长度方向与所述第二输送线的输送方向相一致。As a preferred technical solution, the connecting and shaping mechanism includes a connecting plate mounting seat, and a plurality of connecting plates arranged in parallel at intervals are installed on the connecting plate mounting seat, and the plate bodies of the connecting plates are arranged vertically And perpendicular to the conveying surface of the second conveying line, the length direction of the guide plate is consistent with the conveying direction of the second conveying line.
作为优选的技术方案,所述第二输送线的侧部还安装有祛毛刺机构。As a preferred technical solution, a deburring mechanism is also installed on the side of the second conveying line.
由于采用了上述技术方案,本发明具有以下有益效果:Owing to adopting above-mentioned technical scheme, the present invention has following beneficial effect:
(1)通过所述取胚机构能够快速吸取锻压机锻造出来的磁瓦,通过磁瓦成型模面雾化喷淋装置能够及时清扫磁瓦锻压机,并且同时控制喷油机构雾化喷淋磁瓦锻压机,对它表面进行润滑作用;由此能够适应磁瓦高效生产而对磁瓦成型模面进行及时润滑,从而提高磁瓦生产效率、保证磁瓦产品质量。(1) The magnetic tiles forged by the forging press can be quickly absorbed by the embryo taking mechanism, and the magnetic tile forging press can be cleaned in time through the atomization spray device on the surface of the magnetic tile forming die, and the spraying mechanism is controlled at the same time. The tile forging press lubricates its surface; thus, it can adapt to the high-efficiency production of magnetic tiles and timely lubricate the surface of the magnetic tile forming die, thereby improving the production efficiency of magnetic tiles and ensuring the quality of magnetic tile products.
(2)通过所述取胚机构将一组组磁瓦转送至第一输送线上后,第一输送线将磁瓦缓慢输送至第一输送线出口处,此时通过所述翻转平移机构将第一输送线的磁瓦一组组转送至第二输送线上,第二输送线入口处的接引整形机构会调整磁瓦的位置状态,引导其排列整齐有序,保证大部分磁瓦都能用预设位置顺利通过输送线。(2) After transferring a group of magnetic tiles to the first conveying line through the embryo taking mechanism, the first conveying line slowly conveys the magnetic tiles to the exit of the first conveying line, and at this time, the The magnetic tiles on the first conveying line are transferred to the second conveying line in groups, and the connecting and shaping mechanism at the entrance of the second conveying line will adjust the position of the magnetic tiles and guide them to be arranged in an orderly manner, ensuring that most of the magnetic tiles are Can pass through the conveying line smoothly with the preset position.
(3)当接引整形机构接引一定数量的磁瓦后,接引整形机构通过升降机构远离第二输送线,然后由夹爪机构夹取排列好的磁瓦从而完成上料作业。(3) After a certain number of magnetic tiles are connected by the guiding and shaping mechanism, the guiding and shaping mechanism is away from the second conveying line through the lifting mechanism, and then the arranged magnetic tiles are clamped by the clamping mechanism to complete the feeding operation.
综上所述,本发明整体结构设计合理、衔接顺畅,能够将锻压机锻压好的磁瓦快速自动进行转送、整理、排列、上料,彻底解决了目前磁瓦自动上料过程中工作效率低、危害员工身体健康的问题。To sum up, the overall structural design of the present invention is reasonable, and the connection is smooth. It can quickly and automatically transfer, organize, arrange, and load the magnetic tiles forged by the forging press, which completely solves the problem of low work efficiency in the current automatic feeding process of magnetic tiles. , Hazards to the health of employees.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本发明实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;
图2是图1中A处的局部放大图;Fig. 2 is a partial enlarged view of place A in Fig. 1;
图3是本发明实施例中取胚机构的结构示意图;Fig. 3 is a schematic structural view of an embryo taking mechanism in an embodiment of the present invention;
图4是本发明实施例中磁瓦成型模面雾化喷淋装置的结构示意图;Fig. 4 is a schematic structural view of an atomizing spraying device for forming a mold surface of a magnetic tile in an embodiment of the present invention;
图5是本发明实施例中翻转平移机构的结构示意图;Fig. 5 is a structural schematic diagram of a flip-translation mechanism in an embodiment of the present invention;
图6是本发明实施例中接引整形机构的结构示意图;Fig. 6 is a structural schematic diagram of the guiding and shaping mechanism in the embodiment of the present invention;
图7是本发明实施例中夹爪机构的结构示意图。Fig. 7 is a schematic structural view of the jaw mechanism in the embodiment of the present invention.
图中:100-取胚机构;110-取胚升降机构;120-取胚平移机构;121-支撑座;122-一级悬臂;123-平移驱动机构;124-三级悬臂框架;125-二级悬臂;130-取胚组件;140-磁瓦成型模面雾化喷淋装置;141-喷油机构安装座;142-喷油机构;143-翻转机构;200-第一输送线;300-转送机构;310-底座;311-滑轨;312-翻转固定座;313-翻转臂;314-吸嘴;315-翻转驱动机构;400-第二输送线;500-接引整形机构;510--接引板安装座;520-接引板;600-夹爪机构;610-夹板组件;620-X轴驱动机构;630-Y轴驱动机构;640-Z轴驱动机构。In the figure: 100-embryo fetching mechanism; 110-embryo fetching lifting mechanism; 120-embryo fetching translation mechanism; 121-support seat; 122-first-stage cantilever; Level cantilever; 130-embryo taking component; 140-magnetic tile forming die surface atomization spray device; 141-fuel injection mechanism mounting seat; 142-fuel injection mechanism; 143-turnover mechanism; 200-first conveying line; Transfer mechanism; 310-base; 311-sliding rail; 312-turning fixed seat; 313-turning arm; 314-suction nozzle; 315-turning drive mechanism; 400-second conveying line; - connecting plate mounting seat; 520 - connecting plate; 600 - jaw mechanism; 610 - splint assembly; 620 - X axis driving mechanism; 630 - Y axis driving mechanism; 640 - Z axis driving mechanism.
具体实施方式Detailed ways
下面结合附图和实施例,进一步阐述本发明。在下面的详细描述中,只通过说明的方式描述了本发明的某些示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。Below in conjunction with accompanying drawing and embodiment, further elaborate the present invention. In the following detailed description, certain exemplary embodiments of the invention are described by way of illustration only. Needless to say, those skilled in the art would realize that the described embodiments can be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.
参考图1和图2,磁瓦磨加工自动上料系统,包括取胚机构100、第一输送线200、转送机构300、第二输送线400、接引整形机构500和夹爪机构600,其中:Referring to Fig. 1 and Fig. 2, the automatic feeding system for magnetic tile mill processing includes a embryo taking mechanism 100, a first conveying line 200, a transfer mechanism 300, a second conveying line 400, a connecting and shaping mechanism 500 and a gripper mechanism 600, wherein :
取胚机构100,安装于第一输送线200的入口处,用于吸取锻压机锻造出来的磁瓦并移送至第一输送线200;The embryo taking mechanism 100 is installed at the entrance of the first conveying line 200, and is used to absorb the magnetic tiles forged by the forging press and transfer them to the first conveying line 200;
第一输送线200,用于接收所述取胚机构100移送的磁瓦并进行输送;The first conveying line 200 is used to receive and convey the magnetic tiles transferred by the embryo taking mechanism 100;
转送机构300,安装于第一输送线200的出口处,用于将第一输送线200上输出的磁瓦转送至第二输送线400上;The transfer mechanism 300 is installed at the exit of the first conveying line 200, and is used to transfer the output magnetic tiles on the first conveying line 200 to the second conveying line 400;
第二输送线400,用于接收所述转送机构300转送的磁瓦并进行输送;The second conveying line 400 is used to receive and convey the magnetic tiles transferred by the transfer mechanism 300;
接引整形机构500,安装于第二输送线400的入口处,用于接引所述转送机构300转送至第二输送线400上的磁瓦,以对磁瓦排列整形;The connecting and shaping mechanism 500 is installed at the entrance of the second conveying line 400, and is used to connect and guide the magnetic tiles transferred by the transfer mechanism 300 to the second conveying line 400, so as to arrange and shape the magnetic tiles;
夹爪机构600,安装于第二输送线400的上方,用于夹取排列好的磁瓦从而完成向磨床的上料。The gripper mechanism 600 is installed above the second conveying line 400, and is used for gripping the arranged magnetic tiles to complete feeding to the grinding machine.
参考图3和图4,为了能够快速、便捷地从锻压机吸取磁瓦组件,本实施例中,所述取胚机构100包括取胚升降机构110、取胚平移机构120,所述取胚平移机构120的侧部固定安装有用于吸附磁瓦的取胚组件130,所述取胚组件130为具有吸嘴的负压腔组件。所述取胚平移机构120包括支撑座121,所述支撑座121上通过滑轨安装有可相对于锻压机方向前后平移的一级悬臂122,所述一级悬臂122连接有平移驱动机构123,平移驱动机构123可以采用电机、减速机配合滚珠丝杆等常用结构实现,在此不再赘述;为了实现取胚组件130的安装与提高作业灵活性,所述一级悬臂122上固定安装有二级悬臂125,所述二级悬臂125的侧部固定连接有三级悬臂框架124,所述三级悬臂框架124的下方安装所述取胚组件130;取胚升降机构110包括提升臂,其可以带动取胚平移机构120整体做升降移动;Referring to Fig. 3 and Fig. 4, in order to quickly and conveniently absorb the magnetic tile assembly from the forging press, in this embodiment, the embryo removal mechanism 100 includes a embryo retrieval lifting mechanism 110, a embryo retrieval translation mechanism 120, and the embryo retrieval translation mechanism 120 The side part of the mechanism 120 is fixedly installed with an embryo removal assembly 130 for absorbing magnetic tiles, and the embryo removal assembly 130 is a negative pressure chamber assembly with a suction nozzle. The embryo fetching translation mechanism 120 includes a support seat 121, on which a primary cantilever 122 that can translate back and forth relative to the direction of the forging press is installed on the support seat 121, and the primary cantilever 122 is connected with a translation drive mechanism 123, The translational drive mechanism 123 can be realized by common structures such as a motor, a reducer and a ball screw, and will not be repeated here; Level cantilever 125, the side portion of described secondary cantilever 125 is fixedly connected with tertiary cantilever frame 124, described tertiary cantilever frame 124 below installs described getting embryo component 130; Getting embryo lifting mechanism 110 comprises lifting arm, and it can Drive the embryo taking translation mechanism 120 to move up and down as a whole;
当然,为了自动化控制,所述取胚机构100还包括控制系统,其包括输入模块、输出模块、CPU模块、人机界面,输入模块采取各个位置传感器的信号,并将信号传送给CPU模块,CPU模块根据人机界面所设置的参数,将控制信号发送给输出模块,输出模块控制各个机构执行相应的动作。Of course, for automatic control, the embryo taking mechanism 100 also includes a control system, which includes an input module, an output module, a CPU module, and a man-machine interface. The input module takes signals from various position sensors and transmits the signals to the CPU module. The module sends control signals to the output module according to the parameters set by the man-machine interface, and the output module controls each mechanism to perform corresponding actions.
参考图4,本实施例中,所述三级悬臂框架124的侧部安装有磁瓦成型模面雾化喷淋装置140;所述磁瓦成型模面雾化喷淋装置140包括喷油机构安装座141,所述喷油机构安装座141与所述三级悬臂框架124铰接,所述喷油机构安装座141上安装有喷油机构142,所述三级悬臂框架124与所述喷油机构安装座141之间设置有驱使所述喷油机构安装座141翻转的翻转机构143。翻转机构143驱使喷油机构安装座141翻转时,可以带动喷油机构142翻转,从而调整喷油机构142的位置和角度,以便于其对磁瓦成型模面进行清扫和雾化喷淋磁瓦锻压机。通过设置该磁瓦成型模面雾化喷淋装置140,可以适应锻压机的高效生产,及时对磁瓦成型模面进行润滑,避免由于不能及时进行润滑导致生产的磁瓦质量过低的问题,利于提高磁瓦生产效率、保证磁瓦产品质量,同时大大减轻了工人的工作压力。Referring to Fig. 4, in this embodiment, the side of the three-stage cantilever frame 124 is installed with a magnetic tile forming die face atomization spray device 140; the magnetic tile forming die face atomization spray device 140 includes an oil spraying mechanism Mounting seat 141, said oil injection mechanism mounting seat 141 is hinged with said three-stage cantilever frame 124, said oil spraying mechanism mounting seat 141 is equipped with a fuel injection mechanism 142, said three-stage cantilever frame 124 is connected with said oil spraying mechanism An overturning mechanism 143 is provided between the mechanism mounting seats 141 to turn over the fuel injection mechanism mounting seats 141 . When the overturning mechanism 143 drives the oil injection mechanism mounting seat 141 to overturn, it can drive the oil injection mechanism 142 to overturn, thereby adjusting the position and angle of the oil injection mechanism 142, so that it can clean the magnetic tile forming mold surface and atomize and spray the magnetic tile forging machine. By setting the atomizing and spraying device 140 on the surface of the magnetic tile forming die, it can adapt to the high-efficiency production of the forging press, lubricate the magnetic tile forming die surface in time, and avoid the problem that the quality of the produced magnetic tiles is too low due to the inability to lubricate in time. It is conducive to improving the production efficiency of magnetic tiles, ensuring the quality of magnetic tile products, and greatly reducing the work pressure of workers.
本实施例中,所述第二输送线400的高度高于所述第一输送线200的高度。相应地,所述转送机构300为翻转平移机构。参考图5,所述翻转平移机构包括底座310,所述底座310上通过滑轨311安装有可向第二输送线平移的翻转固定座312,所述翻转固定座312上可旋转地安装有翻转臂313,所述翻转臂313上固定安装有若干用于吸附磁瓦的吸嘴314;所述翻转固定座312上安装有驱动所述翻转臂313旋转的翻转驱动机构315,翻转驱动机构315可以采用电机、减速机配合带轮等结构。翻转平移机构结构设计巧妙合理,通过翻转平移,可以顺利实现磁瓦在两条输送线上的转送,能够快捷、稳定、方便地将第一输送线200上输出的磁瓦转送至第二输送线400上。In this embodiment, the height of the second conveying line 400 is higher than that of the first conveying line 200 . Correspondingly, the transfer mechanism 300 is a turning and translation mechanism. Referring to Fig. 5 , the flip translation mechanism includes a base 310, on which a flip holder 312 capable of translating to the second conveying line is mounted through a slide rail 311, on which a flip mount 312 is rotatably mounted. arm 313, on which the turning arm 313 is fixedly equipped with a number of suction nozzles 314 for absorbing magnetic tiles; on the turning fixed seat 312, a turning driving mechanism 315 for driving the turning arm 313 to rotate is installed, and the turning driving mechanism 315 can It adopts the structure of motor, reducer and pulley. The structural design of the turning and translation mechanism is ingenious and reasonable. Through turning and translation, the transfer of magnetic tiles on the two conveying lines can be smoothly realized, and the magnetic tiles output on the first conveying line 200 can be quickly, stably and conveniently transferred to the second conveying line. 400 on.
参考图6,所述接引整形机构500包括接引板安装座510,所述接引板安装座510上安装有若干平行间隔设置的接引板520,所述接引板520的板体沿竖向设置并与所述第二输送线400的输送面垂直,所述接引板520的长度方向与所述第二输送线400的输送方向相一致;相邻两所述接引板520之间的距离与一模磁瓦的厚度大致相同;当然优选的,相邻两所述接引板520之间的距离是可以调整的,两个接引板为一组,通过驱动机构的驱动可以向两者中心移动,从而对磁瓦的位置状态进行调整、排列。当磁瓦被翻转平移机构翻转至第二输送线400上时,通过接引板520的接引作用调整磁瓦的位置状态,使大部分磁瓦都能用预设位置通过输送线。Referring to FIG. 6 , the guide shaping mechanism 500 includes a guide plate mounting seat 510 on which a number of guide plates 520 arranged in parallel and at intervals are installed. The plate body of the guide plate 520 is along the Vertically arranged and perpendicular to the conveying surface of the second conveying line 400, the length direction of the connecting guide plate 520 is consistent with the conveying direction of the second conveying line 400; between two adjacent connecting guide plates 520 The distance between them is roughly the same as the thickness of a molded magnetic tile; of course, preferably, the distance between two adjacent lead plates 520 can be adjusted, and the two lead plates form a group, which can be driven by the drive mechanism. Move to the center of the two to adjust and arrange the position and state of the magnetic tiles. When the magnetic tiles are overturned onto the second conveying line 400 by the flip-translation mechanism, the position of the magnetic tiles is adjusted through the guiding action of the connecting plate 520 so that most of the magnetic tiles can pass through the conveying line at the preset position.
参考图7,所述夹爪机构600包括动夹板和定夹板组成的夹板组件610,所述夹板组件610连接有X轴驱动机构620、Y轴驱动机构630和Z轴驱动机构640,通过三轴机构带动的夹板组件610可以对输送线上排列好的磁瓦进行快速抓取。7, the jaw mechanism 600 includes a splint assembly 610 composed of a movable splint and a fixed splint. The splint assembly 610 is connected with an X-axis drive mechanism 620, a Y-axis drive mechanism 630, and a Z-axis drive mechanism 640. The splint assembly 610 driven by the mechanism can quickly grab the magnetic tiles arranged on the conveying line.
参考图1,本实施例中,所述第二输送线400的侧部还安装有祛毛刺机构700。Referring to FIG. 1 , in this embodiment, a deburring mechanism 700 is installed on the side of the second conveying line 400 .
再参考图1,本自动上料系统的工作原理如下:Referring to Figure 1 again, the working principle of the automatic feeding system is as follows:
磁瓦锻压机锻压的一模磁瓦(通常是3行4列12个)锻压完成,取胚机构100中的取胚平移机构120做前后平移运动,将取胚组件130(具有吸嘴的负压腔组件)运行至锻压好的磁瓦上方,随后用负压腔上面的吸嘴吸住磁瓦,将它们放置在第一输送线200上,当第一输送线200入口处的传感器感应到磁瓦经过时,输送带开始运作,将这一模磁瓦缓慢运输至输送带的出口。通过翻转平移机构上的吸嘴一组一组吸住运输来的磁瓦,接着将它们翻转到第二输送线400上,第二输送线400的高度略高于第一输送线200。当翻转平移机构用吸嘴将第一输送线的磁瓦一组一组吸至第二输送线上时,第二输送线入口处的接引整形机构500,会调整磁瓦的位置状态,使大部分磁瓦都能用预设位置通过输送带。当接引整形机构500接引了一定数量的磁瓦时,接引整形机构500会通过升降机构做上下平移运动。取胚机构100向上抬高,使接引板520远离第二输送线。接着夹爪机构600会将排列好的磁瓦一组一组的抓走。同时输送带的侧边还安装了祛毛刺机构700,当夹爪机构600夹取磁瓦时,会先运行至祛毛刺机构700上方,随后祛毛刺机构700开始工作,毛刷辊子开始旋转,随即夹爪机构600向下运行,将锻压好的磁瓦让毛刷辊子进行打磨去除毛刺飞边,然后把打磨好的磁瓦放入收纳盒中。这样一模磁瓦的自动加工上料就完成了。After the forging of a molded magnetic tile (usually 12 pieces in 3 rows and 4 columns) forged by the magnetic tile forging press is completed, the embryo retrieval translation mechanism 120 in the embryo retrieval mechanism 100 performs a forward and backward translation movement, and the embryo retrieval component 130 (negative with suction nozzle) is forged and pressed. pressure chamber assembly) to the top of the forged magnetic tiles, then suck the magnetic tiles with the suction nozzle on the negative pressure chamber, and place them on the first conveying line 200, when the sensor at the entrance of the first conveying line 200 senses When the magnetic tile passes by, the conveyor belt starts to operate, and slowly transports the molded magnetic tile to the exit of the conveyor belt. The magnetic tiles transported are sucked group by group by the suction nozzles on the overturning translation mechanism, and then they are turned over onto the second conveying line 400 , the height of the second conveying line 400 is slightly higher than that of the first conveying line 200 . When the flip-translation mechanism uses suction nozzles to suck the magnetic tiles of the first conveying line to the second conveying line in groups, the connecting and shaping mechanism 500 at the entrance of the second conveying line will adjust the position of the magnetic tiles so that Most magnetic tiles can pass through the conveyor belt with preset positions. When the connecting and shaping mechanism 500 connects a certain number of magnetic tiles, the connecting and shaping mechanism 500 will move up and down through the lifting mechanism. The embryo taking mechanism 100 is lifted upwards, so that the connecting plate 520 is away from the second conveying line. Then the jaw mechanism 600 will grab the arranged magnetic tiles in groups. At the same time, a deburring mechanism 700 is also installed on the side of the conveyor belt. When the jaw mechanism 600 clamps the magnetic tile, it will first run to the top of the deburring mechanism 700, and then the deburring mechanism 700 starts to work, and the brush roller starts to rotate. The jaw mechanism 600 runs downwards, and the forged magnetic tile is polished by the brush roller to remove burrs and flashes, and then the polished magnetic tile is put into the storage box. In this way, the automatic processing and feeding of a molded magnetic tile is completed.
综上所述,本发明整体结构设计合理、衔接顺畅,能够将锻压机锻压好的磁瓦快速自动进行转送、整理、排列、上料,彻底解决了目前磁瓦自动上料过程中工作效率低、危害员工身体健康的问题。To sum up, the overall structural design of the present invention is reasonable, and the connection is smooth. It can quickly and automatically transfer, organize, arrange, and load the magnetic tiles forged by the forging press, which completely solves the problem of low work efficiency in the current automatic feeding process of magnetic tiles. , Hazards to the health of employees.
以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention.
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