CN110547089B - Crawler self-propelled backpack rape cutter-rower - Google Patents
Crawler self-propelled backpack rape cutter-rower Download PDFInfo
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- 235000004977 Brassica sinapistrum Nutrition 0.000 abstract description 82
- 238000003306 harvesting Methods 0.000 abstract description 20
- 241000196324 Embryophyta Species 0.000 abstract description 8
- 238000001035 drying Methods 0.000 abstract description 8
- 238000009333 weeding Methods 0.000 abstract description 6
- 239000002689 soil Substances 0.000 abstract description 4
- 244000188595 Brassica sinapistrum Species 0.000 abstract 6
- 240000002791 Brassica napus Species 0.000 description 83
- 239000010902 straw Substances 0.000 description 16
- 235000013339 cereals Nutrition 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D43/00—Mowers combined with apparatus performing additional operations while mowing
- A01D43/04—Mowers combined with apparatus performing additional operations while mowing with haymakers, e.g. tedders
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D57/00—Delivering mechanisms for harvesters or mowers
- A01D57/01—Devices for leading crops to the mowing apparatus
- A01D57/02—Devices for leading crops to the mowing apparatus using reels
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D57/00—Delivering mechanisms for harvesters or mowers
- A01D57/01—Devices for leading crops to the mowing apparatus
- A01D57/02—Devices for leading crops to the mowing apparatus using reels
- A01D57/04—Arrangements for changing the position of the reels
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D57/00—Delivering mechanisms for harvesters or mowers
- A01D57/20—Delivering mechanisms for harvesters or mowers with conveyor belts
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D67/00—Undercarriages or frames specially adapted for harvesters or mowers; Mechanisms for adjusting the frame; Platforms
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Harvester Elements (AREA)
Abstract
本发明公开了一种履带自走背负式油菜割晒机,包括一对行走履带、主机架、切割装置、辅助喂入拨禾装置及铺放装置;所述铺放装置朝待收获油菜方向倾斜布置在行走履带前半部上方,且铺放装置上端安装在主机架上,铺放装置下端固定在切割装置上;采用框架与铺放装置相配合,同时将机具中间留空作为油菜割晒铺放通道,利用切割输送装置将油菜割倒后集中到中间向后铺放,减小了油菜割倒后的输送距离,提高输送效率;作业前不需要人工开道,对中间铺放区域的油菜割茬没有碾压,保证植株铺放在割茬上,形成架空晾晒,不与潮湿土壤接触,透光透气,利于后熟,且方便后续机械化捡拾收获。
The invention discloses a crawler self-propelled backpack rapeseed harvester, comprising a pair of walking crawlers, a main frame, a cutting device, an auxiliary feeding and weeding device and a laying device; the laying device is arranged above the front half of the walking crawlers at an angle toward the direction of the rapeseed to be harvested, and the upper end of the laying device is installed on the main frame, and the lower end of the laying device is fixed on the cutting device; a frame is used to cooperate with the laying device, and at the same time, a space is left in the middle of the machine as a rapeseed cutting and drying laying channel, and the rapeseed is cut and felled by using the cutting and conveying device, concentrated in the middle and laid backwards, thereby reducing the conveying distance of the rapeseed after it is cut and improving the conveying efficiency; no manual road is required before operation, and the rapeseed stubble in the middle laying area is not crushed, so that the plants are laid on the stubble, forming an overhead drying, which does not contact with the moist soil, is light-permeable and air-permeable, is conducive to post-ripening, and is convenient for subsequent mechanized picking and harvesting.
Description
技术领域Technical Field
本发明属于农业机械中分段收获技术领域,具体涉及一种履带自走背负式油菜割晒机。The invention belongs to the technical field of segmented harvesting in agricultural machinery, and in particular relates to a crawler self-propelled backpack rapeseed harvester.
背景技术Background Art
油菜是我国第一大油料作物,近年来种植面积超过10000万亩,其中长江流域冬油菜种植面积占90%。国产菜籽油占国产油料作物产油量的55%以上,发展油菜生产对维护国家食用油供给安全具有重要的战略意义。但近年来受到农村劳动力转移、机械化程度低、劳动力成本高,进口低价油菜籽的市场冲击,油菜种植效益低,产业发展面临巨大压力。2019年中央一号文件明确指出要支持长江流域油菜生产,推进新品种新技术示范推广和全程机械化。Rapeseed is the largest oil crop in my country. In recent years, the planting area has exceeded 100 million mu, of which 90% is in the Yangtze River Basin. Domestic rapeseed oil accounts for more than 55% of the domestic oil crop production. The development of rapeseed production is of great strategic significance to maintaining the security of the country's edible oil supply. However, in recent years, due to the market impact of rural labor transfer, low mechanization level, high labor costs, and imported low-priced rapeseed, rapeseed planting benefits are low and industrial development is facing tremendous pressure. The Central Document No. 1 of 2019 clearly pointed out that it is necessary to support rapeseed production in the Yangtze River Basin, promote the demonstration and promotion of new varieties and new technologies, and promote full mechanization.
油菜收获是油菜全程机械化生产关键环节,根据收获工艺路线主要分为机械化联合收获和机械化分段收获两种。油菜分段收获是在油菜黄熟前期将油菜植株提前割倒于田间晾晒、待油菜后熟后,再进行捡拾脱粒清选收获。相比于联合收获,分段收获具有适收期长、对油菜植株形态适应性强、籽粒成熟度一致、籽粒饱满、收获损失小的优点。在南方稻油轮作区,通过分段收获还可以提前腾地,利于后茬水稻种植。Rapeseed harvesting is a key link in the mechanized production of rapeseed. According to the harvesting process, it is mainly divided into mechanized combined harvesting and mechanized segmented harvesting. The segmented harvesting of rapeseed is to cut the rapeseed plants in advance before the rapeseed matures and dry them in the field. After the rapeseed matures, it is picked up, threshed, cleaned and harvested. Compared with combined harvesting, segmented harvesting has the advantages of a long harvesting period, strong adaptability to the morphology of rapeseed plants, consistent grain maturity, full grains, and small harvest losses. In the southern rice-oil rotation area, segmented harvesting can also clear the land in advance, which is conducive to the planting of subsequent rice crops.
现有的油菜割晒机可分为两类,一类是大型油菜割晒机,作业幅宽2.5米以上,通常挂接于高地隙拖拉机上,采用中间铺放形式,这类割晒机效率较高,但体积较大,转弯半径大,适用田块面积较大、地势平坦的旱地作业,如欧洲、加拿大及我国内蒙、新疆等春油菜区。一类是小型油菜割晒机,作业副宽在2.5米以下,以小型拖拉机或履带式动力底盘为动力。例如申请号为2012510559271.1的中国专利公布了一种适用于油菜收获的割晒机,工作幅宽1.85米,采用全液压驱动,切割、输送、铺放及拨禾轮等功能部件割台以前悬挂方式挂接在动力机上,割倒后油菜在输送和铺放装置共同作用下向中间输送,但因长江流域稻油轮作,夏秋季节水稻种植长期浸水、冬春季节油菜种植雨水多,田块泥脚深、土壤黏重,且机具采用前悬挂装配,存在前轮负载大、作业易出现陷车,田间转弯半径大等问题,机具通过性不足。申请号为201420571400.3的中国专利公布了一种小型履带式油菜割晒机,采用履带式行走底盘,操作性能和机动性能有所改善,但机具仍然采用前悬挂转配,且割晒机主要采用侧边铺放,即排禾口在割台一侧,植株在割断后被输送到铺放侧,作业时需要提前开道,且植株运输距离较长,易造成输送装置的堵塞及铺放无序。申请号为201520074744.8的中国专利公布了一种油菜割晒机,采用履带式行走底盘,操作灵活对地形适应性较好,且割晒机通过输送链和输送带相结合将割倒后的植株运输机具后方进行铺放,植株输送距离较长,增加植株铺放的无序性,容易堵塞。Existing rapeseed harvesters can be divided into two categories. One is a large rapeseed harvester with an operating width of more than 2.5 meters. It is usually mounted on a high-clearance tractor and laid in the middle. This type of harvester has high efficiency, but is large in size and has a large turning radius. It is suitable for dry land operations with large fields and flat terrain, such as Europe, Canada, and spring rapeseed areas in Inner Mongolia and Xinjiang, my country. The other is a small rapeseed harvester with an operating width of less than 2.5 meters, powered by a small tractor or crawler power chassis. For example, Chinese patent application number 2012510559271.1 discloses a reaper suitable for rapeseed harvesting, with a working width of 1.85 meters and full hydraulic drive. The cutting, conveying, laying and reel and other functional components are mounted on the power machine in a front suspension manner. After being cut, the rapeseed is transported to the middle by the joint action of the conveying and laying devices. However, due to the rice-oil rotation in the Yangtze River Basin, rice planting is long-term submerged in water in summer and autumn, and rapeseed planting has a lot of rain in winter and spring, the fields are deep in mud and the soil is heavy. In addition, the machine adopts a front suspension assembly, which has problems such as heavy front wheel load, easy vehicle getting stuck during operation, large turning radius in the field, and insufficient passability of the machine. Chinese patent application number 201420571400.3 discloses a small crawler rapeseed reaper, which adopts crawler-type walking chassis, and has improved operation performance and maneuverability, but the machine still adopts front suspension transfer, and the reaper mainly adopts side laying, that is, the crop discharge port is on the side of the cutting platform, and the plants are transported to the laying side after being cut. It is necessary to open the way in advance during operation, and the plant transportation distance is long, which is easy to cause the transportation device to be blocked and the laying is disordered. Chinese patent application number 201520074744.8 discloses a rapeseed reaper, which adopts crawler-type walking chassis, is flexible in operation and has good adaptability to terrain, and the reaper combines the conveyor chain and the conveyor belt to lay the cut plants behind the transport equipment, and the plant transportation distance is long, which increases the disorder of plant laying and is easy to be blocked.
发明内容Summary of the invention
本发明的目的是针对上述技术的不足,提供一种增强铺放效率、避免堵塞的履带自走背负式油菜割晒机。The object of the present invention is to provide a crawler self-propelled backpack rapeseed harvester that can enhance laying efficiency and avoid blockage in view of the deficiencies of the above-mentioned technologies.
为实现上述目的,本发明所设计的履带自走背负式油菜割晒机,包括一对行走履带、主机架、切割装置、辅助喂入拨禾装置及铺放装置;所述铺放装置朝待收获油菜方向倾斜布置在行走履带前半部上方,且铺放装置上端安装在主机架上,铺放装置下端固定在切割装置上;To achieve the above-mentioned purpose, the crawler self-propelled backpack rapeseed harvester designed by the present invention comprises a pair of walking crawlers, a main frame, a cutting device, an auxiliary feeding and weeding device and a laying device; the laying device is arranged above the front half of the walking crawler in an inclined manner toward the direction of the rapeseed to be harvested, and the upper end of the laying device is installed on the main frame, and the lower end of the laying device is fixed on the cutting device;
所述主机架包括前框架、后框架、左载物平台及右载物平台,左载物平台和右载物平台呈对称布置;所述前框架的左端固定在左载物平台上表面的外侧边沿,所述前框架的右端固定在右载物平台上表面的外侧边沿,所述后框架的左端固定在左载物平台上表面的内侧边沿,所述后框架的右端固定在右载物平台上表面的内侧边沿;The main frame includes a front frame, a rear frame, a left loading platform and a right loading platform, and the left loading platform and the right loading platform are arranged symmetrically; the left end of the front frame is fixed to the outer edge of the upper surface of the left loading platform, the right end of the front frame is fixed to the outer edge of the upper surface of the right loading platform, the left end of the rear frame is fixed to the inner edge of the upper surface of the left loading platform, and the right end of the rear frame is fixed to the inner edge of the upper surface of the right loading platform;
所述铺放装置包括铺放机架及一对链式输送装置,一对所述链式输送装置左右对称地安装在输送机架两侧,所述铺放机架上部与前框架中部铰接,所述铺放机架下部与切割装置焊接在一起,且铺放机架两侧与前框架之间各安装有一个第一液压缸;同时,所述前框架和后框架均为中空框架式结构,所述铺放机架上中间部位留空形成的通道与左载物平台和右载物平台之间的空间共同形成供油菜铺放的无障碍铺放通道。The laying device includes a laying frame and a pair of chain conveying devices, the pair of chain conveying devices are symmetrically installed on both sides of the conveying frame, the upper part of the laying frame is hinged to the middle part of the front frame, the lower part of the laying frame is welded to the cutting device, and a first hydraulic cylinder is installed between the two sides of the laying frame and the front frame; at the same time, the front frame and the rear frame are both hollow frame structures, and the channel formed by the empty middle part of the laying frame and the space between the left loading platform and the right loading platform together form an barrier-free laying channel for laying rapeseed.
进一步地,每个所述链式输送装置包括输送支撑板、主动轴、从动轴、输送带和安装在输送带上的弹齿,所述输送支撑板下端连接在铺放机架上;所述主动轴和从动轴分别通过轴承座安装在输送支撑板上,所述主动轴通过联轴器与液压马达连接,所述主动轴通过链传动带动从动轴,所述从动轴可通过与轴承座焊接在一起的张紧螺栓的调节改变位置。Furthermore, each of the chain conveying devices includes a conveying support plate, a driving shaft, a driven shaft, a conveyor belt and spring teeth installed on the conveyor belt, and the lower end of the conveying support plate is connected to the laying frame; the driving shaft and the driven shaft are respectively installed on the conveying support plate through bearing seats, the driving shaft is connected to the hydraulic motor through a coupling, the driving shaft drives the driven shaft through a chain drive, and the driven shaft can change its position by adjusting the tensioning bolts welded to the bearing seat.
进一步地,所述弹齿在输送带上呈矩阵排布,所述输送带下方还设有一挡块,所述挡块固定在输送支撑板的两侧板之间;另外,所述挡块上设有供弹齿通过的凹槽。Furthermore, the spring teeth are arranged in a matrix on the conveyor belt, and a stopper is provided under the conveyor belt, and the stopper is fixed between two side plates of the conveying support plate; in addition, the stopper is provided with a groove for the spring teeth to pass through.
进一步地,所述铺放装置包括还包括一对输送外壳,一对输送外壳与一对链式输送装置呈一一对应布置,所述输送外壳从链式输送装置的外侧将链式输送装置包围起来。Furthermore, the laying device further includes a pair of conveying shells, which are arranged in a one-to-one correspondence with a pair of chain conveying devices, and the conveying shells surround the chain conveying devices from the outside of the chain conveying devices.
进一步地,所述切割装置包括横切割器和分禾器;所述横切割器包括横向定刀、横向动刀、第一偏心盘和横向导向杆,横向定刀与铺放机架下部横梁固定在一起,横向动刀与横向定刀成滑动连接,横向动刀和横向导向杆铰接,横向导向杆和第一偏心盘铰接,第一偏心盘由切割液压马达驱动。Furthermore, the cutting device includes a transverse cutter and a straw divider; the transverse cutter includes a transverse fixed knife, a transverse movable knife, a first eccentric disk and a transverse guide rod, the transverse fixed knife is fixed to the lower crossbeam of the laying frame, the transverse movable knife is slidably connected to the transverse fixed knife, the transverse movable knife is hinged to the transverse guide rod, the transverse guide rod is hinged to the first eccentric disk, and the first eccentric disk is driven by a cutting hydraulic motor.
进一步地,所述分禾器包括一对竖割刀和一对被动分禾器,一对所述竖割刀分别布置在横切割器左右两端竖直方向上,且竖割刀包括竖切割机架、竖向定刀、竖向动刀、竖向导向杆,第二偏心盘,竖切割机架与铺放机架下部横梁两端固定连接,同时,竖切割机架与铺放装置的输送外壳通过一挡板固定连接;Further, the crop divider includes a pair of vertical cutting knives and a pair of passive crop dividers, the pair of vertical cutting knives are respectively arranged in the vertical direction of the left and right ends of the horizontal cutter, and the vertical cutting knives include a vertical cutting frame, a vertical fixed knife, a vertical moving knife, a vertical guide rod, a second eccentric disk, and the vertical cutting frame is fixedly connected to the two ends of the lower cross beam of the laying frame. At the same time, the vertical cutting frame is fixedly connected to the conveying shell of the laying device through a baffle;
所述竖向定刀与竖切割机架前端横梁固定在一起,竖向动刀与竖向定刀成滑动连接,竖向导向杆由两个内置球轴承的球头和一根两端开有螺纹的螺纹杆组成,两个球头分别通过螺纹连接与螺纹杆两端连接,一球头和第二偏心盘铰接,另一球头和横向导向杆铰接。The vertical fixed knife is fixed to the front end crossbeam of the vertical cutting machine frame, the vertical movable knife is slidably connected to the vertical fixed knife, the vertical guide rod is composed of two ball heads with built-in ball bearings and a threaded rod with threads at both ends, the two ball heads are respectively connected to the two ends of the threaded rod through threaded connections, one ball head is hinged to the second eccentric disk, and the other ball head is hinged to the horizontal guide rod.
进一步地,一对所述被动分禾器与一对所述竖割刀呈一一对应布置且被动分禾器布置在竖割刀前方下部与竖切割机架焊接在一起。Furthermore, a pair of the passive crop dividers and a pair of the vertical cutters are arranged in a one-to-one correspondence, and the passive crop dividers are arranged in the lower front part of the vertical cutters and welded to the vertical cutting frame.
进一步地,所述辅助喂入拨禾装置包括拨禾架和拨禾轮,所述拨禾架与前框架顶部铰接,所述拨禾轮布置在横切割器上方并固定在拨禾架上;所述拨禾架和前框架顶部之间安装有一对第二液压缸。Furthermore, the auxiliary feeding and reeling device includes a reeling frame and a reeling wheel, the reeling frame is hinged to the top of the front frame, the reeling wheel is arranged above the cross cutter and fixed on the reeling frame; a pair of second hydraulic cylinders are installed between the reeling frame and the top of the front frame.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1)本发明履带自走背负式油菜割晒机纵向结构紧凑,铺放装置、切割装置和辅助喂入拨禾装置等功能部件背负在履带前半部上方,其转弯半径小、机动性好,田间转运灵活、行走平稳,可适应于小田块和丘陵地区;1) The crawler self-propelled backpack rapeseed harvester of the present invention has a compact longitudinal structure, and functional components such as a laying device, a cutting device, and an auxiliary feeding and weeding device are carried on the front half of the crawler. It has a small turning radius, good maneuverability, flexible field transportation, and stable walking, and can be adapted to small plots and hilly areas;
2)采用履带底盘作为行走装置,避免了轮式拖拉机配套割晒机容易陷地的缺陷,适应于深泥脚、稻茬田松软黏附地表作业;2) The crawler chassis is used as the walking device, which avoids the defect of wheeled tractor-mounted reaper easily sinking into the ground, and is suitable for operations in deep mud and soft and sticky surfaces in rice stubble fields;
3)采用框架与铺放装置相配合,同时将机具中间留空作为油菜割晒铺放通道,利用切割输送装置将油菜割倒后集中到中间向后铺放,减小了油菜割倒后的输送距离,提高输送效率;作业前不需要人工开道,对中间铺放区域的油菜割茬没有碾压,保证植株铺放在割茬上,形成架空晾晒,不与潮湿土壤接触,透光透气,利于后熟,且方便后续机械化捡拾收获;3) A frame is used in conjunction with a laying device, and a space is left in the middle of the machine as a laying channel for rapeseed cutting and drying. The rapeseed is cut and concentrated in the middle and laid backwards by using a cutting and conveying device, which reduces the conveying distance after the rapeseed is cut and improves the conveying efficiency. No manual road is required before the operation, and the rapeseed stubble in the middle laying area is not crushed, ensuring that the plants are laid on the stubble, forming an overhead drying, not in contact with wet soil, light-permeable and air-permeable, which is conducive to post-ripening and convenient for subsequent mechanized picking and harvesting.
4)切割装置和辅助喂入拨禾装置可通过液压缸进行升降调整工作高度以适应不同生长情况的油菜,增强对油菜品种差异和种植方式差异的适应性;4) The cutting device and auxiliary feeding and weeding device can be raised and lowered by hydraulic cylinders to adjust the working height to adapt to rapeseed in different growth conditions, thereby enhancing the adaptability to rapeseed varieties and planting methods.
5)铺放装置为倾斜布置,缩短油菜切割倒向铺放装置的距离,使油菜割到后就可以尽快通过铺放装置输送后铺放,增强铺放效率,避免堵塞。5) The laying device is arranged at an angle to shorten the distance from the rapeseed cut to the laying device, so that the rapeseed can be transported through the laying device and laid as soon as possible after being cut, thereby enhancing the laying efficiency and avoiding blockage.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明履带自走背负式油菜割晒机结构示意图;FIG1 is a schematic structural diagram of a crawler self-propelled backpack rapeseed harvester according to the present invention;
图2为图1中主机架结构示意图;FIG2 is a schematic diagram of the main frame structure in FIG1;
图3为图1中链式输送装置结构示意图;FIG3 is a schematic structural diagram of the chain conveyor device in FIG1 ;
图4为图3的底面结构示意图;FIG4 is a schematic diagram of the bottom structure of FIG3 ;
图5为图1中切割装置结构示意图;FIG5 is a schematic structural diagram of the cutting device in FIG1 ;
图6为图5中竖割刀结构示意图。FIG. 6 is a schematic diagram of the vertical cutting knife structure in FIG. 5 .
图中各部件标号如下:行走履带1、主机架2(其中:前框架21、后框架22、左履带横梁221、右履带横梁222、左载物平台23、右载物平台24)、铺放装置3(其中:链式输送装置30、铺放机架31、输送外壳32、第一液压缸33、输送支撑板301、主动轴302、从动轴303、输送带304、弹齿305、挡块306、张紧螺栓307)、切割装置4(其中:横切割器41、横向定刀411、横向动刀412、第一偏心盘413、横向导向杆414、切割液压马达415、分禾器42、竖割刀43、竖切割机架431、竖向定刀432、竖向动刀433、竖向导向杆434、第二偏心盘435、球头436、螺纹杆437、保护壳438、竖切割液压马达439、被动分禾器44、挡板45)、辅助喂入拨禾装置5、动力系统6、驾驶系统7、无障碍铺放通道8、拨禾架51(其中:拨禾轮52、第二液压缸53)。The components in the figure are numbered as follows: walking crawler 1, main frame 2 (including: front frame 21, rear frame 22, left crawler beam 221, right crawler beam 222, left loading platform 23, right loading platform 24), laying device 3 (including: chain conveyor 30, laying frame 31, conveying shell 32, first hydraulic cylinder 33, conveying support plate 301, driving shaft 302, driven shaft 303, conveyor belt 304, spring teeth 305, block 306, tension bolt 307), cutting device 4 (including: transverse cutter 41, transverse fixed knife 411, transverse Moving knife 412, first eccentric disc 413, transverse guide rod 414, cutting hydraulic motor 415, crop divider 42, vertical cutting knife 43, vertical cutting frame 431, vertical fixed knife 432, vertical moving knife 433, vertical guide rod 434, second eccentric disc 435, ball head 436, threaded rod 437, protective shell 438, vertical cutting hydraulic motor 439, passive crop divider 44, baffle 45), auxiliary feeding and plowing device 5, power system 6, driving system 7, barrier-free laying channel 8, plowing frame 51 (including: plowing wheel 52, second hydraulic cylinder 53).
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1所示一种履带自走背负式油菜割晒机,包括一对行走履带1、主机架2、切割装置4、辅助喂入拨禾装置5及铺放装置3。一对行走履带1左右对称布置,与主机架2焊接形成用于行走的履带底盘,避免在田间工作时容易陷地;铺放装置3呈水平或朝待收获油菜方向倾斜布置在行走履带1前半部上方,且铺放装置3上端安装在主机架2上,铺放装置3下端固定在切割装置4上,便于油菜割倒后能讯速到达铺放装置3上的输送区域,增加输送效率,辅助喂入拨禾装置5布置在切割装置4上方,并与主机架2连接。As shown in FIG1 , a crawler self-propelled backpack rapeseed harvester includes a pair of walking crawlers 1, a main frame 2, a cutting device 4, an auxiliary feeding and weeding device 5, and a laying device 3. The pair of walking crawlers 1 are arranged symmetrically on the left and right, and are welded with the main frame 2 to form a crawler chassis for walking, so as to avoid sinking into the ground easily when working in the field; the laying device 3 is arranged horizontally or tilted toward the direction of the rapeseed to be harvested above the front half of the walking crawler 1, and the upper end of the laying device 3 is installed on the main frame 2, and the lower end of the laying device 3 is fixed on the cutting device 4, so that the rapeseed can quickly reach the conveying area on the laying device 3 after being cut, thereby increasing the conveying efficiency; the auxiliary feeding and weeding device 5 is arranged above the cutting device 4 and connected to the main frame 2.
如图2所示,主机架2包括前框架21、后框架22、左载物平台23及右载物平台24,左载物平台23和右载物平台24呈对称布置,其中,左载物平台23上安装有驾驶系统7,右载物平台24上安装有动力系统6,且一侧行走履带1固定连接在左载物平台23底部的左履带横梁221上,另一侧行走履带1固定连接在右载物平台24底部的右履带横梁222上;前框架21的左端固定在左载物平台23上表面的外侧边沿,前框架21的右端固定在右载物平台24上表面的外侧边沿,后框架22的左端固定在左载物平台23上表面的内侧边沿,后框架22的右端固定在右载物平台24上表面的内侧边沿;由于前框架21和后框架22均为中空框架式结构,左载物平台23和右载物平台24之间的空间形成供油菜铺放的无障碍铺放通道8,为割晒机将油菜割倒后的中间铺放提供空间,缩短油菜的输送距离,实现油菜割到后的快速铺放,同时保留了中间通道上的油菜秸秆,实现油菜割到后铺放在茬上架空晾晒,避免油菜晾晒过程与地面直接接触通风性不好所造成的腐烂等损失。As shown in FIG2 , the main frame 2 includes a front frame 21, a rear frame 22, a left loading platform 23 and a right loading platform 24, wherein the left loading platform 23 and the right loading platform 24 are arranged symmetrically, wherein the left loading platform 23 is provided with a driving system 7, the right loading platform 24 is provided with a power system 6, and one side of the walking crawler 1 is fixedly connected to the left crawler cross beam 221 at the bottom of the left loading platform 23, and the other side of the walking crawler 1 is fixedly connected to the right crawler cross beam 222 at the bottom of the right loading platform 24; the left end of the front frame 21 is fixed to the outer edge of the upper surface of the left loading platform 23, the right end of the front frame 21 is fixed to the outer edge of the upper surface of the right loading platform 24, and the rear frame 22 is fixed to the outer edge of the upper surface of the right loading platform 24. The left end of the frame 22 is fixed to the inner edge of the upper surface of the left loading platform 23, and the right end of the rear frame 22 is fixed to the inner edge of the upper surface of the right loading platform 24. Since the front frame 21 and the rear frame 22 are both hollow frame structures, the space between the left loading platform 23 and the right loading platform 24 forms an obstacle-free paving channel 8 for laying rapeseed, providing space for the middle laying of the rapeseed after the rapeseed is cut by the reaper, shortening the transportation distance of the rapeseed, and realizing rapid laying of the rapeseed after it is cut. At the same time, the rapeseed stalks on the middle channel are retained, so that the rapeseed can be laid on the stubble for aerial drying after it is cut, avoiding rotting and other losses caused by direct contact with the ground and poor ventilation during the drying process.
结合图3、图4所示,铺放装置3位于切割装置4和主机架2之间且位于行走履带1上方,根据行走履带形状和大小,水平布置或朝待收获油菜方向倾斜布置。铺放装置3包括铺放机架31、一对链式输送装置30及一对输送外壳32,一对链式输送装置30通过螺栓左右对称地安装在输送机架31两侧,便于拆卸维修,同时,一对输送外壳32与一对链式输送装置30呈一一对应布置,输送外壳32从链式输送装置30的外侧将链式输送装置30包围起来,避免油菜秸秆的缠绕,提高铺放装置的可靠性。铺放机架31上部与前框架21中部铰接,铺放机架31下部与切割装置4焊接在一起,且铺放机架31两侧与前框架21之间各安装有一个第一液压缸33,通过控制第一液压缸33的伸缩可以对切割装置的工作高度进行调整,从而获得油菜割断后不同的留茬高度,以适应不同的收获需要,如饲料收获或油菜籽收获等,增强机具的通用性。同时,铺放机架31上中间部位留空形成的通道与左载物平台23和右载物平台24之间的空间共同形成供油菜铺放的无障碍铺放通道8,使链式输送装置30将左右两侧的油菜输送到无障碍铺放通道8进行铺放,缩短了油菜割倒后的输送距离。As shown in FIG. 3 and FIG. 4 , the laying device 3 is located between the cutting device 4 and the main frame 2 and above the walking crawler 1. It is arranged horizontally or tilted toward the direction of the rapeseed to be harvested according to the shape and size of the walking crawler. The laying device 3 includes a laying frame 31, a pair of chain conveying devices 30 and a pair of conveying shells 32. The pair of chain conveying devices 30 are symmetrically installed on both sides of the conveying frame 31 by bolts, which is convenient for disassembly and maintenance. At the same time, the pair of conveying shells 32 are arranged in a one-to-one correspondence with the pair of chain conveying devices 30. The conveying shells 32 surround the chain conveying devices 30 from the outside of the chain conveying devices 30 to avoid the entanglement of rapeseed straw and improve the reliability of the laying device. The upper part of the laying frame 31 is hinged with the middle part of the front frame 21, and the lower part of the laying frame 31 is welded with the cutting device 4, and a first hydraulic cylinder 33 is installed between the two sides of the laying frame 31 and the front frame 21. By controlling the extension and contraction of the first hydraulic cylinder 33, the working height of the cutting device can be adjusted, so as to obtain different stubble heights after the rapeseed is cut, so as to adapt to different harvesting needs, such as feed harvesting or rapeseed harvesting, etc., and enhance the versatility of the machine. At the same time, the channel formed by the empty middle part of the laying frame 31 and the space between the left loading platform 23 and the right loading platform 24 together form an obstacle-free laying channel 8 for laying rapeseed, so that the chain conveyor 30 conveys the rapeseed on the left and right sides to the obstacle-free laying channel 8 for laying, shortening the conveying distance after the rapeseed is cut.
每个链式输送装置30包括输送支撑板301、主动轴302、从动轴303、输送带304和安装在输送带304上的弹齿305,输送支撑板301下端通过螺栓连接固定在铺放机架31上,输送支撑板301的两侧分别与两个输送外壳32通过螺栓连接相固定,便于安装拆卸,有利于后期的维修。主动轴302和从动轴303分别通过轴承座安装在输送支撑板301上,主动轴302通过联轴器与液压马达连接,主动轴302通过链传动带动从动轴303,其中输送链条上设有双侧托耳,输送带304采用尼龙或帆布带,并通过螺栓连接固定在输送链条的托耳上,从动轴303可通过与轴承座焊接在一起的张紧螺栓307的调节改变位置,调节链条的中心距,保证输送带的张紧度。在液压马达驱动主动轴时,输送带会随着链传动同步的运动,通过链传动带动输送带运转,避免了现有的滚筒带动输送带运转转速过高后可能跑带的弊端,增强机具的可靠性,同时也减少了机具所需要的张紧力,减少功耗。Each chain conveyor device 30 includes a conveyor support plate 301, a driving shaft 302, a driven shaft 303, a conveyor belt 304, and a spring tooth 305 installed on the conveyor belt 304. The lower end of the conveyor support plate 301 is fixed to the laying frame 31 by bolt connection, and the two sides of the conveyor support plate 301 are respectively fixed to the two conveyor shells 32 by bolt connection, which is convenient for installation and disassembly, and is conducive to later maintenance. The driving shaft 302 and the driven shaft 303 are respectively installed on the conveyor support plate 301 through bearing seats, and the driving shaft 302 is connected to the hydraulic motor through a coupling. The driving shaft 302 drives the driven shaft 303 through a chain drive, wherein the conveyor chain is provided with double-sided ears, and the conveyor belt 304 is made of nylon or canvas belt and is fixed to the ears of the conveyor chain by bolt connection. The driven shaft 303 can change its position by adjusting the tensioning bolt 307 welded to the bearing seat, and the center distance of the chain is adjusted to ensure the tension of the conveyor belt. When the hydraulic motor drives the driving shaft, the conveyor belt will move synchronously with the chain drive, and the conveyor belt is driven by the chain drive, avoiding the disadvantage of the existing roller-driven conveyor belt that may run away after the speed is too high, thereby enhancing the reliability of the machine, and at the same time reducing the tension required by the machine and reducing power consumption.
弹齿305在输送带304上呈矩阵排布,用于辅助输送割倒后的油菜。弹齿305由尼龙材料制成,具有一定弹性,运转到输送带下方时可被压缩,节约空间,根据油菜的农艺要求,油菜行距为280~300mm,确保不增加机构复杂性同时保证较好地输送油菜,弹齿行距略小于油菜行距,取200mm。输送带304下方还设有一挡块306,由木材或塑料制成,挡块306通过螺栓连接固定在输送支撑板的两侧板之间。另外,挡块306上设有供弹齿305通过的凹槽,用于防止油菜秸秆进入输送外壳32后影响链式输送装置的运转。The spring teeth 305 are arranged in a matrix on the conveyor belt 304 to assist in the transportation of the cut rapeseed. The spring teeth 305 are made of nylon material and have a certain elasticity. When they run under the conveyor belt, they can be compressed to save space. According to the agronomic requirements of rapeseed, the rapeseed row spacing is 280-300mm, ensuring that the complexity of the mechanism is not increased while ensuring better transportation of rapeseed. The spring tooth row spacing is slightly smaller than the rapeseed row spacing, taking 200mm. A stopper 306 is also provided below the conveyor belt 304, which is made of wood or plastic. The stopper 306 is fixed between the two side plates of the conveying support plate by bolt connection. In addition, the stopper 306 is provided with a groove for the spring teeth 305 to pass through, which is used to prevent the rapeseed straw from entering the conveying shell 32 and affecting the operation of the chain conveying device.
结合图5所示,切割装置4包括横切割器41和分禾器42;其中,横切割器41在机具前端水平布置,长2米,与现有的油菜厢宽相适应,包括横向定刀411、横向动刀412、第一偏心盘413和横向导向杆414,横向定刀411与铺放机架31下部横梁通过螺栓连接固定在一起,横向动刀412与横向定刀411成滑动连接,来回往复运动,将待收获油菜割断,保证割茬高度的一致性,横向动刀412和横向导向杆414铰接,横向导向杆414和第一偏心盘413铰接,三者构成曲柄滑块机构,第一偏心盘413由切割液压马达415直接驱动,简化现有复杂的机械传动单元,简化结构,提高传动效率,减小震动。As shown in Figure 5, the cutting device 4 includes a transverse cutter 41 and a straw divider 42; wherein the transverse cutter 41 is horizontally arranged at the front end of the machine, is 2 meters long, and is adapted to the existing rapeseed compartment width, and includes a transverse fixed knife 411, a transverse movable knife 412, a first eccentric disk 413, and a transverse guide rod 414. The transverse fixed knife 411 is fixed to the lower crossbeam of the laying frame 31 by bolts, and the transverse movable knife 412 is slidably connected to the transverse fixed knife 411, and reciprocates back and forth to cut the rapeseed to be harvested, thereby ensuring the consistency of the cutting height. The transverse movable knife 412 is hinged to the transverse guide rod 414, and the transverse guide rod 414 is hinged to the first eccentric disk 413. The three constitute a crank slider mechanism, and the first eccentric disk 413 is directly driven by the cutting hydraulic motor 415, which simplifies the existing complex mechanical transmission unit, simplifies the structure, improves the transmission efficiency, and reduces vibration.
结合图6所示,分禾器42用于在切割前将左右缠绕的油菜植株分开,避免切割过程中因机具两侧油菜植株牵扯所造成的油菜损失。每个分禾器包括一对竖割刀43和一对被动分禾器44,具体过程为先利用被动分禾器44进行挤压分禾,再利用两侧竖割刀进行切割分禾,将主动分禾与被动分禾结合使用程度的减小分禾损失,操作简便,作业效果显著。一对竖割刀43分别布置在横切割器41左右两端竖直方向上,且竖割刀43包括竖切割机架431、竖向定刀432、竖向动刀433、竖向导向杆434,第二偏心盘435,竖切割机架431与铺放机架31下部横梁两端固定连接,同时,竖切割机架431与铺放装置3的输送外壳32通过一挡板45固定连接,增强强度,提高竖割刀工作时的稳定性,同时利用挡板45也将铺放装置3两侧遮挡起来,避免油菜在输送铺放过程中从铺放装置两侧弹出所造成的损失;As shown in FIG6 , the straw divider 42 is used to separate the rapeseed plants entangled on the left and right before cutting, so as to avoid the loss of rapeseed caused by the rapeseed plants on both sides of the machine being pulled during the cutting process. Each straw divider includes a pair of vertical cutting knives 43 and a pair of passive straw dividers 44. The specific process is to first use the passive straw divider 44 to squeeze and separate the straw, and then use the vertical cutting knives on both sides to cut and separate the straw. The active straw divider and the passive straw divider are combined to reduce the straw loss, which is easy to operate and has a significant working effect. A pair of vertical cutting knives 43 are respectively arranged in the vertical direction at the left and right ends of the cross cutter 41, and the vertical cutting knives 43 include a vertical cutting frame 431, a vertical fixed knife 432, a vertical movable knife 433, a vertical guide rod 434, and a second eccentric plate 435. The vertical cutting frame 431 is fixedly connected to the two ends of the lower cross beam of the laying frame 31. At the same time, the vertical cutting frame 431 is fixedly connected to the conveying shell 32 of the laying device 3 through a baffle 45 to enhance the strength and improve the stability of the vertical cutting knives when working. At the same time, the baffle 45 is also used to cover the two sides of the laying device 3 to avoid the loss caused by the rapeseed popping out from the two sides of the laying device during the conveying and laying process;
竖向定刀432与竖切割机架431前端横梁通过螺栓连接固定在一起,竖向动刀433与竖向定刀432成滑动连接,竖向导向杆434由两个内置球轴承的球头436和一根两端开有螺纹的螺纹杆437组成,两个球头436分别通过螺纹连接与螺纹杆437两端连接,通过螺纹连接,可以实现两球头436之间的距离可调,增强其通用性,一球头436和第二偏心盘435铰接,另一球头436和横向导向杆414铰接。The vertical fixed knife 432 is fixed to the front end crossbeam of the vertical cutting frame 431 by bolts, the vertical movable knife 433 is slidably connected to the vertical fixed knife 432, and the vertical guide rod 434 is composed of two ball heads 436 with built-in ball bearings and a threaded rod 437 with threads at both ends. The two ball heads 436 are connected to the two ends of the threaded rod 437 by threaded connections respectively. Through the threaded connection, the distance between the two ball heads 436 can be adjusted to enhance its versatility. One ball head 436 is hinged to the second eccentric disk 435, and the other ball head 436 is hinged to the horizontal guide rod 414.
竖割刀43还包括保护壳438,将第二偏心盘435和竖切割液压马达439包裹起来,避免油菜植株缠绕影响竖割刀运转,第二偏心盘、竖向导向杆和竖向动刀三者构成空间曲柄滑块机构,因球头内置球轴承与第二偏心盘和竖向动割刀形成球面副,降低所要求的安装精度,增加竖割刀工作的可靠性,第二偏心盘435由竖切割液压马达439直接驱动,通过竖向导向杆带动竖向动刀相对于竖向定刀往复运动,实现切割,简化现有的由横割刀带动竖割刀机械传动形式,使竖割刀具有独立动力,简化结构,速度可调,减小了机械振动。The vertical cutting knife 43 also includes a protective shell 438, which wraps up the second eccentric disk 435 and the vertical cutting hydraulic motor 439 to prevent rapeseed plants from being entangled and affecting the operation of the vertical cutting knife. The second eccentric disk, the vertical guide rod and the vertical moving knife constitute a spatial crank slider mechanism. Because the ball head has a built-in ball bearing, it forms a spherical pair with the second eccentric disk and the vertical moving knife, which reduces the required installation accuracy and increases the reliability of the vertical cutting knife. The second eccentric disk 435 is directly driven by the vertical cutting hydraulic motor 439, and the vertical moving knife is driven to reciprocate relative to the vertical fixed knife through the vertical guide rod to achieve cutting, thereby simplifying the existing mechanical transmission form of the vertical cutting knife driven by the horizontal cutting knife, so that the vertical cutting knife has independent power, simplifies the structure, and has adjustable speed, which reduces mechanical vibration.
一对被动分禾器44与一对竖割刀43呈一一对应布置且被动分禾器44布置在竖割刀43前方下部,与竖切割机架431焊接在一起,这样布置可以有效解决收获时因油菜植株枝杈密布缠绕而引起的落粒损失和堵塞问题,在割倒前通过主动分禾器和被动分禾器相结合提前将油菜植株提前分禾,减少油菜籽粒损失和通过阻力,提高机具的通过性。A pair of passive grain dividers 44 are arranged in one-to-one correspondence with a pair of vertical cutters 43, and the passive grain dividers 44 are arranged in the lower front part of the vertical cutter 43 and welded to the vertical cutting frame 431. This arrangement can effectively solve the problem of grain loss and blockage caused by the dense entanglement of branches of rapeseed plants during harvesting. The rapeseed plants can be divided in advance before cutting them down by combining the active grain divider and the passive grain divider, thereby reducing rapeseed grain loss and passing resistance and improving the passability of the machine.
辅助喂入拨禾装置5包括拨禾架51和拨禾轮52,拨禾架51与前框架21顶部铰接,拨禾轮52布置在横切割器41上方,并通过螺栓连接固定在拨禾架51上,用于将待收获的油菜拨向机具喂入,便于切割,提高切割效率。拨禾架51和前框架21顶部之间安装有一对第二液压缸53,通过控制第二液压缸可以控制辅助喂入拨禾装置的工作高度的调整,从而适应不同品种和地区所导致的不同高度油菜收获,增强机具的适用性。The auxiliary feeding and reeling device 5 includes a reeling frame 51 and a reeling wheel 52. The reeling frame 51 is hinged to the top of the front frame 21. The reeling wheel 52 is arranged above the cross cutter 41 and is fixed to the reeling frame 51 by bolts, and is used to feed the rapeseed to be harvested to the machine, so as to facilitate cutting and improve cutting efficiency. A pair of second hydraulic cylinders 53 are installed between the reeling frame 51 and the top of the front frame 21. By controlling the second hydraulic cylinders, the working height of the auxiliary feeding and reeling device can be adjusted, so as to adapt to the different heights of rapeseed harvesting caused by different varieties and regions, and enhance the applicability of the machine.
动力系统通过液压马达对行走履带、一对链式输送装置、拨禾轮、横切割器和竖割刀进行驱动。割晒机在田间作业时,动力系统通过液压马达将动力传到上述各部分运动部件,行走履带带动机具前进,液压马达通过带传动驱动拨禾轮转动,拨禾轮将待切割油菜茎秆拨向割晒机的切割输送装置;横切割器在液压马达通过曲柄滑块的作用下往复运动,将油菜秸秆切断;同时,横切割器两侧的分禾器将油菜茎秆分行,竖割刀将油菜上部缠绕的枝丫切断分开,完成分禾;位于横切割器置中间的油菜切断后在拨禾轮和横切割器的作用下,直接经无障碍铺放通道铺放于田间中间未被碾压的秸秆之上,在铺放装置上两侧链式输送装置上向中间运动的输送带的弹齿拨动下,位于横切割器左右两侧的油菜切断后朝中间输送,经无障碍铺放通道铺放于田间,从而完成了整个油菜的切割、输送和铺放的割晒过程。The power system drives the walking tracks, a pair of chain conveyors, a reel, a cross cutter and a vertical cutter through a hydraulic motor. When the reaper and sundryer is working in the field, the power system transmits power to the above-mentioned moving parts through the hydraulic motor, the walking crawler drives the machine forward, the hydraulic motor drives the reel wheel to rotate through the belt transmission, and the reel wheel pushes the rapeseed stems to be cut to the cutting and conveying device of the reaper and sundryer; the cross cutter reciprocates under the action of the hydraulic motor through the crank slider to cut the rapeseed stalks; at the same time, the straw dividers on both sides of the cross cutter divide the rapeseed stalks into rows, and the vertical cutters cut and separate the branches entangled on the upper part of the rapeseed to complete the straw division; after the rapeseed located in the middle of the cross cutter is cut, it is directly laid on the unrolled straw in the middle of the field through the barrier-free laying channel under the action of the reel wheel and the cross cutter, and the rapeseed located on the left and right sides of the cross cutter is cut and transported to the middle under the action of the spring teeth of the conveyor belt moving toward the middle on the chain conveyor devices on both sides of the laying device, and laid in the field through the barrier-free laying channel, thereby completing the entire rapeseed cutting, conveying and laying reaping and sundrying process.
本发明油菜割晒机采用行走履带和框架式机架相配合作为行走装置,机动性好,田间转运灵活、行走平稳,在小田块和丘陵地区具有良好的通过性,避免了拖拉机牵引式割晒机转运困难、容易陷地的缺陷;同时框架式机架将机具中间留空作为无障碍铺放通道,配合铺放装置,将油菜割倒后集中输送到到中间铺放,减小了油菜割倒后的输送距离,增强输送效率,避免堵塞和缠绕等状况,减少油菜籽粒的损失;作业前不需要人工开道,对中间铺放区域的油菜割茬也没有碾压,保证植株铺放在割茬上形成架空晾晒,不与潮湿土壤接触,透光透气,利于后熟,且方便后续机械化捡拾收获,并且结构简单,操作方便。The rapeseed harvester and sun-drying machine of the present invention adopts a walking crawler and a frame-type frame as a walking device, has good maneuverability, flexible field transportation, stable walking, good passability in small fields and hilly areas, and avoids the defects of tractor-drawn harvesters that are difficult to transport and easy to sink into the ground; at the same time, the frame-type frame leaves a space in the middle of the machine as a barrier-free paving channel, and cooperates with the paving device to transport the rapeseed to the middle for paving after it is cut, thereby reducing the transportation distance after the rapeseed is cut, enhancing the transportation efficiency, avoiding blockage and entanglement, and reducing the loss of rapeseed grains; no manual road is required before operation, and the rapeseed stubble in the middle paving area is not crushed, ensuring that the plants are laid on the stubble to form an overhead drying, without contact with moist soil, light-permeable and air-permeable, which is conducive to post-ripening and convenient for subsequent mechanized picking and harvesting, and the structure is simple and easy to operate.
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