CN110539015A - A special drilling machine with multi-combination drill bits and its working method - Google Patents
A special drilling machine with multi-combination drill bits and its working method Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000010079 rubber tapping Methods 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 31
- 230000008569 process Effects 0.000 claims description 8
- 238000003754 machining Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 abstract description 25
- 238000012423 maintenance Methods 0.000 abstract description 5
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- 230000008859 change Effects 0.000 description 6
- 239000002826 coolant Substances 0.000 description 6
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- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/18—Setting work or tool carrier along a straight index line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/16—Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
- B23G1/20—Machines with a plurality of working spindles
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Abstract
本发明涉及一种具有多组合钻头的专用钻床及其工作方法,包括底座,所述底座上侧设置有可前后移动并可转动的回转工作台,所述底座上安装有龙门架,所述龙门架的横梁上安装有可横向往复移动的多轴钻攻机构,所述多轴钻攻机构包括机座,所述机座上安装有至少一组的主轴组,每组主轴组具有至少两根沿横向间隔排列并可升降的主轴,所述主轴下端安装有用以装夹钻头或丝锥的夹头,每组主轴组配备一个用以驱动其主轴转动的交流电机,所述机座上还安装有与每根主轴一一对应的用以驱动主轴升降的第一伺服电机。该具有多组合钻头的专用钻床结构简单,设计合理,安装与维修便利,减少停机换刀的频率,使用方便,节约加工时间,大大提高加工效率和加工精度。
The invention relates to a special drilling machine with multi-combination drill bits and its working method. A multi-axis drilling and tapping mechanism capable of laterally reciprocating movement is installed on the crossbeam of the frame. The multi-axis drilling and tapping mechanism includes a base on which at least one set of spindle groups is installed, and each set of spindle groups has at least two The main shafts are arranged at intervals along the horizontal direction and can be raised and lowered. The lower end of the main shafts is equipped with a chuck for clamping drill bits or taps. Each group of main shafts is equipped with an AC motor to drive the main shaft to rotate. The base is also equipped with Corresponding to each main shaft one by one, the first servo motor used to drive the main shaft up and down. The special drilling machine with multi-combination drills has simple structure, reasonable design, convenient installation and maintenance, reduces the frequency of stopping and changing tools, is convenient to use, saves processing time, and greatly improves processing efficiency and processing accuracy.
Description
技术领域technical field
本发明涉及一种具有多组合钻头的专用钻床及其工作方法。The invention relates to a special drilling machine with multi-combination drill bits and its working method.
背景技术Background technique
在机械行业中,单件或者小批量生产的零件也是占据很大的比例,同时由于日趋激烈的竞争市场氛围,每个企业为了能够在这样的环境下生存必须满足市场不断变化的需求,传统机床设备的缺点便暴露出来。例如,在纺织设备里的针盘的孔和螺纹的加工,采用的是传统的单轴钻床,这样一来需要根据针盘上孔径的螺纹的大小频繁更换刀具,因此对于纺织设备的针盘加工而言现有的钻床设备存在如下问题:(1)加工效率、精度低,频繁的换刀不仅浪费加工时间,根据当前的加工需求安装相应的加工刀具,完成一道工序之后再换刀进行下一步加工工序,传统的钻床加工效率低而且容易导致加工质量不合格;(2)自动化程度低,通过人为的换刀增加了劳动强度,与现代化生产理念不符;(3)结构复杂,不方便维修与操作。In the machinery industry, single-piece or small-batch production parts also occupy a large proportion. At the same time, due to the increasingly fierce competitive market atmosphere, each enterprise must meet the changing needs of the market in order to survive in such an environment. Traditional machine tools The shortcomings of the equipment are exposed. For example, the processing of the holes and threads of the dial in the textile equipment uses a traditional single-axis drilling machine. In this way, it is necessary to change the tool frequently according to the size of the thread on the dial. Therefore, for the processing of the dial of the textile equipment As far as the existing drilling machine equipment has the following problems: (1) The processing efficiency and precision are low, and frequent tool changes not only waste processing time, install corresponding processing tools according to the current processing needs, and then change the tool for the next step after completing a process Processing procedures, the traditional drilling machine has low processing efficiency and easily leads to unqualified processing quality; (2) The degree of automation is low, and the labor intensity is increased through artificial tool changes, which is inconsistent with modern production concepts; (3) The structure is complex, inconvenient for maintenance and operate.
如今组合专用钻床已经为各行各业提供各种零件的加工,可以满足钻扩铰以及攻螺纹等需求,虽然现有的组合钻床已经实现高效和规范化,但是仍然存在着结构复杂、安装与维修不便、成本较高等问题。Nowadays, combined special drilling machines have provided various parts processing for all walks of life, which can meet the needs of drilling, reaming and tapping. Although the existing combined drilling machines have achieved high efficiency and standardization, there are still complex structures, inconvenient installation and maintenance. , high cost and other issues.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种结构简单,使用方便,加工效率高的具有多组合钻头的专用钻床及其工作方法。In view of this, the purpose of the present invention is to provide a special drilling machine with multi-combination drill bits and its working method which is simple in structure, easy to use and high in processing efficiency.
本发明采用以下方案实现:一种具有多组合钻头的专用钻床,包括底座,所述底座上侧设置有可前后移动并可转动的回转工作台,所述底座上安装有龙门架,所述龙门架的横梁上安装有可横向往复移动的多轴钻攻机构,所述多轴钻攻机构包括机座,所述机座上安装有至少一组的主轴组,每组主轴组具有至少两根沿横向间隔排列并可升降的主轴,所述主轴下端安装有用以装夹钻头或丝锥的夹头,每组主轴组配备一个用以驱动其主轴转动的交流电机,所述机座上还安装有与每根主轴一一对应的用以驱动主轴升降的第一伺服电机。The present invention is realized by the following scheme: a special drilling machine with multi-combination drill bits, including a base, the upper side of the base is provided with a rotary table that can move back and forth and can rotate, a gantry frame is installed on the base, and the gantry A multi-axis drilling and tapping mechanism capable of laterally reciprocating movement is installed on the crossbeam of the frame. The multi-axis drilling and tapping mechanism includes a base on which at least one set of spindle groups is installed, and each set of spindle groups has at least two The main shafts are arranged at intervals along the horizontal direction and can be raised and lowered. The lower end of the main shafts is equipped with a chuck for clamping drill bits or taps. Each group of main shafts is equipped with an AC motor to drive the main shaft to rotate. The machine base is also equipped with Corresponding to each main shaft one by one, the first servo motor used to drive the main shaft up and down.
进一步的,所述主轴上半段为花键轴部,主轴的花键轴部套装在一轴套内并可相对其上下滑动,所述轴套内部开设有与主轴的花键轴部配合的花键孔;所述主轴旁侧安装有与其平行的第一丝杆,所述主轴上外套有与其旋转配合的套筒,所述套筒侧部固定连接有与第一丝杆配合的螺母座,所述第一丝杆上端与所述第一伺服电机的主轴传动连接。Further, the upper half of the main shaft is a spline shaft part, and the spline shaft part of the main shaft is set in a sleeve and can slide up and down relative to it. A spline hole; a first screw rod parallel to it is installed on the side of the main shaft, a sleeve that rotates with it is covered on the main shaft, and a nut seat that matches the first screw rod is fixedly connected to the side of the sleeve , the upper end of the first screw rod is connected to the main shaft of the first servo motor through transmission.
进一步的,所述交流电机安装于机座端部,每组主轴组上最靠近对应交流电机的主轴上端的轴套与交流电机之间通过可变速传动机构传动连接,同一主轴组上的相邻两主轴上端的轴套之间通过传动皮带传动连接。Further, the AC motor is installed at the end of the machine base, and the bushing on the upper end of the main shaft of each set of main shaft groups closest to the corresponding AC motor is connected to the AC motor through a variable speed transmission mechanism. The adjacent shaft sleeves on the same main shaft group The shaft sleeves at the upper ends of the two main shafts are connected through transmission belts.
进一步的,所述可变速传动机构包括安装于交流电机的主轴上的主动带轮、安装于所述轴套上的从动带轮以及连接主动带轮和从动带轮的传动皮带;所述主动带轮和从动带轮均由间距可变的用以配合夹紧传动皮带的活动带轮盘和固定带轮盘组成,活动带轮盘和固定带轮盘相向一面为锥面。Further, the variable speed transmission mechanism includes a driving pulley installed on the main shaft of the AC motor, a driven pulley mounted on the bushing, and a transmission belt connecting the driving pulley and the driven pulley; the Both the driving pulley and the driven pulley are composed of movable belt pulleys and fixed belt pulleys with variable spacing to match the clamping transmission belt. The opposite side of the movable belt pulley and the fixed belt pulley is a tapered surface.
进一步的,所述主动带轮远离交流电机一侧安装有用以驱动主动带轮的活动带轮盘上下移动的步进电机,所述步进电机的主轴上同轴连接有第二丝杆,主动带轮的活动带轮盘朝向步进电机一端固定连接有一连接板,所述连接板上开设有与第二丝杆配合的螺纹孔,第二丝杆旁侧安装有与其平行的导杆,所述连接板上开设有与所述导杆滑动配合的导向孔。Further, the side of the driving pulley away from the AC motor is equipped with a stepping motor for driving the movable pulley of the driving pulley to move up and down, and a second screw rod is coaxially connected to the main shaft of the stepping motor. The movable pulley disc of the pulley is fixedly connected to one end of the stepper motor with a connecting plate, and the connecting plate is provided with a threaded hole matched with the second screw mandrel, and a guide rod parallel to it is installed on the side of the second screw mandrel, so The connecting plate is provided with a guide hole slidingly matched with the guide rod.
进一步的,所述从动带轮的活动带轮盘位于固定带轮盘的上侧,所述轴套上端安装有用以感应轴套转速的光电编码器,所述轴套上还外套有位于所述从动带轮的活动带轮盘上方用以向下推动活动带轮盘的弹簧。Further, the movable pulley of the driven pulley is located on the upper side of the fixed pulley, and the upper end of the sleeve is equipped with a photoelectric encoder for sensing the rotation speed of the sleeve. The spring above the movable pulley of the driven pulley is used to push the movable pulley downward.
进一步的,所述机座上具有两组主轴组以及分别用以驱动两组主轴组的两交流电机,两交流电机分别安装在机座的左、右两端,其中一组主轴组的主轴下端安装有钻头,另一组主轴组的主轴下端安装有丝锥,两组主轴组上的所有主轴沿横向一字排开。Further, the machine base has two sets of main shaft groups and two AC motors respectively used to drive the two sets of main shaft groups. The two AC motors are respectively installed at the left and right ends of the machine base. A drill bit is installed, and a screw tap is installed at the lower end of the main shaft of the other group of main shaft groups, and all the main shafts on the two groups of main shaft groups are lined up horizontally.
进一步的,所述龙门架的横梁端部安装有用以驱动机座横向移动的第二伺服电机,第二伺服电机通过丝杆螺母机构驱动机座横向移动,所述龙门架的横梁上安装有用以机座横向移动导向的横向导轨;所述底座上安装有用以驱动回转工作台前后移动的第三伺服电机,第三伺服电机通过丝杆螺母机构驱动回转工作台前后移动,所述底座上安装有用以回转工作台前后移动导向的纵向导轨。Further, the end of the beam of the gantry is equipped with a second servo motor for driving the machine base to move laterally, and the second servo motor drives the machine base to move laterally through a screw nut mechanism, and the beam of the gantry is installed with a The horizontal guide rail for the lateral movement of the machine base; the third servo motor for driving the rotary table to move forward and backward is installed on the base, and the third servo motor drives the rotary table to move forward and backward through the screw nut mechanism. Longitudinal rails guided by the forward and backward movement of the rotary table.
本发明另一技术方案:一种如上所述具有多组合钻头的专用钻床的工作方法,根据工件上所需加工的孔的直径,将所需要使用到的不同直径规格的刀具装夹在多轴钻攻机构的主轴上;将工件装夹在回转工作台上,然后回转工作台沿纵向移动至指定位置,并转动至指定角度;某个主轴上的刀具需要进行加工时,与该主轴所在主轴组对应的交流电机便驱动该主轴组的所有主轴转动,该主轴对应的第一伺服电机便驱动该主轴下行完成孔的加工;通过回转工作台的纵向移动和转动以及多轴钻攻机构的横向移动,可以选择不同刀具对工件上的不同位置进行孔的加工。Another technical solution of the present invention: a working method of a special drilling machine with multi-combination drills as described above, according to the diameter of the hole to be processed on the workpiece, the tools with different diameters and specifications that need to be used are clamped on the multi-axis On the main shaft of the drilling and tapping mechanism; the workpiece is clamped on the rotary table, and then the rotary table moves longitudinally to the specified position and rotates to the specified angle; when the tool on a certain spindle needs to be processed, it will The AC motor corresponding to the group will drive all the spindles of the spindle group to rotate, and the first servo motor corresponding to the spindle will drive the spindle to go down to complete the machining of the hole; Move, you can choose different tools to process holes at different positions on the workpiece.
与现有技术相比,本发明具有以下有益效果:本发明具有多组合钻头的专用钻床结构简单,设计合理,安装与维修便利,制造成本较低,可实现多种孔径加工以及专攻一体的功能,减少停机换刀的频率,使用方便,节约加工时间,大大提高加工效率,可以高效准确的根据工件加工需求调节主轴转速,提高加工精度。Compared with the prior art, the present invention has the following beneficial effects: the special drilling machine with multi-combination drills has simple structure, reasonable design, convenient installation and maintenance, low manufacturing cost, and can realize the functions of processing various apertures and integrating specialization , Reduce the frequency of tool change during shutdown, easy to use, save processing time, greatly improve processing efficiency, can efficiently and accurately adjust the spindle speed according to the workpiece processing requirements, and improve processing accuracy.
为使本发明的目的、技术方案及优点更加清楚明白,以下将通过具体实施例和相关附图,对本发明作进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below through specific embodiments and related drawings.
附图说明Description of drawings
图1是本发明实施例立体图;Fig. 1 is a perspective view of an embodiment of the present invention;
图2是本发明实施例中多轴钻攻机构立体图;Fig. 2 is a perspective view of a multi-axis drilling and tapping mechanism in an embodiment of the present invention;
图3是本发明实施例中多轴钻攻机构内部构造示意图;Fig. 3 is a schematic diagram of the internal structure of the multi-axis drilling and tapping mechanism in the embodiment of the present invention;
图4是本发明实施例中可变速传动机构的立体图;Fig. 4 is a perspective view of a variable speed transmission mechanism in an embodiment of the present invention;
图5是本发明实施例中可变速传动机构的正视图;Fig. 5 is the front view of the variable speed transmission mechanism in the embodiment of the present invention;
图6是本发明实施例中套筒与第一丝杆连接示意图;Fig. 6 is a schematic diagram of the connection between the sleeve and the first screw mandrel in the embodiment of the present invention;
图7是本发明实施例中可变速传动机构的主动带轮和从动带轮连接示意图;Fig. 7 is a schematic diagram of the connection between the driving pulley and the driven pulley of the variable speed transmission mechanism in the embodiment of the present invention;
图8是本发明实施例中收集槽立体图;Fig. 8 is a perspective view of a collecting tank in an embodiment of the present invention;
图中标号说明:100-多轴钻攻机构、110-主轴、111-花键轴部、112-钻头、113-丝锥、120-交流电机、130-第一伺服电机、131-第一丝杆、140-轴套、150-套筒、151-螺母座、160-可变速传动机构、161-传动皮带、162-活动带轮盘、163-固定带轮盘、164-步进电机、165-第二丝杆、166-连接板、167-导杆、168-光电编码器、169-弹簧、170-主轴座、180-机座、200-底座、210-龙门架、211-第二伺服电机、300-回转工作台、400-收集槽、410-脚轮、420-冷却液泵。Explanation of symbols in the figure: 100-multi-axis drilling and tapping mechanism, 110-spindle, 111-spline shaft, 112-drill, 113-tap, 120-AC motor, 130-the first servo motor, 131-the first screw rod , 140-shaft sleeve, 150-sleeve, 151-nut seat, 160-variable speed transmission mechanism, 161-transmission belt, 162-movable belt wheel, 163-fixed belt wheel, 164-stepper motor, 165- The second screw, 166-connecting plate, 167-guide rod, 168-photoelectric encoder, 169-spring, 170-spindle seat, 180-base, 200-base, 210-gantry, 211-second servo motor , 300-rotary table, 400-collection tank, 410-casters, 420-coolant pump.
具体实施方式Detailed ways
如图1~8所示,一种具有多组合钻头的专用钻床,包括底座200,所述底座200上侧设置有可前后移动并可转动的回转工作台300,回转工作台上具有用以装夹工件的夹具,所述底座200上安装有龙门架210,所述龙门架的横梁上安装有可横向往复移动的多轴钻攻机构100,所述多轴钻攻机构包括机座180,所述机座上安装有至少一组的主轴组,每组主轴组具有至少两根沿横向间隔排列并可升降的主轴,所述主轴下端安装有用以装夹钻头或丝锥的夹头,每组主轴组配备一个用以驱动其主轴转动的交流电机120,所述机座180上还安装有与每根主轴一一对应的用以驱动主轴升降的第一伺服电机130,主轴组的组数可以根据需要设置,一般组数为1~3组,组与组之间的位置可以横向排列,也可以纵向排列;通过设置多根主轴,可以在主轴上安装不同直径的钻头或丝锥,使其能够完成不同直径的孔位加工;本发明专用钻床特别适用于回转体类工件上的孔位加工,通过回转工作台的转动和多轴钻攻机构横向移动可以快速准确的定位到所需加工孔的位置。As shown in Figures 1 to 8, a special drilling machine with multi-combination drills includes a base 200, the upper side of the base 200 is provided with a rotary table 300 that can move back and forth and can rotate, and the rotary table is equipped with A fixture for clamping workpieces, a gantry 210 is installed on the base 200, and a multi-axis drilling and tapping mechanism 100 capable of laterally reciprocating movement is installed on the beam of the gantry, and the multi-axis drilling and tapping mechanism includes a machine base 180. At least one set of spindle groups is installed on the machine base, and each set of spindle groups has at least two horizontally spaced and liftable spindles. The lower end of the spindles is equipped with a chuck for clamping drill bits or taps. Each set of spindles The group is equipped with an AC motor 120 for driving its main shaft to rotate, and the first servo motor 130 corresponding to each main shaft is installed on the base 180 to drive the main shaft to go up and down. The number of main shaft groups can be determined according to It needs to be set, generally the number of groups is 1~3 groups, and the positions between groups can be arranged horizontally or vertically; by setting multiple spindles, drills or taps of different diameters can be installed on the spindles to make it possible to complete Hole processing with different diameters; the special drilling machine of the present invention is especially suitable for hole processing on rotary workpieces, and can quickly and accurately locate the desired processing hole position through the rotation of the rotary table and the lateral movement of the multi-axis drilling and tapping mechanism .
在本实施例中,由于钻头和丝锥在工作时对转速的要求不同,为了使该钻床同时具备钻孔和攻牙的功能,并且不需要中途更换刀具,所述机座180上具有两组主轴组以及分别用以驱动两组主轴组的两交流电机,两交流电机分别安装在机座的左、右两端,其中一组主轴组的主轴下端安装有钻头,主轴数为3,另一组主轴组的主轴下端安装有丝锥,主轴数为2,两组主轴组上的所有主轴沿横向一字排开。In this embodiment, since the drill bit and the tap have different requirements on the rotating speed during operation, in order to make the drilling machine have the functions of drilling and tapping at the same time, and there is no need to change the tool halfway, there are two sets of spindles on the base 180 The two AC motors are respectively used to drive the two sets of spindle groups. The two AC motors are respectively installed at the left and right ends of the machine base. The lower end of the spindle of one group of spindle groups is equipped with a drill bit, the number of spindles is 3, and the other group The lower end of the main shaft of the main shaft group is equipped with a screw tap, the number of the main shafts is 2, and all the main shafts on the two groups of main shaft groups are arranged horizontally.
在本实施例中,所述主轴110上半段为花键轴部111,主轴110的花键轴部套装在一轴套140内并可相对其上下滑动,所述轴套140内部开设有与主轴的花键轴部配合的花键孔;所述主轴110旁侧安装有与其平行的第一丝杆131,所述主轴上外套有与其旋转配合的套筒150,套筒和主轴之间不会发生轴向相对移动,所述套筒150侧部固定连接有与第一丝杆配合的螺母座151,所述套筒150和第一丝杆131均安装于一主轴座170内,所述套筒可相对该主轴座上下滑动,该主轴座安装于机座180下侧,所述第一丝杆131上端与所述第一伺服电机130的主轴通过传动皮带传动连接,第一伺服电机的主轴上以及第一丝杆上端均安装有皮带轮,在某一主轴需要进行加工时,该主轴对应的第一伺服电机130便通过第一丝杆131带动套筒向下移动,从而带动主轴向下移动完成孔位加工;由于主轴上端是通过花键轴部与轴套的花键孔配合,实现了在主轴上下移动的同时能够保证动力传递。In this embodiment, the upper half of the main shaft 110 is a spline shaft part 111, and the spline shaft part of the main shaft 110 is set in a shaft sleeve 140 and can slide up and down relative to it. A spline hole matched with the spline shaft part of the main shaft; a first screw 131 parallel to it is installed on the side of the main shaft 110, and a sleeve 150 that rotates with it is covered on the main shaft, and there is no gap between the sleeve and the main shaft. Axial relative movement will occur, and the side of the sleeve 150 is fixedly connected with a nut seat 151 matched with the first screw rod, and the sleeve 150 and the first screw rod 131 are installed in a main shaft seat 170, the The sleeve can slide up and down relative to the main shaft seat, which is installed on the underside of the base 180, and the upper end of the first screw mandrel 131 is connected to the main shaft of the first servo motor 130 through a transmission belt. Belt pulleys are installed on the main shaft and the upper end of the first screw mandrel. When a certain main shaft needs to be processed, the first servo motor 130 corresponding to the main shaft will drive the sleeve to move downward through the first screw mandrel 131, thereby driving the main shaft to move downward. The hole position is processed by moving down; since the upper end of the main shaft is matched with the spline hole of the shaft sleeve through the spline shaft, the power transmission can be guaranteed while the main shaft moves up and down.
在本实施例中,所述交流电机120安装于机座180端部,每组主轴组上最靠近对应交流电机的主轴110上端的轴套140与交流电机之间通过可变速传动机构160传动连接,同一主轴组上的相邻两主轴上端的轴套之间通过传动皮带传动连接,每个主轴上端的轴套上均安装有用以安装传动皮带的皮带轮。In this embodiment, the AC motor 120 is installed at the end of the machine base 180, and the bushing 140 on the upper end of the main shaft 110 of each group of spindle groups closest to the corresponding AC motor is connected to the AC motor through a variable speed transmission mechanism 160. The shaft sleeves at the upper ends of the adjacent two main shafts on the same main shaft group are connected by transmission belts, and the shaft sleeves at the upper ends of each main shaft are equipped with pulleys for installing the transmission belts.
在本实施例中,所述可变速传动机构160包括安装于交流电机的主轴上的主动带轮、安装于所述轴套上的从动带轮以及连接主动带轮和从动带轮的传动皮带161;所述主动带轮和从动带轮均由间距可变的用以配合夹紧传动皮带的活动带轮盘162和固定带轮盘163组成,活动带轮盘162和固定带轮盘163相向一面为锥面,由于活动带轮盘162和固定带轮盘163夹紧传动皮带一面为锥面,所以在活动带轮盘162和固定带轮盘163之间的间距变小时,活动带轮盘162和固定带轮盘163上夹住传动皮带的位置便会向外扩,使得传动皮带弧形部位的直径便会变大,反之,在活动带轮盘162和固定带轮盘163之间的间距变大时,活动带轮盘162和固定带轮盘163上夹住传动皮带的位置便会向内缩,使得传动皮带弧形部位的直径便会变小,由此通过控制活动带轮盘162和固定带轮盘163之间的间距便可实现传动比的调整;由于传动皮带的周长是固定的,因此主动带轮的活动带轮盘和固定带轮盘的间距和从动带轮的活动带轮盘和固定带轮盘的间距是此消彼长的工作方式,也就是主动带轮的活动带轮盘和固定带轮盘的间距变小时,从动带轮的活动带轮盘和固定带轮盘的间距就相应变大,传动比变大;主动带轮的活动带轮盘和固定带轮盘的间距变大时,从动带轮的活动带轮盘和固定带轮盘的间距就相应变小,传动比变小。In this embodiment, the variable speed transmission mechanism 160 includes a driving pulley mounted on the main shaft of the AC motor, a driven pulley mounted on the shaft sleeve, and a transmission connecting the driving pulley and the driven pulley. Belt 161; the driving pulley and the driven pulley are all made up of a movable belt pulley 162 and a fixed belt pulley 163 in order to cooperate with the clamping drive belt with variable spacing, and the movable belt pulley 162 and the fixed belt pulley 163 opposite sides are conical surfaces, because movable belt reel 162 and fixed belt reel 163 clamp transmission belt one side to be conical surface, so the spacing between movable belt reel 162 and fixed belt reel 163 becomes little, movable belt The position clamping the drive belt on the wheel disc 162 and the fixed belt wheel disc 163 will expand outwards, so that the diameter of the arc portion of the drive belt will become larger, otherwise, between the movable belt wheel disc 162 and the fixed belt wheel disc 163 When the distance between them becomes larger, the position where the drive belt is clamped on the movable pulley disc 162 and the fixed pulley disc 163 will shrink inwardly, so that the diameter of the arc portion of the drive belt will become smaller, thus by controlling the movable belt The spacing between the wheel disc 162 and the fixed belt wheel disc 163 just can realize the adjustment of transmission ratio; The distance between the movable pulley and the fixed pulley of the pulley is a working method of ebb and flow, that is, the distance between the active pulley of the driving pulley and the fixed pulley becomes smaller, and the movable pulley of the driven pulley becomes smaller. The distance between the pulley and the fixed pulley becomes larger correspondingly, and the transmission ratio becomes larger; when the distance between the movable pulley of the driving pulley and the fixed pulley becomes larger, the movable pulley of the driven pulley and the fixed pulley The distance between the roulettes becomes smaller correspondingly, and the transmission ratio becomes smaller.
在本实施例中,主动带轮的固定带轮盘与交流电机的主轴同步转动并且其轴向位置固定,而主动带轮的活动带轮盘也随交流电机的主轴同步转动并且轴向位置可调,所述主动带轮远离交流电机120一侧安装有用以驱动主动带轮的活动带轮盘上下移动的步进电机164,所述步进电机164的主轴上同轴连接有第二丝杆165,主动带轮的活动带轮盘朝向步进电机一端固定连接有一连接板166,所述连接板上开设有与第二丝杆配合的螺纹孔,第二丝杆旁侧安装有与其平行的导杆167,所述连接板上开设有与所述导杆滑动配合的导向孔;通过步进电机164驱动主动带轮的活动带轮盘上下移动可以实现活动带轮盘和固定带轮盘之间的间距调节。In this embodiment, the fixed pulley disc of the driving pulley rotates synchronously with the main shaft of the AC motor and its axial position is fixed, while the movable pulley disc of the driving pulley also rotates synchronously with the main shaft of the AC motor and its axial position can be adjusted. Adjustment, the side of the driving pulley away from the AC motor 120 is equipped with a stepper motor 164 for driving the movable pulley disc of the driving pulley to move up and down, and the main shaft of the stepper motor 164 is coaxially connected with a second screw rod 165, the movable pulley disc of the driving pulley is fixedly connected to one end of the stepper motor with a connecting plate 166, and the connecting plate is provided with a threaded hole matched with the second screw mandrel, and a second screw mandrel parallel to it is installed on the side of the second screw mandrel. Guide rod 167, the described connecting plate is provided with the guide hole that slides with described guide rod; Drive the movable pulley of driving pulley by stepping motor 164 to move up and down to realize the difference between the movable pulley and the fixed pulley. Adjust the distance between them.
在本实施例中,交流电机120的主轴端朝上设置,步进电机164位于可变速传动机构160的主动带轮上方,主动带轮的活动带轮盘位于固定带轮盘的上侧,活动带轮盘上端具有向上延伸出的套体,所述连接板固定连接于套体上端,所述第二丝杆伸入套体中;而在具体实施过程中,也可以交流电机120的主轴端朝下设置,主动带轮的活动带轮盘位于固定带轮盘的下侧,步进电机164位于可变速传动机构160的主动带轮下方。In this embodiment, the main shaft end of the AC motor 120 is set upwards, the stepping motor 164 is positioned above the driving pulley of the variable speed transmission mechanism 160, and the movable pulley of the driving pulley is positioned on the upper side of the fixed pulley. The upper end of the pulley disc has an upwardly extending casing, the connecting plate is fixedly connected to the upper end of the casing, and the second screw rod extends into the casing; and in the specific implementation process, the main shaft end of the AC motor 120 can also Set downwards, the movable pulley disc of the driving pulley is positioned at the lower side of the fixed pulley, and the stepper motor 164 is positioned below the driving pulley of the variable speed transmission mechanism 160 .
在本实施例中,所述从动带轮的活动带轮盘位于固定带轮盘的上侧,所述轴套上端安装有用以感应轴套转速的光电编码器168,通过光电编码器能够实时检测到主轴的转速;所述轴套上还外套有位于所述从动带轮的活动带轮盘上方用以向下推动活动带轮盘的弹簧169(图4中未示出),该弹簧169的作用不仅能够自动调整传动皮带的松紧度,而且能够实现从动带轮的活动带轮盘和固定带轮盘之间间距的自适应调节,在弹簧压紧力和传动皮带涨开力的配合作用下,主动带轮的活动带轮盘和固定带轮盘之间间距变大或变小时,从动带轮的活动带轮盘和固定带轮盘之间间距随之变小或变大,使传动皮带两端弧形段的直径发生改变,进而完成传动比的调整,实现无级变速。In this embodiment, the movable pulley disc of the driven pulley is located on the upper side of the fixed pulley disc, and a photoelectric encoder 168 is installed on the upper end of the sleeve to sense the rotational speed of the sleeve, and the photoelectric encoder can realize real-time The rotational speed of the main shaft is detected; a spring 169 (not shown in Fig. 4 ), which is located above the active pulley disc of the driven pulley and used to push the active pulley disc downward, is also covered on the shaft sleeve. The function of 169 can not only automatically adjust the tightness of the transmission belt, but also realize the self-adaptive adjustment of the distance between the movable pulley and the fixed pulley of the driven pulley. Under the cooperative action, the distance between the movable pulley and the fixed pulley of the driving pulley becomes larger or smaller, and the distance between the movable pulley and the fixed pulley of the driven pulley becomes smaller or larger accordingly. , so that the diameter of the arc section at both ends of the transmission belt changes, and then the adjustment of the transmission ratio is completed, and the stepless speed change is realized.
在本实施例中,所述龙门架的横梁端部安装有用以驱动机座横向移动的第二伺服电机211,第二伺服电机211通过丝杆螺母机构驱动机座横向移动,所述龙门架的横梁上安装有用以机座横向移动导向的横向导轨(图中未示出);所述底座上安装有用以驱动回转工作台前后移动的第三伺服电机(图中未示出),第三伺服电机通过丝杆螺母机构驱动回转工作台前后移动,所述底座上安装有用以回转工作台前后移动导向的纵向导轨(图中未示出);回转工作台的具体结构属于现有技术,在此不做具体阐述。In this embodiment, the end of the beam of the gantry frame is equipped with a second servo motor 211 for driving the machine base to move laterally, and the second servo motor 211 drives the machine base to move laterally through a screw nut mechanism. A transverse guide rail (not shown in the figure) is installed on the beam to guide the lateral movement of the machine base; a third servo motor (not shown in the figure) for driving the rotary table to move forward and backward is installed on the base, and the third servo The motor drives the rotary table to move back and forth through the screw nut mechanism, and a longitudinal guide rail (not shown in the figure) for guiding the rotary table to move forward and backward is installed on the base; the specific structure of the rotary table belongs to the prior art, and here Do not elaborate.
在本实施例中,所述底座上开设有位于回转工作台下方的排屑排液口,底座下方设置有位于排屑排液槽正下方的收集槽400,收集槽底部安装有脚轮410,所述收集槽上还安装有冷却液泵420,该钻床加工时产生的金属屑经排屑排液口落入收集槽中,同时加工时所使用的冷却液也经排屑排液口流入收集槽中,并通过冷却液泵实现循环使用,收集槽中的冷却液经滤网隔绝金属屑后再进入冷却液泵。In this embodiment, the base is provided with a chip discharge port located below the rotary table, a collection tank 400 located directly below the chip discharge tank is provided under the base, and casters 410 are installed at the bottom of the collection tank. A coolant pump 420 is also installed on the collection tank. The metal chips produced by the drilling machine fall into the collection tank through the chip discharge port, and the coolant used during processing also flows into the collection tank through the chip discharge port. In the middle, and through the coolant pump to achieve recycling, the coolant in the collection tank passes through the filter screen to isolate metal filings and then enters the coolant pump.
本发明以龙门架、底座、回转工作台和多轴钻攻机构为主体,结构简单,安装与维修便利,成本较低,多轴钻攻机构采用多轴组合结构,可实现多种孔径加工以及专攻一体的功能,提高效率。多轴钻攻机构中的交流电机与对应主轴以带传动连接方式实现无级变速,可以高效准确的根据工件加工需求调节主轴转速。The present invention takes the gantry frame, the base, the rotary table and the multi-axis drilling and tapping mechanism as the main body, and has simple structure, convenient installation and maintenance, and low cost. Specialize in integrated functions to improve efficiency. The AC motor in the multi-axis drilling mechanism and the corresponding spindle are connected by a belt drive to realize stepless speed change, which can efficiently and accurately adjust the spindle speed according to the processing requirements of the workpiece.
一种如上所述具有多组合钻头的专用钻床的工作方法,根据工件上所需加工的孔的直径,将所需要使用到的不同直径规格的刀具(即钻头或丝锥)装夹在多轴钻攻机构的主轴上;将工件装夹在回转工作台上,然后回转工作台沿纵向移动至指定位置,并转动至指定角度;某个主轴上的刀具需要进行加工时,与该主轴所在主轴组对应的交流电机便驱动该主轴组的所有主轴转动,该主轴对应的第一伺服电机便驱动该主轴下行完成孔的加工;通过回转工作台的纵向移动和转动以及多轴钻攻机构的横向移动,可以选择不同刀具对工件上的不同位置进行孔的加工;在加工过程中,以主轴组的顺序进行,即先完成同一主轴组上的所有刀具的加工,再切换至下一个主轴组,这样可以提供效率,也能有效节省电能。A working method of a special drilling machine with multiple combined drills as described above, according to the diameter of the hole to be processed on the workpiece, the tools (ie drills or taps) with different diameters to be used are clamped on the multi-axis drill on the spindle of the tapping mechanism; the workpiece is clamped on the rotary table, and then the rotary table is moved longitudinally to the specified position and rotated to the specified angle; The corresponding AC motor drives all the spindles of the spindle group to rotate, and the first servo motor corresponding to the spindle drives the spindle to go down to complete the machining of the hole; through the longitudinal movement and rotation of the rotary table and the lateral movement of the multi-axis drilling and tapping mechanism , you can choose different tools to process holes at different positions on the workpiece; in the process of machining, it is carried out in the order of the spindle group, that is, first complete the processing of all the tools on the same spindle group, and then switch to the next spindle group, so that It can improve efficiency and can effectively save electric energy.
上述本发明所公开的任一技术方案除另有声明外,如果其公开了数值范围,那么公开的数值范围均为优选的数值范围,任何本领域的技术人员应该理解:优选的数值范围仅仅是诸多可实施的数值中技术效果比较明显或具有代表性的数值。由于数值较多,无法穷举,所以本发明才公开部分数值以举例说明本发明的技术方案,并且,上述列举的数值不应构成对本发明创造保护范围的限制。Unless otherwise stated in any technical solution disclosed in the present invention, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range, and any person skilled in the art should understand that: the preferred numerical range is only Among the many practicable numerical values, the technical effect is relatively obvious or representative. Since there are too many numerical values to list exhaustively, the present invention only discloses some numerical values to illustrate the technical solution of the present invention, and the numerical values listed above should not constitute limitations on the protection scope of the present invention.
本发明如果公开或涉及了互相固定连接的零部件或结构件,那么,除另有声明外,固定连接可以理解为:能够拆卸地固定连接( 例如使用螺栓或螺钉连接),也可以理解为:不可拆卸的固定连接(例如铆接、焊接),当然,互相固定连接也可以为一体式结构( 例如使用铸造工艺一体成形制造出来) 所取代(明显无法采用一体成形工艺除外)。If the present invention discloses or relates to parts or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, using bolts or screws), or it can also be understood as: Non-detachable fixed connection (such as riveting, welding), of course, the mutual fixed connection can also be replaced by an integrated structure (such as manufactured by integral forming by casting process) (except that the integral forming process cannot be used obviously).
另外,上述本发明公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in the present invention to indicate positional relationships or shapes include states or shapes that are similar, similar or close to them.
本发明提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。Any component provided by the present invention can be assembled from multiple individual components, or can be a single component manufactured by integral forming process.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.
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CN111408951A (en) * | 2020-05-19 | 2020-07-14 | 商兆惠 | Aluminum profile multi-face multi-drill-bit automatic punching machine and aluminum profile punching process |
CN111468982A (en) * | 2020-05-07 | 2020-07-31 | 武义县镀石机械设备有限公司 | Drilling machine capable of automatically collecting and processing drill bit dripping lubricating oil |
CN111545844A (en) * | 2020-05-13 | 2020-08-18 | 刘志文 | Tapping process for movable joint of metal pipe fitting |
CN111890186A (en) * | 2020-08-27 | 2020-11-06 | 泉州市佳能机械制造有限公司 | Stone processing machine with thickness fixing structure and stone thickness fixing method |
CN111957990A (en) * | 2020-08-11 | 2020-11-20 | 台州松普数控科技有限公司 | Numerical control machine tool |
CN111957992A (en) * | 2020-08-11 | 2020-11-20 | 台州松普数控科技有限公司 | Main shaft of numerical control machine tool and main shaft box thereof |
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CN110814376A (en) * | 2019-12-20 | 2020-02-21 | 石狮市亿鑫机械设备有限公司 | Automatic circle drilling machine |
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CN112589521A (en) * | 2020-12-22 | 2021-04-02 | 天津市武清区环球锌业有限公司 | A piece recovery unit for tapping rig |
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