CN110534609A - A kind for the treatment of process of photovoltaic double-glass glass component - Google Patents
A kind for the treatment of process of photovoltaic double-glass glass component Download PDFInfo
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- CN110534609A CN110534609A CN201810502261.1A CN201810502261A CN110534609A CN 110534609 A CN110534609 A CN 110534609A CN 201810502261 A CN201810502261 A CN 201810502261A CN 110534609 A CN110534609 A CN 110534609A
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/807—Double-glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本发明涉及太阳能电池技术领域,具体涉及一种光伏双玻璃组件的处理工艺,包括以下工艺步骤:对光伏双玻璃组件本体的边角进行切角工序处理,对进行切角后的光伏双玻璃组件本体的边角进行磨边;和施加护角胶条工序,在所述光伏双玻璃组件本体的侧边固定护角胶条。由于合适厚度和长度的护角胶条的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏,减少光伏双玻璃组件破损的概率;通过设置切角结构来减少光伏双玻璃组件边角处的应力集中现象,进而减少光伏双玻璃组件安装、运输、使用过程中应力集中形成的破损现象,从而起到保护作用。
The present invention relates to the technical field of solar cells, in particular to a process for processing a photovoltaic double glass assembly, comprising the following process steps: performing a corner cutting process on the corners of the photovoltaic double glass assembly body, and performing corner cutting on the photovoltaic double glass assembly The corners of the main body are edged; and the process of applying corner rubber strips is to fix the corner rubber strips on the sides of the main body of the photovoltaic double glass module. Due to the application of corner strips with appropriate thickness and length, external stress is transmitted to this area, and its point load becomes surface load, so that the body of the photovoltaic double glass module weakens the concentration transmitted from the outside during installation, transportation and use. The damage of the stress to the module reduces the probability of damage to the photovoltaic double glass module; the stress concentration phenomenon at the corner of the photovoltaic double glass module is reduced by setting a cut-off structure, thereby reducing the formation of stress concentration during the installation, transportation and use of the photovoltaic double glass module damage phenomenon, thus playing a protective role.
Description
技术领域technical field
本发明涉及太阳能电池技术领域,具体涉及一种光伏双玻璃组件的处理工艺。The invention relates to the technical field of solar cells, in particular to a treatment process for photovoltaic double glass components.
背景技术Background technique
随着分布式太阳能的不断发展,光伏系统在建筑上得以广泛应用,特别以光伏幕墙、光伏采光顶、光伏阳光房、光伏停车棚、光伏农业温室、光伏大棚等类BIPV运应而生,由于玻璃具有强度高、透光性好、防水性能优异、价格低廉、取材方便等优势,广泛用做光伏组件的封装材料和导电材料,类BIPV项目中一般都是采用双玻璃组件,即光伏太阳能电池或者光伏芯片的前后封装面板均为玻璃。With the continuous development of distributed solar energy, photovoltaic systems are widely used in buildings, especially BIPV such as photovoltaic curtain walls, photovoltaic lighting roofs, photovoltaic sun rooms, photovoltaic parking sheds, photovoltaic agricultural greenhouses, and photovoltaic greenhouses. Glass has the advantages of high strength, good light transmission, excellent waterproof performance, low price, and convenient material acquisition. It is widely used as packaging materials and conductive materials for photovoltaic modules. Double-glass modules, namely photovoltaic solar cells, are generally used in similar BIPV projects. Or the front and rear packaging panels of the photovoltaic chip are all glass.
现有技术的光伏双玻璃组件玻璃,存在如下问题:1.现有技术的光伏双玻璃组件,在封装测试后,整体呈矩形,即玻璃平面的四角为90°直角。由于实际运用过程中,一般都是将光伏双玻璃组件作为透光或不透光建筑覆盖围护材料,直接安装在光伏幕墙、光伏采光顶、光伏阳光房、光伏车棚、光伏农业温室、光伏大棚等BIPV工程项目上,即替代了原有的玻璃或者其他建筑围护材料。为了建筑防水需要,光伏双玻璃组件支撑结构的方式,一般采用框体嵌固,塞入胶条、打密封胶或不涂胶等密封,还有的支撑结构方式为直接用结构胶粘附框方式固定。由于工程项目实际安装时或使用过程中,外界的雪荷载、风荷载或施工荷载等,形成的外力对支撑结构体系的冲击,造成支撑结构框体受力变形,经常是受力不均,由于玻璃本身为脆性材料,而且也有内应力;而作为光伏组件的导电层的一侧封装面板玻璃,为了保证其平整度,防止钢化过程中产生变形,都无法做到全钢化处理;另外由于光伏双玻璃组件其标准产品都是按照光伏规范标准为依据设计、生产、测试,为了控制重量,一般单片玻璃厚度;造成正在施工和已经竣工运行的项目中,的光伏双玻璃组件由于应力集中,其封装材料的玻璃面板破裂损坏现象时有发生,破裂裂缝形式绝大多数表现为:在一个直角的角部附近的一边开始呈放射状朝向中间延伸。关于这个问题,支撑结构上的改进和努力业内一直在努力,光伏双玻璃组件破裂损坏现象一直无法杜绝。The prior art photovoltaic double glass module glass has the following problems: 1. The photovoltaic double glass module of the prior art, after packaging and testing, has a rectangular overall shape, that is, the four corners of the glass plane are at right angles of 90°. In actual application, photovoltaic double glass modules are generally used as light-transmitting or opaque building covering enclosure materials, and are directly installed on photovoltaic curtain walls, photovoltaic lighting roofs, photovoltaic sun rooms, photovoltaic carports, photovoltaic agricultural greenhouses, and photovoltaic greenhouses. In other BIPV projects, it replaces the original glass or other building envelope materials. In order to meet the needs of building waterproofing, the supporting structure of the photovoltaic double glass module is generally fixed by the frame, stuffed with rubber strips, sealed with sealant or not applied, and some support structures are directly attached to the frame with structural adhesive The method is fixed. Due to the impact of external forces on the supporting structure system due to external snow loads, wind loads or construction loads during the actual installation or use of the project, the supporting structure frame is deformed by force, often due to uneven force. The glass itself is a brittle material, and also has internal stress; and as one side of the conductive layer of the photovoltaic module, the encapsulation panel glass cannot be fully tempered in order to ensure its flatness and prevent deformation during the tempering process; The standard products of glass components are designed, produced, and tested according to photovoltaic specifications. In order to control the weight, the thickness of a single piece of glass is generally used; The cracking and damage of the glass panel of the packaging material occurs from time to time, and most of the cracks are in the form of: one side near a right-angled corner starts to extend radially toward the middle. Regarding this problem, the industry has been working hard to improve the support structure and efforts, and the phenomenon of cracking and damage of photovoltaic double glass modules has not been eliminated.
发明内容Contents of the invention
本发明所要解决的技术问题是:现有的光伏双玻璃组件中的玻璃存在应力集中现象,容易引发玻璃面板破裂损坏的问题。The technical problem to be solved by the present invention is: stress concentration phenomenon exists in the glass in the existing photovoltaic double glass module, which easily causes the problem of cracking and damage of the glass panel.
为了解决上述技术问题,本发明提供了一种光伏双玻璃组件处理工艺,切角工序,对光伏双玻璃组件本体的边角进行切角处理,对进行切角后的光伏双玻璃组件本体的边角进行磨边;和施加护角胶条工序,在所述光伏双玻璃组件本体的侧边固定护角胶条。In order to solve the above-mentioned technical problems, the present invention provides a process for processing photovoltaic double glass components. The corner cutting process is to perform corner cutting processing on the corners of the photovoltaic double glass component body, and to process the corners of the photovoltaic double glass component body after corner cutting. The corners are edged; and the process of applying corner rubber strips is to fix the corner rubber strips on the side of the photovoltaic double glass module body.
进一步地,所述切角工序中对所述光伏双玻璃组件本体的边角进行圆切角处理,所述圆切角的半径为10-25mm。Further, in the corner cutting process, the corners of the photovoltaic double glass module body are rounded, and the radius of the rounded corners is 10-25mm.
进一步地,所述切角工序中对所述光伏双玻璃组件本体的边角进行斜切角处理,所述斜切角的切角边长为10-25mm。Further, in the chamfering process, the corners of the main body of the photovoltaic double glass module are chamfered, and the length of the chamfered corners is 10-25 mm.
进一步地,在所述光伏双玻璃组件本体每个侧边上距离每个切角结构5-10mm处固定一个护角胶条。Further, a corner bead is fixed on each side of the body of the photovoltaic double glass assembly at a distance of 5-10 mm from each corner-cutting structure.
进一步地,所述护角胶条采用液体橡胶模具注入法固定在所述光伏双玻璃组件本体的侧边上。Further, the corner bead is fixed on the side of the main body of the photovoltaic double glass module by using a liquid rubber mold injection method.
进一步地,所述护角胶条粘接在所述光伏双玻璃组件本体的侧边上。Further, the corner protector strip is bonded to the side of the main body of the photovoltaic double glass module.
进一步地,所述光伏双玻璃组件本体包括前封装玻璃面板、后封装玻璃面板以及设置在前封装玻璃面板、后封装玻璃面板之间的光伏芯片,所述前封装玻璃面板和后封装玻璃面板之间通过粘结层连接成一体。Further, the photovoltaic double glass module body includes a front encapsulation glass panel, a rear encapsulation glass panel and a photovoltaic chip arranged between the front encapsulation glass panel and the rear encapsulation glass panel, the front encapsulation glass panel and the rear encapsulation glass panel connected by an adhesive layer.
进一步地,所述粘结层为两层EVA胶片。Further, the bonding layer is two layers of EVA film.
进一步地,所述光伏双玻璃组件本体中间为太阳能光伏电池区、四周边缘为非发电边缘区,所述护角胶条安装在所述非发电边缘区。Further, the middle of the photovoltaic double glass module body is a solar photovoltaic cell area, and the surrounding edges are non-power generation edge areas, and the corner strips are installed on the non-power generation edge areas.
本发明的有益效果:本发明提供的光伏双玻璃组件处理工艺,包括切角工序,对光伏双玻璃组件本体的边角进行切角处理,对进行切角后的光伏双玻璃组件的边角进行磨边;和施加护角胶条工序,在所述光伏双玻璃组件本体的侧边固定护角胶条;通过切角工序对光伏双玻璃组件本体的边角处进行切角,同时在所述光伏双玻璃组件本体的每个侧边上均固定有至少一个所述护角胶条,由于合适厚度和长度的护角胶条的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏,减少光伏双玻璃组件破损的概率;并且在所述光伏双玻璃组件本体的边角处设有切角结构,通过设置切角结构来减少光伏双玻璃组件本体边角处的应力集中现象,进而减少光伏双玻璃组件安装、运输、使用过程中应力集中形成的破损现象,从而起到保护作用,提高了光伏双玻璃组件的质量、完好率和全寿命的使用年限,具有良好的经济性。Beneficial effects of the present invention: The process for processing photovoltaic double-glass components provided by the present invention includes a corner-cutting process, which performs corner-cutting treatment on the corners of the photovoltaic double-glass component body, and performs corner-cutting on the corners of the photovoltaic double-glass component after corner-cutting. Edge grinding; and applying the corner beading tape process, fixing the corner beading tape on the side of the photovoltaic double glass assembly body; chamfering the corners of the photovoltaic double glass assembly body through the corner cutting process, and at the same time Each side of the main body of the photovoltaic double glass module is fixed with at least one corner rubber strip. Due to the application of the corner rubber strip with appropriate thickness and length, the external stress is transmitted to this area, and its point load becomes a surface Load, so that the photovoltaic double glass module body weakens the damage to the module by the concentrated stress transmitted from the outside during installation, transportation, and use, reducing the probability of damage to the photovoltaic double glass module; and at the corners of the photovoltaic double glass module body There is a corner-cutting structure, which reduces the stress concentration phenomenon at the corners of the photovoltaic double-glass module body, thereby reducing the damage caused by stress concentration during the installation, transportation and use of the photovoltaic double-glass module, thereby playing a role The protective effect improves the quality, integrity rate and service life of the photovoltaic double glass module, and has good economical efficiency.
附图说明Description of drawings
本发明上述和/或附加方面的优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The advantages of the above and/or additional aspects of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, wherein:
图1是本发明实施例一中所述的光伏双玻璃组件处理工艺的流程图;Fig. 1 is the flow chart of the photovoltaic double glass module treatment process described in the first embodiment of the present invention;
图2是本发明实施例二中所述的光伏双玻璃组件生产工艺的流程图;Fig. 2 is the flowchart of the production process of the photovoltaic double glass module described in the second embodiment of the present invention;
图3是本发明实施例三中所述光伏双玻璃组件的主视结构示意图;Fig. 3 is a front view structural schematic diagram of the photovoltaic double glass assembly described in Embodiment 3 of the present invention;
图4是本发明实施例三中所述光伏双玻璃组件的侧视结构示意图;Fig. 4 is a side view schematic diagram of the photovoltaic double glass module described in Embodiment 3 of the present invention;
图5是图4的局部放大图;Fig. 5 is a partial enlarged view of Fig. 4;
图6是图5的A部放大图;Fig. 6 is an enlarged view of part A of Fig. 5;
图7本发明实施例四中所述光伏双玻璃组件的主视结构示意图。Fig. 7 is a schematic front view structural diagram of the photovoltaic double glass assembly described in Embodiment 4 of the present invention.
其中图1至图7中附图标记与部件名称之间的对应关系为:Among them, the corresponding relationship between reference numerals and component names in Fig. 1 to Fig. 7 is:
1、光伏双玻璃组件本体,11、前封装玻璃面板,111、太阳能光伏电池区,112、非发电边缘区,12、后封装玻璃面板,13、EVA胶片,131、光伏电池层,14、圆切角,15、斜切角,2、护角胶条,3、接线盒,4、电气线缆,5、MC4接头。1. Photovoltaic double glass module body, 11. Front encapsulation glass panel, 111. Solar photovoltaic cell area, 112. Non-power generation edge area, 12. Rear encapsulation glass panel, 13. EVA film, 131. Photovoltaic cell layer, 14. Circle Cutting corner, 15. Beveled corner, 2. Corner protector strip, 3. Junction box, 4. Electrical cable, 5. MC4 connector.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned purpose, features and advantages of the present invention more clearly, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
实施例一Embodiment one
本如图1所示,本实施例提供了一种光伏双玻璃组件的处理工艺,其主要是对生产成型后的光伏双玻璃组件本体进行切角工序和和施加护角胶条工艺,具体包括:切角工序,先准备好成品的光伏双玻璃组件本体,对光伏双玻璃组件本体的边角进行切角工序处理,对进行切角后的光伏双玻璃组件本体的边角进行磨边;和施加护角胶条工序,在所述光伏双玻璃组件本体的侧边固定护角胶条。通过对光伏双玻璃组件本体成品的边角处进行切角,同时在所述光伏双玻璃组件本体的每个侧边上均固定有至少一个所述护角胶条,由于合适厚度和长度的护角胶条的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏,减少光伏双玻璃组件破损的概率;并且在所述光伏双玻璃组件本体的边角处设有切角结构,通过设置切角结构来减少光伏双玻璃组件边角处的应力集中现象,进而减少光伏双玻璃组件本体安装、运输、使用过程中应力集中形成的破损现象,从而起到保护作用,提高了光伏双玻璃组件的质量、完好率和全寿命的使用年限,具有良好的经济性。As shown in Figure 1, this embodiment provides a treatment process for photovoltaic double glass components, which mainly includes corner cutting process and application of corner protector strips on the formed photovoltaic double glass component body, specifically including : Corner cutting process, first prepare the finished photovoltaic double glass module body, carry out the corner cutting process on the corners of the photovoltaic double glass module body, and grind the corners of the photovoltaic double glass module body after the corner cutting; and The process of applying corner beading strips is to fix the corner beading strips on the side of the photovoltaic double glass module body. By chamfering the corners of the finished photovoltaic double glass module body, and at least one corner bead is fixed on each side of the photovoltaic double glass module body, due to the appropriate thickness and length of the protective With the application of the corner rubber strip, the external stress is transmitted to this area, and its point load becomes a surface load, so that the photovoltaic double glass module body weakens the damage to the module due to the concentrated stress transmitted from the outside during installation, transportation and use, and reduces The probability of damage to the photovoltaic double glass assembly; and a corner cut structure is provided at the corner of the photovoltaic double glass module body, and the stress concentration phenomenon at the corner of the photovoltaic double glass module is reduced by setting the corner cut structure, thereby reducing the photovoltaic double glass The damage phenomenon caused by stress concentration during the installation, transportation and use of the glass module body plays a protective role, improving the quality, integrity rate and service life of the photovoltaic double glass module, and has good economical efficiency.
所述光伏双玻璃组件本体包括前封装玻璃面板、后封装玻璃面板以及设置在前封装玻璃面板、后封装玻璃面板之间的光伏芯片,所述前封装玻璃面板和后封装玻璃面板之间通过粘结层连接成一体。通过粘结层将前封装玻璃面板和后封装玻璃面板粘接成一体,构成整个光伏双玻璃面板组件本体。所述光伏双玻璃组件本体包括中间的太阳能光伏电池区和非发电边缘区,所述护角胶条安装在所述非发电边缘区。其中本申请中所述护角胶条为一个U形结构,U形的所述护角胶条套在所述光伏双玻璃组件本体的非发电边缘区的侧边上,进而实现对于光伏双玻璃组件本体的整体固定,同时还不影响太阳能光伏电池区的工作。The photovoltaic double glass module body includes a front packaging glass panel, a rear packaging glass panel and a photovoltaic chip arranged between the front packaging glass panel and the rear packaging glass panel, and the front packaging glass panel and the rear packaging glass panel are bonded The knot layers are connected into one. The front encapsulation glass panel and the rear encapsulation glass panel are bonded together through the adhesive layer to form the entire body of the photovoltaic double glass panel assembly. The main body of the photovoltaic double glass assembly includes a solar photovoltaic cell area in the middle and a non-power generation edge area, and the corner protector strip is installed on the non-power generation edge area. Wherein the corner bead in this application is a U-shaped structure, and the U-shaped corner bead is set on the side of the non-power generation edge area of the photovoltaic double glass module body, thereby realizing the The overall fixation of the module body does not affect the work of the solar photovoltaic cell area at the same time.
优选地,本申请所述粘结层为两层EVA胶片,两层所述EVA胶片之间设光伏芯片,所述光伏芯片对应所述前封装玻璃面板上的太阳能光伏电池区,两层所述EVA胶片的外侧分别为后封装玻璃面板和前封装玻璃面板,进而构成一个整体;本实施例中玻璃本身的与常规光伏双玻璃组件相同,其生产工艺与其原有工艺相同。Preferably, the adhesive layer described in the present application is two layers of EVA film, and a photovoltaic chip is arranged between the two layers of EVA films, and the photovoltaic chip corresponds to the solar photovoltaic cell area on the front packaging glass panel, and the two layers of the EVA film The outer sides of the EVA film are respectively the rear sealing glass panel and the front sealing glass panel, and then form a whole; the glass itself in this embodiment is the same as the conventional photovoltaic double glass module, and its production process is the same as its original process.
优选地,所述切角工序中对所述光伏双玻璃组件的边角进行斜切角处理,所述斜切角的长度为10-25mm;这样就能够满足降低应力集中的需求,即加大到合适的应力释放切角尺寸,从而使沿着非发电边缘区传递的内力彻底释放,又可以不占用光伏双玻璃组件上的太阳能发电区。Preferably, in the corner cutting process, the corners of the photovoltaic double glass module are chamfered, and the length of the chamfered corner is 10-25mm; this can meet the requirements of reducing stress concentration, that is, increase To achieve a suitable stress release cut angle size, so that the internal force transmitted along the non-power generation edge area can be completely released, and the solar power generation area on the photovoltaic double glass module can not be occupied.
本申请中所述切角工序中可以对所述光伏双玻璃组件的边角进行圆切角处理,所述圆切角的半径为10-25mm。如图5所示,本实施例中所述切角结构为圆切角14,本实施例提供的光伏双玻璃组件包括光伏双玻璃组件本体和护角胶条2,本实施例中所述光伏双玻璃组件本体呈矩形状,矩形状的所述光伏双玻璃组件本体的四个边角处均设有所述圆切角14,通过在所述光伏双玻璃组件本体的每个边角处设置圆切角14来提高光伏双玻璃组件的整体强度,减少应力集中现象,进而减少光伏双玻璃组件在运输过程中出现的破裂损坏的问题。其中本申请中所述圆切角14即为在所述光伏双玻璃组件本体的四个直角边角处均形成一个圆切角结构,所述圆切角的半径为10-25mm,这样就能够满足降低应力集中的需求,即加大到合适的应力释放切角尺寸,从而使沿着非发电边缘区传递的内力彻底释放,又可以不占用光伏双玻璃组件上的太阳能发电区。所述切角工序中对所述光伏双玻璃组件的边角进行斜切角处理,所述斜切角的切角边长为10-25mm。In the corner cutting process described in the present application, corners of the photovoltaic double glass module may be rounded, and the radius of the rounded corners is 10-25 mm. As shown in Figure 5, the cut corner structure described in this embodiment is a round cut corner 14. The photovoltaic double glass assembly provided in this embodiment includes a photovoltaic double glass assembly body and a corner strip 2. The photovoltaic double glass assembly described in this embodiment The double glass assembly body is rectangular, and the four corners of the rectangular photovoltaic double glass assembly body are provided with the rounded corners 14, by setting each corner of the photovoltaic double glass assembly body The rounded corners 14 are used to improve the overall strength of the photovoltaic double glass module, reduce stress concentration, and further reduce the problem of cracking and damage of the photovoltaic double glass module during transportation. Wherein the round cut corner 14 described in the present application is to form a round cut corner structure at the four right-angle corners of the photovoltaic double glass module body, and the radius of the round cut corner is 10-25mm, so that it can To meet the requirements of reducing stress concentration, that is, to increase the size of the appropriate stress release cut-off angle, so that the internal force transmitted along the non-power generation edge area can be completely released, and the solar power generation area on the photovoltaic double glass module can not be occupied. In the corner cutting process, the corners of the photovoltaic double glass module are chamfered, and the side length of the chamfered corner is 10-25 mm.
所述光伏双玻璃组件本体四个侧边中的每个侧边上均设有两个所述护角胶条,且两个所述护角胶条分别靠近该侧边上的两个所述切角结构设置。即本申请中护角胶条布置在距离斜切角5-10mm开始的斜切角附近的非发电边缘区上,护角胶条长度与厚度根据光伏双玻璃组件本体的尺寸规格和重量不同有所区别,护角胶条材料为三元乙丙等耐老化的橡胶材料,施加过程可以采用液体橡胶模具注入法,也可以用固体胶条采用粘接法等其他方式。由于合适厚度和长度的护角胶条的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏。Each of the four sides of the photovoltaic double glass module body is provided with two corner protector strips, and the two corner protector strips are respectively close to the two described corner protector strips on the side. Chamfer structure settings. That is to say, in this application, the corner protector strips are arranged on the non-power generation edge area near the bevel corner starting at a distance of 5-10mm from the bevel cut angle. The difference is that the material of the corner protector strips is EPDM and other aging-resistant rubber materials. The application process can be performed by liquid rubber mold injection, or by other methods such as bonding with solid rubber strips. Due to the application of the corner strips with appropriate thickness and length, the external stress is transmitted to this area, and its point load becomes a surface load, so that the body of the photovoltaic double glass module weakens the concentration transmitted from the outside during installation, transportation and use. Stress damage to components.
实施例二Embodiment two
如图2所示,本发明提供了一种光伏双玻璃组件生产工艺,包括切角工序,对光伏双玻璃组件本体的边角进行切角工序处理,对进行切角后的光伏双玻璃组件本体的边角进行磨边;和施加护角胶条工艺,在所述光伏双玻璃组件本体的侧边固定护角胶条;通过修边工序对光伏双玻璃组件本体的边角处进行切角,同时在所述光伏双玻璃组件本体的每个侧边上均固定有至少一个所述护角胶条,由于合适厚度和长度的护角胶条的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏,减少光伏双玻璃组件破损的概率;并且在所述光伏双玻璃组件本体的边角处设有切角结构,通过设置切角结构来减少光伏双玻璃组件边角处的应力集中现象,进而减少光伏双玻璃组件安装、运输、使用过程中应力集中形成的破损现象,从而起到保护作用,提高了光伏双玻璃组件的质量、完好率和全寿命的使用年限,具有良好的经济性。As shown in Figure 2, the present invention provides a production process for a photovoltaic double glass module, including a corner cutting process, which is to perform a corner cutting process on the corners of the photovoltaic double glass module body, and to process the corners of the photovoltaic double glass module body after corner cutting The corners of the photovoltaic double glass assembly body are edged; and the corner beading process is applied, and the corner beading tape is fixed on the side of the photovoltaic double glass assembly body; the corners of the photovoltaic double glass assembly body are cut through the trimming process, At the same time, at least one corner rubber strip is fixed on each side of the photovoltaic double glass module body. Due to the application of the corner rubber strip with a suitable thickness and length, the external stress is transmitted to this area, and its point load It becomes a surface load, so that the main body of the photovoltaic double glass module weakens the damage to the module caused by the concentrated stress transmitted from the outside during installation, transportation and use, and reduces the probability of damage to the photovoltaic double glass module; and in the photovoltaic double glass module The corners of the main body are provided with a corner-cutting structure, which reduces the stress concentration phenomenon at the corners of the photovoltaic double-glass module, thereby reducing the damage caused by stress concentration during the installation, transportation and use of the photovoltaic double-glass module. Therefore, it plays a protective role, improves the quality, integrity rate and service life of the photovoltaic double glass module, and has good economy.
如图2所示,所述光伏双玻璃组件生产工艺还包括以下工艺步骤:As shown in Figure 2, the production process of the photovoltaic double glass module also includes the following process steps:
物料准备,将光伏芯片、EVA膜片、前封装玻璃面板和后封装玻璃面板在无尘的环境下根据生产的要求和产品尺寸进行处理后以作备用;Material preparation, the photovoltaic chip, EVA film, front packaging glass panel and rear packaging glass panel are processed in a dust-free environment according to the production requirements and product size for backup;
玻璃清洗,对前封装玻璃面板和后封装玻璃面板的表面进行清洗;Glass cleaning, cleaning the surface of the front packaging glass panel and the rear packaging glass panel;
切割胶膜,对准备好的EVA胶片进行切割,使EVA胶片的形状和尺寸与前封装玻璃面板和后封装玻璃面板相适配;Cutting the film, cutting the prepared EVA film, so that the shape and size of the EVA film are suitable for the front packaging glass panel and the rear packaging glass panel;
光伏芯片焊接;Photovoltaic chip welding;
敷设,将前封装玻璃面板、EVA膜片、光伏芯片EVA膜片和后封装玻璃面板依次层叠压合在一起形成电池初体;Laying, the front packaging glass panel, EVA diaphragm, photovoltaic chip EVA diaphragm and rear packaging glass panel are laminated and pressed together in sequence to form the initial body of the battery;
层压,将敷设好的电池初体放入层压机内,进行预压;Lamination, put the laid-up battery body into the laminator for pre-pressing;
施压合片,将经过层压之后的电池初体放入高压反应釜内,使前封装玻璃面板、EVA膜片、光伏芯片EVA膜片和后封装玻璃面板压合成一个整体,形成光伏双玻璃组件;Pressing and bonding, put the laminated battery body into the high-pressure reactor, so that the front packaging glass panel, EVA diaphragm, photovoltaic chip EVA diaphragm and rear packaging glass panel are pressed into a whole to form a photovoltaic double glass components;
安装接线盒,将接线盒与光伏双玻璃组件内的光伏芯片连接;Install the junction box and connect the junction box with the photovoltaic chip in the photovoltaic double glass module;
检测,外观检测:对光伏双玻璃组件表面的色差、气泡和污物;Inspection, appearance inspection: color difference, air bubbles and dirt on the surface of photovoltaic double glass modules;
内部质量检查,利用测试仪测量电性能参数,确定产品的质量等级;Internal quality inspection, use the tester to measure the electrical performance parameters to determine the quality level of the product;
包装,对质量过关的产片进行外观包装;Packaging, packaging the appearance of the products that pass the quality standard;
所述修边工序位于施压合片工序和安装接线盒工序之间。The trimming process is located between the pressing and bonding process and the junction box installation process.
其中需要说明的是上述物料准备、玻璃清洗、切割胶膜、光伏芯片焊接、敷设、层压、施压合片、安装接线盒、检测和包装等工序均为现有技术中的工艺步骤,其具体细节在此不再赘述。It should be noted that the above-mentioned material preparation, glass cleaning, film cutting, photovoltaic chip welding, laying, lamination, pressing and bonding, installation of junction boxes, testing and packaging are all process steps in the prior art. The specific details will not be repeated here.
优选地,所述切角工序中对所述光伏双玻璃组件本体的边角进行斜切角工艺处理,所述斜切角的边长为10-25mm,这样就能够满足降低应力集中的需求,即加大到合适的应力释放切角尺寸,从而使沿着非发电边缘区传递的内力彻底释放,又可以不占用光伏双玻璃组件上的太阳能发电区。可选地,本申请中所述斜切角结构切下的三角形为等腰直角三角形,即两个侧边与所述斜切角的斜边的夹角均为135°;需要说明的是在本申请中两个侧边与所述斜切角的斜边的夹角也可以是不相等的,即切下的直角三角形也可以不是等腰直角三角形,如其中一个侧边与斜切角斜边的夹角为150°,相邻的另一个侧边与斜切角侧边的夹角为120°,其同样能够实现本申请的目的,其宗旨未脱离本发明的设计思想,应属于本发明的保护范围。Preferably, in the chamfering process, the corners of the photovoltaic double glass module body are chamfered, and the side length of the chamfered angle is 10-25mm, which can meet the requirement of reducing stress concentration. That is to say, it is increased to a suitable stress relief cutting angle size, so that the internal force transmitted along the non-power generation edge area can be completely released, and the solar power generation area on the photovoltaic double glass module can not be occupied. Optionally, the triangle cut by the chamfered angle structure in the present application is an isosceles right triangle, that is, the angles between the two sides and the hypotenuse of the chamfered angle are both 135°; it should be noted that in In the present application, the included angles between the two sides and the hypotenuse of the bevel angle can also be unequal, that is, the cut right triangle can not be an isosceles right triangle, such as one of the sides obliquely with the bevel angle. The included angle of one side is 150 °, and the included angle of another adjacent side and the beveled angle side is 120 °, which can also realize the purpose of the present application, and its purpose does not depart from the design concept of the present invention, and should belong to this application. protection scope of the invention.
在本实施例中也可以不是所有的边角处都设有斜切角,也可以是只有一个、两个或者三个边角处设有斜切角,其同样能够实现本申请中提高结构强度降低应力的目的,其宗旨未脱离本申请的设计思想,应属于本发明的保护范围。In this embodiment, not all corners may be provided with chamfered corners, and only one, two or three corners may be provided with chamfered corners, which can also achieve the improvement of structural strength in the present application. The purpose of reducing the stress should belong to the protection scope of the present invention.
需要说明的是,在本实施例中不是所有的边角处都设有斜切角,也可以是只有一个、两个或者三个边角处设有斜切角,其同样能够实现本申请中提高结构强度降低应力的目的,其宗旨未脱离本申请的设计思想,应属于本发明的保护范围。It should be noted that, in this embodiment, not all corners are provided with chamfered corners, and there may be only one, two or three corners provided with chamfered corners, which can also realize the The purpose of improving structural strength and reducing stress should belong to the scope of protection of the present invention.
可选地,本申请中所述切角工序中可以对所述光伏双玻璃组件的边角进行圆切角处理,所述圆切角的半径为10-25mm。如图5所示,本实施例中所述切角结构为圆切角,本实施例提供的光伏双玻璃组件包括光伏双玻璃组件本体和护角胶条,本实施例中所述光伏双玻璃组件本体呈矩形状,矩形状的所述光伏双玻璃组件本体的四个边角处均设有所述圆切角,通过在所述光伏双玻璃组件本体的每个边角处设置圆切角来提高光伏双玻璃组件的整体强度,减少应力集中现象,进而减少光伏双玻璃组件在运输过程中出现的破裂损坏的问题。其中本申请中所述圆切角即为在所述光伏双玻璃组件本体的四个直角边角处均形成一个圆切角结构,所述圆切角的半径为10-25mm,这样就能够满足降低应力集中的需求,即加大到合适的应力释放切角尺寸,从而使沿着非发电边缘区传递的内力彻底释放,又可以不占用光伏双玻璃组件上的太阳能发电区。Optionally, in the corner cutting process described in the present application, the corners of the photovoltaic double glass module may be rounded, and the radius of the rounded corners is 10-25 mm. As shown in Figure 5, the cut corner structure described in this embodiment is a round cut corner. The photovoltaic double glass assembly provided in this embodiment includes a photovoltaic double glass assembly body and a corner strip. The photovoltaic double glass assembly described in this embodiment The component body is rectangular, and the four corners of the rectangular photovoltaic double glass component body are provided with the rounded corners. By setting the rounded corners at each corner of the photovoltaic double glass component body To improve the overall strength of the photovoltaic double glass module, reduce the stress concentration phenomenon, and then reduce the problem of cracking and damage of the photovoltaic double glass module during transportation. Among them, the rounded corners described in this application are to form a rounded corner structure at the four right-angled corners of the photovoltaic double glass module body, and the radius of the rounded corners is 10-25mm, which can meet the The need to reduce stress concentration is to increase the size of the appropriate stress release cut-off angle, so that the internal force transmitted along the non-power generation edge area can be completely released, and the solar power generation area on the photovoltaic double glass module can not be occupied.
所述光伏双玻璃组件本体四个侧边中的每个侧边上均设有两个所述护角胶条,且两个所述护角胶条分别靠近该侧边上的两个所述切角结构设置。即本申请中护角胶条布置在距离斜切角5-10mm开始的斜切角附近的非发电边缘区上,护角胶条长度与厚度根据光伏双玻璃组件本体的尺寸规格和重量不同有所区别,护角胶条材料为三元乙丙等耐老化的橡胶材料,施加过程可以采用液体橡胶模具注入法,也可以用固体胶条采用粘接法等其他方式。由于合适厚度和长度的护角胶条的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏。Each of the four sides of the photovoltaic double glass module body is provided with two corner protector strips, and the two corner protector strips are respectively close to the two described corner protector strips on the side. Chamfer structure settings. That is to say, in this application, the corner protector strips are arranged on the non-power generation edge area near the bevel corner starting at a distance of 5-10mm from the bevel cut angle. The difference is that the material of the corner protector strips is EPDM and other aging-resistant rubber materials. The application process can be performed by liquid rubber mold injection, or by other methods such as bonding with solid rubber strips. Due to the application of the corner strips with appropriate thickness and length, the external stress is transmitted to this area, and its point load becomes a surface load, so that the body of the photovoltaic double glass module weakens the concentration transmitted from the outside during installation, transportation and use. Stress damage to components.
实施例三Embodiment three
如图3至图6所示,本实施例提供了的为采用实施例一或实施例二方法制造的光伏双玻璃组件产品,所述光伏双玻璃组件,包括光伏双玻璃组件本体1和护角胶条2,所述光伏双玻璃组件本体1的每个侧边上均设有至少一个护角胶条2,且在所述光伏双玻璃组件本体1的边角处设有斜切角15,通过设置斜切角15来减少光伏双玻璃组件本体1边角处的应力集中问题,进而减少光伏双玻璃组件安装、运输、使用过程中应力集中形成的破损现象,从而起到保护作用,提高了光伏双玻璃组件的质量、完好率和全寿命的使用年限,具有良好的经济性。As shown in Figures 3 to 6, this embodiment provides a photovoltaic double glass assembly product manufactured by the method of Embodiment 1 or Embodiment 2. The photovoltaic double glass assembly includes a photovoltaic double glass assembly body 1 and a corner protector Rubber strip 2, at least one corner rubber strip 2 is provided on each side of the photovoltaic double glass assembly body 1, and a beveled corner 15 is provided at the corner of the photovoltaic double glass assembly body 1, By setting the bevel angle 15 to reduce the stress concentration problem at the corner of the main body 1 of the photovoltaic double glass module, thereby reducing the damage phenomenon caused by the stress concentration during the installation, transportation and use of the photovoltaic double glass module, thereby playing a protective role and improving the The quality, integrity rate and service life of the photovoltaic double glass module have good economics.
如图4至图6所示,所述光伏双玻璃组件本体1包括粘结层、前封装玻璃面板11和后封装玻璃面板12,所述前封装玻璃面板11和后封装玻璃面板12之间通过粘结层连接成一体。通过粘结层将前封装玻璃面板11和后封装玻璃面板12粘接成一体,构成整个光伏双玻璃面板组件本体;所述光伏双玻璃组件本体1可划分为中间的太阳能光伏电池区111和四周边缘的非发电边缘区112,所述护角胶条2安装在所述非发电边缘区112的侧边上;其中本申请中所述护角胶条2为一个U形结构,U形的所述护角胶条2套在非发电边缘区112的所述光伏双玻璃组件本体1的侧边上,进而实现对于光伏双玻璃组件本体1的整体固定,同时还不影响太阳能光伏电池区111的工作。As shown in Figures 4 to 6, the photovoltaic double glass module body 1 includes an adhesive layer, a front encapsulation glass panel 11 and a rear encapsulation glass panel 12, and the front encapsulation glass panel 11 and the rear encapsulation glass panel 12 pass through The adhesive layer is connected into one body. The front encapsulation glass panel 11 and the rear encapsulation glass panel 12 are bonded together through an adhesive layer to form the entire photovoltaic double glass panel assembly body; the photovoltaic double glass assembly body 1 can be divided into a solar photovoltaic cell area 111 in the middle and surrounding areas The non-power generation edge area 112 of the edge, the corner bead 2 is installed on the side of the non-power generation edge area 112; wherein the corner bead 2 in this application is a U-shaped structure, and the U-shaped The corner protector strip 2 is set on the side of the photovoltaic double glass module body 1 in the non-power generation edge area 112, so as to realize the overall fixation of the photovoltaic double glass module body 1 without affecting the solar photovoltaic cell area 111. Work.
优选地,本申请所述粘结层为两层EVA胶片13,两层所述EVA胶片13之间设有光伏电池层131,所述光伏电池层131对应所述前封装玻璃面板11上的太阳能光伏电池区111,两层所述EVA胶片13的外侧分别为后封装玻璃面板12和前封装玻璃面板11,进而构成一个整体;本实施例中玻璃本身的与常规光伏双玻璃组件相同,其生产工艺与其原有工艺相同。Preferably, the bonding layer described in the present application is two layers of EVA films 13, and a photovoltaic cell layer 131 is arranged between the two layers of EVA films 13, and the photovoltaic cell layer 131 corresponds to the solar energy on the front encapsulation glass panel 11. Photovoltaic cell area 111, the outer side of two layers of described EVA film 13 is rear encapsulation glass panel 12 and front encapsulation glass panel 11 respectively, and then forms a whole; In the present embodiment, the glass itself is the same as the conventional photovoltaic double glass assembly, and its production The process is the same as its original process.
其中在本实施例中所述边角是指光伏双玻璃组件本体1相邻两个侧边的连接处,优选的本实施例中所述光伏双玻璃组件本体1呈矩形状,矩形状的所述光伏双玻璃组件本体1的四个边角处均设有所述斜切角15,通过在所述光伏双玻璃组件本体1的每个边角处设置斜切角15来提高光伏双玻璃组件本体1的整体强度,减少应力集中的现象,进而减少光伏双玻璃组件本体1在运输过程中出现的破裂损坏的问题。其中本申请中所述斜切角15即为在所述光伏双玻璃组件本体1的四个直角边角处切下一个直角三角形,从而形成斜切角结构。The corners in this embodiment refer to the connection between two adjacent sides of the photovoltaic double glass assembly body 1. Preferably, the photovoltaic double glass assembly body 1 in this embodiment is rectangular, and the rectangular shape The four corners of the photovoltaic double glass assembly body 1 are provided with the chamfer 15, by setting the chamfer 15 at each corner of the photovoltaic double glass assembly body 1 to improve the photovoltaic double glass assembly The overall strength of the main body 1 reduces the phenomenon of stress concentration, thereby reducing the problem of cracking and damage of the main body 1 of the photovoltaic double glass module during transportation. The chamfered corner 15 in this application is to cut a right triangle at the four right-angled corners of the photovoltaic double glass module body 1 to form a chamfered corner structure.
优选地,在本实施例中所述斜切角15的边长为10-25mm,这样就能够满足降低应力集中的需求,即加大到合适的应力释放切角尺寸,从而使沿着非发电边缘区112传递的内力彻底释放,又可以不占用光伏双玻璃组件上的太阳能发电区。可选地,本申请中所述斜切角结构切下的三角形为等腰直角三角形,即两个侧边与所述斜切角15的斜边的夹角均为135°;需要说明的是在本申请中两个侧边与所述斜切角15的斜边的夹角也可以是不相等的,即切下的直角三角形也可以不是等腰直角三角形,如其中一个侧边与斜切角15斜边的夹角为150°,相邻的另一个侧边与斜切角15侧边的夹角为120°,其同样能够实现本申请的目的,其宗旨未脱离本发明的设计思想,应属于本发明的保护范围。Preferably, in this embodiment, the side length of the chamfered corner 15 is 10-25 mm, which can meet the requirement of reducing stress concentration, that is, increase to a suitable size of the chamfered corner for stress release, so that along the non-power generation The internal force transmitted by the edge area 112 is completely released, and the solar power generation area on the photovoltaic double glass assembly may not be occupied. Optionally, the triangle cut by the chamfered angle structure in the present application is an isosceles right triangle, that is, the angle between the two sides and the hypotenuse of the chamfered angle 15 is 135°; it should be noted that In the present application, the included angles between the two sides and the hypotenuse of the chamfered angle 15 may also be unequal, that is, the cut right triangle may not be an isosceles right triangle, such as where one side and the chamfered The included angle of the hypotenuse of the angle 15 is 150°, and the included angle between the other adjacent side and the side of the beveled angle 15 is 120°, which can also achieve the purpose of the present application, and its purpose does not deviate from the design concept of the present invention , should belong to the protection scope of the present invention.
在本实施例中也可以不是所有的边角处都设有斜切角15,也可以是只有一个、两个或者三个边角处设有斜切角15,其同样能够实现本申请中提高结构强度降低应力的目的,其宗旨未脱离本申请的设计思想,应属于本发明的保护范围。In the present embodiment, not all corners are provided with chamfered corners 15, and only one, two or three corners are provided with chamfered corners 15, which can also realize the improvement in the present application. The purpose of structural strength to reduce stress does not deviate from the design concept of the present application, and should belong to the protection scope of the present invention.
本申请中,所述光伏双玻璃组件本体1四个侧边中的每个侧边上均设有两个所述护角胶条2,且两个所述护角胶条2分别靠近该侧边上的两个所述切角结构设置。即本申请中护角胶条2布置在斜切角15附近距离斜切角5-10mm距离的非发电边缘区112上,护角胶条2长度与厚度根据光伏双玻璃组件本体的尺寸规格和重量不同有所区别,护角胶条2材料为三元乙丙等耐老化的橡胶材料,施加过程可以采用液体橡胶模具注入法,也可以用固体胶条采用粘接法等其他方式。由于合适厚度和长度的护角胶条2的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏。In the present application, two of the corner bead strips 2 are provided on each of the four sides of the photovoltaic double glass module body 1, and the two corner bead strips 2 are respectively close to the side The two chamfered structures on the sides are provided. That is to say, in this application, the corner protector strip 2 is arranged on the non-power generation edge area 112 near the chamfer angle 15 and at a distance of 5-10 mm from the chamfer corner. The length and thickness of the corner protector strip 2 are based on the size specifications and The weight is different. The material of the corner protector strip 2 is EPDM and other aging-resistant rubber materials. The application process can adopt liquid rubber mold injection method, or use other methods such as bonding method with solid rubber strip. Due to the application of the corner bead 2 with appropriate thickness and length, the external stress is transmitted to this area, and its point load becomes a surface load, so that the photovoltaic double glass module body weakens the external stress during installation, transportation and use. Concentrated stress damage to components.
当然,在本实施例中所述护角胶条2也可以是设有一个、三个、四个等,其同样能够实现将点荷载变成了面荷载减小应力集中的问题,其宗旨未脱离本发明的设计思想,应属于本发明的保护范围。Of course, in this embodiment, the corner bead 2 can also be equipped with one, three, four, etc., which can also realize the problem of changing point loads into surface loads and reducing stress concentration. Deviation from the design idea of the present invention shall belong to the protection scope of the present invention.
如图3至图6所示,所述光伏双玻璃组件还包括接线盒3、电气线缆4和接头,所述接线盒3与所述太阳能光伏电池区111的输出端连接,所述电气线缆4的一端与所述接线盒3连接,另一端与所述接头连接,太阳能光伏电池区111产生的电能通过接线盒3、电气线缆4和接头运输出去;优选地,所述接头为MC4接头5,所述电器线缆和所述MC4接头5均设有两条,两条所述电气线缆4的一端分别与所述接线盒3连通,另一端分别与两个所述MC4接头5连通。As shown in Figures 3 to 6, the photovoltaic double glass assembly also includes a junction box 3, an electrical cable 4 and a joint, the junction box 3 is connected to the output end of the solar photovoltaic cell area 111, and the electrical wire One end of the cable 4 is connected to the junction box 3, and the other end is connected to the joint, and the electric energy generated by the solar photovoltaic cell area 111 is transported out through the junction box 3, the electrical cable 4 and the joint; preferably, the joint is MC4 Connector 5, the electrical cable and the MC4 connector 5 are provided with two, one end of the two electrical cables 4 communicates with the junction box 3 respectively, and the other end connects with the two MC4 connectors 5 respectively. connected.
实施例四Embodiment four
本实施例为采用实施例一或实施例二的制备工艺或处理工艺得到的光伏双玻璃组件的另一种产品,本实施例得到的光伏双玻璃组件的结构与实施例三的结构大体相同,其主要区别在于,如图7所示,本实施例中所述切角结构为圆切角14,本实施例提供的光伏双玻璃组件包括光伏双玻璃组件本体1和护角胶条2,本实施例中所述光伏双玻璃组件本体1呈矩形状,矩形状的所述光伏双玻璃组件本体1的四个边角处均设有所述圆切角14,通过在所述光伏双玻璃组件本体1的每个边角处设置圆切角14来提高光伏双玻璃组件本体1的整体强度,减少应力集中现象,进而减少光伏双玻璃组件本体1在运输过程中出现的破裂损坏的问题。其中本申请中所述圆切角14即为在所述光伏双玻璃组件本体1的四个直角边角处均形成一个圆切角14结构,所述圆切角14的半径为10-25mm,这样就能够满足降低应力集中的需求,即加大到合适的应力释放切角尺寸,从而使沿着非发电边缘区112传递的内力彻底释放,又可以不占用光伏双玻璃组件上的太阳能发电区。This example is another product of the photovoltaic double glass assembly obtained by using the preparation process or treatment process of Example 1 or Example 2. The structure of the photovoltaic double glass assembly obtained in this example is substantially the same as that of Example 3. The main difference is that, as shown in Figure 7, the cut corner structure described in this embodiment is a round cut corner 14, and the photovoltaic double glass module provided in this embodiment includes a photovoltaic double glass module body 1 and a corner protector strip 2. In the embodiment, the main body 1 of the photovoltaic double glass assembly is rectangular, and the four corners of the rectangular photovoltaic double glass assembly body 1 are provided with the rounded corners 14. Each corner of the body 1 is provided with rounded corners 14 to improve the overall strength of the photovoltaic double glass module body 1 and reduce stress concentration, thereby reducing the problem of cracking and damage of the photovoltaic double glass module body 1 during transportation. Wherein the rounded corner 14 described in this application is to form a rounded corner 14 structure at the four right-angled corners of the photovoltaic double glass module body 1, and the radius of the rounded corner 14 is 10-25mm, In this way, the demand for reducing stress concentration can be met, that is, the size of the cut angle for stress relief can be increased to a suitable size, so that the internal force transmitted along the non-power generation edge area 112 can be completely released, and the solar power generation area on the photovoltaic double glass module can not be occupied. .
实施例五Embodiment five
本实施例为采用实施例一或实施例二的制备工艺或处理工艺得到的光伏双玻璃组件的又一种产品,本实施例与实施例三中的技术方案大体相同,其主要区别在于,本实施例中所述切角既有斜切角又有圆切角,如所述光伏双玻璃组件本体呈矩形状,矩形状的所述光伏双玻璃组件本体的四个边角中的两个设有斜切角另外两个设有圆切角,也可以是三个斜切角一个圆切角,或者三个圆切角一个斜切角,其同样能够实现本申请的目的,其宗旨未脱离本发明的设计思想。This embodiment is another product of the photovoltaic double glass module obtained by adopting the preparation process or treatment process of Embodiment 1 or Embodiment 2. The technical solution of this embodiment is basically the same as that of Embodiment 3. In the embodiment, the cut corners have both chamfered corners and round cut corners. For example, the main body of the photovoltaic double glass module is rectangular, and two of the four corners of the rectangular photovoltaic double glass module body are set There are beveled corners and the other two are provided with rounded corners. It can also be three beveled corners and one rounded corner, or three rounded corners and one beveled corner. It can also achieve the purpose of this application, and its purpose does not deviate from Design idea of the present invention.
综上所述,本发明提供的光伏双玻璃组件生产工艺包括:切角工序,对光伏双玻璃组件的边角进行切角工序处理,对进行切角后的光伏双玻璃组件的边角进行磨边;和施加护角胶条工序,在所述光伏双玻璃组件的侧边固定护角胶条;通过修边工序对光伏双玻璃组件的边角处进行切角,同时在所述光伏双玻璃组件的每个侧边上均固定有至少一个所述护角胶条,由于合适厚度和长度的护角胶条的施加,外部应力传递到此区域,其点荷载变成了面荷载,从而使光伏双玻璃组件本体在安装、运输、使用过程中削弱外部传递过来的集中应力对组件的破坏,减少光伏双玻璃组件破损的概率;并且在所述光伏双玻璃组件的边角处设有切角结构,通过设置切角结构来减少光伏双玻璃组件边角处的应力集中现象,进而减少光伏双玻璃组件安装、运输、使用过程中应力集中形成的破损现象,从而起到保护作用,提高了光伏双玻璃组件的质量、完好率和全寿命的使用年限,具有良好的经济性。。In summary, the production process of the photovoltaic double glass module provided by the present invention includes: a corner cutting process, which is to perform a corner cutting process on the corners of the photovoltaic double glass module, and to grind the corners of the photovoltaic double glass module after corner cutting edge; and applying the corner beading strip process, fixing the corner beading strip on the side of the photovoltaic double glass assembly; cutting the corners of the photovoltaic double glass assembly through the trimming process, and simultaneously on the photovoltaic double glass assembly At least one corner bead is fixed on each side of the component. Due to the application of the corner bead with appropriate thickness and length, the external stress is transferred to this area, and its point load becomes a surface load, so that The main body of the photovoltaic double glass module weakens the damage to the module caused by the concentrated stress transmitted from the outside during installation, transportation and use, reducing the probability of damage to the photovoltaic double glass module; and there is a corner cut at the corner of the photovoltaic double glass module Structure, by setting a corner-cutting structure to reduce the stress concentration phenomenon at the corner of the photovoltaic double glass module, thereby reducing the damage caused by the stress concentration during the installation, transportation and use of the photovoltaic double glass module, thus playing a protective role and improving the photovoltaic performance. The quality, integrity rate and service life of the double glass components have good economy. .
在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and thus should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连通”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连通,也可以通过中间媒介间接连通,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "communication", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; may be mechanically connected, may also be electrically connected; may be directly communicated, may also be indirectly communicated through an intermediary, and may be internally communicated between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (9)
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| CN202124568U (en) * | 2011-06-24 | 2012-01-25 | 张荣德 | Plate glass |
| CN202473970U (en) * | 2012-01-18 | 2012-10-03 | 信义光伏产业(安徽)控股有限公司 | Solar energy package battery, building glass, and semi-toughened glass employed by the solar energy package battery and the building glass |
| CN104979415A (en) * | 2015-07-09 | 2015-10-14 | 常熟市华能水处理设备有限责任公司 | Solar photovoltaic cell assembly protected by back plate tempered glass |
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| CN202124568U (en) * | 2011-06-24 | 2012-01-25 | 张荣德 | Plate glass |
| CN202473970U (en) * | 2012-01-18 | 2012-10-03 | 信义光伏产业(安徽)控股有限公司 | Solar energy package battery, building glass, and semi-toughened glass employed by the solar energy package battery and the building glass |
| CN104979415A (en) * | 2015-07-09 | 2015-10-14 | 常熟市华能水处理设备有限责任公司 | Solar photovoltaic cell assembly protected by back plate tempered glass |
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Application publication date: 20191203 |