CN110529466B - A digital servo valve debugging device - Google Patents
A digital servo valve debugging device Download PDFInfo
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- CN110529466B CN110529466B CN201910823267.3A CN201910823267A CN110529466B CN 110529466 B CN110529466 B CN 110529466B CN 201910823267 A CN201910823267 A CN 201910823267A CN 110529466 B CN110529466 B CN 110529466B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/007—Simulation or modelling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
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- F15B2211/855—Testing of fluid pressure systems
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Abstract
Description
技术领域technical field
本发明涉及负载模拟器技术领域,尤其涉及一种数字式伺服阀调试装置。The invention relates to the technical field of load simulators, in particular to a digital servo valve debugging device.
背景技术Background technique
负载模拟器是基于伺服电机驱动来加载伺服阀阀芯运动,通过负载模拟装置施加负载力矩。The load simulator is based on the drive of the servo motor to load the movement of the spool of the servo valve, and the load torque is applied through the load simulation device.
数字伺服阀驱动机构是数字伺服阀中的动力和控制组件,在工作中,数字伺服阀通过驱动机构克服滑阀阀芯运动所受阻力,精确控制滑阀阀芯运动,进而调节输出流量。数字伺服阀通过驱动机构精确控制滑阀阀芯位置,进而控制流量输出,驱动机构输出位移的精确性将直接影响数字伺服阀的流量输出品质。数字伺服阀滑阀阀芯位移具有分辨率高、重复性好、响应快等特性。现大流量数字伺服阀最大行程仅数毫米,其分辨率数量级要求达到0.01mm,误差容忍度不足0.5%;满幅值阶跃信号响应时间不足10ms。The digital servo valve drive mechanism is the power and control component of the digital servo valve. During operation, the digital servo valve overcomes the resistance of the spool movement of the spool valve through the drive mechanism, precisely controls the movement of the spool valve spool, and then adjusts the output flow. The digital servo valve precisely controls the position of the spool valve spool through the driving mechanism, and then controls the flow output. The accuracy of the output displacement of the driving mechanism will directly affect the flow output quality of the digital servo valve. The displacement of the spool of the digital servo valve has the characteristics of high resolution, good repeatability and fast response. At present, the maximum stroke of the high-flow digital servo valve is only a few millimeters, and its resolution order of magnitude is required to reach 0.01mm, the error tolerance is less than 0.5%, and the response time of the full-amplitude step signal is less than 10ms.
伺服阀阀芯性能精确性试验加载装置用于检测伺服阀阀芯弹性负载条件下的被试柔性杆的性能;通过施加不同弹性负载工况,来检测伺服阀阀芯微小变形后的可靠性,进而提高大流量数字伺服阀的性能。目前,现有负载模拟器施加轴向力同时不能实现对阀芯位移精确测量。The servo valve spool performance accuracy test loading device is used to detect the performance of the tested flexible rod under the elastic load condition of the servo valve spool; by applying different elastic load conditions, to detect the reliability of the servo valve spool after slight deformation, In turn, the performance of the high-flow digital servo valve is improved. At present, the existing load simulators cannot accurately measure the displacement of the spool while applying axial force.
发明内容SUMMARY OF THE INVENTION
本发明的实施例提供了一种数字式伺服阀调试装置,以克服现有技术的缺陷。Embodiments of the present invention provide a digital servo valve debugging device to overcome the defects of the prior art.
为了实现上述目的,本发明采取了如下技术方案。In order to achieve the above objects, the present invention adopts the following technical solutions.
一种数字式伺服阀调试装置,包括:弹性力加载机构、弹性力测量机构、位置测量机构、驱动机构和固定台架;A digital servo valve debugging device, comprising: an elastic force loading mechanism, an elastic force measuring mechanism, a position measuring mechanism, a driving mechanism and a fixed stand;
所述弹性力加载机构、弹性力测量机构、位置测量机构和驱动机构设置于所述固定台架上,所述弹性力加载机构与弹性力测量机构连接,所述弹性力测量机构与被试伺服阀阀芯一端连接,所述被试伺服阀阀芯另外一端与所述驱动机构连接;The elastic force loading mechanism, the elastic force measuring mechanism, the position measuring mechanism and the driving mechanism are arranged on the fixed platform, the elastic force loading mechanism is connected with the elastic force measuring mechanism, and the elastic force measuring mechanism is connected with the tested servo One end of the valve spool is connected, and the other end of the tested servo valve spool is connected with the driving mechanism;
所述位置测量机构包括:第一位移传感器、第二位移传感器、第一位移传感器支架、第二位移传感器支架、第一感光板和第二感光板,所述第一位移传感器固定于所述第一位移传感器支架上方,所述第二位移传感器固定于所述第二位移传感器支架上方,所述第一传感器支架与所述第二位移传感器支架设于所述固定台架上方,所述第一传感器支架与所述第二位移传感器支架分别位于所述被试伺服阀阀芯的两侧,所述第一感光板和第二感光板分别固定于所述被试伺服阀阀芯上。The position measuring mechanism includes: a first displacement sensor, a second displacement sensor, a first displacement sensor bracket, a second displacement sensor bracket, a first photosensitive plate and a second photosensitive plate, and the first displacement sensor is fixed to the first displacement sensor. Above a displacement sensor bracket, the second displacement sensor is fixed above the second displacement sensor bracket, the first sensor bracket and the second displacement sensor bracket are arranged above the fixed platform, the first The sensor bracket and the second displacement sensor bracket are respectively located on both sides of the tested servo valve spool, and the first photosensitive plate and the second photosensitive plate are respectively fixed on the tested servo valve spool.
优选地,所述被试伺服阀阀芯通过阀芯连接件与所述驱动机构连接。Preferably, the tested servo valve spool is connected to the driving mechanism through a spool connecting piece.
优选地,所述第一感光板和第二感光板分别通过感光板连接件固定于所述被试伺服阀阀芯,所述感光板连接件包括:1号感光板连接件和2号感光板连接件,所述1号感光板连接件与所述感光板通过螺栓连接,所述1号感光板连接件和2号感光板连接件上均具有半径相同的半圆形通孔,2个半圆形通孔相对放置通过螺栓紧固形成圆形通孔,所述被试伺服阀阀芯通过所述通孔与所述感光板连接件连接。Preferably, the first photosensitive plate and the second photosensitive plate are respectively fixed to the tested servo valve spool through photosensitive plate connectors, and the photosensitive plate connectors include: No. 1 photosensitive plate connector and No. 2 photosensitive plate Connector, the No. 1 photosensitive plate connector is connected with the photosensitive plate by bolts, and the No. 1 photosensitive plate connector and the No. 2 photosensitive plate connector have semicircular through holes with the same radius, two and a half The circular through holes are placed opposite each other to form a circular through hole through bolts, and the tested servo valve spool is connected to the photosensitive plate connecting piece through the through hole.
优选地,所述弹性力加载机构包括:弹性板、2个弹性板固定件和2个弹性板支架,所述弹性板的两端分别固定于弹性板固定件与弹性板支架之间,2个弹性板固定件与2个弹性板支架分别固定连接,所述2个弹性板支架对立设置于所述固定台架上,所述2个弹性板支架与所述固定台架滑动连接,所述弹性板的刚度可调;Preferably, the elastic force loading mechanism includes: an elastic plate, two elastic plate fixing parts and two elastic plate brackets, two ends of the elastic plate are respectively fixed between the elastic plate fixing part and the elastic plate bracket, two elastic plate brackets The elastic plate fixing member is respectively fixedly connected with two elastic plate brackets, the two elastic plate brackets are oppositely arranged on the fixed platform, the two elastic plate brackets are slidably connected with the fixed platform, and the elastic plate brackets are slidably connected to the fixed platform. The stiffness of the plate is adjustable;
所述弹性板通过弹性板连接件与所述弹性力测量机构连接。The elastic plate is connected to the elastic force measuring mechanism through an elastic plate connecting piece.
优选地,所述弹性力测量机构,包括:力传感器、第一直线轴套、第二直线轴套、第一直线轴承支架、第二直线轴承支架、第一直线轴承和第二直线轴承,所述第一直线轴承支架和第二直线轴承支架通过螺栓固定于所述固定台架上方,所述第一直线轴承适配在第一直线轴套中,所述第一直线轴套与第一直线轴承支架固定连接,所述第二直线轴承适配在第二直线轴套中,所述第二直线轴套与第二直线轴承支架固定连接;Preferably, the elastic force measuring mechanism includes: a force sensor, a first linear bushing, a second linear bushing, a first linear bearing support, a second linear bearing support, a first linear bearing and a second linear bearing , the first linear bearing bracket and the second linear bearing bracket are fixed above the fixed platform by bolts, the first linear bearing is fitted in the first linear bushing, the first linear bushing is fixedly connected with the first linear bearing bracket, the second linear bearing is fitted in the second linear bushing, and the second linear bushing is fixedly connected with the second linear bearing bracket;
所述第一直线轴承通过第一力传感器连接件分别与弹性板连接件和力传感器连接,所述第二直线轴承通过第二力传感器连接件分别与力传感器和被试伺服阀阀芯连接。The first linear bearing is respectively connected with the elastic plate connecting piece and the force sensor through the first force sensor connecting piece, and the second linear bearing is respectively connected with the force sensor and the tested servo valve spool through the second force sensor connecting piece .
优选地,所述固定台架包括:底座、设置于所述底座上方凸出的长方体条状对中条和与对中条垂直的倒T型凹槽;Preferably, the fixing platform comprises: a base, a rectangular parallelepiped-shaped centering bar protruding above the base, and an inverted T-shaped groove perpendicular to the centering bar;
所述弹性板支架与所述倒T型凹槽通过T型螺母滑动连接,调整所述弹性板支架之间的距离以调整所述弹性板的刚度;The elastic plate bracket and the inverted T-shaped groove are slidably connected through a T-shaped nut, and the distance between the elastic plate brackets is adjusted to adjust the stiffness of the elastic plate;
所述第一直线轴承支架和第二直线轴承支架置于所述对中条上方,所述第一直线轴承支架的底部和第二直线轴承支架底部设有凹槽,所述凹槽与所述对中条过盈配合。The first linear bearing bracket and the second linear bearing bracket are placed above the centering bar, the bottom of the first linear bearing bracket and the bottom of the second linear bearing bracket are provided with grooves, and the grooves are connected to the bottom of the second linear bearing bracket. The centering strip is an interference fit.
优选地,还包括驱动机构支架,所述驱动机构支架固定于所述固定台架上方,所述驱动机构与所述驱动机构支架固定连接。Preferably, a driving mechanism bracket is also included, the driving mechanism bracket is fixed above the fixed platform, and the driving mechanism is fixedly connected with the driving mechanism bracket.
优选地,所述弹性板固定件和弹性板支架分别设置凹槽能够对中,所述凹槽宽度小于弹性板厚度,使所述凹槽固定弹性板,防止所述弹性板的移动。Preferably, the elastic plate fixing member and the elastic plate support are respectively provided with grooves that can be centered, and the groove width is smaller than the thickness of the elastic plate, so that the grooves fix the elastic plate and prevent the elastic plate from moving.
优选地,所述弹性板固定件或弹性板支架设置凹槽,所述凹槽宽度小于弹性板厚度,使所述凹槽固定弹性板,防止所述弹性板的移动。Preferably, the elastic plate fixing member or the elastic plate support is provided with a groove, and the width of the groove is smaller than the thickness of the elastic plate, so that the groove can fix the elastic plate and prevent the movement of the elastic plate.
优选地,所述弹性板由弹性材料60Si2CrVA加工制成。Preferably, the elastic plate is made of elastic material 60Si2CrVA.
由上述本发明的实施例提供的技术方案可以看出,本发明实施例提供了一种数字式伺服阀调试装置,通过驱动机构施加轴向力对伺服阀阀芯进行加载,并同时施加弹性负载力矩,实现在弹性力加载并且连续可调的同时能够精确测量阀芯位移;此外,将感光板板与伺服阀阀芯固连,测量接收板的位移来实现对伺服阀阀芯位移及形变的测量,此种安装方式消除了测试过程中存在连接不稳固的情况,提高实验效果。It can be seen from the technical solutions provided by the above embodiments of the present invention that the embodiment of the present invention provides a digital servo valve debugging device, which loads the servo valve spool by applying an axial force through the driving mechanism, and simultaneously applies an elastic load. It can accurately measure the displacement of the valve core while the elastic force is loaded and continuously adjustable; in addition, the photosensitive plate is fixed to the valve core of the servo valve, and the displacement of the receiving plate is measured to realize the displacement and deformation of the valve core of the servo valve. Measurement, this installation method eliminates the unstable connection during the test process and improves the experimental effect.
本发明附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth in part in the following description, which will be apparent from the following description, or may be learned by practice of the present invention.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例提供的一种数字式伺服阀调试装置的立体示意图;1 is a schematic perspective view of a digital servo valve debugging device according to an embodiment of the present invention;
图2为本发明实施例提供的一种数字式伺服阀调试装置的立体示意图;2 is a schematic perspective view of a digital servo valve debugging device according to an embodiment of the present invention;
图3为本发明实施例提供的一种数字式伺服阀调试装置的俯视示意图;3 is a schematic top view of a digital servo valve debugging device according to an embodiment of the present invention;
图4为本发明实施例提供的一种数字式伺服阀调试装置的主视示意图;4 is a schematic front view of a digital servo valve debugging device according to an embodiment of the present invention;
图5为本发明实施例提供的一种数字式伺服阀调试装置的B-B剖视示意图;FIG. 5 is a B-B cross-sectional schematic diagram of a digital servo valve debugging device provided by an embodiment of the present invention;
图6为本发明实施例提供的一种数字式伺服阀调试装置的a处细节示意图;6 is a detailed schematic diagram of part a of a digital servo valve debugging device provided by an embodiment of the present invention;
图7为本发明实施例提供的一种数字式伺服阀调试装置的b处细节示意图;FIG. 7 is a detailed schematic diagram of part b of a digital servo valve debugging device provided by an embodiment of the present invention;
图8为本发明实施例提供的一种感光板连接件示意图;8 is a schematic diagram of a photosensitive plate connector according to an embodiment of the present invention;
图9为本发明实施例提供的一种感光板连接件示意图。FIG. 9 is a schematic diagram of a photosensitive plate connector according to an embodiment of the present invention.
附图标记:Reference number:
1、弹性力加载机构;11、弹性板;12、弹性板固定件;13、弹性板固定件;14、弹性板支架;15、弹性板支架;1, elastic force loading mechanism; 11, elastic plate; 12, elastic plate fixing part; 13, elastic plate fixing part; 14, elastic plate bracket; 15, elastic plate bracket;
2、弹性力测量机构;21、力传感器;22、第一直线轴套;23、第二直线轴套;24、第一直线轴承支架;25、第二直线轴承支架;26、第一直线轴承;27、第二直线轴承27;2. Elastic force measuring mechanism; 21. Force sensor; 22. First linear bushing; 23. Second linear bushing; 24. First linear bearing bracket; 25. Second linear bearing bracket; 26. First linear bearing Linear bearing; 27, second linear bearing 27;
3、位置测量机构;31、第一激光位移传感器;32、第二激光位移传感器;33、第一位移传感器支架;34、第二位移传感器支架;35、第一感光板;36、第二感光板;37、感光板连接件;371、1号感光板连接件;372、2号感光板连接件;3. Position measuring mechanism; 31, first laser displacement sensor; 32, second laser displacement sensor; 33, first displacement sensor bracket; 34, second displacement sensor bracket; 35, first photosensitive plate; 36, second photosensitive plate; 37, photosensitive plate connector; 371, No. 1 photosensitive plate connector; 372, No. 2 photosensitive plate connector;
4、驱动机构;41、驱动机构支架;4. Drive mechanism; 41. Drive mechanism bracket;
5、固定台架;51、底座;52、对中条;53、倒T型凹槽;54、凹槽;5. Fixed bench; 51. Base; 52. Centering strip; 53. Inverted T-shaped groove; 54. Groove;
6、弹性板连接件;7、第一力传感器连接件;8、第二力传感器连接件;6. Elastic plate connector; 7. First force sensor connector; 8. Second force sensor connector;
9、被试伺服阀阀芯;10、阀芯连接件。9. The valve core of the tested servo valve; 10. The valve core connector.
具体实施方式Detailed ways
下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本发明的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、组件和/或它们的组。应该理解,当我们称元件被“连接”或“耦接”到另一元件时,它可以直接连接或耦接到其他元件,或者也可以存在中间元件。此外,这里使用的“连接”或“耦接”可以包括无线连接或耦接。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的任一单元和全部组合。It will be understood by those skilled in the art that the singular forms "a", "an", "the" and "the" as used herein can include the plural forms as well, unless expressly stated otherwise. It should be further understood that the word "comprising" used in the description of the present invention refers to the presence of stated features, integers, steps, operations, elements and/or components, but does not exclude the presence or addition of one or more other features, Integers, steps, operations, elements, components and/or groups thereof. It will be understood that when we refer to an element as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present. Furthermore, "connected" or "coupled" as used herein may include wirelessly connected or coupled. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should also be understood that terms such as those defined in general dictionaries should be understood to have meanings consistent with their meanings in the context of the prior art and, unless defined as herein, are not to be taken in an idealized or overly formal sense. explain.
为便于对本发明实施例的理解,下面将结合附图以几个具体实施例为例做进一步的解释说明,且各个实施例并不构成对本发明实施例的限定。In order to facilitate the understanding of the embodiments of the present invention, the following will take several specific embodiments as examples for further explanation and description in conjunction with the accompanying drawings, and each embodiment does not constitute a limitation to the embodiments of the present invention.
本发明实施例提供了一种数字式伺服阀调试装置,目的是在检测伺服阀阀芯在负载条件下运动及微小变形后的性能,对阀芯能够施加可调节的弹性力的负载模拟装置。The embodiment of the present invention provides a digital servo valve debugging device, which aims to detect the performance of the servo valve spool after movement and slight deformation under load conditions, and a load simulation device capable of applying an adjustable elastic force to the spool.
如图1至5所示一种数字式伺服阀调试装置,包括:弹性力加载机构1、弹性力测量机构2、位置测量机构3、驱动机构4、驱动机构支架41和固定台架5。弹性力加载机构1、弹性力测量机构2、位置测量机构3设置于固定台架5上,驱动机构4与驱动机构支架41固定连接,驱动支架41通过螺栓固定于固定台架5上。弹性力加载机构1与弹性力测量机构2连接,弹性力测量机构1与被试伺服阀阀芯9一端螺纹连接,被试伺服阀阀芯9另外一端通过阀芯连接件10与驱动机构4螺纹连接,被试伺服阀阀芯9两端使用锁紧螺母锁紧。As shown in FIGS. 1 to 5 , a digital servo valve debugging device includes an elastic force loading mechanism 1 , an elastic
固定台架5包括:底座51、对中条52和倒T型凹槽53。沿底座51中轴线设有凹槽54,对中条52为长方体条状,凸出的设置于底座51轴线位置,与凹槽54过盈配合。底座51上设有倒T型凹槽53,用于与弹性力加载机构1滑动连接,倒T型凹槽53与对中条52相垂直。The fixed
弹性力加载机构1包括:弹性板11、弹性板固定件12和13、弹性板支架14和15。弹性板11与弹性力测量机构2通过弹性板连接件6连接,如图6所示,弹性板连接件6的一端穿过弹性板11,并使用锁紧螺母锁紧,另一端与弹性力测量机构2连接。弹性板11为长方形,由弹性材料60Si2CrVA加工制成,保证其具有良好的性能。弹性板固定件12和13与弹性板支架14和15分别设有对中的凹槽,弹性板11的两端分别放置于凹槽中固定,凹槽宽度小于弹性板厚度,防止弹性板移动。弹性板固定件12和弹性板支架14通过螺栓连接,弹性板固定件13和弹性板支架15通过螺栓连接。弹性板支架14和15为倒T型,分别位于对中条的两侧,相对设置。弹性板支架14和15的底座分别通过T型螺母与倒T型凹槽53滑动连接,根据所需的弹性力大小调整弹性板支架之间的距离来调整弹簧板的刚度。The elastic force loading mechanism 1 includes: an
本发明的驱动机构负载模拟实现的关键在于负载力的加载形式和加载精度。依照以往的设计经验,机械式负载模拟器的弹性力依靠弹簧钢板变形实现。The key to the realization of the load simulation of the driving mechanism of the present invention lies in the loading form and loading accuracy of the load force. According to the past design experience, the elastic force of the mechanical load simulator is realized by the deformation of the spring steel plate.
本实施例中弹性力的大小和弹性板材料及尺寸有关,根据60Si2CrVA的力学性能许用弯曲正应力[σ]=620.7Mpa,许用切应力[τ]=372.4Mpa,弹性模量E=2.06*105Mpa。The size of the elastic force in this embodiment is related to the material and size of the elastic plate. According to the mechanical properties of 60Si2CrVA, the allowable bending normal stress [σ]=620.7Mpa, the allowable shear stress [τ]=372.4Mpa, and the elastic modulus E=2.06 * 105Mpa .
弹性板受横力弯曲,由弹性理论分析得知跨度L与横截面高度h之比大于或等于5时,适用于纯弯曲情况。所以由最大正应力计算公式(1):The elastic plate is bent by transverse force, and it is suitable for pure bending when the ratio of span L to cross-section height h is greater than or equal to 5 from elastic theoretical analysis. so Formula (1) is calculated from the maximum normal stress:
和最大剪切应力计算公式(2):and the maximum shear stress formula (2):
式中WZ为弯曲截面系数,b、h分别为横截面宽度、高度,A为横截面面积。where W Z is the bending section coefficient, b and h are the width and height of the cross section, respectively, and A is the area of the cross section.
本实施例中选定的弹性板规格分别为b=5mm,h=27mm,L=185mm和b=5mm,h=27mm,L=124mm。根据要求的额定弹性加载力F=1200N,可以计算最大正应力和最大剪切应力,可得均满足要求。The selected elastic plate specifications in this embodiment are b=5mm, h=27mm, L=185mm and b=5mm, h=27mm, L=124mm. According to the required rated elastic loading force F=1200N, the maximum normal stress and the maximum shear stress can be calculated, and the requirements can be met.
弹性力测量机构2包括:力传感器21、第一直线轴套22、第二直线轴套23、第一直线轴承支架24、第二直线轴承支架25、第一直线轴承26和第二直线轴承27。第一直线轴承26通过第一力传感器连接件7分别与弹性板连接件6和力传感器21连接,第一力传感器连接件7与弹性板连接件6的连接处通过锁紧螺母锁紧,防止在轴向运动中螺杆松动。第二直线轴承27通过第二力传感器连接件8分别与力传感器21和被试伺服阀阀芯9连接,第二力传感器连接件8与被试伺服阀阀芯9连接处通过锁紧螺母锁紧。第一直线轴承支架24和第二直线轴承支架25为工型支架,分别置于对中条52上方,第一直线轴承支架24的底部和第二直线轴承支架25底部设有凹槽,凹槽与对中条过盈配合,第一直线轴承支架24和第二直线轴承支架25还通过螺栓与底座51固定连接。第一直线轴承26适配在第一直线轴套22中,第一直线轴套22与第一直线轴承支架24通过螺栓固定连接。第二直线轴承27适配在第二直线轴套23中,第二直线轴套23与第二直线轴承支架25通过螺栓固定连接。The elastic
位置测量机构3包括:第一激光位移传感器31、第二激光位移传感器32、第一位移传感器支架33、第二位移传感器支架34、第一感光板35、第二感光板36和2个感光板连接件37。第一激光位移传感器31与第一位移传感器支架33通过螺栓螺母连接,第二激光位移传感器32与第二位移传感器支架34通过螺栓螺母连接。第一传感器支架33与第二位移传感器支架34为工型支架,分别通过螺栓固定于底座51上方,第一传感器支架33与第二位移传感器支架34分别位于被试伺服阀阀芯9的两侧,第一感光板35和第二感光板36通过感光板连接件37分别固定于被试伺服阀阀芯9上。激光位移传感器和感光板距离可调,设置合适距离,以满足测量要求。The
如图7-9所示,感光板连接件37包括:1号感光板连接件371和2号感光板连接件372。1号感光板连接件371和2号感光板连接件372上均具有半径相同的半圆形通孔,2个半圆形通孔相对放置通过螺栓紧固形成圆形通孔,方便与阀芯同轴并贴合。被试伺服阀阀芯9通过圆形通孔与感光板连接件37连接,1号感光板连接件371还与感光板通过螺栓连接。As shown in Figs. 7-9, the photosensitive
该实施例提供了一种数字式伺服阀调试装置,其测试过程如下:计算机控制驱动机构带动整机运动,弹性力加载机构中弹性板受力弯曲对被试伺服阀阀芯施与弹性力,通过激光位移传感器检测被试伺服阀阀芯形变及力传感器检测弹性力大小,通过对位移和弹性力的采集实现对被试伺服阀阀芯性能的测量。This embodiment provides a digital servo valve debugging device, and the test process is as follows: the computer controls the drive mechanism to drive the whole machine to move, the elastic plate in the elastic force loading mechanism is bent under force and exerts elastic force on the tested servo valve spool, The deformation of the tested servo valve spool is detected by the laser displacement sensor and the elastic force is detected by the force sensor, and the performance of the tested servo valve spool is measured by collecting the displacement and elastic force.
综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:
1、本发明的被测伺服阀阀芯的位移和变形量采用激光位移传感器,相比以往研究中的拉线位移传感器、磁致伸缩位移传感器、光栅位移传感器、差动位移传感器,具有较好的测量精度,测量精度可达1μm。1. The displacement and deformation of the measured servo valve spool of the present invention use a laser displacement sensor, which has better performance than the wire displacement sensor, magnetostrictive displacement sensor, grating displacement sensor, and differential displacement sensor in previous studies. Measurement accuracy, the measurement accuracy can reach 1μm.
2、在测量原理上,使用三角形测量法检测RS-CMOS反射光的位置,通过检测该变化就能测量被测物体的位置。将感光板板与伺服阀阀芯固连,测量感光板的位移来实现对伺服阀阀芯位移及形变的测量,此种安装方式消除了测试过程中存在连接不稳固的情况,提高实验效果。2. In the measurement principle, the position of the RS-CMOS reflected light is detected by the triangulation method, and the position of the object to be measured can be measured by detecting the change. The photosensitive plate is fixed with the servo valve spool, and the displacement of the photosensitive plate is measured to measure the displacement and deformation of the servo valve spool. This installation method eliminates the unstable connection during the test process and improves the experimental effect.
3、弹性力加载机构设置T型螺母,在更换弹性板的长度通过改变T型螺母的位置,此方法能够减少零件的数量及省去加工成本。考虑到伺服阀结构中弹性调节装置与其连接机构的固定方式,在实际的机械负载模拟器中其固定方式要与真实情况相符,应该尽量减小弹性调节装置与其配套连接机构之间的固定间隙,本装置通过弹性板加紧方式进行定位紧固,最大程度上消除了连接处的间隙。3. The elastic force loading mechanism is equipped with a T-shaped nut. When changing the length of the elastic plate, the position of the T-shaped nut can be changed. This method can reduce the number of parts and save the processing cost. Considering the fixing method of the elastic adjusting device and its connecting mechanism in the servo valve structure, the fixing method in the actual mechanical load simulator should be consistent with the real situation, and the fixed gap between the elastic adjusting device and its supporting connecting mechanism should be minimized. The device is positioned and fastened by means of elastic plate tightening, which eliminates the gap at the connection to the greatest extent.
本领域普通技术人员可以理解:附图只是一个实施例的示意图,附图中的模块或流程并不一定是实施本发明所必须的。Those of ordinary skill in the art can understand that the accompanying drawing is only a schematic diagram of an embodiment, and the modules or processes in the accompanying drawing are not necessarily necessary to implement the present invention.
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于装置或系统实施例而言,由于其基本相似于方法实施例,所以描述得比较简单,相关之处参见方法实施例的部分说明即可。以上所描述的装置及系统实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。Each embodiment in this specification is described in a progressive manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the apparatus or system embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and reference may be made to some descriptions of the method embodiments for related parts. The apparatus and system embodiments described above are only illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, It can be located in one place, or it can be distributed over multiple network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
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