CN110528217A - A special shrinking equipment for textile printing pretreatment - Google Patents

A special shrinking equipment for textile printing pretreatment Download PDF

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Publication number
CN110528217A
CN110528217A CN201910762432.9A CN201910762432A CN110528217A CN 110528217 A CN110528217 A CN 110528217A CN 201910762432 A CN201910762432 A CN 201910762432A CN 110528217 A CN110528217 A CN 110528217A
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roller
frame
sides
preshrunk
jet chamber
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CN110528217B (en
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周道海
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Zhenjiang Haitian Knitting Products Co Ltd
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Zhenjiang Haitian Knitting Products Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C21/00Shrinking by compressing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A kind of dedicated preshrunk equipment of textile printing pretreatment, including side arm, preceding fixing roller, preliminary roller connector, jet chamber, pretreatment roller, air inlet pipe, after-frame, rear fixing roller, back roller connector, preshrunk component, adjusting component;Side arm is set to jet chamber one end;Preceding fixing roller is set between side arm;Jet chamber is in hollow structure, and jet chamber both ends form jet chamber opening;Deflector roll is equipped in jet chamber opening;It is intracavitary that pretreatment roller is horizontally set at jet;Air inlet pipe is horizontally set in jet chamber inner tip;After-frame is set to jet chamber one end, is symmetrical set, and each after-frame is fixedly connected with one end housing of jet chamber;Fixing roller is set between after-frame afterwards;Preshrunk component is staggered in pros;Adjust the two sides that component is set to a preshrunk component.Wetting rate of the present invention is fast, reduces steam the amount of injection, and can be precisely controlled the moisture content of textile fabric after preshrunk.

Description

一种纺织物印花预处理专用预缩设备A special shrinking equipment for textile printing pretreatment

技术领域technical field

本发明涉及纺织物生产设备领域,特别是一种纺织物印花预处理专用预缩设备。The invention relates to the field of textile production equipment, in particular to a special shrinking equipment for textile printing pretreatment.

背景技术Background technique

在纺织物的生产过程中需要对纺织完成的织物进行多项处理已到达最佳的产品性能,其中为了使纺织的面料变得柔软需要对纺织物进行缩水处理。缩水处理是指用物理方法减少织物浸水后的收缩以降低缩水的整理过程,又称机械预缩整理。机械预缩首先将织物先经喷蒸汽或喷雾给湿,再施以经向机械挤压,使屈曲波高增大,然后经松式干燥。预缩后的棉布缩水率可以降低到1%以下,并由于纤维、纱线之间的相互挤压和搓动,织物手感的柔软性也会得到改善。In the production process of textiles, it is necessary to carry out multiple treatments on the finished fabrics to achieve the best product performance. In order to make the textile fabrics soft, it is necessary to shrink the textiles. Shrinkage treatment refers to the finishing process that uses physical methods to reduce the shrinkage of fabrics after immersion in water to reduce shrinkage, also known as mechanical pre-shrinkage finishing. In mechanical pre-shrinking, the fabric is wetted by spraying steam or spray, and then mechanically squeezed in the warp direction to increase the buckling wave height, and then dried by loosening. The shrinkage rate of the pre-shrunk cotton cloth can be reduced to less than 1%, and the softness of the fabric will also be improved due to the mutual extrusion and rubbing between the fibers and yarns.

现有技术中的预缩设备中存在如下技术缺陷:1.针对纺织物预缩过程中需要进行喷射蒸汽处理,喷射的蒸汽通过管道输送,并从喷气孔中喷出,进行直射与纺织物表面;如喷气的宽度小于纺织物表面的宽度,则会导致纺织物润湿不充分,导致纺织物缩水效果较差;如喷气的宽度大于纺织物表面的宽度,多余的喷射蒸汽散失到空气中,产生浪费现象;对纺织物喷蒸汽时很难控制蒸汽用量,且喷设的蒸汽仅能对纺织物进行单面喷射,纺织物浸润速率低。2.对纺织物预缩时,仅对纺织物的单面进行加热预缩处理,纺织物未进过反复翻折加热预缩,纺织物的预缩过程存在不均匀,不充分的现象。The pre-shrinking equipment in the prior art has the following technical defects: 1. In the pre-shrinking process of textiles, steam injection is required. The steam injected is transported through pipelines and sprayed out from the air injection holes to directly irradiate the surface of the textile. ; If the width of the jet is smaller than the width of the textile surface, it will lead to insufficient wetting of the textile, resulting in poor shrinkage of the textile; if the width of the jet is larger than the width of the textile surface, the excess jet steam will be lost to the air, Waste is generated; it is difficult to control the amount of steam when spraying steam on textiles, and the steam sprayed can only be sprayed on one side of textiles, and the wetting rate of textiles is low. 2. When pre-shrinking textiles, only one side of the textiles is heated and pre-shrunk. The textiles have not been repeatedly folded and heated to pre-shrink. The pre-shrinking process of the textiles is uneven and insufficient.

发明内容Contents of the invention

为了解决上述存在的问题,本发明公开了一种纺织物印花预处理专用预缩设备,其具体技术方案如下:一种纺织物印花预处理专用预缩设备,包括前架、前固定辊、前辊连接件、喷气腔、预处理辊、进气管、后架、后固定辊、后辊连接件、预缩组件、调节组件;In order to solve the above existing problems, the present invention discloses a special pre-shrinking equipment for textile printing pretreatment, and its specific technical solution is as follows: A special pre-shrinking equipment for textile printing pretreatment, including a front Roller connector, air injection chamber, pretreatment roller, air intake pipe, rear frame, rear fixed roller, rear roller connector, pre-shrinking assembly, adjustment assembly;

所述前架设置于所述喷气腔一端,呈对称设置,每个所述前架与所述喷气腔一端外壳固定连接;所述前固定辊数量为两个,分为上前辊和下前辊,所述上前辊和所述下前辊上下对称设置,所述下前辊设置于所述前架之间,所述下前辊两端通过轴承与两侧所述前架实现转动;所述前辊连接件数量为两个,每个所述前辊连接件对称设置于两侧前架顶端,所述前辊连接件通过紧固件实现与所述前架固定,所述上前辊设置于两侧所述前辊连接件之间,所述上前辊两端通过轴承与两侧所述前辊连接件实现转动;The front frame is arranged symmetrically at one end of the air injection chamber, and each of the front frames is fixedly connected to the casing at one end of the air injection chamber; the number of the front fixed rollers is two, which are divided into an upper front roller and a lower front roller. Rollers, the upper front roller and the lower front roller are arranged symmetrically up and down, the lower front roller is arranged between the front frames, and the two ends of the lower front roller are rotated with the front frames on both sides through bearings; The number of the front roller connectors is two, and each of the front roller connectors is symmetrically arranged on the top of the front frame on both sides, and the front roller connectors are fixed with the front frame by fasteners. The roller is arranged between the front roller connectors on both sides, and the two ends of the upper front roller are rotated through the bearings and the front roller connectors on both sides;

所述喷气腔呈中空结构,所述喷气腔两端中心呈通孔状结构,形成喷气腔开口;所述喷气腔开口内设有导辊,所述导辊两端通过轴承与所述喷气腔开口两端侧壁实现转动;所述预处理辊横向设置于所述喷气腔内,所述预处理辊两端通过轴承与喷气腔侧壁实现转动;所述喷气腔底端设有排液管;所述进气管横向设置于所述于所述喷气腔内部顶端,所述进气管通过紧固件实现与所述喷气腔固定连接,所述进气管底端设有喷嘴,所述喷嘴与所述进气管垂直贯通设置;The air injection chamber is hollow, and the center of the two ends of the air injection chamber is a through-hole structure, forming an opening of the air injection chamber; a guide roller is arranged in the opening of the air injection chamber, and the two ends of the guide roller are connected to the air injection chamber through bearings. The side walls at both ends of the opening realize rotation; the pretreatment roller is arranged horizontally in the air spray chamber, and the two ends of the pretreatment roller are rotated through bearings and the side walls of the air spray chamber; the bottom end of the air spray chamber is provided with a liquid discharge pipe The air intake pipe is arranged horizontally on the top inside the air injection chamber, the air intake pipe is fixedly connected with the air injection chamber by a fastener, the bottom end of the air intake pipe is provided with a nozzle, and the nozzle is connected to the air injection chamber. The air intake pipe is vertically penetrated;

所述后架设置于所述喷气腔一端,呈对称设置,每个所述后架与所述喷气腔一端外壳固定连接;所述后固定辊数量为两个,分为上后辊和下后辊,所述上后辊和所述下后辊呈上下对称设置,所述下后辊设置于所述后架之间,所述下后辊两端通过轴承与两侧所述后架的一端实现转动;所述后辊连接件数量为两个,每个所述后辊连接件对称设置于两侧后架的一端的顶面,所述后辊连接通过紧固件实现与所述后架固定,所述上后辊置于两侧所述后辊连接件之间,所述上后辊两端通过轴承与两侧所述后辊连接件实现转动;The rear frame is arranged symmetrically at one end of the air injection chamber, and each of the rear frames is fixedly connected with the shell at one end of the air injection chamber; the number of the rear fixed rollers is two, which are divided into an upper rear roller and a lower rear roller. rollers, the upper rear roller and the lower rear roller are arranged symmetrically up and down, the lower rear roller is arranged between the rear frames, and the two ends of the lower rear roller are connected to one end of the rear frames on both sides through bearings. Realize rotation; the number of the rear roller connectors is two, and each of the rear roller connectors is symmetrically arranged on the top surface of one end of the rear frame on both sides, and the rear roller is connected to the rear frame by a fastener fixed, the upper rear roller is placed between the rear roller connectors on both sides, and the two ends of the upper rear roller are rotated through the bearings and the rear roller connectors on both sides;

所述预缩组件数量为两个,每个所述预缩组件排列设置于所述后架的一端,两个所述预缩组件呈正方交错设置;每个所述预缩组件包括支撑架、加压辊、夹紧辊、传送辊、传送带、加热辊连接件和加热辊,所述支撑架设置于所述后架一侧,呈对称设置,每个所述支撑架与所述后架固定连接;所述加压辊设置于所述支撑架一侧底端,所述加压辊通过轴承与两侧所述后架实现转动;所述夹紧辊设置于所述支撑架另一侧底端,所述夹紧辊通过轴承与两侧所述后架实现转动;所述传送辊设置于所述支撑架顶端,所述传送辊通过轴承与两侧所述支撑架实现转动;所述传送带包裹设置于所述加压辊、夹紧辊和传送辊外侧,所述加热辊连接件设置于所述后架一侧,与所述支撑架呈相对设置,所述加热辊连接件通过紧固件实现与所述后架固定,所述加热辊设置于两侧所述加热辊连接件之间,通过轴承与所述加热辊连接件实现转动;The number of the pre-shrinking components is two, and each of the pre-shrinking components is arranged at one end of the rear frame, and the two pre-shrinking components are arranged in a square and staggered manner; each of the pre-shrinking components includes a support frame, pressure roller, pinch roller, transmission roller, conveyor belt, heating roller connector and heating roller, the support frame is arranged on one side of the rear frame in a symmetrical arrangement, each of the support frames is fixed to the rear frame connection; the pressure roller is arranged at the bottom end of one side of the support frame, and the pressure roller realizes rotation with the rear frames on both sides through bearings; the pinch roller is arranged at the bottom end of the other side of the support frame end, the pinch roller rotates through the bearings and the rear frames on both sides; The package is arranged on the outside of the pressure roller, the pinch roller and the transmission roller, and the connecting piece of the heating roller is arranged on one side of the rear frame, opposite to the support frame, and the connecting piece of the heating roller is fastened The parts are fixed with the rear frame, and the heating roller is arranged between the connecting parts of the heating roller on both sides, and the rotation is realized through the bearing and the connecting parts of the heating roller;

所述调节组件包括调节块、伸缩杆和套筒,所述调节组件设置于一个所述预缩组件的两侧;所述调节块设置于后架面,并与所述后架固定连接;所述调节块中心呈镂空状结构,形成调节块滑孔;所述伸缩杆设置于所述支撑架一侧,通过紧固件实现与所述支撑架固定连接;所述套筒设置于所述伸缩杆顶端,所述套筒与所述伸缩杆垂直固定连接;一个所述预缩组件的加压辊、夹紧辊两端伸出所述调节块滑孔,并通过轴承分别与两侧所述套筒实现转动。The adjustment assembly includes an adjustment block, a telescopic rod and a sleeve, and the adjustment assembly is arranged on both sides of one of the pre-shrinking assemblies; the adjustment block is arranged on the surface of the rear frame and is fixedly connected with the rear frame; the The center of the adjustment block is hollowed out to form a sliding hole of the adjustment block; the telescopic rod is arranged on one side of the support frame, and is fixedly connected with the support frame through fasteners; the sleeve is arranged on the telescopic The top end of the rod, the sleeve is vertically fixedly connected with the telescopic rod; the two ends of the pressure roller and the pinch roller of the pre-shrinking assembly protrude from the sliding hole of the adjustment block, and are respectively connected to the two sides through the bearing. The sleeve realizes the rotation.

进一步的,所述喷气腔截面呈六边形状形状,为中间宽、顶端和底端窄的结构。Further, the cross-section of the air injection cavity is in a hexagonal shape, which is wide in the middle and narrow at the top and bottom.

进一步的,两侧所述喷气腔开口呈对称设置,每个所述喷气腔开口呈长方形结构,所述喷气腔开口的长度与所述前固定辊的宽度一致。Further, the openings of the air injection chambers on both sides are arranged symmetrically, each opening of the air injection chambers is in a rectangular structure, and the length of the openings of the air injection chambers is consistent with the width of the front fixed roller.

进一步的,所述喷气腔开口内设有集水板,所述集水板横向设置于所述喷气腔开口顶端,并与所述喷气腔内部固定连接呈一体式结构;所述集水板截面呈“L”形结构,所述集水板与所述喷气腔内壁呈凹槽状,形成集水槽。Further, a water collecting plate is arranged in the opening of the air spray chamber, and the water collecting plate is horizontally arranged on the top of the opening of the air spray chamber, and is fixedly connected with the inside of the air spray chamber to form an integrated structure; the cross section of the water collecting plate It has an "L" shape structure, and the water collecting plate and the inner wall of the air spray chamber are grooved to form a water collecting tank.

进一步的,所述预处理辊的中心设置高度高于两侧所述导辊的中心设置高度;所述预处理辊外侧周向呈凸起状结构,形成预处理辊凸块,每个所述预处理辊凸块的截面呈顶端窄底端宽的梯形结构,每个所述预处理辊凸块的顶面呈圆弧状结构。Further, the central setting height of the pretreatment roller is higher than that of the guide rollers on both sides; The cross-section of the pretreatment roller bumps is a trapezoidal structure with a narrow top and a wide bottom end, and the top surface of each pretreatment roller bump is in an arc-shaped structure.

进一步的,所述后架呈梯形结构。Further, the rear frame has a trapezoidal structure.

进一步的,每侧所述后架上设置的调节块呈相对斜向设置;每个所述升缩杆对应于每个所述调节块呈同向设置。Further, the adjustment blocks arranged on the rear frame on each side are arranged obliquely relative to each other; each of the lifting and retracting rods is arranged in the same direction corresponding to each of the adjustment blocks.

进一步的,所述升缩杆可以选用气动升缩杆或者电动推杆中的一种。Further, the lift-and-retract rod can be selected as one of a pneumatic lift-and-retract rod or an electric push rod.

进一步的,所述前架和后架底端均设有底脚,所述底脚呈竖直设置,所述底脚分别与所述前架和后架垂直固定连接。Further, the bottom ends of the front frame and the rear frame are provided with feet, and the feet are arranged vertically, and the feet are vertically fixedly connected with the front frame and the rear frame respectively.

进一步的,所述紧固件为喉箍、铆钉、膨胀螺丝、螺栓、螺母、螺钉、自攻螺钉中的一种或多种。Further, the fastener is one or more of throat clamps, rivets, expansion screws, bolts, nuts, screws, and self-tapping screws.

本发明的结构原理是:Structural principle of the present invention is:

本发明使用时,将纺织物放置于前架上,通过上前辊和下前辊的夹持传送作用,并经导辊的导向作用由喷气腔开口传送至喷气腔内,纺织物接触预处理辊凸块并由预处理辊传送出喷气腔外,接着收后固定辊夹持传送;蒸汽通过进气管并从喷嘴内喷出,向纺织物上表面喷射,整蒸汽同时从两侧进入预处理辊凸块与纺织物的夹缝中,对纺织物下表面记性润湿,喷气腔中的蒸汽通过内壁凝结呈水珠滑入集水槽中,并滴落至喷气腔底端,从排液管中排出。纺织物经过预缩组件,受到加热辊与传送带挤压纺织物进行加热预缩,纺织物进过两侧加热预缩后传送至装置末端。When the present invention is in use, the textile is placed on the front frame, through the clamping and conveying action of the upper front roller and the lower front roller, and guided by the guide roller, it is transferred from the opening of the air spray chamber to the air spray chamber, and the textile is contacted for pretreatment The roller bump is sent out of the air spray chamber by the pretreatment roller, and then the fixed roller is clamped and conveyed; the steam passes through the air inlet pipe and is ejected from the nozzle, and sprays to the upper surface of the textile, and the whole steam enters the pretreatment from both sides at the same time In the gap between the roller bump and the fabric, the lower surface of the fabric is wetted, and the steam in the air spray chamber condenses through the inner wall and slides into the sump as water droplets, and drips to the bottom of the air spray chamber, from the discharge pipe. discharge. The textile passes through the pre-shrinking unit, and is heated and pre-shrunk by the heating roller and the conveyor belt, and the textile is heated and pre-shrunk on both sides, and then sent to the end of the device.

本范明调节组件可对每组预缩组件的加压辊和夹紧辊进行角度调节,伸长升降杆,升降杆带动套筒上升,加压辊和夹紧辊两端在调节块滑孔内滑动,加压辊和夹紧辊同时实现上升,传送带与加热辊的接触面增大,可实现纺织物处于较大面积状态的预缩状态。This fanming adjustment assembly can adjust the angle of the pressure roller and pinch roller of each group of pre-shrinking components, extend the lifting rod, the lifting rod drives the sleeve to rise, and the two ends of the pressure roller and pinch roller are in the sliding hole of the adjustment block Sliding inside, the pressure roller and the pinch roller rise at the same time, the contact surface between the conveyor belt and the heating roller increases, and the pre-shrinking state of the textile in a larger area can be realized.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明针对也纺织物预缩前设计了一个喷气腔结构,以给纺织物表面进行预润湿处理,喷气装置结构形式简单,保证了纺织物在喷气腔内可将正方面同时润湿,纺织物润湿过程充分,润湿速率快;同时,喷气腔防止蒸汽过度散失,可减小蒸汽喷射量均可保持喷气腔内温度恒定,蒸汽冷凝水可从腔内侧壁顺利排除,对纺织物表面无滴液污染。The present invention designs an air spray chamber structure before pre-shrinking of the textiles to pre-wet the surface of the textiles. The wetting process of the material is sufficient and the wetting rate is fast; at the same time, the air injection chamber prevents excessive steam loss, which can reduce the amount of steam injection and keep the temperature in the air injection chamber constant. No droplet contamination.

本发明对纺织物进行预缩过程中,对纺织物进行正反反复翻折处理,同时对纺织物进行正反加热预缩,保证了预缩过程的效果,增强纺织物的韧性;对加压辊和夹紧辊设置有调节组件结构,可以改变传送带与加热辊之间的接触面积,有效调节纺织物进行预缩的时间,可精准控制预缩后纺织物的含水率。In the pre-shrinking process of the textiles, the textiles are repeatedly turned over and over again, and the textiles are heated and pre-shrunk at the same time, which ensures the effect of the pre-shrinking process and enhances the toughness of the textiles; The rollers and pinch rollers are equipped with an adjusting component structure, which can change the contact area between the conveyor belt and the heating roller, effectively adjust the pre-shrinking time of the textile, and accurately control the moisture content of the pre-shrunk textile.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是本发明图1的A局部放大示意图。Fig. 2 is a partially enlarged schematic diagram of A in Fig. 1 of the present invention.

图3是本发明喷气腔处的结构示意图。Fig. 3 is a schematic diagram of the structure of the jet chamber of the present invention.

图4是本发明两组预缩组件的工作流程示意图。Fig. 4 is a schematic diagram of the working process of two groups of pre-shrinking components of the present invention.

附图标记列表:前架1、前固定辊2、上前辊2-1、下前辊2-2、前辊连接件3、喷气腔4、喷气腔开口4-1、导辊4-2、排液管4-3、集水板4-4、集水槽4-5、预处理辊5、预处理辊凸块5-1、进气管6、喷嘴6-1、后架7、后固定辊8、上后辊8-1、下后辊8-2、后辊连接件9、预缩组件10、支撑架10-1、加压辊10-2、夹紧辊10-3、传送辊10-4、传送带10-5、加热辊连接件10-6、加热辊10-7、调节组件11、调节块11-1、伸缩杆11-2、套筒11-3、调节块滑孔11-4、底脚12。List of reference signs: front frame 1, front fixed roller 2, upper front roller 2-1, lower front roller 2-2, front roller connector 3, air injection chamber 4, air injection chamber opening 4-1, guide roller 4-2 , drain pipe 4-3, water collecting plate 4-4, water collecting tank 4-5, pretreatment roller 5, pretreatment roller bump 5-1, air intake pipe 6, nozzle 6-1, rear frame 7, rear fixation Roller 8, upper rear roller 8-1, lower rear roller 8-2, rear roller connector 9, preshrinking assembly 10, support frame 10-1, pressure roller 10-2, pinch roller 10-3, transmission roller 10-4, conveyor belt 10-5, heating roller connector 10-6, heating roller 10-7, adjustment assembly 11, adjustment block 11-1, telescopic rod 11-2, sleeve 11-3, adjustment block sliding hole 11 -4, foot 12.

具体实施方式Detailed ways

为使本发明的技术方案更加清晰明确,下面结合附图对本发明进行进一步描述,任何对本发明技术方案的技术特征进行等价替换和常规推理得出的方案均落入本发明保护范围。本实施例中所提及的固定连接,固定设置、固定结构均为胶粘、焊接、螺钉连接、螺栓螺母连接、铆接等本领域技术人员所知晓的公知技术。In order to make the technical solution of the present invention clearer, the present invention will be further described below in conjunction with the accompanying drawings. Any solution obtained by equivalent replacement and conventional reasoning of the technical features of the technical solution of the present invention falls within the protection scope of the present invention. The fixed connection, fixed arrangement, and fixed structure mentioned in this embodiment are known technologies known to those skilled in the art, such as gluing, welding, screw connection, bolt and nut connection, and riveting.

结合附图可见,一种纺织物印花预处理专用预缩设备,包括前架、前固定辊、前辊连接件、喷气腔、预处理辊、进气管、后架、后固定辊、后辊连接件、预缩组件、调节组件;It can be seen from the accompanying drawings that a special pre-shrinking equipment for textile printing pretreatment includes a front frame, a front fixed roller, a front roller connector, an air injection chamber, a pretreatment roller, an air intake pipe, a rear frame, a rear fixed roller, and a rear roller connection. parts, pre-shrinking components, adjusting components;

所述前架设置于所述喷气腔一端,呈对称设置,每个所述前架与所述喷气腔一端外壳固定连接;所述前固定辊数量为两个,分为上前辊和下前辊,所述上前辊和所述下前辊上下对称设置,所述下前辊设置于所述前架之间,所述下前辊两端通过轴承与两侧所述前架实现转动;所述前辊连接件数量为两个,每个所述前辊连接件对称设置于两侧前架顶端,所述前辊连接件通过紧固件实现与所述前架固定,所述上前辊设置于两侧所述前辊连接件之间,所述上前辊两端通过轴承与两侧所述前辊连接件实现转动;The front frame is arranged symmetrically at one end of the air injection chamber, and each of the front frames is fixedly connected to the casing at one end of the air injection chamber; the number of the front fixed rollers is two, which are divided into an upper front roller and a lower front roller. Rollers, the upper front roller and the lower front roller are arranged symmetrically up and down, the lower front roller is arranged between the front frames, and the two ends of the lower front roller are rotated with the front frames on both sides through bearings; The number of the front roller connectors is two, and each of the front roller connectors is symmetrically arranged on the top of the front frame on both sides, and the front roller connectors are fixed with the front frame by fasteners. The roller is arranged between the front roller connectors on both sides, and the two ends of the upper front roller are rotated through the bearings and the front roller connectors on both sides;

所述喷气腔呈中空结构,所述喷气腔两端中心呈通孔状结构,形成喷气腔开口;所述喷气腔开口内设有导辊,所述导辊两端通过轴承与所述喷气腔开口两端侧壁实现转动;所述预处理辊横向设置于所述喷气腔内,所述预处理辊两端通过轴承与喷气腔侧壁实现转动;所述喷气腔底端设有排液管;所述进气管横向设置于所述于所述喷气腔内部顶端,所述进气管通过紧固件实现与所述喷气腔固定连接,所述进气管底端设有喷嘴,所述喷嘴与所述进气管垂直贯通设置;The air injection chamber is hollow, and the center of the two ends of the air injection chamber is a through-hole structure, forming an opening of the air injection chamber; a guide roller is arranged in the opening of the air injection chamber, and the two ends of the guide roller are connected to the air injection chamber through bearings. The side walls at both ends of the opening realize rotation; the pretreatment roller is arranged horizontally in the air spray chamber, and the two ends of the pretreatment roller are rotated through bearings and the side walls of the air spray chamber; the bottom end of the air spray chamber is provided with a liquid discharge pipe The air intake pipe is arranged horizontally on the top inside the air injection chamber, the air intake pipe is fixedly connected with the air injection chamber by a fastener, the bottom end of the air intake pipe is provided with a nozzle, and the nozzle is connected to the air injection chamber. The air intake pipe is vertically penetrated;

所述后架设置于所述喷气腔一端,呈对称设置,每个所述后架与所述喷气腔一端外壳固定连接;所述后固定辊数量为两个,分为上后辊和下后辊,所述上后辊和所述下后辊呈上下对称设置,所述下后辊设置于所述后架之间,所述下后辊两端通过轴承与两侧所述后架的一端实现转动;所述后辊连接件数量为两个,每个所述后辊连接件对称设置于两侧后架的一端的顶面,所述后辊连接通过紧固件实现与所述后架固定,所述上后辊置于两侧所述后辊连接件之间,所述上后辊两端通过轴承与两侧所述后辊连接件实现转动;The rear frame is arranged symmetrically at one end of the air injection chamber, and each of the rear frames is fixedly connected with the shell at one end of the air injection chamber; the number of the rear fixed rollers is two, which are divided into an upper rear roller and a lower rear roller. rollers, the upper rear roller and the lower rear roller are arranged symmetrically up and down, the lower rear roller is arranged between the rear frames, and the two ends of the lower rear roller are connected to one end of the rear frames on both sides through bearings. Realize rotation; the number of the rear roller connectors is two, and each of the rear roller connectors is symmetrically arranged on the top surface of one end of the rear frame on both sides, and the rear roller is connected to the rear frame by a fastener fixed, the upper rear roller is placed between the rear roller connectors on both sides, and the two ends of the upper rear roller are rotated through the bearings and the rear roller connectors on both sides;

所述预缩组件数量为两个,每个所述预缩组件排列设置于所述后架的一端,两个所述预缩组件呈正方交错设置;每个所述预缩组件包括支撑架、加压辊、夹紧辊、传送辊、传送带、加热辊连接件和加热辊,所述支撑架设置于所述后架一侧,呈对称设置,每个所述支撑架与所述后架固定连接;所述加压辊设置于所述支撑架一侧底端,所述加压辊通过轴承与两侧所述后架实现转动;所述夹紧辊设置于所述支撑架另一侧底端,所述夹紧辊通过轴承与两侧所述后架实现转动;所述传送辊设置于所述支撑架顶端,所述传送辊通过轴承与两侧所述支撑架实现转动;所述传送带包裹设置于所述加压辊、夹紧辊和传送辊外侧,所述加热辊连接件设置于所述后架一侧,与所述支撑架呈相对设置,所述加热辊连接件通过紧固件实现与所述后架固定,所述加热辊设置于两侧所述加热辊连接件之间,通过轴承与所述加热辊连接件实现转动;The number of the pre-shrinking components is two, and each of the pre-shrinking components is arranged at one end of the rear frame, and the two pre-shrinking components are arranged in a square and staggered manner; each of the pre-shrinking components includes a support frame, pressure roller, pinch roller, transmission roller, conveyor belt, heating roller connector and heating roller, the support frame is arranged on one side of the rear frame in a symmetrical arrangement, each of the support frames is fixed to the rear frame connection; the pressure roller is arranged at the bottom end of one side of the support frame, and the pressure roller realizes rotation with the rear frames on both sides through bearings; the pinch roller is arranged at the bottom end of the other side of the support frame end, the pinch roller rotates through the bearings and the rear frames on both sides; The package is arranged on the outside of the pressure roller, the pinch roller and the transmission roller, and the connecting piece of the heating roller is arranged on one side of the rear frame, opposite to the support frame, and the connecting piece of the heating roller is fastened The parts are fixed with the rear frame, and the heating roller is arranged between the connecting parts of the heating roller on both sides, and the rotation is realized through the bearing and the connecting parts of the heating roller;

所述调节组件包括调节块、伸缩杆和套筒,所述调节组件设置于一个所述预缩组件的两侧;所述调节块设置于后架面,并与所述后架固定连接;所述调节块中心呈镂空状结构,形成调节块滑孔;所述伸缩杆设置于所述支撑架一侧,通过紧固件实现与所述支撑架固定连接;所述套筒设置于所述伸缩杆顶端,所述套筒与所述伸缩杆垂直固定连接;一个所述预缩组件的加压辊、夹紧辊两端伸出所述调节块滑孔,并通过轴承分别与两侧所述套筒实现转动。The adjustment assembly includes an adjustment block, a telescopic rod and a sleeve, and the adjustment assembly is arranged on both sides of one of the pre-shrinking assemblies; the adjustment block is arranged on the surface of the rear frame and is fixedly connected with the rear frame; the The center of the adjustment block is hollowed out to form a sliding hole of the adjustment block; the telescopic rod is arranged on one side of the support frame, and is fixedly connected with the support frame through fasteners; the sleeve is arranged on the telescopic The top end of the rod, the sleeve is vertically fixedly connected with the telescopic rod; the two ends of the pressure roller and the pinch roller of the pre-shrinking assembly protrude from the sliding hole of the adjustment block, and are respectively connected to the two sides through the bearing. The sleeve realizes the rotation.

进一步的,所述喷气腔截面呈六边形状形状,为中间宽、顶端和底端窄的结构。Further, the cross-section of the air injection cavity is in a hexagonal shape, which is wide in the middle and narrow at the top and bottom.

进一步的,两侧所述喷气腔开口呈对称设置,每个所述喷气腔开口呈长方形结构,所述喷气腔开口的长度与所述前固定辊的宽度一致。Further, the openings of the air injection chambers on both sides are arranged symmetrically, each opening of the air injection chambers is in a rectangular structure, and the length of the openings of the air injection chambers is consistent with the width of the front fixed roller.

进一步的,所述喷气腔开口内设有集水板,所述集水板横向设置于所述喷气腔开口顶端,并与所述喷气腔内部固定连接呈一体式结构;所述集水板截面呈“L”形结构,所述集水板与所述喷气腔内壁呈凹槽状,形成集水槽。Further, a water collecting plate is arranged in the opening of the air spray chamber, and the water collecting plate is horizontally arranged on the top of the opening of the air spray chamber, and is fixedly connected with the inside of the air spray chamber to form an integrated structure; the cross section of the water collecting plate It has an "L" shape structure, and the water collecting plate and the inner wall of the air spray chamber are grooved to form a water collecting tank.

进一步的,所述预处理辊的中心设置高度高于两侧所述导辊的中心设置高度;所述预处理辊外侧周向呈凸起状结构,形成预处理辊凸块,每个所述预处理辊凸块的截面呈顶端窄底端宽的梯形结构,每个所述预处理辊凸块的顶面呈圆弧状结构。Further, the central setting height of the pretreatment roller is higher than that of the guide rollers on both sides; The cross-section of the pretreatment roller bumps is a trapezoidal structure with a narrow top and a wide bottom end, and the top surface of each pretreatment roller bump is in an arc-shaped structure.

进一步的,所述后架呈梯形结构。Further, the rear frame has a trapezoidal structure.

进一步的,每侧所述后架上设置的调节块呈相对斜向设置;每个所述升缩杆对应于每个所述调节块呈同向设置。Further, the adjustment blocks arranged on the rear frame on each side are arranged obliquely relative to each other; each of the lifting and retracting rods is arranged in the same direction corresponding to each of the adjustment blocks.

进一步的,所述升缩杆可以选用气动升缩杆或者电动推杆中的一种。Further, the lift-and-retract rod can be selected as one of a pneumatic lift-and-retract rod or an electric push rod.

进一步的,所述紧固件为喉箍、铆钉、膨胀螺丝、螺栓、螺母、螺钉、自攻螺钉中的一种或多种。Further, the fastener is one or more of throat clamps, rivets, expansion screws, bolts, nuts, screws, and self-tapping screws.

本发明的结构原理是:Structural principle of the present invention is:

本发明使用时,将纺织物放置于前架上,通过上前辊和下前辊的夹持传送作用,并经导辊的导向作用由喷气腔开口传送至喷气腔内,纺织物接触预处理辊凸块并由预处理辊传送出喷气腔外,接着收后固定辊夹持传送;蒸汽通过进气管并从喷嘴内喷出,向纺织物上表面喷射,整蒸汽同时从两侧进入预处理辊凸块与纺织物的夹缝中,对纺织物下表面记性润湿,喷气腔中的蒸汽通过内壁凝结呈水珠滑入集水槽中,并滴落至喷气腔底端,从排液管中排出。纺织物经过预缩组件,受到加热辊与传送带挤压纺织物进行加热预缩,纺织物进过两侧加热预缩后传送至装置末端。When the present invention is in use, the textile is placed on the front frame, through the clamping and conveying action of the upper front roller and the lower front roller, and guided by the guide roller, it is transferred from the opening of the air spray chamber to the air spray chamber, and the textile is contacted for pretreatment The roller bump is sent out of the air spray chamber by the pretreatment roller, and then the fixed roller is clamped and conveyed; the steam passes through the air inlet pipe and is ejected from the nozzle, and sprays to the upper surface of the textile, and the whole steam enters the pretreatment from both sides at the same time In the gap between the roller bump and the fabric, the lower surface of the fabric is wetted, and the steam in the air spray chamber condenses through the inner wall and slides into the sump as water droplets, and drips to the bottom of the air spray chamber, from the discharge pipe. discharge. The textile passes through the pre-shrinking unit, and is heated and pre-shrunk by the heating roller and the conveyor belt, and the textile is heated and pre-shrunk on both sides, and then sent to the end of the device.

本范明调节组件可对每组预缩组件的加压辊和夹紧辊进行角度调节,伸长升降杆,升降杆带动套筒上升,加压辊和夹紧辊两端在调节块滑孔内滑动,加压辊和夹紧辊同时实现上升,传送带与加热辊的接触面增大,可实现纺织物处于较大面积状态的预缩状态。This fanming adjustment assembly can adjust the angle of the pressure roller and pinch roller of each group of pre-shrinking components, extend the lifting rod, the lifting rod drives the sleeve to rise, and the two ends of the pressure roller and pinch roller are in the sliding hole of the adjustment block Sliding inside, the pressure roller and the pinch roller rise at the same time, the contact surface between the conveyor belt and the heating roller increases, and the pre-shrinking state of the textile in a larger area can be realized.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明针对也纺织物预缩前设计了一个喷气腔结构,以给纺织物表面进行预润湿处理,喷气装置结构形式简单,保证了纺织物在喷气腔内可将正方面同时润湿,纺织物润湿过程充分,润湿速率快;同时,喷气腔防止蒸汽过度散失,可减小蒸汽喷射量均可保持喷气腔内温度恒定,蒸汽冷凝水可从腔内侧壁顺利排除,对纺织物表面无滴液污染。The present invention designs an air spray chamber structure before pre-shrinking of the textiles to pre-wet the surface of the textiles. The wetting process of the material is sufficient and the wetting rate is fast; at the same time, the air injection chamber prevents excessive steam loss, which can reduce the amount of steam injection and keep the temperature in the air injection chamber constant. No droplet contamination.

本发明对纺织物进行预缩过程中,对纺织物进行正反反复翻折处理,同时对纺织物进行正反加热预缩,保证了预缩过程的效果,增强纺织物的韧性;对加压辊和夹紧辊设置有调节组件结构,可以改变传送带与加热辊之间的接触面积,有效调节纺织物进行预缩的时间,可精准控制预缩后纺织物的含水率。In the pre-shrinking process of the textiles, the textiles are repeatedly turned over and over again, and the textiles are heated and pre-shrunk at the same time, which ensures the effect of the pre-shrinking process and enhances the toughness of the textiles; The rollers and pinch rollers are equipped with an adjusting component structure, which can change the contact area between the conveyor belt and the heating roller, effectively adjust the pre-shrinking time of the textile, and accurately control the moisture content of the pre-shrunk textile.

Claims (9)

1. a kind of textile printing pre-processes dedicated preshrunk equipment, which is characterized in that including side arm, preceding fixing roller, preliminary roller connection Part, pretreatment roller, air inlet pipe, after-frame, rear fixing roller, back roller connector, preshrunk component, adjusts component at jet chamber;
The side arm is set to jet chamber one end, is symmetrical set, each side arm and one end housing of jet chamber It is fixedly connected;The preceding fixing roller quantity is two, is divided into preliminary roller and lower preliminary roller, above and below the upper preliminary roller and the lower preliminary roller It is symmetrical arranged, the lower preliminary roller is set between the side arm, and the lower preliminary roller both ends are real by side arm described in bearing and two sides Now rotate;The preliminary roller connector quantity is two, and each preliminary roller connector is symmetrically disposed on two sides side arm top, described Preliminary roller connector realized by fastener and fixed with the side arm, the upper preliminary roller be set to preliminary roller connector described in two sides it Between, the upper preliminary roller both ends are realized by preliminary roller connector described in bearing and two sides and are rotated;
The jet chamber is in hollow structure, and jet chamber both ends center is in via-like structure, forms jet chamber opening;The spray Air cavity is equipped with deflector roll in being open, and the deflector roll both ends are realized and rotated by bearing and jet chamber opening both ends side wall;It is described It is intracavitary that pretreatment roller is horizontally set at the jet, and rotation is realized by bearing and jet chamber side wall in the pretreatment roller both ends; Jet bottom of chamber end is equipped with drain pipe;The air inlet pipe is horizontally set at the be set forth in jet chamber inner tip, it is described into Tracheae realized by fastener and is fixedly connected with the jet chamber, the air inlet pipe bottom end equipped with nozzle, the nozzle with it is described Air inlet pipe is vertically through setting;
The after-frame is set to jet chamber one end, is symmetrical set, each after-frame and one end housing of jet chamber It is fixedly connected;Fixing roller quantity is two after described, is divided into back roller and lower back roller, the upper back roller and the lower back roller are presented Lower to be symmetrical arranged, the lower back roller is set between the after-frame, and the lower back roller both ends pass through after-frame described in bearing and two sides One end realize rotation;The back roller connector quantity is two, and each back roller connector is symmetrically disposed on two sides after-frame One end top surface, back roller connection fixed by fastener realization with the after-frame, and the upper back roller is placed in described in two sides Between back roller connector, the upper back roller both ends are realized by back roller connector described in bearing and two sides and are rotated;
The preshrunk component count is two, and each preshrunk module arrangement is set to one end of the after-frame, described in two Preshrunk component is staggered in pros;Each preshrunk component includes support frame, pressure roller, pinch roll, transfer roller, transmission Band, heating roller connector and heating roller, support frame as described above are set to the after-frame side, are symmetrical set, each support Frame is fixedly connected with the after-frame;The pressure roller is set to support frame as described above side bottom end, the pressure roller by bearing with After-frame described in two sides realizes rotation;The pinch roll is set to support frame as described above other side bottom end, and the pinch roll passes through bearing It realizes and rotates with after-frame described in two sides;The transfer roller is set to support frame as described above top, and the transfer roller passes through bearing and two Side support frame as described above realizes rotation;The conveyer belt package is set on the outside of the pressure roller, pinch roll and transfer roller, described to add Hot-rolling connector is set to the after-frame side, and with support frame as described above in being oppositely arranged, the heating roller connector passes through fastening Part realization fixed with the after-frame, the heating roller is set between heating roller connector described in two sides, by bearing with it is described Heating roller connector realizes rotation;
The adjusting component includes adjusting block, telescopic rod and sleeve, and the adjusting component is set to the preshrunk component Two sides;The adjusting block is set to after-frame face, and is fixedly connected with the after-frame;The adjusting block center is in Openworks shape structure, Form adjusting block slide opening;The telescopic rod is set to support frame as described above side, is realized by fastener and is fixed with support frame as described above Connection;The sleeve is set to the telescopic rod top end, and the sleeve is vertical with the telescopic rod to be fixedly connected;One described pre- The pressure roller of contracting component, pinch roll both ends stretch out the adjusting block slide opening, and are realized respectively with sleeve described in two sides by bearing Rotation.
2. a kind of textile printing according to claim 1 pre-processes dedicated preshrunk equipment, which is characterized in that the jet The hexagonal shape shape in chamber section, for the structure that centre is wide, top and bottom end are narrow.
3. a kind of according to claim 1, the dedicated preshrunk equipment of textile printing pretreatment described in 2, which is characterized in that two sides institute Jet chamber opening is stated to be symmetrical set, each jet chamber opening is rectangle structure, the length of the jet chamber opening with The equivalent width of the preceding fixing roller.
4. a kind of textile printing according to claim 3 pre-processes dedicated preshrunk equipment, which is characterized in that the jet Be equipped with water collection sheet in chamber opening, the water collection sheet is horizontally set at the jet chamber open top end, and with the intracavitary portion of the jet It is fixedly connected in integral structure;The L-shaped structure in water collection sheet section, the water collection sheet is with the jet cavity wall in recessed Channel-shaped forms catch basin.
5. a kind of according to claim 1, the dedicated preshrunk equipment of textile printing pretreatment described in 2, which is characterized in that described pre- Height is arranged in the center that the center setting height for the treatment of tube is higher than deflector roll described in two sides;The pretreatment roller external circumferential is in protrusion Shape structure forms pretreatment roller convex block, and the section of each pretreatment roller convex block is in the wide trapezium structure in the narrow bottom end in top, often The top surface of a pretreatment roller convex block is in convex structure.
6. a kind of textile printing according to claim 1 pre-processes dedicated preshrunk equipment, which is characterized in that the after-frame Trapezoidal structure.
7. a kind of textile printing according to claim 1 pre-processes dedicated preshrunk equipment, which is characterized in that described in every side The adjusting block being arranged on after-frame is in relatively oblique setting;It is in set in the same direction that each telescopic rod, which corresponds to each adjusting block, It sets.
8. a kind of according to claim 1, the dedicated preshrunk equipment of textile printing pretreatment described in 7, which is characterized in that the liter Contracting bar can select one of pneumatic telescopic rod or electric pushrod.
9. a kind of textile printing according to claim 1 pre-processes dedicated preshrunk equipment, which is characterized in that the fastening Part is one of hose clamp, rivet, setscrew, bolt, nut, screw, tapping screw or a variety of.
CN201910762432.9A 2019-08-19 2019-08-19 A special pre-shrinking device for textile printing pre-treatment Active CN110528217B (en)

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CN201367526Y (en) * 2009-03-03 2009-12-23 谢家洪 Ribbon pre-shrinking finishing machine
CN203755023U (en) * 2014-01-09 2014-08-06 芜湖艾特纺织科技有限公司 Pre-shrinking machine
CN104153153A (en) * 2014-08-24 2014-11-19 周盈裕 Fabric washing machine
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CN207109349U (en) * 2017-07-14 2018-03-16 旭皇机械(上海)有限公司 Rubber blanket preshrunk unit
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Denomination of invention: A special pre-shrinking equipment for textile printing pretreatment

Granted publication date: 20250221

Pledgee: Jiangsu Jurong Rural Commercial Bank Co.,Ltd.

Pledgor: Zhenjiang Haitian Knitting Products Co.,Ltd.

Registration number: Y2025980065709