CN110510308B - Automatic cutting machine for molded tiles - Google Patents
Automatic cutting machine for molded tiles Download PDFInfo
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- CN110510308B CN110510308B CN201910637847.3A CN201910637847A CN110510308B CN 110510308 B CN110510308 B CN 110510308B CN 201910637847 A CN201910637847 A CN 201910637847A CN 110510308 B CN110510308 B CN 110510308B
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- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 210000000078 claw Anatomy 0.000 claims description 13
- 239000000725 suspension Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0428—Transfer means for the stacker crane between the alleys
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Abstract
本发明涉及模压瓦设备技术领域，尤其涉及一种模压瓦自动下料机，其特征在于：包括放置架、转向机构、升降机构、左右移动直线模组、前后移动直线模组、前后移动机构、托板搬运机构以及托盘伸缩夹紧机构。本发明设计合理，通过本装置能够在放置架上自动取托盘，自动将托盘和模压瓦一同放置到放置架上，并且，本装置可以每层放置架上放置两个模压瓦和托盘，大大提高了放置架的使用效率。
The present invention relates to the technical field of molded tile equipment, and in particular to an automatic unloading machine for molded tiles, which is characterized by comprising a placement rack, a steering mechanism, a lifting mechanism, a left-right moving linear module, a front-back moving linear module, a front-back moving mechanism, a pallet conveying mechanism, and a pallet telescopic clamping mechanism. The present invention is reasonably designed, and the device can automatically take a pallet from the placement rack, and automatically place the pallet and the molded tile on the placement rack together, and the device can place two molded tiles and pallets on each layer of the placement rack, which greatly improves the use efficiency of the placement rack.
Description
技术领域Technical Field
本发明涉及模压瓦设备技术领域，尤其涉及一种模压瓦自动下料机。The invention relates to the technical field of molded tile equipment, and in particular to an automatic blanking machine for molded tiles.
背景技术Background Art
目前在生产模压瓦时需要人工将已经成型的模压瓦从模压成型机取下来，先从放置架取一个托盘，将模压瓦放置到托板上后再一同放置在放置架上。在生产的过程中需要人工进行两步操作，第一步是人工先从放置架上取一个托盘，放置到成型机的出口处，再将成型的模压瓦放置到托盘上，第二步是人工将压成型的瓦和托盘整体放置到放置架上，人工操作较慢，同时托盘位置放置不准确也会影响水泥瓦的质量。At present, when producing molded tiles, it is necessary to manually remove the molded tiles from the molding machine, take a tray from the placement rack, place the molded tiles on the pallet, and then place them together on the placement rack. In the production process, two manual operations are required. The first step is to manually take a tray from the placement rack, place it at the exit of the molding machine, and then place the molded molded tiles on the tray. The second step is to manually place the molded tiles and the tray as a whole on the placement rack. Manual operation is slow, and inaccurate placement of the tray will also affect the quality of cement tiles.
发明内容Summary of the invention
本发明的目的在于克服上述技术的不足，而提供一种模压瓦自动下料机。The purpose of the present invention is to overcome the deficiencies of the above-mentioned technology and to provide an automatic blanking machine for molded tiles.
本发明为实现上述目的，采用以下技术方案：一种模压瓦自动下料机，其特征在于：包括放置架、转向机构、升降机构、左右移动直线模组、前后移动直线模组、前后移动机构、托板搬运机构以及托盘伸缩夹紧机构；In order to achieve the above-mentioned object, the present invention adopts the following technical scheme: an automatic blanking machine for molded tiles, characterized in that it includes a placing frame, a steering mechanism, a lifting mechanism, a left-right moving linear module, a front-back moving linear module, a front-back moving mechanism, a pallet conveying mechanism and a pallet telescopic clamping mechanism;
所述放置架至少为一套，所述放置架由框架、竖梁和托板构成，所述竖梁间隔垂直设置在框架内，所述托板从下到上等间距固定在所述竖梁上，左右两个托板之间为一块模压瓦的宽度，托板的长度为两块模压瓦的长度之和；There is at least one set of the placing rack, which is composed of a frame, vertical beams and supporting plates. The vertical beams are vertically arranged in the frame at intervals, and the supporting plates are fixed on the vertical beams at equal intervals from bottom to top. The width between the left and right supporting plates is the width of a molded tile, and the length of the supporting plate is the sum of the lengths of the two molded tiles.
所述转向机构包括底座、转盘、转向电机以及转向支架；所述底座的顶部设有盖板，所述转向电机固定在所述盖板的底部，所述转向电机的输出端从盖板中心伸出并与所述转盘底部连接，所述盖板的上部环周设有若干个支撑滚珠，支撑滚珠与所述转盘的底部配合，所述转向支架固定在所述转盘的顶部；The steering mechanism comprises a base, a turntable, a steering motor and a steering bracket; a cover plate is provided on the top of the base, the steering motor is fixed to the bottom of the cover plate, the output end of the steering motor extends from the center of the cover plate and is connected to the bottom of the turntable, a plurality of supporting balls are provided around the upper part of the cover plate, the supporting balls cooperate with the bottom of the turntable, and the steering bracket is fixed to the top of the turntable;
所述升降机构包括升降电机、垂直丝杠以及升降座，所述升降电机固定在所转向支架的顶部，所述垂直丝杠的底部与设置在转盘上的垂直丝杠下支撑座连接，所述垂直丝杠的顶部与所述升降电机的输出端连接，所述升降座与所述垂直丝杠滑动配合，升降座的两侧所述转向支架滑动配合；The lifting mechanism includes a lifting motor, a vertical lead screw and a lifting seat, wherein the lifting motor is fixed to the top of the steering bracket, the bottom of the vertical lead screw is connected to the vertical lead screw lower support seat arranged on the turntable, the top of the vertical lead screw is connected to the output end of the lifting motor, the lifting seat is slidably matched with the vertical lead screw, and the steering brackets on both sides of the lifting seat are slidably matched;
所述升降座的一侧与所述左右移动直线模组连接，所述左右移动直线模组的活动端与所述前后移动直线模组的底部连接，前后移动直线模组与左右移动直线模组的轴线垂直，所述前后移动模组的活动端固定两块滑动头侧板，两块滑动头侧板分别位于前后移动直线模组的两侧，两块滑动头侧板的底部通过一块滑动头底板固定在一起，两块滑动头侧板的前部固定一块连接板；One side of the lifting seat is connected to the left-right moving linear module, the movable end of the left-right moving linear module is connected to the bottom of the front-back moving linear module, the front-back moving linear module is perpendicular to the axis of the left-right moving linear module, the movable end of the front-back moving module is fixed with two sliding head side plates, the two sliding head side plates are respectively located on both sides of the front-back moving linear module, the bottoms of the two sliding head side plates are fixed together through a sliding head bottom plate, and a connecting plate is fixed to the front of the two sliding head side plates;
所述前后移动机构安装在所述连接板上，所述前后移动机构包括前后移动气缸、直线轴承和导柱，所述前后移动气缸固定在所述连接板的底部，直线轴承为三套，在连接板的底部设置两套，顶部设置一套，导柱的一端分别与直线轴承滑动配合，直线轴承的另一端与所述托盘搬运机构连接；The forward and backward moving mechanism is installed on the connecting plate, and the forward and backward moving mechanism includes a forward and backward moving cylinder, a linear bearing and a guide column. The forward and backward moving cylinder is fixed to the bottom of the connecting plate. There are three sets of linear bearings, two sets are arranged at the bottom of the connecting plate, and one set is arranged at the top. One end of the guide column is respectively slidably matched with the linear bearing, and the other end of the linear bearing is connected to the pallet handling mechanism;
所述托盘搬运机构包括夹紧气缸连接座、托盘双头夹紧气缸、夹块以及夹爪，所述夹紧气缸连接座呈L形，夹紧气缸连接座的侧部分别与所述导柱、前后移动气缸的活塞杆连接，所述托盘双头夹紧气缸固定在所述夹紧气缸连接座的底部，所述托盘双头夹紧气缸两侧的活塞杆分别与所述夹块连接，所述夹块的底部与所述夹爪连接，所述夹爪的内侧带有夹槽，夹槽与托盘的两侧配合；The pallet handling mechanism comprises a clamping cylinder connection seat, a pallet double-head clamping cylinder, a clamping block and a clamping claw. The clamping cylinder connection seat is L-shaped, and the side of the clamping cylinder connection seat is respectively connected to the guide column and the piston rod of the forward and backward moving cylinder. The pallet double-head clamping cylinder is fixed to the bottom of the clamping cylinder connection seat, and the piston rods on both sides of the pallet double-head clamping cylinder are respectively connected to the clamping block, and the bottom of the clamping block is connected to the clamping claw. The inner side of the clamping claw is provided with a clamping groove, and the clamping groove cooperates with the two sides of the pallet.
所述托盘伸缩夹紧机构包括滑台固定底板、吊杆、滑台座、步进电机、推料气缸、滑道、推料气缸导向固定座、滑台滑块、手指气缸固定座、手指气缸以及手指气缸夹块；所述滑台固定底板的两侧通过所述吊杆与所述滑动头底板固定连接，所述滑台座呈U形，滑台座固定在所述滑台固定底板上，所述步进电机固定在所述滑台座的一侧，其输出端带有滑台丝杠，滑台丝杠另一端支撑在滑台座的另一侧，该滑台丝杠穿过所述滑台滑块并与其配合，所述滑台滑块的顶部与所述推料气缸的底部固定连接，所述推料气缸的一侧上部与所述推料气缸导向固定座固定连接，所述推料气缸导向固定座的上部固定有导向轴，所述导向轴与所述滑道滑动配合，所述滑道固定在所述滑动头底板的底部；所述推料气缸的活塞杆与所述手指气缸固定座连接，所述手指气缸固定座的外侧固定有所述手指气缸，所述手指气缸夹块上下设置在手指气缸的活动端，其中，下部的手指气缸夹块上安装有位置传感器。The pallet telescopic clamping mechanism includes a slide fixed base plate, a suspension rod, a slide seat, a stepper motor, a push cylinder, a slideway, a push cylinder guide fixed seat, a slide slider, a finger cylinder fixed seat, a finger cylinder and a finger cylinder clamp; the two sides of the slide fixed base plate are fixedly connected to the sliding head base plate through the suspension rod, the slide seat is U-shaped, the slide seat is fixed to the slide fixed base plate, the stepper motor is fixed to one side of the slide seat, and its output end is provided with a slide screw, the other end of the slide screw is supported on the other side of the slide seat, and the slide screw passes through the slide slider and cooperates with it The top of the slide block is fixedly connected to the bottom of the pushing cylinder, and the upper part of one side of the pushing cylinder is fixedly connected to the pushing cylinder guide fixing seat, and a guide shaft is fixed to the upper part of the pushing cylinder guide fixing seat, and the guide shaft slides in cooperation with the slideway, and the slideway is fixed to the bottom of the sliding head bottom plate; the piston rod of the pushing cylinder is connected to the finger cylinder fixing seat, and the finger cylinder is fixed on the outer side of the finger cylinder fixing seat, and the finger cylinder clamping blocks are arranged at the movable ends of the finger cylinder up and down, wherein a position sensor is installed on the lower finger cylinder clamping block.
优选地，所述升降座的另一侧固定有配重块支架，配重块支架上安装有配重块。Preferably, a counterweight bracket is fixed to the other side of the lifting seat, and a counterweight is mounted on the counterweight bracket.
优选地，所述垂直丝杠外套有弹性保护套。Preferably, the vertical screw outer sleeve has an elastic protective sleeve.
本发明的有益效果是:相对于现有技术，本发明设计合理，通过本装置能够在放置架上自动取托盘，自动将托盘和模压瓦一同放置到放置架上，并且，本装置可以每层放置架上放置两个模压瓦和托盘，大大提高了放置架的使用效率，通过本装置能够确保模具放置位置精准，同时能够自动将模压成型的模压瓦放置到放置架上，降低工人的劳动强度，提高生产速度。The beneficial effects of the present invention are as follows: compared with the prior art, the present invention is reasonably designed. The device can automatically take a pallet from a placement rack, and automatically place the pallet and the molded tile on the placement rack together. Moreover, the device can place two molded tiles and a pallet on each layer of the placement rack, which greatly improves the use efficiency of the placement rack. The device can ensure that the mold is placed accurately, and can automatically place the molded tile formed by compression molding on the placement rack, thereby reducing the labor intensity of workers and increasing production speed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的结构示意图；Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明不带放置架的立体图；FIG2 is a perspective view of the present invention without a placement rack;
图3是本发明中放置架的立体图；FIG3 is a perspective view of a placement rack according to the present invention;
图4是本发明中转向机构的立体图；FIG4 is a perspective view of the steering mechanism of the present invention;
图5是转向机构中转向电机的安装示意图；5 is a schematic diagram of the installation of the steering motor in the steering mechanism;
图6是转向机构中支撑滚珠的安装示意图；FIG6 is a schematic diagram of the installation of the support ball in the steering mechanism;
图7是本发明中升降机构的立体图；FIG7 is a perspective view of the lifting mechanism of the present invention;
图8是升降机构中升降座的安装位置图；FIG8 is a diagram showing the installation position of a lifting seat in the lifting mechanism;
图9是本发明中左右移动直线模组和前后移动直线模组安装示意图；9 is a schematic diagram of the installation of the left-right moving linear module and the front-back moving linear module in the present invention;
图10是本发明中前后移动机构的立体图；10 is a perspective view of the forward and backward moving mechanism of the present invention;
图11是本发明中托盘搬运机构的立体图；11 is a perspective view of the pallet handling mechanism of the present invention;
图12是本发明中托盘伸缩夹紧机构的立体图；12 is a perspective view of the tray telescopic clamping mechanism of the present invention;
图13是本发明中托盘伸缩夹紧机构另一方向的立体图；13 is a perspective view of the tray telescopic clamping mechanism in another direction of the present invention;
图14是本发明中手指气缸的安装示意图FIG. 14 is a schematic diagram of the installation of the finger cylinder of the present invention.
图15是本发明中托盘的结构示意图；15 is a schematic diagram of the structure of the tray of the present invention;
图16是本发明中模压瓦的结构示意图；FIG16 is a schematic diagram of the structure of the molded tile of the present invention;
图17是模压瓦放置在托盘上的示意图。FIG. 17 is a schematic diagram of a molded tile placed on a pallet.
具体实施方式DETAILED DESCRIPTION
下面结合附图及较佳实施例详细说明本发明的具体实施方式。如图1图2所示，一种模压瓦自动下料机，包括放置架1、转向机构2、升降机构3、左右移动直线模组4、前后移动直线模组5、前后移动机构6、托板搬运机构7以及托盘伸缩夹紧机构8；The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings and preferred embodiments. As shown in Figures 1 and 2, an automatic blanking machine for molded tiles includes a placement frame 1, a steering mechanism 2, a lifting mechanism 3, a left-right moving linear module 4, a front-back moving linear module 5, a front-back moving mechanism 6, a pallet transport mechanism 7, and a pallet telescopic clamping mechanism 8;
如图3所示，所述放置架至少为一套，所述放置架由框架11、竖梁12和托板13构成，所述竖梁间隔垂直设置在框架内，所述托板从下到上等间距固定在所述竖梁上，左右两个托板之间为一块模压瓦的宽度，托板的长度为两块模压瓦的长度之和；也就是说，每层放置架可以放置两块模压瓦。As shown in Figure 3, there is at least one set of placement racks, which are composed of a frame 11, vertical beams 12 and support plates 13. The vertical beams are vertically arranged in the frame at intervals, and the support plates are fixed on the vertical beams at equal intervals from bottom to top. The width between the left and right support plates is the width of a molded tile, and the length of the support plate is the sum of the lengths of two molded tiles; that is, each layer of the placement rack can hold two molded tiles.
如图4-6所示，所述转向机构2包括底座21、转盘22、转向电机23以及转向支架24；所述底座的顶部设有盖板25，所述转向电机固定在所述盖板的底部，所述转向电机的输出端从盖板中心伸出并与所述转盘底部连接，所述盖板的上部环周设有若干个支撑滚珠26，支撑滚珠与所述转盘的底部配合，所述转向支架固定在所述转盘的顶部；通过转向电机带动转盘转动，从而带动转向支架转动，盖板上的支撑滚珠可以对转盘上部的部件进行支撑，进而提高使用寿命。As shown in Figures 4-6, the steering mechanism 2 includes a base 21, a turntable 22, a steering motor 23 and a steering bracket 24; a cover plate 25 is provided on the top of the base, the steering motor is fixed to the bottom of the cover plate, the output end of the steering motor extends from the center of the cover plate and is connected to the bottom of the turntable, a plurality of supporting balls 26 are provided around the upper part of the cover plate, the supporting balls cooperate with the bottom of the turntable, and the steering bracket is fixed on the top of the turntable; the turntable is driven to rotate by the steering motor, thereby driving the steering bracket to rotate, and the supporting balls on the cover plate can support the components on the upper part of the turntable, thereby improving the service life.
如图7和图8所示，所述升降机构3包括升降电机31、垂直丝杠32以及升降座33，所述升降电机固定在所转向支架的顶部，所述垂直丝杠的底部与设置在转盘上的垂直丝杠下支撑座连接，所述垂直丝杠的顶部与所述升降电机的输出端连接，所述升降座与所述垂直丝杠滑动配合，升降座的两侧所述转向支架滑动配合；通过升降电机带动垂直丝杠转动，进而带动升降座上下移动。As shown in Figures 7 and 8, the lifting mechanism 3 includes a lifting motor 31, a vertical screw 32 and a lifting seat 33. The lifting motor is fixed to the top of the steering bracket, the bottom of the vertical screw is connected to the vertical screw lower support seat arranged on the turntable, the top of the vertical screw is connected to the output end of the lifting motor, the lifting seat is slidably matched with the vertical screw, and the steering brackets on both sides of the lifting seat are slidably matched; the vertical screw is driven to rotate by the lifting motor, and then the lifting seat is driven to move up and down.
如图9所示，所述升降座的一侧与所述左右移动直线模组4连接，所述左右移动直线模组的活动端与所述前后移动直线模组5的底部连接，前后移动直线模组与左右移动直线模组的轴线垂直，所述前后移动模组的活动端固定两块滑动头侧板51，两块滑动头侧板分别位于前后移动直线模组的两侧，两块滑动头侧板的底部通过一块滑动头底板52固定在一起，两块滑动头侧板的前部固定一块连接板53；通过左右直线模组能够带动前后直线模组左右移动，通过前后直线模组能够带动前后移动机构6、托板搬运机构7以及托盘伸缩夹紧机构8整体前后移动。As shown in Figure 9, one side of the lifting seat is connected to the left and right moving linear module 4, the active end of the left and right moving linear module is connected to the bottom of the front and back moving linear module 5, the front and back moving linear module is perpendicular to the axis of the left and right moving linear module, and the active end of the front and back moving module is fixed with two sliding head side plates 51, the two sliding head side plates are respectively located on both sides of the front and back moving linear module, the bottoms of the two sliding head side plates are fixed together by a sliding head bottom plate 52, and a connecting plate 53 is fixed to the front of the two sliding head side plates; the front and back linear modules can be driven to move left and right through the left and right linear modules, and the front and back moving mechanism 6, the pallet transport mechanism 7 and the pallet telescopic clamping mechanism 8 can be driven to move forward and backward as a whole through the front and back linear modules.
如图10所示，所述前后移动机构6安装在所述连接板53上，所述前后移动机构包括前后移动气缸61、直线轴承62和导柱63，所述前后移动气缸固定在所述连接板的底部，直线轴承为三套，在连接板的底部设置两套，顶部设置一套，导柱的一端分别与直线轴承滑动配合，直线轴承的另一端与所述托盘搬运机构连接；导柱在直线轴承上滑动，通过前后移动气缸带动托盘搬运机构前后移动。As shown in Figure 10, the forward and backward moving mechanism 6 is installed on the connecting plate 53. The forward and backward moving mechanism includes a forward and backward moving cylinder 61, a linear bearing 62 and a guide column 63. The forward and backward moving cylinder is fixed at the bottom of the connecting plate. There are three sets of linear bearings, two sets are arranged at the bottom of the connecting plate, and one set is arranged at the top. One end of the guide column is respectively slidably matched with the linear bearing, and the other end of the linear bearing is connected to the pallet handling mechanism; the guide column slides on the linear bearing, and drives the pallet handling mechanism to move forward and backward through the forward and backward moving cylinder.
如图11所示，所述托盘搬运机构7包括夹紧气缸连接座71、托盘双头夹紧气缸72、夹块73以及夹爪74，所述夹紧气缸连接座呈L形，夹紧气缸连接座的侧部分别与所述导柱、前后移动气缸的活塞杆64连接，所述托盘双头夹紧气缸固定在所述夹紧气缸连接座的底部，所述托盘双头夹紧气缸两侧的活塞杆分别与所述夹块连接，所述夹块的底部与所述夹爪连接，所述夹爪的内侧带有夹槽，夹槽与托盘9的两侧配合；通过托板双头夹紧气缸能够带动夹爪移动，进而夹住托盘的两侧。As shown in Figure 11, the pallet handling mechanism 7 includes a clamping cylinder connecting seat 71, a double-head clamping cylinder 72 for a pallet, a clamping block 73 and a clamping claw 74. The clamping cylinder connecting seat is L-shaped, and the sides of the clamping cylinder connecting seat are respectively connected to the guide column and the piston rod 64 of the forward and backward moving cylinder. The double-head clamping cylinder for a pallet is fixed to the bottom of the clamping cylinder connecting seat, and the piston rods on both sides of the double-head clamping cylinder for a pallet are respectively connected to the clamping block, and the bottom of the clamping block is connected to the clamping claw. The inner side of the clamping claw is provided with a clamping groove, and the clamping groove cooperates with the two sides of the pallet 9; the double-head clamping cylinder of the pallet can drive the clamping claw to move, thereby clamping the two sides of the pallet.
如图12和图13所示，所述托盘伸缩夹紧机构8包括滑台固定底板80、吊杆81、滑台座82、步进电机83、推料气缸84、滑道85、推料气缸导向固定座86、滑台滑块87、手指气缸固定座88、手指气缸89以及手指气缸夹块890；所述滑台固定底板80的两侧通过所述吊杆81与所述滑动头底板52固定连接，所述滑台座呈U形，滑台座82固定在所述滑台固定底板80上，所述步进电机固定在所述滑台座的一侧，其输出端带有滑台丝杠，滑台丝杠另一端支撑在滑台座的另一侧，该滑台丝杠穿过所述滑台滑块并与其配合，所述滑台滑块87的顶部与所述推料气缸84的底部固定连接，所述推料气缸84的一侧上部与所述推料气缸导向固定座86固定连接，所述推料气缸导向固定座的上部固定有导向轴860，所述导向轴与所述滑道滑动配合，所述滑道固定在所述滑动头底板52的底部；托盘伸缩夹紧机构分为两级运动，目的是为了能够将夹住最内侧的托盘，第一级是推料气缸带动手指气缸前后移动，第二级是下部的步进电机电机带动滑台滑块移动，从而带动上部的推料气缸移动，从而增加了手指气缸的移动距离。As shown in Figures 12 and 13, the pallet telescopic clamping mechanism 8 includes a slide fixed base plate 80, a suspension rod 81, a slide seat 82, a stepper motor 83, a push cylinder 84, a slideway 85, a push cylinder guide fixed seat 86, a slide slider 87, a finger cylinder fixed seat 88, a finger cylinder 89 and a finger cylinder clamp 890; both sides of the slide fixed base plate 80 are fixedly connected to the sliding head base plate 52 through the suspension rod 81, the slide seat is U-shaped, the slide seat 82 is fixed on the slide fixed base plate 80, the stepper motor is fixed on one side of the slide seat, and its output end is provided with a slide screw, the other end of the slide screw is supported on the other side of the slide seat, and the slide screw passes through the The slide block cooperates with it, the top of the slide block 87 is fixedly connected to the bottom of the pushing cylinder 84, and the upper part of one side of the pushing cylinder 84 is fixedly connected to the pushing cylinder guide fixing seat 86, and the upper part of the pushing cylinder guide fixing seat is fixed with a guide shaft 860, and the guide shaft slides with the slide, and the slide is fixed to the bottom of the sliding head bottom plate 52; the pallet telescopic clamping mechanism is divided into two stages of movement, the purpose is to be able to clamp the innermost pallet, the first stage is that the pushing cylinder drives the finger cylinder to move forward and backward, and the second stage is that the lower stepper motor drives the slide block to move, thereby driving the upper pushing cylinder to move, thereby increasing the moving distance of the finger cylinder.
如图14所示，所述推料气缸的活塞杆84与所述手指气缸固定座88连接，所述手指气缸固定座88的外侧固定有所述手指气缸89，所述手指气缸夹块890上下设置在手指气缸的活动端，其中，下部的手指气缸夹块上安装有位置传感器。As shown in Figure 14, the piston rod 84 of the pushing cylinder is connected to the finger cylinder fixing seat 88, the finger cylinder 89 is fixed to the outside of the finger cylinder fixing seat 88, and the finger cylinder clamping block 890 is arranged at the upper and lower movable ends of the finger cylinder, wherein a position sensor is installed on the lower finger cylinder clamping block.
为了能够平衡升降座两侧的重量，提高其使用寿命，所述升降座的另一侧固定有配重块支架，配重块支架上安装有配重块。In order to balance the weight on both sides of the lifting seat and increase its service life, a counterweight bracket is fixed to the other side of the lifting seat, and a counterweight is installed on the counterweight bracket.
为了提高垂直丝杠的使用寿命，防止灰尘落入，所述垂直丝杠外套有弹性保护套。In order to increase the service life of the vertical lead screw and prevent dust from falling in, the vertical lead screw outer shell is provided with an elastic protective sleeve.
工作原理：本装置将放置架每层可以放置两块模压瓦，因而必须要解决模压瓦送入的问题，在工作之前，放置架每层都放置托盘，通过本装置先取出其中一层外侧的一个托盘，将该托盘放置到成型机末端的传动带一侧，成型后的模压瓦落入到托盘上后，通过一侧的机械手抬起一定高度，再通过本装置取出其中一层内侧的一个托盘，再将该托盘放置到成型机末端的传送带一侧，这时，同一层的两个托盘位置都是空的，当第二次本装置将托盘放入到成型机末端后，通过转向机构、左右移动直线模组、升降机构将托盘搬运机构上升到与机械手同样高度的位置，前后移动机构中的前后移动气缸启动，带将托盘搬运机构伸出，托盘搬运机构中的两个夹爪夹住托盘的两侧，将托盘连通模压瓦一同抬起，再通过升降机构和转向机构，将模压瓦送到放置架其中一层内侧，送入内侧时，前后移动机构中的前后移动气缸处于伸出的状态，而托盘伸缩夹紧机构中的手指气缸将托盘的后侧夹紧后，向放置架内推送，托板搬运机构中的夹爪松开，托盘两侧会搭接在放置架上的托板上，随着推料气缸以及步进电机带动夹爪气缸伸到最长，托盘还没有达到最里面，因而，需要启动前后移动直线模组，为了防止托盘搬运机构状到放置架，前后移动气缸带动托盘搬运机构收回，最终，将托盘连同模压瓦一同送入最内侧，取出最内侧的方式正好与该过程相反，对于外侧的托盘就不需要启动前后移动直线模组。本装置这种结构可以增加放置架的使用面积，比目前的放置架增加一倍。Working principle: This device can place two molded tiles on each layer of the placement rack, so the problem of feeding the molded tiles must be solved. Before work, a pallet is placed on each layer of the placement rack, and a pallet on the outside of one layer is first taken out through this device, and the pallet is placed on the side of the transmission belt at the end of the molding machine. After the molded molded tile falls on the pallet, it is lifted to a certain height by a robot on one side, and then a pallet on the inside of one layer is taken out through this device, and then the pallet is placed on the side of the conveyor belt at the end of the molding machine. At this time, the two pallet positions on the same layer are empty. When the device puts the pallet into the end of the molding machine for the second time, the pallet handling mechanism is raised to the same height as the robot through the steering mechanism, the left and right moving linear module, and the lifting mechanism. The forward and backward moving cylinders in the forward and backward moving mechanism are started, and the belt extends the pallet handling mechanism. The two The clamping claws clamp the two sides of the pallet, lift the pallet and the molded tile together, and then send the molded tile to the inner side of one layer of the placement rack through the lifting mechanism and the steering mechanism. When it is sent to the inner side, the front and rear moving cylinders in the front and rear moving mechanism are in an extended state, and the finger cylinders in the pallet telescopic clamping mechanism clamp the back side of the pallet and push it into the placement rack. The clamping claws in the pallet handling mechanism are loosened, and the two sides of the pallet will overlap on the pallet on the placement rack. As the pushing cylinder and the stepper motor drive the clamping claw cylinder to extend to the longest, the pallet has not reached the innermost part, so it is necessary to start the front and rear moving linear module. In order to prevent the pallet handling mechanism from hitting the placement rack, the front and rear moving cylinder drives the pallet handling mechanism to retract. Finally, the pallet is sent to the innermost side together with the molded tile. The method of taking out the innermost side is just the opposite of the process. For the outer pallet, it is not necessary to start the front and rear moving linear module. This structure of the device can increase the use area of the placement rack, which is doubled compared with the current placement rack.
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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Effective date of registration: 20250206 Address after: No. 6 Jinhui Road, Gangtou Industrial Zone, Lutan Town, Wuyi County, Jinhua City, Zhejiang Province, 321000 (within Wuyi Zhengdao Packaging Co., Ltd.) (self declared) Patentee after: Zhejiang Wuyi Wenlin Environmental Protection Technology Co.,Ltd. Country or region after: China Address before: 300000 North of No.1 Road, Xiaodian Village, Xiaodian Town, Beichen District, Tianjin City Patentee before: TIANJIN SCHLOSSER FEIFAN ROOF TILE CO.,LTD. Country or region before: China |
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