CN110510219A - A device for wind turbine bearing protection - Google Patents

A device for wind turbine bearing protection Download PDF

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Publication number
CN110510219A
CN110510219A CN201910743614.1A CN201910743614A CN110510219A CN 110510219 A CN110510219 A CN 110510219A CN 201910743614 A CN201910743614 A CN 201910743614A CN 110510219 A CN110510219 A CN 110510219A
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CN
China
Prior art keywords
connecting plates
hoop
wind turbine
hoops
turbine bearing
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CN201910743614.1A
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Chinese (zh)
Inventor
刘清发
车三宏
徐海阳
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Jiangsu Zhongche Motor Co Ltd
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Jiangsu Zhongche Motor Co Ltd
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Priority to CN201910743614.1A priority Critical patent/CN110510219A/en
Publication of CN110510219A publication Critical patent/CN110510219A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D7/00Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal
    • B65D7/12Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal characterised by wall construction or by connections between walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wind Motors (AREA)

Abstract

The present invention provides a kind of devices for bearing of wind power generator protection; it include: anchor ear; it is formed by connecting including being symmetrical arranged two and half anchor ear make-ups; half anchor ear includes circular arc type ontology and has each extended over the first connecting plate and the second connecting plate outward by the both ends of ontology; first connecting plate of two and half anchor ears connects, the second connecting plate connection of two and half anchor ears;Flank is outward extended with flank by the lateral wall of half anchor ear, and the end of flank is equipped with waist-shaped hole, and Lengthened bolt is equipped with two, is fixed on generator end cover board by the waist-shaped hole on the flank of anchor ear two sides respectively.The present invention utilizes hooping structure, is effectively prevented the damage of colliding with of generator bearing during transportation axially and radially.

Description

一种用于风力发电机轴承保护的装置A device for wind turbine bearing protection

技术领域technical field

本发明属于轴承保护装置领域,更具体涉及一种用于风力发电机轴承保护的装置。The invention belongs to the field of bearing protection devices, and more particularly relates to a device for bearing protection of wind turbines.

背景技术Background technique

风力发电机在运输过程中,需要使用轴承保护装置将轴承和发电机端盖板进行固定,防止轴承磕碰损伤。原有的槽钢型结构对轴承径向的保护不足,需要更改结构以保护发电机轴承。During the transportation of the wind turbine, it is necessary to use the bearing protection device to fix the bearing and the generator end cover to prevent the bearing from being damaged by bumping. The original channel steel structure has insufficient protection to the radial direction of the bearing, and the structure needs to be changed to protect the generator bearing.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种可避免轴承磕碰损伤的用于风力发电机轴承保护的装置。The purpose of the present invention is to provide a device for protecting the bearing of a wind turbine, which can avoid the impact damage of the bearing.

根据本发明的一个方面,提供了一种用于风力发电机轴承保护的装置,包括:According to one aspect of the present invention, a device for protecting a wind turbine bearing is provided, comprising:

抱箍,包括对称设置两个半抱箍对扣连接而成,所述半抱箍包括圆弧型本体以及由所述本体的两端向外分别延伸有第一连接板和第二连接板,两个所述半抱箍的第一连接板连接,两个所述半抱箍的第二连接板连接;The hoop comprises two half-hoops that are symmetrically arranged and connected to each other, and the half-hoop comprises an arc-shaped body and a first connecting plate and a second connecting plate respectively extending outward from both ends of the body, The first connecting plates of the two half-embracing hoops are connected, and the second connecting plates of the two half-embracing hoops are connected;

侧翼,由所述半抱箍的外侧壁向外延伸有侧翼,所述侧翼的端部设有腰型孔,The side wings are provided with side wings extending outward from the outer side walls of the half-hoop, and the ends of the side wings are provided with waist-shaped holes,

加长螺栓,设有两根,分别通过所述抱箍两侧的侧翼上的腰型孔将其固定在发电机端盖板上。There are two elongated bolts, which are respectively fixed on the generator end cover through the waist-shaped holes on the flanks on both sides of the hoop.

在一些实施方式中,所述抱箍内圈镶有3mm厚度的铜皮保护层。In some embodiments, the inner ring of the hoop is inlaid with a copper skin protective layer with a thickness of 3 mm.

在一些实施方式中,所述侧翼上设有加强筋,所述加强筋延其侧翼的轴向设置,所述腰型孔的中心线与所述加强筋位于一条直线上。In some embodiments, a reinforcing rib is provided on the side flank, the reinforcing rib is arranged along the axial direction of the side flank, and the center line of the waist-shaped hole and the reinforcing rib are located on a straight line.

在一些实施方式中,两个所述半包箍的第一连接板上分别开设有用于容纳六角头螺栓通过的螺纹孔,所述六角头螺栓依次穿过两个所述第一连接板上的螺纹孔螺纹连接六角螺母中,所述六角头螺栓的头部与其中一块所述第一连接板之间设有弹簧垫圈。In some embodiments, threaded holes for accommodating hexagon head bolts are respectively opened on the first connecting plates of the two half-hoops, and the hexagonal head bolts pass through the two first connecting plates in sequence. In the threaded hole threaded connection of the hexagonal nut, a spring washer is provided between the head of the hexagonal head bolt and one of the first connecting plates.

在一些实施方式中,两个所述半包箍的第二连接板上分别开设有用于容纳六角头螺栓通过的螺纹孔,所述六角头螺栓依次穿过两个所述第二连接板上的螺纹孔螺纹连接六角螺母中,所述六角头螺栓的头部与其中一块所述第二连接板之间设有弹簧垫圈。In some embodiments, threaded holes for accommodating hexagon head bolts are respectively opened on the second connecting plates of the two half-hoops, and the hexagonal head bolts pass through the two second connecting plates in sequence. In the threaded hole screw connection of the hexagonal nut, a spring washer is provided between the head of the hexagonal head bolt and one of the second connecting plates.

其有益效果为:本发明将以往的槽钢型结构改进为抱箍型结构,抱箍内圈镶3mm厚铜皮保护层,抱箍上、下平面分别开两个螺孔以便用螺栓、垫圈和螺母将抱箍进行紧固,同时在抱箍两侧焊接侧翼,侧翼两边开腰型孔以便用加长螺栓将装置与发电机端盖进行连接,并在侧翼两侧焊接加强筋进行加固。Its beneficial effects are: the present invention improves the previous channel steel structure into a hoop type structure, the inner ring of the hoop is inlaid with a 3mm thick copper skin protective layer, and two screw holes are respectively opened on the upper and lower planes of the hoop so that bolts and washers can be used. and nuts to fasten the hoop, and at the same time weld the flanks on both sides of the hoop, open waist-shaped holes on both sides of the flanks to connect the device with the generator end cover with extended bolts, and weld reinforcing ribs on both sides of the flanks for reinforcement.

本发明利用抱箍结构,有效地防止发电机轴承在运输过程中轴向和径向的磕碰损伤。The invention utilizes the hoop structure to effectively prevent the axial and radial bump damage of the generator bearing during transportation.

本发明改进过后,能够有效防止发电机在运输过程中轴承轴向和径向的磕碰损伤,保证了发电机的产品质量。After the improvement of the invention, the axial and radial collision damage of the bearing of the generator during transportation can be effectively prevented, and the product quality of the generator is guaranteed.

附图说明Description of drawings

图1是本发明一实施方式的一种用于风力发电机轴承保护装置的主视示意图;FIG. 1 is a schematic front view of a bearing protection device for wind turbines according to an embodiment of the present invention;

图2是本发明一实施方式的一种用于风力发电机轴承保护装置的侧视示意图;2 is a schematic side view of a bearing protection device for wind turbines according to an embodiment of the present invention;

图3是本发明一实施方式的将一种用于风力发电机轴承保护装置固定到发电机端盖上的加长螺栓的结构示意图。3 is a schematic structural diagram of an extension bolt for fixing a wind turbine bearing protection device to an end cover of a generator according to an embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步的说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

图1和图2示意性地显示了本发明的一种实施方式的用于风力发电机轴承保护的装置。如图1和图2所示,该用于风力发电机轴承保护的装置,包括抱箍1、侧翼3和加长螺栓8。Figures 1 and 2 schematically show a device for bearing protection of a wind turbine according to an embodiment of the present invention. As shown in FIG. 1 and FIG. 2 , the device for protecting the bearing of a wind turbine includes a hoop 1 , side wings 3 and extension bolts 8 .

抱箍1包括对称设置两个半抱箍1半抱箍对扣连接而成。半抱箍1半抱箍包括圆弧型本体以及由本体的两端向外分别延伸有第一连接板和第二连接板。两个半抱箍1半抱箍的圆弧形本体构成的腔体的形状与轴承的外部轮廓相匹配,以便轴承能够被较为稳定地被放置在两个半抱箍1半抱箍构成的腔体中。抱箍1内圈镶有3mm厚度的铜皮保护层2。具体地,两个半抱箍1半抱箍的圆弧形本体构成的腔体的内壁上设有3mm的铜皮保护层2。两个半抱箍1半抱箍的第一连接板通过六角头螺栓5、六角螺母7和弹簧垫圈6连接。两个半包箍的第一连接板上分别开设有两个用于容纳六角头螺栓5通过的螺纹孔。六角头螺栓5依次穿过两个第一连接板上的螺纹孔螺纹连接六角螺母7中中中。六角头螺栓5的头部与其中一块第一连接板之间设有弹簧垫圈6。两个半抱箍1半抱箍的第二连接板通过六角头螺栓5、六角螺母7和弹簧垫圈6连接。两个半包箍的第二连接板上分别开设有两个用于容纳六角头螺栓5通过的螺纹孔,六角头螺栓5依次穿过两个第二连接板上的螺纹孔螺纹连接六角螺母7中,六角头螺栓5的头部与其中一块第二连接板之间设有弹簧垫圈6。The hoop 1 comprises two symmetrically arranged half-hoops 1 and the half-hoops are connected to each other. The half-embracing hoop 1 comprises a circular arc-shaped body and a first connecting plate and a second connecting plate respectively extending outward from both ends of the body. The shape of the cavity formed by the arc-shaped bodies of the two half hoops and 1 half hoops matches the outer contour of the bearing, so that the bearing can be placed in the cavity formed by the two half hoops and 1 half hoops more stably. in the body. The inner ring of the hoop 1 is inlaid with a copper skin protection layer 2 with a thickness of 3mm. Specifically, the inner wall of the cavity formed by the arc-shaped bodies of the two half-hoop 1 and the half-hoop is provided with a 3 mm copper skin protection layer 2 . The first connecting plates of the two half-hoops 1 and the half-hoops are connected by hexagon head bolts 5 , hexagon nuts 7 and spring washers 6 . Two threaded holes for accommodating the passage of the hexagon head bolts 5 are respectively opened on the first connecting plates of the two half-hoops. The hexagonal head bolts 5 pass through the threaded holes on the two first connecting plates in turn and are threadedly connected to the middle of the hexagonal nuts 7 . A spring washer 6 is provided between the head of the hexagon head bolt 5 and one of the first connecting plates. The second connecting plates of the two half-hoop 1 and the half-hoop are connected by hexagon head bolts 5 , hexagon nuts 7 and spring washers 6 . The second connecting plates of the two half-hoops are respectively provided with two threaded holes for accommodating the passage of the hexagonal head bolts 5, and the hexagonal head bolts 5 pass through the threaded holes on the two second connecting plates in turn and are threadedly connected to the hexagonal nuts 7. In the middle, a spring washer 6 is provided between the head of the hexagon head bolt 5 and one of the second connecting plates.

由半抱箍的外侧壁向外延伸有侧翼3,使抱箍1的两侧分别设有一根侧翼3。侧翼3为长方形板状。侧翼3的端部设有腰型孔。侧翼3上设有加强筋4,加强筋4延其侧翼3 的轴向设置,腰型孔的中心线与加强筋4位于一条直线上。加长螺栓8设有两根。两根加长螺栓8分别通过抱箍1两侧的侧翼3上的腰型孔将其固定在发电机端盖板上。There are side wings 3 extending outward from the outer side wall of the half-hoop, so that two sides of the hoop 1 are respectively provided with a side wing 3 . The flanks 3 are in the shape of a rectangular plate. The ends of the side wings 3 are provided with waist-shaped holes. The side wings 3 are provided with reinforcing ribs 4 , which are arranged along the axial direction of the side wings 3 , and the center line of the waist-shaped hole and the reinforcing ribs 4 are located on a straight line. Two extension bolts 8 are provided. The two extension bolts 8 are respectively fixed on the generator end cover plate through the waist-shaped holes on the side wings 3 on both sides of the hoop 1 .

最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand: The specific embodiments of the invention are modified or some technical features are equivalently replaced; without departing from the spirit of the technical solutions of the present invention, all of them should be included in the scope of the technical solutions claimed in the present invention.

Claims (5)

1.一种用于风力发电机轴承保护的装置,其特征在于,包括:1. A device for wind turbine bearing protection, characterized in that, comprising: 抱箍,包括对称设置两个半抱箍对扣连接而成,所述半抱箍包括圆弧型本体以及由所述本体的两端向外分别延伸有第一连接板和第二连接板,两个所述半抱箍的第一连接板连接,两个所述半抱箍的第二连接板连接;The hoop comprises two half-hoops that are symmetrically arranged and connected to each other, and the half-hoop comprises an arc-shaped body and a first connecting plate and a second connecting plate respectively extending outward from both ends of the body, The first connecting plates of the two half-embracing hoops are connected, and the second connecting plates of the two half-embracing hoops are connected; 侧翼,由所述半抱箍的外侧壁向外延伸有侧翼,所述侧翼的端部设有腰型孔,The side wings are provided with side wings extending outward from the outer side walls of the half-hoop, and the ends of the side wings are provided with waist-shaped holes, 加长螺栓,设有两根,分别通过所述抱箍两侧的侧翼上的腰型孔将其固定在发电机端盖板上。There are two elongated bolts, which are respectively fixed on the generator end cover through the waist-shaped holes on the flanks on both sides of the hoop. 2.根据权利要求1所述的用于风力发电机轴承保护的装置,其特征在于,所述抱箍内圈镶有3mm厚度的铜皮保护层。2 . The device for protecting a wind turbine bearing according to claim 1 , wherein the inner ring of the hoop is inlaid with a copper skin protection layer with a thickness of 3 mm. 3 . 3.根据权利要求1所述的用于风力发电机轴承保护的装置,其特征在于,所述侧翼上设有加强筋,所述加强筋延其侧翼的轴向设置,所述腰型孔的中心线与所述加强筋位于一条直线上。3 . The device for protecting a wind turbine bearing according to claim 1 , wherein a reinforcing rib is provided on the side wing, and the reinforcing rib is arranged along the axial direction of the side wing. The center line is on a straight line with the reinforcing rib. 4.根据权利要求1所述的用于风力发电机轴承保护的装置,其特征在于,两个所述半包箍的第一连接板上分别开设有用于容纳六角头螺栓通过的螺纹孔,所述六角头螺栓依次穿过两个所述第一连接板上的螺纹孔螺纹连接六角螺母中,所述六角头螺栓的头部与其中一块所述第一连接板之间设有弹簧垫圈。4. The device for wind turbine bearing protection according to claim 1, wherein the first connecting plates of the two half-hoops are respectively provided with threaded holes for accommodating hexagon head bolts to pass through. The hexagonal head bolts pass through the threaded holes on the two first connecting plates in sequence to connect the hexagonal nuts, and a spring washer is provided between the head of the hexagonal head bolt and one of the first connecting plates. 5.根据权利要求1所述的用于风力发电机轴承保护的装置,其特征在于,两个所述半包箍的第二连接板上分别开设有用于容纳六角头螺栓通过的螺纹孔,所述六角头螺栓依次穿过两个所述第二连接板上的螺纹孔螺纹连接六角螺母中,所述六角头螺栓的头部与其中一块所述第二连接板之间设有弹簧垫圈。5. The device for protecting a wind turbine bearing according to claim 1, wherein the second connecting plates of the two half-hoops are respectively provided with threaded holes for accommodating hexagon head bolts to pass through. The hexagonal head bolts pass through the threaded holes on the two second connecting plates in turn to be threadedly connected to the hexagonal nuts, and a spring washer is provided between the head of the hexagonal head bolt and one of the second connecting plates.
CN201910743614.1A 2019-08-13 2019-08-13 A device for wind turbine bearing protection Pending CN110510219A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201018330Y (en) * 2007-03-04 2008-02-06 中国北车集团永济电机厂 Protective equipment to bearing during the transportation process of direct-current motor
CN203301290U (en) * 2013-06-08 2013-11-20 常州旭泰纺织助剂有限公司 Protective device for bearing transport
CN205123464U (en) * 2015-11-30 2016-03-30 湘潭电机股份有限公司 A bearing protection device for transporting during motor
CN207864336U (en) * 2017-12-28 2018-09-14 福州尚摩德新能源设备有限公司 A kind of conduction anchor ear device
CN209023370U (en) * 2018-09-30 2019-06-25 中船重工电机科技股份有限公司 End fixing device in motor standing or transport
CN211520138U (en) * 2019-08-13 2020-09-18 江苏中车电机有限公司 Device for protecting bearing of wind driven generator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201018330Y (en) * 2007-03-04 2008-02-06 中国北车集团永济电机厂 Protective equipment to bearing during the transportation process of direct-current motor
CN203301290U (en) * 2013-06-08 2013-11-20 常州旭泰纺织助剂有限公司 Protective device for bearing transport
CN205123464U (en) * 2015-11-30 2016-03-30 湘潭电机股份有限公司 A bearing protection device for transporting during motor
CN207864336U (en) * 2017-12-28 2018-09-14 福州尚摩德新能源设备有限公司 A kind of conduction anchor ear device
CN209023370U (en) * 2018-09-30 2019-06-25 中船重工电机科技股份有限公司 End fixing device in motor standing or transport
CN211520138U (en) * 2019-08-13 2020-09-18 江苏中车电机有限公司 Device for protecting bearing of wind driven generator

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Application publication date: 20191129