CN110509998B - Integral pure aluminum electric vehicle frame - Google Patents
Integral pure aluminum electric vehicle frame Download PDFInfo
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- CN110509998B CN110509998B CN201910812632.0A CN201910812632A CN110509998B CN 110509998 B CN110509998 B CN 110509998B CN 201910812632 A CN201910812632 A CN 201910812632A CN 110509998 B CN110509998 B CN 110509998B
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract 11
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract 11
- 239000006096 absorbing agent Substances 0.000 claims abstract 9
- 230000035939 shock Effects 0.000 claims abstract 9
- 238000003466 welding Methods 0.000 claims abstract 5
- 230000003014 reinforcing effect Effects 0.000 claims 4
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 abstract 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/02—Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/11—Understructures, i.e. chassis frame on which a vehicle body may be mounted with resilient means for suspension, e.g. of wheels or engine; sub-frames for mounting engine or suspensions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/008—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- Mechanical Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Body Structure For Vehicles (AREA)
Abstract
本发明揭示了一种整体式纯铝电动汽车车架,包括呈镜像结构设置在电池包两侧用以承载所述电池包的门槛梁,所述门槛梁的一端通过纵梁固定座与前纵梁总成螺接,另一端通过所述纵梁固定座与后纵梁总成螺接;所述前纵梁总成上设有与其铆接且呈对称结构设置的减震器和上控制臂一体的安装支架;所述后纵梁总成上设有与其铆接且呈对称结构设置的减震器支架。本发明的有益效果主要体现在:生产工艺简单,采用小范围焊接,大范围组装的装配方式,来保证装配的精度以及连接强度,保证安全性的同时极大地提高生产效率;另外,具有较强的通用型,适用性较广。
The invention discloses an integral pure aluminum electric vehicle frame, which includes a sill beam arranged in a mirror image structure on both sides of a battery pack to carry the battery pack. One end of the sill beam is connected to the front longitudinal beam through a longitudinal beam fixing seat. The beam assembly is screwed, and the other end is screwed to the rear longitudinal beam assembly through the longitudinal beam fixed seat; the front longitudinal beam assembly is equipped with a shock absorber and an upper control arm that are riveted to it and arranged in a symmetrical structure. The rear longitudinal beam assembly is provided with a shock absorber bracket riveted to it and arranged in a symmetrical structure. The beneficial effects of the present invention are mainly reflected in: the production process is simple, and the assembly method of small-scale welding and large-scale assembly is used to ensure the accuracy of assembly and connection strength, ensuring safety while greatly improving production efficiency; in addition, it has strong Universal type with wide applicability.
Description
技术领域Technical field
本发明涉及汽车的车架领域,具体而言,尤其涉及一种整体式纯铝电动汽车车架。The present invention relates to the field of automobile frames, specifically, to an integral pure aluminum electric automobile frame.
背景技术Background technique
在能源及环境问题两种严峻形势下, 电动汽车技术的发展与应用已经是行业发展的必然趋势。在当前电池技术发展限制条件下,电动汽车的车身轻量化已成为增加续航里程的最佳途径。Under the severe situation of energy and environmental issues, the development and application of electric vehicle technology has become an inevitable trend in the development of the industry. Under the current limitations of battery technology development, lightweighting the body of electric vehicles has become the best way to increase cruising range.
现代汽车工业竞争激烈,行业产能远大于市场容量,每一个细分市场都存在着激烈的竞争,从经济型轿车、到高端商务车,各品牌都在进行品质和价格的拼杀。同质价更低,或者说,同价质更优,是整车厂不断追求的目标。Competition in the modern automobile industry is fierce, and industry production capacity is far greater than market capacity. Fierce competition exists in every market segment. From economy cars to high-end commercial vehicles, various brands are competing for quality and price. Lower price for the same quality, or in other words, better quality for the same price, is the goal that OEMs are constantly pursuing.
目前业内的全铝电动汽车车身结构多为承载式车身,并多采用铸造铝、冲压铝和挤压铝相结合的方式来设计和制造。但这种方式存在生产工艺复杂、精度保证困难、生产成本较高等问题。目前有少量采用挤压铝型材的框架式电动汽车车身结构,但也存在着通用性不强、车身碰撞安全性较差、量产工艺性较差、与零部件连接强度不足等问题。At present, most of the all-aluminum electric vehicle body structures in the industry are load-bearing bodies, which are designed and manufactured using a combination of cast aluminum, stamped aluminum and extruded aluminum. However, this method has problems such as complex production process, difficulty in ensuring accuracy, and high production cost. At present, there are a small number of frame-type electric vehicle body structures using extruded aluminum profiles, but there are also problems such as poor versatility, poor body collision safety, poor mass production process, and insufficient connection strength with parts.
发明内容Contents of the invention
本发明的目的是克服现有技术存在的不足,提供一种整体式纯铝电动汽车车架。The purpose of the present invention is to overcome the shortcomings of the existing technology and provide an integral pure aluminum electric vehicle frame.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
一种整体式纯铝电动汽车车架,包括呈镜像结构设置在电池包两侧用以承载所述电池包的门槛梁,所述门槛梁的一端通过纵梁固定座与前纵梁总成螺接,另一端通过所述纵梁固定座与后纵梁总成螺接,所述门槛梁的高度低于所述前纵梁总成和后纵梁总成的高度;An integral pure aluminum electric vehicle frame includes a sill beam arranged in a mirror image structure on both sides of the battery pack to carry the battery pack. One end of the sill beam is screwed to the front longitudinal beam assembly through a longitudinal beam fixing seat. The other end is screwed to the rear longitudinal beam assembly through the longitudinal beam fixed seat, and the height of the sill beam is lower than the height of the front longitudinal beam assembly and the rear longitudinal beam assembly;
所述前纵梁总成包括相互平行的第一前横梁和第一后横梁,所述第一前横梁和第一后横梁的两端分别与与其为一体的第一左纵梁和第一右纵梁连接,所述第一左纵梁和第一右纵梁的一端与所述纵梁固定座螺接,另一端与前防撞梁螺接;The front longitudinal beam assembly includes a first front beam and a first rear beam that are parallel to each other. The two ends of the first front beam and the first rear beam are respectively connected to the first left longitudinal beam and the first right beam that are integrated with them. Longitudinal beams are connected, one end of the first left longitudinal beam and the first right longitudinal beam is screwed to the longitudinal beam fixed seat, and the other end is screwed to the front anti-collision beam;
所述后纵梁总成包括相互平行的第二前横梁和第二后横梁,所述第二前横梁和第二后横梁的两端分别与与其为一体的第二左纵梁和第二右纵梁连接,所述第二左纵梁和第二右纵梁的一端与所述纵梁固定座螺接,另一端与后防撞梁铆接;The rear longitudinal beam assembly includes a second front beam and a second rear beam that are parallel to each other. The two ends of the second front beam and the second rear beam are respectively connected with the second left longitudinal beam and the second right beam that are integrated with them. The longitudinal beams are connected, one end of the second left longitudinal beam and the second right longitudinal beam is screwed to the longitudinal beam fixed seat, and the other end is riveted to the rear anti-collision beam;
所述第一左纵梁和第一右纵梁上设有与其铆接且呈对称结构设置的减震器和上控制臂一体的安装支架;所述第二左纵梁和第二右纵梁上设有与其铆接且呈对称结构设置的减震器支架。The first left longitudinal beam and the first right longitudinal beam are provided with a mounting bracket integrated with the shock absorber and the upper control arm which are riveted and arranged in a symmetrical structure; the second left longitudinal beam and the second right longitudinal beam are provided with an integral mounting bracket. A shock absorber bracket is riveted and arranged in a symmetrical structure.
优选的,所述第一左纵梁和第一右纵梁上沿长度方向设置有内凹的弧形结构,且两者呈镜像设置;所述第二左纵梁和第二右纵梁上沿长度方向设置有内凹的弧形结构,且两者呈镜像设置。Preferably, the first left longitudinal beam and the first right longitudinal beam are provided with concave arc-shaped structures along the length direction, and they are arranged in a mirror image; the second left longitudinal beam and the second right longitudinal beam are provided along the length direction. There is a concave arc-shaped structure, and the two are arranged in a mirror image.
优选的,所述第一左纵梁、第一右纵梁、第二左纵梁和第二右纵梁上均内设有一容置腔,所述容置腔内设有加强板,所述加强板将所述容置腔等距分割成两个容置通道。Preferably, the first left longitudinal beam, the first right longitudinal beam, the second left longitudinal beam and the second right longitudinal beam are each provided with an accommodation cavity, and a reinforcing plate is provided in the accommodation cavity. The reinforcing plate The accommodating cavity is equidistantly divided into two accommodating channels.
优选的,所述减震器和上控制臂一体的安装支架包括第一上盖板以及设置在所述第一上盖板上表面上的第一凸台,所述第一凸台的底部设有与前减震器上安装座相匹配的安装空间,所述第一凸台上还设有与所述安装座相对应的第一螺纹孔;所述第一上盖板的下表面上固设有依次两两连接的第一前围板、第一内围板、第一后围板和第一外围板,所述第一前围板的外侧面上固设有一构成上控制臂前衬套前容置腔体的前围裙,所述前围裙上设有第一螺栓孔,所述第一前围板上设有与所述第一螺栓孔相对应的第二螺栓孔;所述第一后围板的外侧面上固设有一构成上控制臂后衬套后容置腔体的后围裙,所述后围裙上设有第三螺栓孔,所述第一后围板上设有与所述第三螺栓孔相对应的第四螺栓孔。Preferably, the mounting bracket integrating the shock absorber and the upper control arm includes a first upper cover plate and a first boss provided on the upper surface of the first upper cover plate, and the bottom of the first boss is provided with There is an installation space matching the upper mounting seat of the front shock absorber, and the first boss is also provided with a first threaded hole corresponding to the mounting seat; the lower surface of the first upper cover plate is fixed on There is a first front wall panel, a first inner wall panel, a first rear wall panel and a first outer wall panel connected in sequence. An upper control arm front liner is fixed on the outer surface of the first front wall panel. The front apron of the front accommodation cavity is provided with a first bolt hole, and the first front panel is provided with a second bolt hole corresponding to the first bolt hole; A rear apron is fixed on the outer surface of a rear apron to form a receiving cavity behind the rear bushing of the upper control arm. The rear apron is provided with a third bolt hole, and the first rear apron is provided with a The third bolt hole corresponds to a fourth bolt hole.
优选的,所述第一前围板和第一后围板上均延伸出一第一肋板,所述第一肋板的底面与第一支撑板的上表面固接,所述第一支撑板的内侧面与所述第一内围板固接,所述第一支撑板上设有一组与第一左纵梁/第一右纵梁连接的第一安装孔;所述内围板的底部上还设有一组与第一左纵梁/第一右纵梁连接的连接孔。Preferably, a first rib extends from both the first front wall and the first rear wall, the bottom surface of the first rib is fixed to the upper surface of the first support plate, and the first support The inner side of the board is fixedly connected to the first inner wall panel, and the first support plate is provided with a set of first mounting holes connected to the first left longitudinal beam/first right longitudinal beam; the inner wall panel The bottom is also provided with a set of connecting holes connected to the first left longitudinal beam/first right longitudinal beam.
优选的,所述减震器支架包括第二上盖板以及设置在所述第二上盖板的下表面上依次两两相连的第二前围板、第二内围板、第二后围板和第二外围板,所述第二上盖板的上表面上设有一圆柱状的第二凸台,所述第二凸台的中轴线与所述本体的中轴线共轴;所述第二凸台的底部设有与减震器上的安装座相匹配的安装空间,所述第二凸台上设有三个与所述安装座相对应的螺纹孔。Preferably, the shock absorber bracket includes a second upper cover plate and a second front wall panel, a second inner wall panel, and a second rear wall panel that are connected in sequence on the lower surface of the second upper cover plate. plate and a second peripheral plate, the upper surface of the second upper cover plate is provided with a cylindrical second boss, the central axis of the second boss is coaxial with the central axis of the body; the third The bottom of the two bosses is provided with an installation space that matches the mounting seats on the shock absorber, and the second boss is provided with three threaded holes corresponding to the mounting seats.
优选的,所述第二前围板和第二后围板上均延伸出一第二肋板,所述第二肋板的底面与第二支撑板的上表面固接,所述第二支撑板的内侧面与所述第二内围板固接,所述第二支撑板上设有一组与第二左纵梁/第二右纵梁连接的第二安装孔;所述第二内围板的底部上还设有一组与第二左纵梁/第二右纵梁连接的第二连接孔。Preferably, a second rib extends from both the second front wall and the second rear wall, the bottom surface of the second rib is fixed to the upper surface of the second support plate, and the second support The inner side of the board is fixedly connected to the second inner wall panel, and the second support plate is provided with a set of second mounting holes connected to the second left longitudinal beam/second right longitudinal beam; the second inner wall panel The bottom of the board is also provided with a set of second connection holes connected to the second left longitudinal beam/the second right longitudinal beam.
优选的,所述第二左纵梁和第二右纵梁的下表面上均设有一前连杆焊接支架和后连杆焊接支架,所述前连杆焊接支架与所述第二前横梁贴近,所述后连杆焊接支架位于所述减震器支架的正下方;所述第二后横梁下表面上还设有后副车架连接柱,所述后副车架连接柱下表面上焊接有后副车架连接板。Preferably, a front link welding bracket and a rear link welding bracket are provided on the lower surfaces of the second left longitudinal beam and the second right longitudinal beam, and the front link welding bracket is close to the second front cross beam. , the rear link welding bracket is located directly below the shock absorber bracket; the second rear cross member is also provided with a rear subframe connecting column on the lower surface, and the rear subframe connecting column is welded on the lower surface There is a rear subframe connecting plate.
优选的,所述第一前横梁下表面上还设有前副车架连接柱,所述前副车架连接柱下表面上焊接有前副车架连接板。Preferably, a front subframe connecting column is also provided on the lower surface of the first front cross member, and a front subframe connecting plate is welded on the lower surface of the front subframe connecting column.
优选的,所述纵梁固定座至少包括在空间上呈手臂弯曲状的主体,所述主体的上半部上设有用以容置所述第一左纵梁/第一右纵梁/第二左纵梁/第二右纵梁的第一容置槽,所述第一容置槽的两侧设有开设在所述主体上用以将所述第一左纵梁/第一右纵梁/第二左纵梁/第二右纵梁锁止的第一锁止孔;所述主体的下半部上设有用以容置所述门槛梁的第二容置槽,所述第二容置槽的两侧设有开设在所述主体上用以连接所述门槛梁锁止的第二锁止孔。Preferably, the longitudinal beam fixing base at least includes a main body that is bent in space and is in the shape of an arm. The upper half of the main body is provided with a support for accommodating the first left longitudinal beam/first right longitudinal beam/second The first accommodating groove of the left longitudinal beam/the second right longitudinal beam is provided on both sides of the first accommodating groove on the main body to accommodate the first left longitudinal beam/first right longitudinal beam. /The first locking hole for locking the second left longitudinal beam/the second right longitudinal beam; the lower half of the main body is provided with a second accommodating groove for accommodating the sill beam. A second locking hole is provided on both sides of the slot for connecting to the sill beam and locking the main body.
优选的,所述门槛梁的内侧面上沿其轴线凸设有与其为一体式的下承载板,所述下承载板与所述电池包的上承载板固接,且所述下承载板和上承载板之间为面接触;所述下承载板的横截面呈扇形状,内部具有一中空腔,其横截面为一直线段和一弧形段,所述直线段用于与所述上承载板固接;所述门槛梁内设有一容置腔,所述容置腔内设有与所述门槛梁为一体的加强板,所述圆弧段在与所述门槛梁内侧面的接触点处产生的压力完全垂直通过所述加强板。Preferably, the inner surface of the sill beam is protruding along its axis with a lower load-bearing plate that is integrated with the lower load-bearing plate. The lower load-bearing plate is fixedly connected to the upper load-bearing plate of the battery pack, and the lower load-bearing plate and The upper load-bearing plates are in surface contact with each other; the cross-section of the lower load-bearing plate is fan-shaped, with a hollow cavity inside, and its cross-section is a straight line segment and an arc segment, and the straight segment is used to contact the upper load-bearing plate. The plate is fixedly connected; the sill beam is provided with a receiving cavity, and the receiving cavity is provided with a reinforcing plate integrated with the sill beam. The arc section is at the contact point with the inner side of the sill beam. The pressure generated passes completely vertically through the reinforcing plate.
本发明的有益效果主要体现在:The beneficial effects of the present invention are mainly reflected in:
1、该车架生产工艺简单,采用小范围焊接,大范围组装的装配方式,来保证装配的精度以及连接强度,保证安全性的同时极大地提高生产效率;1. The production process of this frame is simple, using small-scale welding and large-scale assembly to ensure assembly accuracy and connection strength, ensuring safety while greatly improving production efficiency;
2、本发明中门槛梁、纵梁固定座、前纵梁总成、前防撞梁和后防撞梁等部件均采用铝型材件,是利用铝合金的密度小于钢的密度,故本发明所提供的门槛梁的重量小于现有技术,实现了车辆的轻量化;2. In the present invention, the door sill beam, longitudinal beam fixed seat, front longitudinal beam assembly, front anti-collision beam and rear anti-collision beam and other components are all made of aluminum profiles. The density of aluminum alloy is smaller than that of steel. Therefore, the present invention The weight of the provided sill beam is less than that of the existing technology, achieving lightweighting of the vehicle;
3、本发明中槛梁、纵梁固定座、前纵梁总成、前防撞梁和后防撞梁等部件之间均采用螺栓连接,该连接结构方便,便于更换维修,同时,连接强度比较高,抗扭刚度增大;3. In the present invention, the center sill beam, longitudinal beam fixed seat, front longitudinal beam assembly, front anti-collision beam, rear anti-collision beam and other components are all connected by bolts. The connection structure is convenient and easy to replace and repair. At the same time, the connection strength is high Relatively high, the torsional stiffness increases;
4、本发明中纵梁固定座可应用于该车架中多个部件的连接,具有较强的通用型,适用性较广。4. The longitudinal beam fixing seat of the present invention can be used to connect multiple components in the frame, and is highly versatile and has wide applicability.
附图说明Description of drawings
下面结合附图对本发明技术方案作进一步说明:The technical solution of the present invention will be further described below in conjunction with the accompanying drawings:
图1:本发明的立体图;Figure 1: perspective view of the present invention;
图2:本发明中前纵梁总成的立体图;Figure 2: A perspective view of the front longitudinal beam assembly in the present invention;
图3:本发明中后纵梁总成的立体图;Figure 3: A perspective view of the rear longitudinal beam assembly in the present invention;
图4:本发明中第一左纵梁、第一右纵梁、第二左纵梁和第二右纵梁任一的剖视图;Figure 4: A cross-sectional view of any one of the first left longitudinal beam, the first right longitudinal beam, the second left longitudinal beam and the second right longitudinal beam in the present invention;
图5:本发明中门槛梁的立体图;Figure 5: A perspective view of the sill beam in the present invention;
图6:本发明中门槛梁和电池包的局部剖视图。Figure 6: Partial cross-sectional view of the sill beam and battery pack in the present invention.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限于本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention. Structural, method, or functional changes made by those of ordinary skill in the art based on these embodiments are all included in the protection scope of the present invention.
不限于本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。This invention is not limited to the present invention. Any structural, method, or functional changes made by those of ordinary skill in the art based on these embodiments are included in the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and The simplified description is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms “first”, “second”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
如图1至图6所示,本发明揭示了一种整体式纯铝电动汽车车架,包括呈镜像结构设置在电池包两侧用以承载所述电池包的门槛梁1,所述门槛梁1的结构为现有技术,在此,不对其结构做具体的阐述。所述门槛梁1的一端通过纵梁固定座2与前纵梁总成3螺接,另一端通过所述纵梁固定座2与后纵梁总成4螺接,所述门槛梁1的高度低于所述前纵梁总成3和后纵梁总成4的高度。本发明中所称的螺接是指螺纹连接,例如采用螺栓、螺钉等方式。As shown in Figures 1 to 6, the present invention discloses an integral pure aluminum electric vehicle frame, including a sill beam 1 arranged in a mirror image structure on both sides of a battery pack to carry the battery pack. The sill beam The structure of 1 is an existing technology, and its structure will not be described in detail here. One end of the sill beam 1 is screwed to the front longitudinal beam assembly 3 through the longitudinal beam fixing seat 2, and the other end is screwed to the rear longitudinal beam assembly 4 through the longitudinal beam fixing seat 2. The height of the sill beam 1 Lower than the height of the front longitudinal beam assembly 3 and the rear longitudinal beam assembly 4. The threaded connection in the present invention refers to a threaded connection, for example, using bolts, screws, etc.
下面分别简单阐述一下所述后纵梁总成4和前纵梁总成3的具体结构:The specific structures of the rear longitudinal beam assembly 4 and the front longitudinal beam assembly 3 are briefly described below:
所述前纵梁总成3包括相互平行的第一前横梁31和第一后横梁32,所述第一前横梁31和第一后横梁32的两端分别与与其为一体的第一左纵梁33和第一右纵梁34连接,所述第一左纵梁33和第一右纵梁34的一端与所述纵梁固定座2螺接,另一端与前防撞梁5螺接,所述前防撞梁5的结构为现有技术,并非本发明的保护要点,在此,不对其结构做具体的阐述。进一步的,所述第一前横梁31下表面上还设有前副车架连接柱35,所述前副车架连接柱35下表面上焊接有前副车架连接板36。The front longitudinal beam assembly 3 includes a first front beam 31 and a first rear beam 32 that are parallel to each other. The two ends of the first front beam 31 and the first rear beam 32 are respectively connected to the first left longitudinal beam that is integrated with them. The beam 33 is connected to the first right longitudinal beam 34. One end of the first left longitudinal beam 33 and the first right longitudinal beam 34 is screwed to the longitudinal beam fixing seat 2, and the other end is screwed to the front anti-collision beam 5. The structure of the front anti-collision beam 5 is an existing technology and is not the key point of protection of the present invention, and its structure will not be described in detail here. Furthermore, a front subframe connecting column 35 is provided on the lower surface of the first front cross member 31 , and a front subframe connecting plate 36 is welded on the lower surface of the front subframe connecting column 35 .
所述后纵梁总成4包括相互平行的第二前横梁41和第二后横梁42,所述第二前横梁41和第二后横梁42的两端分别与与其为一体的第二左纵梁43和第二右纵梁44连接,所述第二左纵梁43和第二右纵梁44的一端与所述纵梁固定座2螺接,另一端与后防撞梁6铆接,所述后防撞梁6的结构为现有技术,并非本发明的保护要点,在此,不对其结构做具体的阐述。进一步的,所述第二左纵梁43和第二右纵梁44的下表面上均设有一前连杆焊接支架45和后连杆焊接支架46,所述前连杆焊接支架45与所述第二前横梁41贴近,所述后连杆焊接支架46位于所述减震器支架8的正下方。所述第二后横梁42下表面上还设有后副车架连接柱47,所述后副车架连接柱47下表面上焊接有后副车架连接板48。上述前连杆焊接支架45与所述第二前横梁41贴近,可由第二左纵梁43和第二右纵梁44以及第二前横梁41整体承受所述前连杆焊接支架45上部件的重力,避免其在长时间的工作下发生扭曲变形,延长其使用寿命。The rear longitudinal beam assembly 4 includes a second front beam 41 and a second rear beam 42 that are parallel to each other. The two ends of the second front beam 41 and the second rear beam 42 are respectively connected to the second left longitudinal beam that is integrated with them. The beam 43 is connected to the second right longitudinal beam 44. One end of the second left longitudinal beam 43 and the second right longitudinal beam 44 is screwed to the longitudinal beam fixed seat 2, and the other end is riveted to the rear anti-collision beam 6, so The structure of the rear anti-collision beam 6 is an existing technology and is not the key point of protection of the present invention, and its structure will not be described in detail here. Further, a front link welding bracket 45 and a rear link welding bracket 46 are provided on the lower surfaces of the second left longitudinal beam 43 and the second right longitudinal beam 44. The front link welding bracket 45 and the The second front cross member 41 is close to the rear link welding bracket 46 and is located directly below the shock absorber bracket 8 . A rear subframe connecting column 47 is also provided on the lower surface of the second rear cross member 42 , and a rear subframe connecting plate 48 is welded on the lower surface of the rear subframe connecting column 47 . The front link welding bracket 45 is close to the second front cross member 41, and the second left longitudinal beam 43, the second right longitudinal beam 44 and the second front cross beam 41 can integrally bear the upper part of the front link welding bracket 45. gravity to avoid distortion and deformation under long-term work and extend its service life.
本发明设计要点在于:所述第一左纵梁33和第一右纵梁34上沿长度方向设置有内凹的弧形结构,且两者呈镜像设置。所述第二左纵梁43和第二右纵梁44上沿长度方向设置有内凹的弧形结构,且两者呈镜像设置。当车辆在发生碰撞时,第一左纵梁33和第一右纵梁34、第二左纵梁43和第二右纵梁44的内凹设计使得左纵梁和右纵梁具备更大的弹性变形,可以卸掉一部分撞击力,从而增强该副车架的抗压能力。另外,所述第一左纵梁33、第一右纵梁34、第二左纵梁43和第二右纵梁44上均内设有一容置腔39,所述容置腔39内设有加强板38,所述加强板38将所述容置腔39等距分割成两个容置通道37。所述加强板38的设置可对所述第一左纵梁33、第一右纵梁34、第二左纵梁43和第二右纵梁44起到加强支承作用,防止所述第一左纵梁33、第一右纵梁34、第二左纵梁43和第二右纵梁44在长期零部件的重力作用下发生形变,延长所述第一左纵梁33、第一右纵梁34、第二左纵梁43和第二右纵梁44的使用寿命。The key point of the design of the present invention is that the first left longitudinal beam 33 and the first right longitudinal beam 34 are provided with concave arc-shaped structures along the length direction, and the two are arranged in a mirror image. The second left longitudinal beam 43 and the second right longitudinal beam 44 are provided with concave arc-shaped structures along the length direction, and they are arranged in a mirror image. When a vehicle collides, the concave design of the first left longitudinal beam 33 and the first right longitudinal beam 34, the second left longitudinal beam 43 and the second right longitudinal beam 44 makes the left longitudinal beam and the right longitudinal beam have greater resistance. Elastic deformation can relieve part of the impact force, thereby enhancing the compression resistance of the subframe. In addition, the first left longitudinal beam 33, the first right longitudinal beam 34, the second left longitudinal beam 43 and the second right longitudinal beam 44 are each provided with an accommodation cavity 39, and the accommodation cavity 39 is provided with an accommodation cavity 39. Reinforcement plate 38 divides the accommodation cavity 39 into two accommodation channels 37 equidistantly. The arrangement of the reinforcing plate 38 can strengthen and support the first left longitudinal beam 33 , the first right longitudinal beam 34 , the second left longitudinal beam 43 and the second right longitudinal beam 44 , preventing the first left longitudinal beam from collapsing. The longitudinal beam 33, the first right longitudinal beam 34, the second left longitudinal beam 43 and the second right longitudinal beam 44 are deformed under the gravity of long-term components, and the first left longitudinal beam 33 and the first right longitudinal beam are lengthened. 34. The service life of the second left longitudinal beam 43 and the second right longitudinal beam 44.
本发明中,所述第一左纵梁33和第一右纵梁34上设有与其铆接且呈对称结构设置的减震器和上控制臂一体的安装支架7。所述减震器和上控制臂一体的安装支架7包括第一上盖板71以及设置在所述第一上盖板71上表面上的第一凸台72,所述第一凸台72的底部设有与前减震器上安装座相匹配的安装空间,所述第一凸台72上还设有与所述安装座相对应的第一螺纹孔73。将所述减震器安装在第一凸台72的内部,可最大程度上减小安装支架的外围尺寸,达到降重和释放其他零部件布置空间的效果。In the present invention, the first left longitudinal beam 33 and the first right longitudinal beam 34 are provided with an integral mounting bracket 7 with a shock absorber and an upper control arm that are riveted and arranged in a symmetrical structure. The mounting bracket 7 integrating the shock absorber and the upper control arm includes a first upper cover plate 71 and a first boss 72 provided on the upper surface of the first upper cover plate 71 . The bottom is provided with an installation space that matches the upper mounting seat of the front shock absorber, and the first boss 72 is also provided with a first threaded hole 73 corresponding to the mounting seat. Installing the shock absorber inside the first boss 72 can reduce the peripheral size of the mounting bracket to the greatest extent, thereby reducing weight and releasing space for arranging other components.
所述第一上盖板71的下表面上固设有依次两两连接的第一前围板74、第一内围板75、第一后围板76和第一外围板77,所述第一前围板74的外侧面上固设有一构成上控制臂前衬套前容置腔体781的前围裙78,所述前围裙78上设有第一螺栓孔782,所述第一前围板74上设有与所述第一螺栓孔782相对应的第二螺栓孔741。所述第一后围板76的外侧面上固设有一构成上控制臂后衬套后容置腔体791的后围裙79,所述后围裙79上设有第三螺栓孔792,所述第一后围板76上设有与所述第三螺栓孔792相对应的第四螺栓孔761。当然,亦可采用其他的锁止结构,均属于本发明的保护范畴,不做具体限定。The first front panel 74, the first inner panel 75, the first rear panel 76, and the first peripheral panel 77 are fixed on the lower surface of the first upper cover 71 and are connected in sequence. A front apron 78 is fixed on the outer surface of a front apron 74 to form a front receiving cavity 781 for the upper control arm front bushing. The front apron 78 is provided with a first bolt hole 782. The first front apron 78 is provided with a first bolt hole 782. The plate 74 is provided with a second bolt hole 741 corresponding to the first bolt hole 782 . A rear apron 79 is fixed on the outer surface of the first rear apron 76 to form a rear accommodating cavity 791 of the upper control arm rear bushing. The rear apron 79 is provided with a third bolt hole 792. A rear panel 76 is provided with a fourth bolt hole 761 corresponding to the third bolt hole 792 . Of course, other locking structures can also be used, which all fall within the scope of the present invention and are not specifically limited.
所述第一前围板74和第一后围板76上均延伸出一第一肋板80,与现有技术相比,将第一肋板放置在该安装支架的外侧,可极大地简化加工成型工艺。所述第一肋板80的底面与第一支撑板801的上表面固接,所述第一支撑板801的内侧面与所述第一内围板75固接,所述第一支撑板801上设有一组与第一左纵梁33/第一右纵梁34连接的第一安装孔802,该第一安装孔802的设置可减小悬架受到垂向冲击力时减震器施加在该安装支架的力矩。所述内围板4的底部上还设有一组与第一左纵梁33/第一右纵梁34连接的连接孔803。A first rib 80 extends from both the first front wall 74 and the first rear wall 76. Compared with the prior art, placing the first rib outside the mounting bracket can greatly simplify the installation process. Processing and molding process. The bottom surface of the first rib 80 is fixed to the upper surface of the first support plate 801 , and the inner side of the first support plate 801 is fixed to the first inner wall panel 75 . The first support plate 801 There is a set of first mounting holes 802 connected to the first left longitudinal beam 33/first right longitudinal beam 34. The arrangement of the first mounting holes 802 can reduce the force exerted by the shock absorber when the suspension is subjected to vertical impact force. torque of the mounting bracket. The bottom of the inner wall panel 4 is also provided with a set of connection holes 803 connected to the first left longitudinal beam 33 / the first right longitudinal beam 34 .
本发明中,所述第二左纵梁43和第二右纵梁44上设有与其铆接且呈对称结构设置的减震器支架8。所述减震器支架8包括第二上盖板81以及设置在所述第二上盖板81的下表面上依次两两相连的第二前围板82、第二内围板83、第二后围板84和第二外围板85,所述第二上盖板81的上表面上设有一圆柱状的第二凸台86,所述第二凸台86的中轴线与所述本体的中轴线共轴。所述第二凸台86的底部设有与减震器上的安装座相匹配的安装空间,所述第二凸台上设有三个与所述安装座相对应的螺纹孔87。将所述减震器安装在第二凸台的内部,可最大程度上减小安装支架的外围尺寸,达到降重和释放其他零部件布置空间的效果。In the present invention, the second left longitudinal beam 43 and the second right longitudinal beam 44 are provided with shock absorber brackets 8 riveted thereto and arranged in a symmetrical structure. The shock absorber bracket 8 includes a second upper cover 81 and a second front wall panel 82, a second inner wall panel 83, and a second front wall panel 82, a second inner wall panel 83, and a second front wall panel 82, a second inner wall panel 83, and a second front wall panel 82, a second inner wall panel 83, and a second upper cover panel 81. The rear panel 84 and the second peripheral panel 85 are provided with a cylindrical second boss 86 on the upper surface of the second upper cover 81. The central axis of the second boss 86 is aligned with the central axis of the body. The axes are coaxial. The bottom of the second boss 86 is provided with an installation space that matches the mounting seat on the shock absorber. The second boss is provided with three threaded holes 87 corresponding to the mounting seat. Installing the shock absorber inside the second boss can reduce the peripheral size of the mounting bracket to the greatest extent, thereby reducing weight and releasing space for arranging other components.
所述第二前围板82和第二后围板84上均延伸出一第二肋板88,与现有技术相比,将第二肋板放置在该安装支架的外侧,可极大地简化加工成型工艺。所述第二肋板88的底面与第二支撑板89的上表面固接,所述第二支撑板89的内侧面与所述第二内围板83固接,所述第二支撑板89上设有一组与第二左纵梁43/第二右纵梁44连接的第二安装孔891,所述第一安装孔802的设置可减小悬架受到垂向冲击力时减震器施加在该安装支架的力矩。所述第二内围板83的底部上还设有一组与第二左纵梁43/第二右纵梁44连接的第二连接孔892。A second rib 88 extends from both the second front wall 82 and the second rear wall 84. Compared with the prior art, placing the second rib outside the mounting bracket can greatly simplify the installation process. Processing and molding process. The bottom surface of the second rib 88 is fixed to the upper surface of the second support plate 89 , and the inner side of the second support plate 89 is fixed to the second inner wall plate 83 . The second support plate 89 There is a set of second mounting holes 891 connected to the second left longitudinal beam 43/second right longitudinal beam 44. The arrangement of the first mounting holes 802 can reduce the shock absorber exerted when the suspension is subjected to vertical impact force. torque on the mounting bracket. The bottom of the second inner wall panel 83 is also provided with a set of second connection holes 892 connected to the second left longitudinal beam 43 / the second right longitudinal beam 44 .
所述纵梁固定座2至少包括在空间上呈手臂弯曲状的主体21,所述主体21的上半部上设有用以容置所述第一左纵梁33/第一右纵梁34/第二左纵梁43/第二右纵梁44的第一容置槽22,所述第一容置槽22的两侧设有开设在所述主体21上用以将所述第一左纵梁33/第一右纵梁34/第二左纵梁43/第二右纵梁44锁止的第一锁止孔23。所述主体21的下半部上设有用以容置所述门槛梁1的第二容置槽24,所述第二容置槽24的两侧设有开设在所述主体21上用以连接所述门槛梁1锁止的第二锁止孔25。该纵梁固定座实现门槛梁与纵梁之间的螺接,连接方式简单便捷,便于更换维修,同时,连接强度比较高,抗扭刚度大。The longitudinal beam fixing seat 2 at least includes a main body 21 that is shaped like an arm in space. The upper half of the main body 21 is provided with a structure for accommodating the first left longitudinal beam 33/first right longitudinal beam 34/ The first receiving groove 22 of the second left longitudinal beam 43 / the second right longitudinal beam 44 is provided on both sides of the first receiving groove 22 and is opened on the main body 21 to store the first left longitudinal beam. The first locking hole 23 is used to lock the beam 33/first right longitudinal beam 34/second left longitudinal beam 43/second right longitudinal beam 44. The lower half of the main body 21 is provided with a second accommodating groove 24 for accommodating the sill beam 1. There are two accommodating grooves 24 on both sides of the second accommodating groove 24, which are opened on the main body 21 for connection. The sill beam 1 is locked with a second locking hole 25 . The longitudinal beam fixing seat realizes the screw connection between the sill beam and the longitudinal beam. The connection method is simple and convenient, which is convenient for replacement and maintenance. At the same time, the connection strength is relatively high and the torsional rigidity is large.
本发明中,所述门槛梁1的内侧面上沿其轴线凸设有与其为一体式的下承载板11,所述下承载板11和门槛梁1采用整体式设计,因此,门槛梁和下承载板可以整体承受电池包的重力,结构性能得到极大的增强,抗扭刚度增强,能有效地抵抗正负扭矩。所述下承载板11与所述电池包的上承载板9固接,且所述下承载板11和上承载板9之间为面接触,采用面接触,可在相同电池包重力的作用下,最大程度上减小压强,延长所述门槛梁的使用寿命。所述下承载板11的横截面呈扇形状,内部具有一中空腔12,其横截面为一直线段13和一弧形段14,所述直线段13用于与所述上承载板9固接,其上设有一组内螺纹孔18。所述门槛梁1内设有一容置腔15,所述容置腔15内设有与所述门槛梁1为一体的加强板15,所述圆弧段14在与所述门槛梁1内侧面的接触点处16产生的压力完全垂直通过所述加强板13。该设置可使所述圆弧段的支撑力比较强,可防止所述门槛梁1在长期电池包重力的作用下发生形变,延长门槛梁1的使用寿命。In the present invention, a lower load-bearing plate 11 integrated with the sill beam 1 is protruding from the inner surface along its axis. The lower load-bearing plate 11 and the sill beam 1 adopt an integral design. Therefore, the sill beam and the lower sill beam 1 are integrally designed. The load-bearing plate can bear the gravity of the battery pack as a whole, the structural performance is greatly enhanced, the torsional stiffness is enhanced, and it can effectively resist positive and negative torque. The lower load-bearing plate 11 is fixedly connected to the upper load-bearing plate 9 of the battery pack, and the lower load-bearing plate 11 and the upper load-bearing plate 9 are in surface contact. By using the surface contact, they can operate under the same gravity of the battery pack. , reduce the pressure to the greatest extent and extend the service life of the sill beam. The cross-section of the lower load-bearing plate 11 is fan-shaped, with a hollow cavity 12 inside. Its cross-section is a straight line segment 13 and an arcuate segment 14. The straight line segment 13 is used to be fixedly connected to the upper load-bearing plate 9. , a set of internal threaded holes 18 are provided on it. The sill beam 1 is provided with an accommodating cavity 15. The accommodating cavity 15 is provided with a reinforcing plate 15 integrated with the sill beam 1. The arc section 14 is on the inner side of the sill beam 1. The pressure generated at the contact point 16 passes completely vertically through the reinforcing plate 13 . This arrangement can make the supporting force of the arc segment relatively strong, prevent the sill beam 1 from deforming under the action of the gravity of the long-term battery pack, and extend the service life of the sill beam 1 .
另外,本实施例中门槛梁1、纵梁固定座2、前纵梁总成3、前防撞梁5和后防撞梁6等部件均采用铝型材件,是利用铝合金的密度小于钢的密度,故本发明所提供的门槛梁的重量小于现有技术,实现了车辆的轻量化。同时,所述门槛梁1、纵梁固定座2、前纵梁总成3、前防撞梁5和后防撞梁6等部件之间均采用螺栓连接,该连接结构方便,便于更换维修,同时,连接强度比较高,抗扭刚度增大。In addition, in this embodiment, the door sill beam 1, longitudinal beam fixing seat 2, front longitudinal beam assembly 3, front anti-collision beam 5 and rear anti-collision beam 6 are all made of aluminum profiles. This is because the density of aluminum alloy is smaller than that of steel. The density of the door sill beam provided by the present invention is smaller than that of the prior art, thus achieving a lightweight vehicle. At the same time, the sill beam 1, longitudinal beam fixing seat 2, front longitudinal beam assembly 3, front anti-collision beam 5 and rear anti-collision beam 6 are all connected by bolts. The connection structure is convenient and easy to replace and repair. At the same time, the connection strength is relatively high and the torsional stiffness increases.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity. Persons skilled in the art should take the specification as a whole and understand each individual solution. The technical solutions in the embodiments can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions of feasible implementations of the present invention. They are not intended to limit the protection scope of the present invention. Any equivalent implementations or implementations that do not deviate from the technical spirit of the present invention are not intended to limit the protection scope of the present invention. All changes should be included in the protection scope of the present invention.
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| CN113120083A (en) * | 2019-12-31 | 2021-07-16 | 比亚迪股份有限公司 | Auxiliary frame and automobile |
| CN111186492B (en) * | 2020-01-19 | 2021-03-26 | 浙江吉智新能源汽车科技有限公司 | A body structure for a swappable electric vehicle |
| US20240208315A1 (en) * | 2021-05-19 | 2024-06-27 | Zeus Electric Chassis, Inc. | Universal chassis frame for medium-duty configurable electric trucks |
| KR20230090751A (en) * | 2021-12-15 | 2023-06-22 | 현대자동차주식회사 | Lower body for vehicle |
| CN114394158A (en) * | 2022-02-23 | 2022-04-26 | 安徽省金兰金盈铝业有限公司 | Split type easily makes up lightweight automobile-used aluminum profile struction |
| CN114750830B (en) * | 2022-04-19 | 2023-10-13 | 浙江零跑科技股份有限公司 | Frame structure |
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