CN110509106A - Processing head vacuum device and processing head - Google Patents
Processing head vacuum device and processing head Download PDFInfo
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- CN110509106A CN110509106A CN201910911994.5A CN201910911994A CN110509106A CN 110509106 A CN110509106 A CN 110509106A CN 201910911994 A CN201910911994 A CN 201910911994A CN 110509106 A CN110509106 A CN 110509106A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
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Abstract
本发明公开了一种加工头吸尘装置及加工头，该加工头吸尘装置包括：吸尘臂、吸尘罩和导尘管，吸尘臂和吸尘罩通过导尘管连接，吸尘罩包括定子罩、转子板和压板，压板与定子罩连接，且压板和定子罩之间形成滑槽，转子板设置在滑槽内，转子板与定子罩之间形成排尘通道，定子罩上开设有排尘口，转子板上开设有进尘口，吸尘臂上开设有吸尘口和出尘口，出尘口通过导尘管与进尘口连通。上述的加工头吸尘装置能够保护设备不受损坏，提高加工头生产效率。相应地，本发明还提供一种加工头。
The invention discloses a dust collection device for a processing head and a processing head. The dust collection device for the processing head comprises: a dust suction arm, a dust collection cover and a dust guide pipe, the dust collection arm and the dust collection cover are connected through the dust guide pipe, The cover includes a stator cover, a rotor plate and a pressure plate. The pressure plate is connected to the stator cover, and a chute is formed between the pressure plate and the stator cover. The rotor plate is arranged in the chute, and a dust discharge channel is formed between the rotor plate and the stator cover. A dust exhaust port is provided, a dust inlet port is provided on the rotor plate, a dust suction port and a dust outlet port are provided on the dust suction arm, and the dust outlet port communicates with the dust inlet port through a dust guide pipe. The above-mentioned dust suction device for the processing head can protect the equipment from damage and improve the production efficiency of the processing head. Correspondingly, the present invention also provides a processing head.
Description
技术领域technical field
本发明涉及机械加工技术领域，尤其涉及一种加工头吸尘装置及加工头。The invention relates to the technical field of mechanical processing, in particular to a processing head dust suction device and a processing head.
背景技术Background technique
五轴加工头是数控机床的核心部件，用于对工件的铣削切割。机床铣削切割过程中会产生许多的碎屑和粉尘，碎屑粉尘会进入五轴加工头内部而影响五轴加工头对工件的后续加工。因此，需要对碎屑和粉尘进行清理，一般地，普遍采用单臂吸尘装置吸附碎屑和粉尘以避免碎屑或粉尘进入五轴加工头内部，确保五轴加工头工作稳定可靠。然而，单臂吸尘装置的吸尘罩固定在五轴加工头的五轴本体上，吸尘罩随五轴本体的主轴一起转动的过程中吸尘罩上的排尘口也一起转动，使得与排尘口连接的排尘管会纠缠扭结在加工头上，容易导致设备损坏，影响加工头的生产效率。The five-axis machining head is the core component of the CNC machine tool and is used for milling and cutting the workpiece. During the milling and cutting process of the machine tool, a lot of debris and dust will be generated, and the debris and dust will enter the interior of the five-axis processing head and affect the subsequent processing of the workpiece by the five-axis processing head. Therefore, it is necessary to clean up the debris and dust. Generally, a single-arm vacuum device is generally used to absorb debris and dust to prevent debris or dust from entering the five-axis processing head, so as to ensure the stable and reliable operation of the five-axis processing head. However, the dust collection cover of the single-arm dust collection device is fixed on the five-axis body of the five-axis processing head, and the dust discharge port on the dust collection cover also rotates together during the rotation of the dust collection cover with the main shaft of the five-axis body, so that The dust exhaust pipe connected to the dust exhaust port will be entangled and kinked on the processing head, which will easily cause equipment damage and affect the production efficiency of the processing head.
发明内容Contents of the invention
本发明的目的在于提出一种加工头吸尘装置及加工头，能够避免排尘管纠缠扭结，保护设备不受损坏，提高加工头生产效率。The purpose of the present invention is to provide a dust suction device for a processing head and a processing head, which can avoid entanglement and kink of the dust discharge pipe, protect the equipment from damage, and improve the production efficiency of the processing head.
为达此目的，一方面，本发明采用以下技术方案：For reaching this purpose, on the one hand, the present invention adopts following technical scheme:
一种加工头吸尘装置，包括：吸尘臂、吸尘罩和导尘管，所述吸尘臂和所述吸尘罩通过所述导尘管连接，所述吸尘罩包括定子罩、转子板和压板，所述压板与所述定子罩连接，且所述压板和所述定子罩之间形成滑槽，所述转子板设置在所述滑槽内，所述转子板与所述定子罩之间形成排尘通道，所述定子罩上开设有排尘口，所述转子板上开设有进尘口，所述吸尘臂上开设有吸尘口和出尘口，所述出尘口通过所述导尘管与所述进尘口连通。A vacuuming device for a processing head, comprising: a dust suction arm, a dust suction cover and a dust guide pipe, the dust suction arm and the dust suction cover are connected through the dust guide tube, the dust suction cover includes a stator cover, A rotor plate and a pressing plate, the pressing plate is connected with the stator cover, and a chute is formed between the pressing plate and the stator cover, the rotor plate is arranged in the chute, and the rotor plate and the stator A dust discharge channel is formed between the covers, the stator cover is provided with a dust outlet, the rotor plate is provided with a dust inlet, the dust suction arm is provided with a dust suction port and a dust outlet, and the dust outlet The mouth is communicated with the dust inlet through the dust guide pipe.
在其中一个实施例中，所述压板采用聚四氟乙烯板制成。In one of the embodiments, the pressing plate is made of polytetrafluoroethylene plate.
在其中一个实施例中，所述加工头吸尘装置还包括密封板，所述密封板设置在所述转子板和所述定子罩之间。In one of the embodiments, the dust suction device for the processing head further includes a sealing plate, and the sealing plate is arranged between the rotor plate and the stator cover.
在其中一个实施例中，所述密封板采用聚四氟乙烯板制成。In one of the embodiments, the sealing plate is made of polytetrafluoroethylene plate.
在其中一个实施例中，所述加工头吸尘装置还包括毛刷，所述毛刷设置在所述吸尘臂上，且所述毛刷设置在所述吸尘口周围。In one of the embodiments, the dust suction device for the processing head further includes a brush, the brush is arranged on the dust suction arm, and the brush is arranged around the dust suction port.
在其中一个实施例中，所述压板与所述定子罩通过紧固件连接。In one of the embodiments, the pressure plate is connected to the stator cover through fasteners.
在其中一个实施例中，所述紧固件为螺栓。In one embodiment, the fasteners are bolts.
在其中一个实施例中，所述吸尘罩还包括排尘管，所述排尘管与所述排尘口连通。In one of the embodiments, the dust suction hood further includes a dust discharge pipe, and the dust discharge pipe communicates with the dust discharge port.
另一方面，本发明还提供一种加工头，包括上述任一项所述的加工头吸尘装置。In another aspect, the present invention also provides a processing head, including the dust suction device for the processing head described in any one of the above.
在其中一个实施例中，所述加工头为五轴加工头。In one of the embodiments, the processing head is a five-axis processing head.
上述的加工头吸尘装置用于吸附加工头工作过程中产生的碎屑和粉尘，加工头工作时产生的碎屑和粉尘由吸尘臂上的吸尘口进入吸尘臂，经出尘口和导尘管通过转子板上的进尘口进入排尘通道，最后经排尘口排出。上述的加工头吸尘装置使用时，将吸尘臂设置在加工头的加工头本体的加工零件的一端，将吸尘罩设置在加工头本体的另一端，且将吸尘罩的转子板与加工头本体连接。上述的加工头吸尘装置的吸尘罩采用分体式设计，定子罩通过转子板与加工头本体连接，主轴带动加工头本体转动时，吸尘臂随加工头本体转动，转子板在滑槽内随加工头本体一起转动，而定子罩不跟随加工头本体转动，定子罩在加工头工作过程中位置不会发生变化。也就是说，在加工头工作过程中，出尘口、导尘管和进尘口会跟随加工头本体同步转动，而排尘口不会跟随加工头本体转动，排尘口的位置固定不变，从而可以避免与排尘口连接的排尘管发生纠缠扭结，能够保护设备不受损坏，提高加工头生产效率。The above-mentioned dust collection device for the processing head is used to absorb the debris and dust generated during the working process of the processing head. The debris and dust generated during the working of the processing head enter the suction arm from the suction port on the suction arm, and pass through the dust outlet. And the dust guide pipe enters the dust discharge channel through the dust inlet on the rotor plate, and finally discharges through the dust discharge port. When the above-mentioned processing head dust suction device is used, the dust suction arm is arranged on one end of the processing part of the processing head body of the processing head, the dust collection cover is arranged on the other end of the processing head body, and the rotor plate of the dust collection cover is connected to the other end of the processing head body. The processing head body is connected. The dust collection cover of the above-mentioned processing head dust collection device adopts a split design, the stator cover is connected with the processing head body through the rotor plate, when the main shaft drives the processing head body to rotate, the dust suction arm rotates with the processing head body, and the rotor plate is in the chute It rotates with the processing head body, but the stator cover does not follow the rotation of the processing head body, and the position of the stator cover will not change during the working process of the processing head. That is to say, during the working process of the processing head, the dust outlet, dust guide pipe and dust inlet will rotate synchronously with the processing head body, while the dust outlet will not follow the rotation of the processing head body, and the position of the dust outlet is fixed , so as to avoid the entanglement and kink of the dust discharge pipe connected to the dust discharge port, which can protect the equipment from damage and improve the production efficiency of the processing head.
上述的加工头通过应用上述的加工头吸尘装置具有运行稳定可靠、加工效率高的有益效果。The above-mentioned processing head has the beneficial effects of stable and reliable operation and high processing efficiency by applying the above-mentioned dust suction device for the processing head.
附图说明Description of drawings
图1是一个实施例中加工头的结构示意图之一；Fig. 1 is one of structural representations of processing head in an embodiment;
图2是一个实施例中加工头的结构示意图之二；Fig. 2 is the second structural representation of the processing head in an embodiment;
图3是一个实施例中吸尘罩的结构示意图；Fig. 3 is a schematic structural view of the dust collection hood in one embodiment;
图4是一个实施例中吸尘罩的结构剖视图。Fig. 4 is a sectional view of the structure of the dust collection hood in one embodiment.
附图标记说明：Explanation of reference signs:
10-加工头本体，20-主轴，31-吸尘臂，32-吸尘罩，33-导尘管，34-排尘管，311-吸尘口，312-出尘口，321-定子罩，322-转子板，323-压板，324-排尘通道，325-密封板，326-紧固件，3211-排尘口，3221-进尘口。10-Processing head body, 20-Spindle, 31-Dust suction arm, 32-Dust suction cover, 33-Dust guide pipe, 34-Dust discharge pipe, 311-Dust suction port, 312-Dust discharge port, 321-Stator cover , 322-rotor plate, 323-pressure plate, 324-dust outlet channel, 325-sealing plate, 326-fastener, 3211-dust outlet, 3221-dust inlet.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
在本发明的描述中，需要理解的是，术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device Or elements must have a certain orientation, be constructed and operate in a certain orientation, and thus should not be construed as limiting the invention.
本发明提供一种加工头，具体地，该加工头可以但不局限为五轴加工头。如图1、图2所示，一个实施例的加工头包括加工头本体10、主轴20和加工头吸尘装置，加工头本体10和主轴20连接，加工头吸尘装置包括吸尘臂31、吸尘罩32和导尘管33，吸尘臂31和吸尘罩32通过导尘管33连接，吸尘臂31设置在加工头本体10的加工零件的一端，吸尘罩32设置在加工头本体10的另一端，吸尘罩32套设于主轴20外侧。The present invention provides a processing head, specifically, the processing head may be but not limited to a five-axis processing head. As shown in Figures 1 and 2, the processing head of one embodiment includes a processing head body 10, a main shaft 20 and a processing head dust suction device, the processing head body 10 is connected to the main shaft 20, and the processing head dust suction device includes a dust suction arm 31, Dust suction cover 32 and dust guide pipe 33, dust suction arm 31 and dust suction cover 32 are connected by dust guide pipe 33, dust suction arm 31 is arranged on one end of the processing part of processing head body 10, and dust suction cover 32 is arranged on processing head At the other end of the body 10 , the dust cover 32 is sleeved on the outside of the main shaft 20 .
具体地，请同时参阅图1至图4，吸尘罩32包括定子罩321、转子板322和压板323，压板323与定子罩321连接，且压板323和定子罩321之间形成滑槽，转子板322设置在滑槽内，转子板322与定子罩321之间形成排尘通道324，定子罩321上开设有排尘口3211，转子板322上开设有进尘口3221，吸尘臂31上开设有吸尘口311和出尘口312，出尘口312通过导尘管33与进尘口3221连通，加工头工作时产生的碎屑和粉尘由吸尘口311进入吸尘臂31，经出尘口312和导尘管33通过转子板322上的进尘口3221进入排尘通道324，最后经排尘口3211排出。进一步地，加工头吸尘装置还包括排尘管34，排尘管34与排尘口3211连通，排尘管34可以但不局限为软管，排尘管34连接风机(图中未示出)等吸风装置，碎屑和粉尘经排尘管34被抽出。Specifically, please refer to FIGS. 1 to 4 at the same time. The dust suction cover 32 includes a stator cover 321, a rotor plate 322 and a pressure plate 323. The pressure plate 323 is connected to the stator cover 321, and a chute is formed between the pressure plate 323 and the stator cover 321. The rotor The plate 322 is arranged in the chute, the dust discharge channel 324 is formed between the rotor plate 322 and the stator cover 321, the stator cover 321 is provided with a dust discharge port 3211, the rotor plate 322 is provided with a dust inlet port 3221, and the dust suction arm 31 is provided with a dust discharge port 3211. A dust suction port 311 and a dust discharge port 312 are provided, and the dust discharge port 312 communicates with the dust intake port 3221 through the dust guide pipe 33, and debris and dust generated during the work of the processing head enter the dust suction arm 31 through the dust suction port 311, and The dust outlet 312 and the dust guide pipe 33 enter the dust discharge channel 324 through the dust inlet 3221 on the rotor plate 322 , and finally discharge through the dust discharge port 3211 . Further, the dust suction device of the processing head also includes a dust discharge pipe 34, the dust discharge pipe 34 communicates with the dust discharge port 3211, the dust discharge pipe 34 can be but not limited to a hose, and the dust discharge pipe 34 is connected to a fan (not shown in the figure) ) and other suction devices, debris and dust are extracted through the dust discharge pipe 34.
本实施例的吸尘罩32采用分体式设计，定子罩321套设于主轴20外侧，定子罩321通过转子板322与加工头本体10连接，主轴20带动加工头本体10转动时，吸尘臂31随加工头本体10转动，转子板322在滑槽内随加工头本体10一起转动，而定子罩321不跟随加工头本体10转动，定子罩321在加工头工作过程中位置不会发生变化。也就是说，在加工头工作过程中，出尘口312、导尘管33和进尘口3221会跟随加工头本体10同步转动，而排尘口3211不会跟随加工头本体10转动，排尘口3211的位置固定不变，从而可以有效避免与排尘口连接的排尘管34发生纠缠扭结，能够保护设备不受损坏，提高加工头生产效率。上述的加工头通过应用上述的加工头吸尘装置具有运行稳定可靠、加工效率高的有益效果。The dust collection cover 32 of this embodiment adopts a split design, the stator cover 321 is sleeved on the outside of the main shaft 20, the stator cover 321 is connected with the processing head body 10 through the rotor plate 322, and when the main shaft 20 drives the processing head body 10 to rotate, the suction arm 31 rotates with the processing head body 10, the rotor plate 322 rotates with the processing head body 10 in the chute, and the stator cover 321 does not follow the processing head body 10 to rotate, and the position of the stator cover 321 will not change during the processing head working process. That is to say, during the working process of the processing head, the dust outlet 312, the dust guide pipe 33 and the dust inlet 3221 will rotate synchronously with the processing head body 10, while the dust discharge port 3211 will not follow the rotation of the processing head body 10 to discharge dust. The position of the port 3211 is fixed, thereby effectively avoiding the entanglement and kink of the dust discharge pipe 34 connected to the dust discharge port, which can protect the equipment from damage and improve the production efficiency of the processing head. The above-mentioned processing head has the beneficial effects of stable and reliable operation and high processing efficiency by applying the above-mentioned dust suction device for the processing head.
在一个实施例中，为保证转子板322滑动顺畅，压板323采用聚四氟乙烯板制成。In one embodiment, in order to ensure smooth sliding of the rotor plate 322, the pressing plate 323 is made of polytetrafluoroethylene plate.
在一个实施例中，吸尘罩32还包括密封板325，密封板325设置在转子板322和定子罩321之间，设置密封板325能够提高吸尘罩32的密封性，避免碎屑和粉尘泄露。具体地，密封板325可以但不局限为采用聚四氟乙烯板制成。In one embodiment, the dust collection hood 32 further includes a sealing plate 325, the sealing plate 325 is arranged between the rotor plate 322 and the stator cover 321, and the sealing plate 325 can improve the sealing performance of the dust collection hood 32 to avoid debris and dust Give way. Specifically, the sealing plate 325 may be, but not limited to, be made of a polytetrafluoroethylene plate.
在一个实施例中，加工头吸尘装置还包括毛刷(图中未示出)，毛刷设置在吸尘臂31上，且毛刷设置在吸尘口311周围，毛刷的刷毛越过吸尘口311的表面，毛刷能够在加工头工作过程中清扫落在工件表面上的碎屑和粉尘，以避免碎屑和粉尘残留在工件表面，有助于进一步提高加工头吸尘装置的清洁效果。In one embodiment, the dust suction device of the processing head also includes a brush (not shown), the brush is arranged on the dust arm 31, and the brush is arranged around the suction port 311, and the bristles of the brush go over the suction arm 31. On the surface of the dust port 311, the brush can clean the debris and dust falling on the surface of the workpiece during the working process of the processing head, so as to avoid debris and dust remaining on the surface of the workpiece, which helps to further improve the cleaning of the dust suction device of the processing head Effect.
在一个实施例中，压板323与定子罩321通过紧固件326连接。具体地，紧固件326可以但不局限为螺栓。In one embodiment, the pressure plate 323 is connected to the stator cover 321 through a fastener 326 . Specifically, the fastener 326 may be, but is not limited to, a bolt.
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910911994.5A CN110509106A (en) | 2019-09-25 | 2019-09-25 | Processing head vacuum device and processing head |
Applications Claiming Priority (1)
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