CN110509075A - A fully automatic production equipment for data lines - Google Patents
A fully automatic production equipment for data lines Download PDFInfo
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- CN110509075A CN110509075A CN201910896765.0A CN201910896765A CN110509075A CN 110509075 A CN110509075 A CN 110509075A CN 201910896765 A CN201910896765 A CN 201910896765A CN 110509075 A CN110509075 A CN 110509075A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000001746 injection moulding Methods 0.000 claims abstract description 96
- 238000012546 transfer Methods 0.000 claims abstract description 53
- 238000003466 welding Methods 0.000 claims abstract description 45
- 238000012360 testing method Methods 0.000 claims abstract description 22
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 24
- 238000005520 cutting process Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 230000002950 deficient Effects 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
本发明涉及数据线生产技术领域,尤其公开了一种数据线全自动生产设备,载具循环机构用于循环输送承载治具,第一移送机构将连接器移送至承载治具,第二移送机构将承载治具移送至第二供料机构输出的线材处,焊接机构将连接器与线材焊接在一起,第一注塑机构对连接器与线材的焊接处进行注塑包覆,第二注塑机构对第一注塑机构加工后的产品进行二次注塑包覆,在第一注塑机构和第二注塑机构进行注塑前后,线材综合测试机会通过承载治具上的触点对线材进行导通、短路等综合测试;实现数据线全工序自动化生产,自动化程度高,提升数据线的生产制造效率及生产质量的稳定性。
The invention relates to the technical field of data line production, and in particular discloses a fully automatic production equipment for data lines. Transfer the carrying jig to the wire rod output by the second feeding mechanism, the welding mechanism welds the connector and the wire rod together, the first injection molding mechanism performs injection molding on the welded part of the connector and the wire rod, and the second injection molding mechanism performs injection molding on the second The product processed by the first injection molding mechanism is subjected to secondary injection molding coating. Before and after the injection molding of the first injection molding mechanism and the second injection molding mechanism, the wire comprehensive test opportunity conducts comprehensive tests such as conduction and short circuit of the wire through the contacts on the bearing fixture. ; Realize the automatic production of the whole process of the data line, with a high degree of automation, and improve the manufacturing efficiency of the data line and the stability of the production quality.
Description
技术领域technical field
本发明涉及数据线生产技术领域,尤其公开了一种数据线全自动生产设备。The invention relates to the technical field of data line production, and in particular discloses a fully automatic production equipment for data lines.
背景技术Background technique
智能电子设备(如智能手机、平板电脑等)已经逐渐成为人们日程生活办公的必备工具之一,当智能电子设备的电量耗尽后,需要利用数据线对智能电子设备进行充电,数据线已经成为必备的电子配件之一。Smart electronic devices (such as smart phones, tablet computers, etc.) have gradually become one of the necessary tools for people's daily life and office. When the power of smart electronic devices is exhausted, it is necessary to use data lines to charge smart electronic devices. Become one of the must-have electronic accessories.
现有技术生产一条普通的数据线时,需要十多个人分别手作业才能完成,人力成本高,生产效率低下,且人工作业造成生产质量的不稳定性。In the prior art, when producing an ordinary data line, more than a dozen people are required to work separately, which leads to high labor costs, low production efficiency, and manual work causes instability in production quality.
发明内容Contents of the invention
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种数据线全自动生产设备,实现数据线的自动化生产,自动化程度高,提升数据线的生产制造效率及生产质量的稳定性。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a fully automatic production equipment for data lines, which can realize the automatic production of data lines with a high degree of automation, improve the production efficiency of data lines and the stability of production quality sex.
为实现上述目的,本发明的一种数据线全自动生产设备,包括第一供料机构、第二供料机构、载具循环机构、第一移送机构、第二移送机构、焊接机构、第一注塑机构、第二注塑机构及线材综合测试机,载具循环机构用于循环输送承载治具,第一移送机构用于将第一供料机构输出的连接器移送至承载治具,第二移送机构将载具循环机构输送的带有连接器的承载治具移送至第二供料机构输出的线材处,焊接机构将第一移送机构移送的承载治具的连接器与第二供料机构输送的线材焊接在一起,第一注塑机构用于对焊接机构处理后的承载治具承载的连接器与线材的焊接处进行注塑包覆,第二注塑机构用于对第一注塑机构注塑包覆后的产品进行注塑包覆,线材综合测试机在第一注塑机构和第二注塑机构工作前后对承载治具上的连接器与线材的焊接处进行自动测试。In order to achieve the above purpose, a fully automatic production equipment for data lines of the present invention includes a first feeding mechanism, a second feeding mechanism, a carrier circulation mechanism, a first transfer mechanism, a second transfer mechanism, a welding mechanism, a first The injection molding mechanism, the second injection molding mechanism and the wire comprehensive testing machine, the carrier circulation mechanism is used for circularly conveying the carrying jig, the first transfer mechanism is used to transfer the connector output from the first feeding mechanism to the carrying jig, and the second transfer mechanism The mechanism transfers the carrier jig with connectors delivered by the carrier circulation mechanism to the wire rod output by the second feeding mechanism, and the welding mechanism transfers the connector of the carrier jig transferred by the first transfer mechanism to the second feeding mechanism. The wires are welded together. The first injection molding mechanism is used to inject and coat the welding place between the connector and the wire rods carried by the load-carrying fixture after the welding mechanism. The second injection molding mechanism is used to inject and coat the first injection molding mechanism. The products are coated by injection molding, and the wire comprehensive testing machine automatically tests the welding position of the connector and the wire on the bearing fixture before and after the work of the first injection molding mechanism and the second injection molding mechanism.
其中,第一移送机构包括第一机械手、定位治具及第一推动单元,定位治具具有穿孔及与穿孔连通的让位孔,第一推动单元包括第一驱动件、与第一驱动件的输出端连接的第一推件,第一推件滑动容设于穿孔内,第一机械手将第一供料机构输出的连接器经由让位孔放入穿孔内,第一驱动件驱动第一推件将穿孔内的连接器推入承载治具的承载孔内。Wherein, the first transfer mechanism includes a first manipulator, a positioning jig and a first pushing unit, the positioning jig has a perforation and a relief hole communicated with the perforation, the first pushing unit includes a first driving member, and a first driving member. The first push piece connected to the output end, the first push piece is slidably accommodated in the perforation hole, the first manipulator puts the connector output by the first feeding mechanism into the perforation hole through the relief hole, and the first driving part drives the first push piece Push the connector in the through hole into the bearing hole of the bearing jig.
其中,第一移送机构包括第二机械手,第二机械手的末端设有用于夹住承载治具的第一夹持件;第一夹持件包括第一载板、两个第二驱动件及两个第一夹板,两个第二驱动件设置于第一载板,两个第一夹板分别设置于两个第二驱动件的输出端,两个第二驱动件用于驱动两个第一夹板夹住承载治具;两个第一夹板彼此靠近的一侧设有导向突柱,承载治具的两侧设有用于容设导向突柱的导向盲槽。Wherein, the first transfer mechanism includes a second manipulator, and the end of the second manipulator is provided with a first clamping piece for clamping the carrying jig; the first clamping piece includes a first carrier plate, two second driving pieces and two a first splint, two second driving parts are arranged on the first carrier, and the two first splints are respectively arranged on the output ends of the two second driving parts, and the two second driving parts are used to drive the two first splints The bearing jig is clamped; the sides of the two first splints close to each other are provided with guiding studs, and both sides of the bearing jig are provided with guide blind grooves for accommodating the guiding studs.
其中,导向突柱设有便于伸入导向盲槽内的导向斜面。Wherein, the guiding stud is provided with a guiding inclined surface which is convenient to extend into the blind guiding groove.
其中,第二供料机构包括自动送线组件、自动裁线组件及转盘组件,自动送线组件用于释放线材,自动裁线组件用于切断自动送线组件释放的线材,转盘组件用于承载并移动自动裁线组件切断后的线材;转盘组件包括转动设置于的盘体、用于驱动盘体转动的第三驱动件、设置于盘体上端的多个夹线治具、设置于盘体下端的多个托持单元,多个夹线治具、多个托持单元均环绕盘体的转动轴线设置,夹线治具用于承载自动裁线组件切断后的线材,托持单元包括第四驱动件、与第四驱动件的输出端连接的托件,第四驱动件驱动托件突伸出盘体的边缘以使得托件托住承载有连接器的承载治具,焊接机构用于将托件托住的承载治具的连接器与夹线治具承载的线材焊接在一起。Wherein, the second feeding mechanism includes an automatic wire feeding assembly, an automatic wire cutting assembly and a turntable assembly, the automatic wire feeding assembly is used to release the wire, the automatic wire cutting assembly is used to cut off the wire released by the automatic wire feeding assembly, and the turntable assembly is used to carry And move the wire after cutting by the automatic cutting assembly; Multiple supporting units at the lower end, multiple clamping fixtures, and multiple supporting units are all arranged around the rotation axis of the disc body. The clamping fixtures are used to carry the wires cut by the automatic wire cutting assembly. The supporting unit includes the first Four driving parts, a supporting part connected with the output end of the fourth driving part, the fourth driving part drives the supporting part to protrude from the edge of the disc body so that the supporting part supports the bearing jig carrying the connector, and the welding mechanism is used for Weld the connector of the carrying jig held by the bracket and the wire carried by the clamping jig together.
其中,数据线全自动生产设备还包括第三机械手,线材综合测试机包括第一检测机构,第三机械手的末端设有第二夹持件,第二夹持件的构造与第一夹持件的构造相同,第二夹持件用于夹持焊接机构处理后的承载治具,第三机械手用于将承载治具移送至第一检测机构末端,第一检测机构包括综合测试仪、设置在注塑机构的模具内并用于导通综合测试仪的检测触点,第一检测机构用于检测经焊接机构焊接后数据线两端的连接器与线材是否导通、阻值是否在预定范围内。Among them, the data line automatic production equipment also includes a third manipulator, the wire comprehensive testing machine includes a first detection mechanism, and the end of the third manipulator is provided with a second clamping part, the structure of the second clamping part is the same as that of the first clamping part The structure is the same, the second clamping part is used to clamp the bearing jig processed by the welding mechanism, and the third manipulator is used to transfer the bearing jig to the end of the first detection mechanism. The first detection mechanism includes a comprehensive tester, which is set on The mold of the injection molding mechanism is used to conduct the detection contacts of the comprehensive tester. The first detection mechanism is used to detect whether the connectors and wires at both ends of the data line after welding by the welding mechanism are connected and whether the resistance value is within a predetermined range.
其中,第一注塑机构包括注塑机架、设置于注塑机架的下模及第四机械手、设置于第四机械手末端并与下模配合使用的上模、设置于上模的第三夹持件,第三夹持件用于夹持焊接机构处理后的承载治具,下模设有第一腔体及与第一腔体连通的第二腔体,第一腔体用于容设第三夹持件夹住的承载治具,第二腔体用于容设连接器与线材的焊接处,注塑机架还设有注塑单元,注塑单元经由上模或/和下模向第二腔体内注入包覆连接器与线材的焊接处的熔融塑料。Wherein, the first injection molding mechanism includes an injection molding machine frame, a lower mold and a fourth manipulator arranged on the injection molding machine frame, an upper mold arranged at the end of the fourth manipulator and used in conjunction with the lower mold, and a third clamping member arranged on the upper mold , the third clamping part is used to clamp the bearing jig processed by the welding mechanism, the lower mold is provided with a first cavity and a second cavity connected with the first cavity, the first cavity is used to accommodate the third cavity The carrying jig clamped by the clamp, the second cavity is used to accommodate the welding place between the connector and the wire, and the injection molding frame is also equipped with an injection unit, which enters the second cavity through the upper mold or/and the lower mold Molten plastic injected to cover the weld of the connector to the wire.
其中,数据线全自动生产设备还包括第二注塑机构,第二注塑机构与第一注塑机构的构造相同,第二注塑机构用于对第一注塑机构包覆处理后的连接器与线材的焊接处进行第二次注塑包覆。Among them, the data line automatic production equipment also includes a second injection molding mechanism, the structure of the second injection molding mechanism is the same as that of the first injection molding mechanism, and the second injection molding mechanism is used for welding the connector and the wire after the coating treatment of the first injection molding mechanism Carry out the second injection molding coating.
其中,数据线全自动生产设备还包括移料机械手,线材综合测试机包括第二检测机构,第二检测机构用于对第二注塑机构注塑处理后的数据线进行检测处理,移料机械手将第二检测机构检测后的成品数据线移送至良品收集处或不良品收集处。Among them, the fully automatic production equipment for data lines also includes a material transfer manipulator, and the wire comprehensive testing machine includes a second detection mechanism, which is used to detect and process the data lines after injection molding by the second injection molding mechanism. 2. The data lines of the finished products tested by the testing agency are transferred to the good product collection place or the defective product collection place.
其中,数据线全自动生产设备还包括载具回位机构,载具回位机构包括承载架、第五机械手、第六机械手及压持组件,第五机械手将移料机械手处理后的承载治具移送至承载架,压持组件将第五机械手移送的承载治具压持在承载架上,第一驱动件驱动第一推件将穿孔内的连接器推入压持组件压持住的承载治具的承载孔内,第六机械手将承载架上承载有连接器的承载治具移送至载具循环机构。Among them, the data line automatic production equipment also includes a carrier return mechanism. The carrier return mechanism includes a carrier frame, a fifth manipulator, a sixth manipulator and a pressing assembly. Transfer to the carrier frame, the pressing and holding assembly presses and holds the carrier jig transferred by the fifth manipulator on the carrier frame, and the first driving member drives the first pusher to push the connector in the through hole into the carrier jig held by the pressing and holding assembly. In the loading hole of the jig, the sixth manipulator transfers the jig carrying the connector on the jig to the jig circulation mechanism.
有益效果:载具循环机构用于循环输送承载治具,第一移送机构用于将第一供料机构输出的连接器移送至承载治具,第二移送机构将载具循环机构输送的带有连接器的承载治具移送至第二供料机构输出的线材处,焊接机构将第一移送机构移送的承载治具的连接器与第二供料机构输送的线材焊接在一起,第一注塑机构用于对焊接机构处理后的承载治具承载的连接器与线材的焊接处进行注塑包覆,第二注塑机构对第一注塑机构加工后的产品进行二次注塑包覆,在第一注塑机构和第二注塑机构进行注塑前后,线材综合测试机会通过承载治具上的触点对线材进行导通、短路等综合测试;实现数据线全工序自动化生产,自动化程度高,提升数据线的生产制造效率及生产质量的稳定性。Beneficial effects: the carrier circulation mechanism is used for circularly conveying the carrying jig, the first transfer mechanism is used to transfer the connector outputted by the first feeding mechanism to the carrying jig, and the second transfer mechanism transfers the carrier jig delivered by the carrier circulation mechanism The carrying jig of the connector is transferred to the wire rod output by the second feeding mechanism, and the welding mechanism welds the connector of the carrying jig transferred by the first transfer mechanism and the wire delivered by the second feeding mechanism together, and the first injection molding mechanism It is used to perform injection molding coating on the welded part of the connector and the wire rod carried by the bearing fixture after the welding mechanism. The second injection molding mechanism performs secondary injection molding coating on the product processed by the first injection molding mechanism. In the first injection molding mechanism Before and after injection molding with the second injection molding mechanism, the wire comprehensive test opportunity conducts comprehensive tests such as conduction and short circuit of the wire through the contacts on the bearing fixture; realizes the automatic production of the whole process of the data line, with a high degree of automation, and improves the production and manufacturing of the data line Efficiency and stability of production quality.
附图说明Description of drawings
图1为本发明的立体图。Fig. 1 is a perspective view of the present invention.
图2为本发明的第一机械手、第一推动单元及载具回位机构的立体图。FIG. 2 is a perspective view of the first manipulator, the first pushing unit and the carrier return mechanism of the present invention.
图3为本发明的定位治具的立体图。Fig. 3 is a perspective view of the positioning jig of the present invention.
图4为本发明的第二机械手的立体图。Fig. 4 is a perspective view of the second manipulator of the present invention.
图5为本发明的第一夹持件的立体图。Fig. 5 is a perspective view of the first clip of the present invention.
图6为本发明的承载治具的同理图。FIG. 6 is a similar view of the carrying jig of the present invention.
图7为本发明的转盘组件的立体图。Fig. 7 is a perspective view of the turntable assembly of the present invention.
图8为本发明的第一注塑机构或第二注塑机构的立体图。Fig. 8 is a perspective view of the first injection molding mechanism or the second injection molding mechanism of the present invention.
附图标记包括:Reference signs include:
1—第一供料机构 2—第二供料机构 3—载具循环机构1—First feeding mechanism 2—Second feeding mechanism 3—Carrier circulation mechanism
4—第一移送机构 5—第二移送机构 6—焊接机构4—First transfer mechanism 5—Second transfer mechanism 6—Welding mechanism
7—第一注塑机构 8—第一机械手 9—定位治具7—the first injection mechanism 8—the first manipulator 9—positioning fixture
11—第一推动单元 12—穿孔 13—让位孔11—first push unit 12—perforation 13—give way hole
14—第一推件 15—第二机械手 16—第一夹持件14—the first push piece 15—the second manipulator 16—the first clamping piece
17—第一载板 18—第二驱动件 19—第一夹板17—the first carrier plate 18—the second driving member 19—the first splint
21—导向突柱 22—承载治具 23—导向盲槽21—Guide stud 22—Loading fixture 23—Guide blind groove
24—自动送线组件 25—自动裁线组件 26—转盘组件24—Automatic wire feeding assembly 25—Automatic wire cutting assembly 26—Turntable assembly
27—盘体 28—夹线治具 29—托持单元27—Disc body 28—Clamping fixture 29—Holding unit
31—托件 32—第一检测机构 33—第三机械手31—support 32—the first detection mechanism 33—the third manipulator
34—注塑机架 35—下模 36—第四机械手34—injection molding frame 35—lower mold 36—fourth manipulator
37—上模 38—第二注塑机构 39—载具回位机构37—upper mold 38—second injection mechanism 39—vehicle return mechanism
41—承载架 42—第五机械手 43—第六机械手41—carrier 42—fifth manipulator 43—sixth manipulator
44—压持组件 45—压杆 46—注塑单元。44—press and hold assembly 45—press bar 46—injection unit.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments and accompanying drawings.
请参阅图1、图2及图6所示,本发明的一种数据线全自动生产设备,包括第一供料机构1、第二供料机构2、载具循环机构3、第一移送机构4、第二移送机构5、焊接机构6、第一注塑机构7、第二注塑机构38及线材综合测试机,第一供料机构1用于供应数据线所用的连接器,优选地,第一供料机构1为振动盘,第二供料机构2用于供应导电线材,载具循环机构3用于循环输送承载治具22,第一移送机构4用于将第一供料机构1输出的连接器移送至载具循环机构3所输送的承载治具22,第二移送机构5将载具循环机构3输送的带有连接器的承载治具22移送至第二供料机构2输出的线材处,焊接机构6将第一移送机构4移送的承载治具22的连接器与第二供料机构2输送的线材焊接在一起,实现连接器与线材的自动焊接,第一注塑机构7用于对焊接机构6处理后的承载治具22承载的连接器与线材的焊接处进行注塑包覆,避免连接器与线材的焊接处外露;第二注塑机构28用于对第一注塑机构7注塑包覆后的产品进行注塑包覆,线材综合测试机在第一注塑机构7和第二注塑机构28工作前后对承载治具22上的连接器与线材的焊接处进行自动测试。Please refer to Fig. 1, Fig. 2 and Fig. 6, a kind of data line automatic production equipment of the present invention includes a first feeding mechanism 1, a second feeding mechanism 2, a carrier circulation mechanism 3, a first transfer mechanism 4. The second transfer mechanism 5, the welding mechanism 6, the first injection molding mechanism 7, the second injection molding mechanism 38 and the wire comprehensive testing machine, the first feeding mechanism 1 is used to supply the used connectors of the data lines, preferably, the first The feeding mechanism 1 is a vibrating plate, the second feeding mechanism 2 is used for supplying conductive wires, the carrier circulation mechanism 3 is used for circularly conveying the carrier jig 22, and the first transfer mechanism 4 is used for outputting the first feeding mechanism 1. The connector is transferred to the carrier fixture 22 delivered by the carrier circulation mechanism 3, and the second transfer mechanism 5 transfers the carrier fixture 22 with the connector delivered by the carrier circulation mechanism 3 to the wire output by the second feeding mechanism 2 At the position, the welding mechanism 6 welds the connector of the jig 22 transferred by the first transfer mechanism 4 and the wire delivered by the second feeding mechanism 2 to realize automatic welding of the connector and the wire. The first injection molding mechanism 7 is used for Carry out injection molding coating on the welded part of the connector and the wire carried by the carrying jig 22 after the welding mechanism 6 has been processed, so as to avoid the exposure of the welded part of the connector and the wire; The covered product is injection-molded, and the wire comprehensive testing machine automatically tests the welding position of the connector on the carrying fixture 22 and the wire before and after the first injection molding mechanism 7 and the second injection molding mechanism 28 work.
在数据线全自动生产设备的使用过程中,载具循环机构3用于循环输送承载治具22,第一移送机构4用于将第一供料机构1输出的连接器移送至承载治具22,第二移送机构5将载具循环机构3输送的带有连接器的承载治具22移送至第二供料机构2输出的线材处,焊接机构6将第一移送机构4移送的承载治具22的连接器与第二供料机构2输送的线材焊接在一起,第一注塑机构7用于对焊接机构6处理后的承载治具22承载的连接器与线材的焊接处进行注塑包覆,第二注塑机构28对第一注塑机构7加工后的产品进行二次注塑包覆,在第一注塑机构7和第二注塑机构28进行注塑前后,线材综合测试机会通过承载治具上的触点对线材进行断路、短路及阻值超限等综合测试,若出现断路、短路及阻值超限,则不会进行注塑,直接进行排不良品操作。在本发明中,实现了数据线全工序自动化生产,自动化程度高,提升数据线的生产制造效率及生产质量的稳定性。During the use of the data line automatic production equipment, the carrier circulation mechanism 3 is used for circularly conveying the carrying jig 22, and the first transfer mechanism 4 is used for transferring the connector output by the first feeding mechanism 1 to the carrying jig 22 , the second transfer mechanism 5 transfers the carrier jig 22 with the connector conveyed by the carrier circulation mechanism 3 to the wire rod output by the second feeding mechanism 2, and the welding mechanism 6 transfers the carrier jig transferred by the first transfer mechanism 4 The connector at 22 is welded together with the wire delivered by the second feeding mechanism 2, and the first injection molding mechanism 7 is used to perform injection molding coating on the welded part of the connector and the wire carried by the carrying jig 22 after the welding mechanism 6 processes, The second injection molding mechanism 28 performs secondary injection molding on the products processed by the first injection molding mechanism 7. Before and after the injection molding of the first injection molding mechanism 7 and the second injection molding mechanism 28, the wire comprehensive testing opportunity passes through the contacts on the bearing fixture. Carry out comprehensive tests on wires such as open circuit, short circuit and resistance value exceeding the limit. If there is an open circuit, short circuit and resistance value exceeding the limit, the injection molding will not be carried out, and the operation of rejecting defective products will be carried out directly. In the present invention, the automatic production of the whole process of the data line is realized, the degree of automation is high, and the manufacturing efficiency and the stability of the production quality of the data line are improved.
请参阅图1至图3及图6所示,第一移送机构4包括第一机械手8、定位治具9及第一推动单元11,定位治具9具有穿孔12及与穿孔12连通的让位孔13,穿孔12贯穿定位治具9的前后两侧,让位孔13自定位治具9的顶面凹设而成。Please refer to FIGS. 1 to 3 and shown in FIG. 6 , the first transfer mechanism 4 includes a first manipulator 8 , a positioning jig 9 and a first push unit 11 , and the positioning jig 9 has a perforation 12 and a gap communicating with the perforation 12 Holes 13 and perforations 12 run through the front and rear sides of the positioning jig 9 , and the relief holes 13 are recessed from the top surface of the positioning jig 9 .
所述第一推动单元11包括第一驱动件、与第一驱动件的输出端连接的第一推件14,第一驱动件为伸缩气缸,第一推件14滑动容设在穿孔12内,第一推件14与第一驱动件的活塞杆连接,第一机械手8将第一供料机构1输出的连接器经由让位孔13放入穿孔12内,本实施例中,第一机械手8的末端设有气缸夹,气缸夹为现有技术,气缸夹用于夹住第一供料机构1输出的连接器,第一驱动件驱动第一推件14移动,移动的第一推件14进入穿孔12内,进而抵触推动穿孔12内的连接器移动,使得穿孔12内的连接器移出定位治具9而进入承载治具22的承载孔内。The first pushing unit 11 includes a first driving member, a first pushing member 14 connected to the output end of the first driving member, the first driving member is a telescopic cylinder, and the first pushing member 14 is slidingly accommodated in the through hole 12, The first pusher 14 is connected to the piston rod of the first driver, and the first manipulator 8 puts the output connector of the first feeding mechanism 1 into the perforation 12 through the relief hole 13. In this embodiment, the first manipulator 8 The end of the cylinder is provided with a cylinder clip, the cylinder clip is the prior art, and the cylinder clip is used to clamp the output connector of the first feeding mechanism 1, and the first driving member drives the first push piece 14 to move, and the moving first push piece 14 Enter into the through hole 12 , and then resist and push the connector in the through hole 12 to move, so that the connector in the through hole 12 moves out of the positioning jig 9 and enters the carrying hole of the carrying jig 22 .
请参阅图1至图6所示,第一移送机构4包括第二机械手15,第二机械手15的末端设有用于夹住承载治具22的第一夹持件16;第一夹持件16包括第一载板17、两个第二驱动件18及两个第一夹板19,两个第二驱动件18设置在第一载板17上,两个第一夹板19分别设置在两个第二驱动件18的输出端上,第二驱动件18为伸缩气缸,第一夹板19与伸缩气缸的活塞杆连接,两个第二驱动件18用于驱动两个第一夹板19彼此靠近或彼此远离,两个第二驱动件18用于驱动两个第一夹板19夹住承载治具22;两个第一夹板19彼此靠近的一侧均设有导向突柱21,承载治具22的左右两侧设有用于容设导向突柱21的导向盲槽23。当两个第一夹板19夹住承载治具22之后,导向突柱21伸入导向盲槽23内,利用导向突柱21与导向盲槽23的配合,防止承载治具22从两个第一夹板19之间掉落,确保第一夹持件16可以稳固夹持住承载治具22。Please refer to FIGS. 1 to 6, the first transfer mechanism 4 includes a second manipulator 15, the end of the second manipulator 15 is provided with a first clamping member 16 for clamping the carrying jig 22; the first clamping member 16 It includes a first carrier plate 17, two second drive members 18 and two first clamping plates 19, the two second drive members 18 are arranged on the first carrier plate 17, and the two first clamping plates 19 are respectively arranged on the two second clamping plates 19. On the output end of the two driving parts 18, the second driving part 18 is a telescopic cylinder, the first clamping plate 19 is connected with the piston rod of the telescopic cylinder, and the two second driving parts 18 are used to drive the two first clamping plates 19 close to each other or each other Away, the two second drive members 18 are used to drive the two first splints 19 to clamp the carrying jig 22; Both sides are provided with guiding blind slots 23 for accommodating the guiding posts 21 . After the two first splints 19 clamp the load-bearing jig 22, the guide stud 21 stretches into the guide blind groove 23, and utilizes the cooperation of the guide stud 21 and the guide blind groove 23 to prevent the load-bearing jig 22 from the two first clamps. Falling between the clamping plates 19 ensures that the first clamping member 16 can securely clamp the carrying jig 22 .
导向突柱21设有便于伸入导向盲槽23内的导向斜面,提升第一夹持件16夹持承载治具22的夹持效率。导向突柱21采用硅胶制成,利用硅胶的柔软特性吸收第一夹板19与承载治具22之间的碰撞力,降低第一夹板19与承载治具22之间的碰撞噪音;利用硅胶的变形特性,便于导引突柱快速挤入导向盲槽23内,提升第一夹持件16夹持承载治具22的夹持效率。The guide post 21 is provided with a guide inclined surface which is convenient to extend into the guide blind groove 23 , so as to improve the clamping efficiency of the first clamping member 16 clamping the carrying jig 22 . The guide post 21 is made of silica gel, which absorbs the collision force between the first splint 19 and the carrying jig 22 by utilizing the softness of the silica gel, and reduces the collision noise between the first splint 19 and the carrying jig 22; The characteristics facilitate the rapid extrusion of the guiding post into the blind guiding groove 23, and improve the clamping efficiency of the first clamping member 16 clamping the carrying jig 22.
请参阅图1至图7所示,第二供料机构2包括自动送线组件24、自动裁线组件25及转盘组件26,自动送线组件24用于释放线材,优选地,线材呈卷筒状,自动送线组件24驱动卷筒状的线材转动进而实现对线材的释放;自动裁线组件25用于切断自动送线组件24释放的线材,经由自动裁线组件25的设置,当自动送线组件24的线材释放预定长度后,自动裁线组件25剪断自动送线组件24释放的线材;转盘组件26用于承载并移动自动裁线组件25切断后的线材。1 to 7, the second feeding mechanism 2 includes an automatic wire feeding assembly 24, an automatic wire cutting assembly 25, and a turntable assembly 26. The automatic wire feeding assembly 24 is used to release the wire, preferably, the wire is in the form of a reel shape, the automatic wire feeding assembly 24 drives the reel-shaped wire to rotate so as to realize the release of the wire; the automatic wire cutting assembly 25 is used to cut off the wire released by the automatic wire feeding assembly 24. After the wire of the wire assembly 24 is released to a predetermined length, the automatic wire cutting assembly 25 cuts the wire released by the automatic wire feeding assembly 24; the turntable assembly 26 is used to carry and move the wire cut by the automatic wire cutting assembly 25.
转盘组件26包括转动设置的盘体27、用于驱动盘体27转动的第三驱动件、设置在盘体27上端上的多个夹线治具28、设置在盘体27下端上的多个托持单元29,多个夹线治具28、多个托持单元29均围绕盘体27的转动轴线呈环形设置,夹线治具28用于承载自动裁线组件25切断后的线材。The turntable assembly 26 includes a rotatable disk body 27, a third driving member for driving the disk body 27 to rotate, a plurality of clamping jigs 28 arranged on the upper end of the disk body 27, and a plurality of wire clamping fixtures 28 arranged on the lower end of the disk body 27. The supporting unit 29 , the plurality of clamping fixtures 28 , and the multiple supporting units 29 are arranged in a ring around the rotation axis of the disc body 27 .
托持单元29包括第四驱动件、与第四驱动件的输出端连接的托件31,第四驱动件可以为伸缩气缸,第四驱动件驱动托件31突伸出盘体27的边缘以使得托件31托住承载有连接器的承载治具22,焊接机构6用于将托件31托住的承载治具22的连接器与夹线治具28承载的线材焊接在一起。The supporting unit 29 includes a fourth driver, a bracket 31 connected to the output end of the fourth driver, the fourth driver can be a telescopic cylinder, and the fourth driver drives the bracket 31 to protrude from the edge of the disc body 27 to The supporting member 31 supports the carrying jig 22 carrying the connector, and the welding mechanism 6 is used to weld the connector of the carrying jig 22 supported by the supporting member 31 and the wire carried by the wire clamping jig 28 together.
数据线全自动生产设备还包括第三机械手33,线材综合测试机包括第一检测机构32,第三机械手33的末端设有第二夹持件,第二夹持件的构造与第一夹持件16的构造相同,第二夹持件用于夹持焊接机构6处理后的承载治具22,当焊接机构6将承载治具22的连接器与线材焊接在一起之后,第三机械手33的第二夹持件夹住承载治具22,然后第三机械手33驱动承载治具22移动从而将承载治具22移送至第一检测机构32末端,第一检测机构32包括综合测试仪、设置在注塑机构的模具内并用于导通综合测试仪的检测触点,第一检测机构32用于检测经焊接机构焊接后数据线两端的连接器与线材是否导通、阻值是否在预定范围内,若检测到断路、短路或阻值超限,则不会进行注塑,直接进行排不良品操作,提升数据线的生产良率。The data line automatic production equipment also includes a third manipulator 33, the wire comprehensive testing machine includes a first detection mechanism 32, and the end of the third manipulator 33 is provided with a second clamping piece, the structure of the second clamping piece is the same as that of the first clamping piece. The structure of the parts 16 is the same, and the second clamping part is used to clamp the carrying jig 22 processed by the welding mechanism 6. After the welding mechanism 6 welds the connector and the wire of the carrying jig 22 together, the third manipulator 33 The second clamping part clamps the carrying jig 22, and then the third manipulator 33 drives the carrying jig 22 to move so that the carrying jig 22 is transferred to the end of the first detection mechanism 32. The first detection mechanism 32 includes a comprehensive tester and is arranged on In the mold of the injection molding mechanism, it is used to conduct the detection contacts of the comprehensive tester. The first detection mechanism 32 is used to detect whether the connector and the wire at both ends of the data line after welding by the welding mechanism are connected and whether the resistance value is within a predetermined range. If an open circuit, short circuit or resistance value exceeds the limit is detected, the injection molding will not be carried out, and the operation of rejecting defective products will be directly carried out to improve the production yield of the data line.
请参阅图1至图8所示,第一注塑机构7包括注塑机架34、设置在注塑机架34上的下模35及第四机械手36、设置在第四机械手36末端上并与下模35配合使用的上模37、设置在上模37上的第三夹持件,第三夹持件用于夹持焊接机构6处理后的承载治具22,下模35上设置有第一腔体及与第一腔体连通的第二腔体,第一腔体用于容设第三夹持件夹住的承载治具22,第三夹持件夹持住第一检测机构32检测为良品承载治具22所承载的连接器与线材,然后第四机械手36驱动上模37连带第三夹持件移动,使得第三夹持件夹住的承载治具22放入第一腔体内,并使得第二腔体容设连接器与线材的焊接处,同时上模37将承载治具22压持在下模35上,且上模37遮盖住第二腔体的开口,注塑机架34还设有注塑单元46,注塑单元46经由上模37或/和下模35向第二腔体内注入包覆连接器与线材的焊接处的熔融塑料,待第二腔体内的熔融塑料冷却固话之后,即可形成包覆在连接器与线材的焊接处外侧的内包覆层。Please refer to Fig. 1 to shown in Fig. 8, the first injection molding mechanism 7 comprises injection molding frame 34, the lower die 35 that is arranged on the injection molding frame 34 and the 4th manipulator 36, is arranged on the 4th manipulator 36 end and with lower mold The upper die 37 used in conjunction with 35, the third clamping part arranged on the upper die 37, the third clamping part is used to clamp the bearing jig 22 processed by the welding mechanism 6, and the lower die 35 is provided with a first cavity body and a second cavity communicated with the first cavity, the first cavity is used to accommodate the carrying jig 22 clamped by the third clamping piece, and the third clamping piece clamps the first detection mechanism 32 to detect as Good products carry the connectors and wires carried by the jig 22, and then the fourth manipulator 36 drives the upper mold 37 to move together with the third clamping part, so that the carrying jig 22 clamped by the third clamping part is put into the first cavity, And make the second cavity accommodate the welding place of the connector and the wire rod, while the upper mold 37 presses the bearing fixture 22 on the lower mold 35, and the upper mold 37 covers the opening of the second cavity, and the injection molding frame 34 also An injection unit 46 is provided, and the injection unit 46 injects the molten plastic covering the weld between the connector and the wire into the second cavity via the upper mold 37 or/and the lower mold 35, and after the molten plastic in the second cavity is cooled and solidified , to form an inner cladding layer covering the outer side of the weld between the connector and the wire.
数据线全自动生产设备还包括第二注塑机构38,第二注塑机构38与第一注塑机构7的构造相同,第二注塑机构38用于对第一注塑机构7包覆处理后的连接器与线材的焊接处进行第二次注塑包覆。当第一注塑机构7再连接器与线材的焊接处形成内包覆层之后,第二注塑机构38的第四机械手36将第一注塑机构7处理后的承载治具22移入其下模35中,然后对连接器与线材的焊接处进行二次注塑成型,形成包覆在内包覆层外侧的外包覆层,避免连接器与线材的焊接处外露,延长数据线的使用寿命。The data line automatic production equipment also includes a second injection molding mechanism 38, the second injection molding mechanism 38 has the same structure as the first injection molding mechanism 7, and the second injection molding mechanism 38 is used to coat the connector and The welding part of the wire rod is subjected to the second injection molding coating. After the first injection molding mechanism 7 forms the inner cladding layer at the welding place between the connector and the wire rod, the fourth manipulator 36 of the second injection molding mechanism 38 moves the carrier jig 22 processed by the first injection molding mechanism 7 into its lower mold 35 , and then carry out secondary injection molding on the welding part of the connector and the wire to form an outer covering layer covering the outside of the inner covering layer, so as to avoid the exposure of the welding part of the connector and the wire and prolong the service life of the data cable.
数据线全自动生产设备还包括料机械手,线材综合测试机还包括第二检测机构,第二检测机构用于对第二注塑机构38注塑处理后的数据线成品进行检测处理,当第二注塑机构38完成注塑时候,承载治具22承载的连接器与线材形成成品数据线,第二检测机构自动检测成品数据线是否正常导通,然后移料机械手根据第二检测机构的检测结果,将检测后的数据线移送至良品收集处或不良品收集处。The data line automatic production equipment also includes a material manipulator, and the wire comprehensive testing machine also includes a second detection mechanism. 38 When the injection molding is completed, the connector and the wire carried by the carrying jig 22 form a finished data line, and the second detection mechanism automatically detects whether the finished data line is normally conducted, and then the material transfer manipulator moves the detected data line according to the detection result of the second detection mechanism. The data line is transferred to the good product collection place or the defective product collection place.
数据线全自动生产设备还包括载具回位机构39,载具回位机构39包括承载架41、第五机械手42、第六机械手43及压持组件44,第五机械手42将移料机械手处理后的承载治具22自动移送到承载架41上,压持组件44将第五机械手42移送的承载治具22压持在承载架41上,压持组件44包括伸缩气缸及连接在伸缩气缸上的压杆45,压杆45抵触在承载治具22的顶面上,进而将承载治具22压持在承载架41上,然后第一驱动件驱动第一推件14将穿孔12内的连接器推入压持组件44压持住的承载治具22的承载孔内,避免连接器进入承载治具22中时承载治具22发生位置移动,第六机械手43将承载架41上承载有连接器的承载治具22移送至载具循环机构3,使得数据线可以再次自动生产。The data line automatic production equipment also includes a carrier return mechanism 39. The carrier return mechanism 39 includes a carrier frame 41, a fifth manipulator 42, a sixth manipulator 43 and a pressing assembly 44. The fifth manipulator 42 handles the material transfer manipulator The last carrying fixture 22 is automatically moved to the carrying frame 41, and the holding assembly 44 presses and holds the carrying fixture 22 transferred by the fifth manipulator 42 on the carrying frame 41. The holding assembly 44 includes a telescopic cylinder and is connected to the telescopic cylinder. The pressing rod 45, the pressing rod 45 collides with the top surface of the carrying jig 22, and then the carrying jig 22 is pressed on the carrying frame 41, and then the first driving member drives the first push member 14 to connect the connection in the through hole 12. The device is pushed into the carrying hole of the carrying fixture 22 held by the holding assembly 44 to prevent the position of the carrying fixture 22 from moving when the connector enters the carrying fixture 22, and the sixth manipulator 43 carries the connection on the carrying frame 41. The carrier jig 22 of the device is transferred to the carrier circulation mechanism 3, so that the data line can be automatically produced again.
以上内容仅为本发明的较佳实施例,本说明书内容不应理解为对本发明的限制。The above contents are only preferred embodiments of the present invention, and the contents of this specification should not be construed as limiting the present invention.
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Application publication date: 20191129 |