CN110497207B - A wheel hub deburring device - Google Patents
A wheel hub deburring device Download PDFInfo
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- CN110497207B CN110497207B CN201910676630.3A CN201910676630A CN110497207B CN 110497207 B CN110497207 B CN 110497207B CN 201910676630 A CN201910676630 A CN 201910676630A CN 110497207 B CN110497207 B CN 110497207B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 72
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 33
- 239000003921 oil Substances 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000005498 polishing Methods 0.000 claims 10
- 239000003643 water by type Substances 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 5
- 230000009466 transformation Effects 0.000 description 4
- 238000007730 finishing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000000630 rising effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
- B23Q7/055—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways some of the rollers being driven
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Abstract
Description
技术领域technical field
本发明涉及轮毂制造领域,特别涉及一种轮毂去毛刺装置。The invention relates to the field of wheel hub manufacturing, in particular to a wheel hub deburring device.
背景技术Background technique
现阶段的轮毂制造多采用铸造完成,然而铸造会产生大量的浇耳和毛刺。而目前去除浇耳和毛刺多采用人工流水线打磨和机械臂打磨的手段,但是这些都具有其局限性。At present, the manufacture of wheel hubs is mostly done by casting, but casting will produce a large number of pouring lugs and burrs. At present, the methods of manual assembly line grinding and mechanical arm grinding are mostly used to remove pouring ears and burrs, but these have their limitations.
现有设备主要有四种:There are four main types of existing equipment:
第一种:是通过高压水枪喷水来去除毛刺,轮毂通过螺栓固定(人为手动固定),效率及便捷程度不高。The first one is to remove the burrs by spraying water with a high-pressure water gun, and the hub is fixed by bolts (manually fixed), which is not efficient and convenient.
第二种:人为将轮毂放在指定位置,气缸带动夹板将轮毂夹紧,轮毂不动,轮毂内外都有电机带动的毛刷,毛刷和电机固定在支架上,在自转的同时还绕轮毂公转,同时打磨内外缘毛刺。这样需人工固定,较为费时费力,打磨质量不好。The second type: artificially place the wheel hub at the designated position, the cylinder drives the splint to clamp the wheel hub, the wheel hub does not move, there are motor-driven brushes inside and outside the wheel hub, the brushes and the motor are fixed on the bracket, and rotate around the wheel hub at the same time Revolve while grinding the inner and outer edge burrs. This requires manual fixing, which is time-consuming and labor-intensive, and the grinding quality is not good.
第三种:使用传送带传送,多爪卡盘自动夹紧,电机驱动的钢丝刷轮毂自身旋转并可有一定角度的倾斜,用来打磨倒角的毛刺,然后转到右侧进行内缘的打磨(连续工作时两边同时进行)效率较高。The third type: use the conveyor belt to transfer, the multi-jaw chuck is automatically clamped, the motor-driven wire brush hub rotates itself and can be inclined at a certain angle, used to grind the burr of the chamfer, and then turn to the right side for grinding the inner edge (Continuous work on both sides at the same time) higher efficiency.
第四种:气缸通过承压件夹住轮毂并实现升降,升上去时打磨上表面,降下去时打磨下表面。都是打磨辐条表面的毛刺,打磨是通过自转公转的毛刷实现。打磨不全面,轮毂内侧毛刺不能打磨,以上设备均不能在打磨前自动去除浇耳,浇耳仍需人工切割去除。The fourth type: the cylinder clamps the wheel hub through the pressure-bearing part and realizes the lifting, grinding the upper surface when rising, and grinding the lower surface when falling. They are all burrs on the surface of the spokes, and the grinding is achieved by the brushes that rotate and revolve. The grinding is not comprehensive, and the burrs on the inner side of the hub cannot be ground. The above equipment cannot automatically remove the pouring lugs before grinding, and the pouring lugs still need to be manually cut and removed.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有技术的缺陷,提供一种轮毂去毛刺装置,实现了自动固定打磨,大大减少了人力,同时,打磨的多自由度提高了打磨的精度和效率。其体积较小,可参与到流水线作业之中。The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a wheel hub deburring device, which realizes automatic fixed grinding and greatly reduces manpower. It is small in size and can participate in assembly line operations.
为了解决上述技术问题,本发明提供了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
具体地,本发明提供一种轮毂去毛刺装置,其包括支撑单元、传动单元、夹持单元以及打磨单元,所述传动单元、夹持单元以及打磨单元均设置在所述支撑单元的上部;Specifically, the present invention provides a wheel hub deburring device, which includes a support unit, a transmission unit, a clamping unit and a grinding unit, and the transmission unit, the clamping unit and the grinding unit are all arranged on the upper part of the supporting unit;
所述传动单元包括多个第一传动辊、多个第二传动辊和传动支撑件,第一传动辊的两侧均设置有第二传动辊,所述传动支撑件上设置有第一支撑架和第二支撑架;The transmission unit includes a plurality of first transmission rollers, a plurality of second transmission rollers and a transmission support member. Second transmission rollers are arranged on both sides of the first transmission roller, and a first support frame is arranged on the transmission support member. and the second support frame;
所述夹持单元包括第一夹持单元、第二夹持单元以及抵紧单元,所述第一夹持单元设置在第一支撑架上,所述第二夹持单元设置在第二支撑架上,所述第一夹持单元包括第一夹紧立柱和第一驱动装置,所述第二夹持单元包括第二夹紧立柱和第二驱动装置,所述抵紧单元包括第一抵紧柱、第二抵紧柱、第三驱动装置以及第四驱动装置,所述第三驱动装置带动所述第一抵紧柱旋转运动,所述第四驱动装置用于驱动所述第二抵紧柱上下运动;The clamping unit includes a first clamping unit, a second clamping unit and a pressing unit, the first clamping unit is arranged on the first supporting frame, and the second clamping unit is arranged on the second supporting frame Above, the first clamping unit includes a first clamping column and a first driving device, the second clamping unit includes a second clamping column and a second driving device, and the pressing unit includes a first pressing a column, a second pressing column, a third driving device and a fourth driving device, the third driving device drives the first pressing column to rotate, and the fourth driving device is used to drive the second pressing The column moves up and down;
所述打磨单元包括第一打磨电机和第二打磨电机,所述第一打磨电机连接有第一毛刷,所述第二打磨电机连接有第二毛刷,所述第一打磨电机设置在所述第一抵紧柱一侧;The grinding unit includes a first grinding motor and a second grinding motor, the first grinding motor is connected with a first brush, the second grinding motor is connected with a second brush, and the first grinding motor is arranged at the Describe one side of the first abutting column;
所述第二驱动装置的附近设置有第五驱动装置,所述第五驱动装置的上部分别设置有车刀和转向盘,所述转向盘附近设置有所述第二打磨电机;A fifth driving device is arranged near the second driving device, a turning tool and a steering wheel are respectively arranged on the upper part of the fifth driving device, and the second grinding motor is arranged near the steering wheel;
第二抵紧柱在第四驱动装置的驱动下将轮毂顶起使其与第一抵紧柱卡紧,第一驱动装置推动第一夹紧立柱,第二驱动装置推动第二夹紧立柱,第二夹紧立柱与第一夹紧立柱运动将轮毂推至中间,开启第三驱动装置使得轮毂高速旋转,由侧部的车刀车削浇耳,完成后轮毂转至低速旋转,由第二毛刷打磨侧部毛刺,同时第一毛刷打磨顶部毛刺。The second abutting column pushes up the hub under the driving of the fourth driving device to be clamped with the first abutting column, the first driving device pushes the first clamping column, the second driving device pushes the second clamping column, The movement of the second clamping column and the first clamping column pushes the wheel hub to the middle, the third drive device is turned on to make the wheel hub rotate at high speed, the turning tool on the side turns the pouring lugs, and after the wheel hub is turned to low-speed rotation, the second hair Brush the side burrs, while the first brush sands the top burrs.
优选地,所述第一驱动装置为第一液压油缸,所述第二驱动装置为第二液压油缸,所述第一液压油缸和第二液压油缸相对设置,所述第三驱动装置为旋转电机,所述第四驱动装置为第三液压油缸,所述第三液压油缸设置在所述支撑单元的下方,所述第五驱动装置为竖直设置的竖直油缸。Preferably, the first driving device is a first hydraulic oil cylinder, the second driving device is a second hydraulic oil cylinder, the first hydraulic oil cylinder and the second hydraulic oil cylinder are arranged opposite to each other, and the third driving device is a rotary motor , the fourth driving device is a third hydraulic oil cylinder, the third hydraulic oil cylinder is arranged below the support unit, and the fifth driving device is a vertically arranged vertical oil cylinder.
优选地,所述支撑单元包括支撑底座和支撑腿,所述支撑底座的底端两侧均设置有支撑腿,所述支撑腿的顶端设置有支撑块,所述支撑块的一端设置有第一传动辊,所述第一传动辊的一端设置有轴承,所述轴承的底端设置有支撑板,所述支撑板的底端设置有支撑杆,所述支撑杆的另一端与支撑腿相连接,所述第二传动辊与支撑块相连接,所述第一传动辊与第二传动辊的一端均贯穿支撑块且连接有链轮。Preferably, the support unit includes a support base and a support leg, the bottom end of the support base is provided with support legs on both sides, the top end of the support leg is provided with a support block, and one end of the support block is provided with a first A transmission roller, one end of the first transmission roller is provided with a bearing, the bottom end of the bearing is provided with a support plate, the bottom end of the support plate is provided with a support rod, and the other end of the support rod is connected with the support leg The second drive roller is connected with the support block, and one end of the first drive roller and the second drive roller penetrates through the support block and is connected with a sprocket.
优选地,所述支撑底座的上部设置有所述传动支撑件,所述传动支撑件的第一侧下方设置有第一连接架,所述第一连接架的顶端设置有第一支撑架,所述第一支撑架的顶端设置有第一液压油缸,所述第一液压油缸的一端设置有第一夹紧立柱,所述传动支撑件的第二侧设置有两个支撑连杆,两个支撑连杆的中间位置设置有凹型支撑块,所述凹型支撑块的顶端设置有竖直油缸,所述竖直油缸的顶端设置有法兰盘,所述凹型支撑块的一端设置有连接架杆,所述竖直油缸的顶端设置有第二支撑架,所述第二支撑架的内部设置有凹槽连接块,所述凹槽连接块与法兰盘的顶端相连接,所述凹槽连接块的内部顶端设置有第四液压油缸,所述第四液压油缸的第一端设置有槽口连杆,所述第四液压油缸的第二端设置有偏心柱圆盘,所述偏心柱圆盘的一端设置有合页,所述合页的一端设置有车刀,所述竖直油缸的一侧设置有第二打磨电机固定座,所述第二打磨电机固定座固定在第二支撑架上,所述第二打磨电机借助于第二打磨电机固定座安装,所述第二打磨电机固定座的一端设置有所述转向盘。Preferably, the upper part of the support base is provided with the transmission support, a first connection frame is provided under the first side of the transmission support, and the top of the first connection frame is provided with a first support, so The top end of the first support frame is provided with a first hydraulic cylinder, one end of the first hydraulic cylinder is provided with a first clamping column, the second side of the transmission support is provided with two support links, the two support The middle position of the connecting rod is provided with a concave support block, the top of the concave support block is provided with a vertical oil cylinder, the top of the vertical oil cylinder is provided with a flange, and one end of the concave support block is provided with a connecting frame rod, The top of the vertical oil cylinder is provided with a second support frame, and the inside of the second support frame is provided with a groove connecting block, the groove connecting block is connected with the top end of the flange, and the groove connecting block is A fourth hydraulic cylinder is arranged at the inner top of the fourth hydraulic cylinder, a notch connecting rod is arranged at the first end of the fourth hydraulic cylinder, and an eccentric cylinder disc is arranged at the second end of the fourth hydraulic cylinder, and the eccentric cylinder disc is arranged at the second end of the fourth hydraulic cylinder. One end of the hinge is provided with a hinge, one end of the hinge is provided with a turning tool, one side of the vertical oil cylinder is provided with a second grinding motor fixing seat, and the second grinding motor fixing seat is fixed on the second supporting frame , the second grinding motor is installed by means of a second grinding motor fixing seat, and one end of the second grinding motor fixing seat is provided with the steering wheel.
优选地,所述第二支撑架的顶端设置有第二液压油缸,所述第二液压油缸的一端设置有第二夹紧立柱,所述支撑底座的内部底端设置有两个冷弯矩形支架,所述冷弯矩形支架之间设置有第三液压油缸,所述第三液压油缸贯穿冷弯矩形支架的一侧,所述第三液压油缸的顶端设置有第二抵紧柱,且第二抵紧柱位于两个轴承之间,所述支撑底座的顶端两侧均设置有连接架,两个所述连接架之间设置有支撑臂,所述支撑臂的顶端设置有滚珠丝杆,所述滚珠丝杆的一端设置有旋转电机,且旋转电机贯穿支撑臂,所述旋转电机的底端设置有第一抵紧柱。Preferably, the top end of the second support frame is provided with a second hydraulic cylinder, one end of the second hydraulic cylinder is provided with a second clamping column, and the inner bottom end of the support base is provided with two cold-formed rectangles a bracket, a third hydraulic oil cylinder is arranged between the cold-formed rectangular brackets, the third hydraulic oil cylinder penetrates one side of the cold-formed rectangular bracket, and the top end of the third hydraulic oil cylinder is provided with a second abutting column, And the second abutting column is located between the two bearings, the top of the support base is provided with connecting frames on both sides, a support arm is set between the two connecting frames, and the top of the support arm is provided with a ball wire A rod, one end of the ball screw is provided with a rotary motor, and the rotary motor penetrates the support arm, and the bottom end of the rotary motor is provided with a first abutting column.
优选地,所述第一液压油缸与第一夹紧立柱传动连接,所述第二夹紧立柱与第二液压油缸传动连接。Preferably, the first hydraulic cylinder is drivingly connected with the first clamping column, and the second clamping column is drivingly connected with the second hydraulic cylinder.
优选地,所述支撑腿的一端设置有连接板,连接板与支撑块相连接,所述连接板的一端设置有电机连接板,所述电机连接板的一端设置有传动电机,传动电机与链轮传动连接。Preferably, one end of the support leg is provided with a connecting plate, the connecting plate is connected with the support block, one end of the connecting plate is provided with a motor connecting plate, one end of the motor connecting plate is provided with a transmission motor, and the transmission motor is connected with the chain Wheel drive connection.
优选地,所述第三液压油缸与第二抵紧柱传动连接,所述旋转电机与第一抵紧柱传动连接,所述第一打磨电机与毛刷传动连接。Preferably, the third hydraulic oil cylinder is drivingly connected with the second pressing column, the rotating motor is drivingly connected with the first pressing column, and the first grinding motor is drivingly connected with the brush.
优选地,所述竖直油缸与凹槽连接块传动连接。Preferably, the vertical oil cylinder is drivingly connected with the groove connecting block.
优选地,所述第二打磨电机固定座的另一端设置有转向电机减速器,所述转向电机减速器的一端设置有转向电机,所述转向电机与第二毛刷传动连接。Preferably, the other end of the second grinding motor fixing seat is provided with a steering motor reducer, and one end of the steering motor reducer is provided with a steering motor, and the steering motor is drivingly connected with the second brush.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过轮毂由传动棍传送至支撑底座的中心,以第三液压油缸为动力的第二抵紧柱将轮毂顶起使其与第一抵紧柱卡紧,第一液压油缸推动第一夹紧立柱,第二夹紧立柱推动第二液压油缸,第二夹紧立柱与第一夹紧立柱运动将轮毂准确推至传动支架正中间,方便第二抵紧柱顶起,开启旋转电机使得轮毂高速旋转,由侧部的车刀车削浇耳;完成后轮毂转至低速旋转,由第二毛刷打磨毛刺,同时顶部上下左右两自由度的毛刷打磨顶部毛刺,加工完成后,第二抵紧柱将轮毂放回支撑底座上运离,完成接下来的精加工,当去除浇耳时,车刀水平状态,第四液压油缸的前后槽口连杆同时向前伸出,完成车削,随后,前槽口连杆不动,后槽口连杆收回,借用槽口结构将车刀折叠,转用第二毛刷打磨毛刺,实现车刀与第二毛刷的转化。1. In the present invention, the hub is transmitted to the center of the support base by the transmission rod, and the second abutting column powered by the third hydraulic One clamping column, the second clamping column pushes the second hydraulic cylinder, the second clamping column and the first clamping column move to push the wheel hub to the middle of the transmission bracket, which is convenient for the second abutting column to lift up and turn on the rotating motor The wheel hub is rotated at high speed, and the pouring lugs are turned by the turning tool on the side; after the wheel hub is turned to low-speed rotation, the burr is polished by the second brush, and the top burr is polished by the top, top, bottom, left, and right brushes. After the processing is completed, the first The second abutting column puts the hub back on the support base and transports it away to complete the next finishing process. When the pouring lug is removed, the turning tool is in a horizontal state, and the front and rear notch connecting rods of the fourth hydraulic cylinder extend forward at the same time to complete the turning. , and then, the front notch connecting rod does not move, the rear notch connecting rod is retracted, the turning tool is folded by the notch structure, and the second brush is used to polish the burr to realize the transformation of the turning tool and the second brush.
2、本设备实现了自动固定打磨,大大减少了人力,同时,打磨的多自由度提高了打磨的精度和效率。其体积较小,方便参与到流水线作业之中。2. This equipment realizes automatic fixed grinding, which greatly reduces manpower. At the same time, the multiple degrees of freedom of grinding improve the precision and efficiency of grinding. Its small size makes it easy to participate in assembly line operations.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明的传动支撑件结构示意图;Fig. 2 is the structure schematic diagram of the transmission support of the present invention;
图3是本发明的局部结构示意图之一;Fig. 3 is one of the partial structure schematic diagrams of the present invention;
图4是本发明的局部结构示意图之二;以及Fig. 4 is the second partial structure schematic diagram of the present invention; And
图5是本发明的支撑底座结构示意图。FIG. 5 is a schematic diagram of the structure of the support base of the present invention.
图中部分附图标记如下:Some of the reference numbers in the figure are as follows:
1-支撑腿;2-连接板;3-链轮;4-第一传动辊;5-第二传动辊;6-轴承;7-支撑板;8-支撑杆;9-支撑块;10-传动支撑件;11-冷弯矩形支架;12-连接架;13-支撑底座;14-支撑臂;16-旋转电机;17-滚珠丝杆;19-第一毛刷;20-第一打磨电机;21-第一抵紧柱;22-第二抵紧柱;24-第三液压油缸;25-第一连接架;26-第一支撑架;31-第一液压油缸;32-第一夹紧立柱;33-第二夹紧立柱;35-第二毛刷;36-转向盘;37-第二侧面打磨电机;38-第二侧面打磨电机固定座;39-转向电机;40-转向电机减速器;43-第二支撑架;41-第二液压油缸;44-第四液压油缸;45-槽口连杆;46-凹槽连接块;47-连接架杆;48-支撑连杆;49-凹型支撑块;50-竖直油缸;51-法兰盘;52-偏心柱圆盘;53-合页;54-车刀;56-电机连接板;57-传动电机。1-support leg; 2-connecting plate; 3-sprocket; 4-first drive roller; 5-second drive roller; 6-bearing; 7-support plate; 8-support rod; 9-support block; 10- Transmission support; 11-cold-formed rectangular bracket; 12-connecting frame; 13-support base; 14-support arm; 16-rotating motor; 17-ball screw; 19-first brush; 20-first grinding Motor; 21-first abutting column; 22-second abutting column; 24-third hydraulic cylinder; 25-first connecting frame; 26-first supporting frame; 31-first hydraulic cylinder; 32-first Clamping column; 33-Second clamping column; 35-Second brush; 36-Steering wheel; 37-Second side grinding motor; 38-Second side grinding motor mount; 39-Steering motor; 40-Steering Motor reducer; 43-second support frame; 41-second hydraulic cylinder; 44-fourth hydraulic cylinder; 45-notch connecting rod; 46-groove connecting block; 47-connecting frame rod; 48-support connecting rod ; 49- concave support block; 50- vertical cylinder; 51- flange plate; 52- eccentric cylindrical disc; 53- hinge; 54- turning tool; 56- motor connecting plate; 57- transmission motor.
具体实施方式Detailed ways
以下将参考附图详细说明本发明的示例性实施例、特征和方面。附图中相同的附图标记表示功能相同或相似的元件。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。Exemplary embodiments, features and aspects of the present invention will be described in detail below with reference to the accompanying drawings. The same reference numbers in the figures denote elements that have the same or similar functions. While various aspects of the embodiments are shown in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.
具体实施例specific embodiment
如图1-5所示,本发明的实施例提供一种轮毂去毛刺装置,其包括支撑底座13,支撑底座13的下方两侧均设置有支撑腿1,支撑腿1的顶端设置有支撑块9。As shown in FIGS. 1-5 , an embodiment of the present invention provides a wheel hub deburring device, which includes a
支撑块9的一端设置有第一传动辊4,第一传动辊4的一端设置有轴承6,轴承6的底端设置有支撑板7,支撑板7的底端设置有支撑杆8,且支撑杆8的另一端与支撑腿1相连接。One end of the support block 9 is provided with a first drive roller 4, one end of the first drive roller 4 is provided with a
第一传动辊4的两侧均设置有第二传动辊5,且第二传动辊5与支撑块9相连接,如图5所示,第一传动辊4的长度小于第二传动辊5,第一传动辊4与第二传动辊5的一端均贯穿支撑块9且连接有链轮3,支撑底座13的上部设置有传动支撑件10。Both sides of the first drive roller 4 are provided with second drive rollers 5, and the second drive roller 5 is connected with the support block 9. As shown in FIG. 5, the length of the first drive roller 4 is smaller than that of the second drive roller 5, Both ends of the first transmission roller 4 and the second transmission roller 5 penetrate through the support block 9 and are connected with the
在本实施例中,第一传动辊4设置有四个,第二传动辊5设置有八个。所有第一传动辊4与第二传动辊5的任意一端均贯穿支撑块9且连接有链轮3。In this embodiment, there are four first transmission rollers 4 and eight second transmission rollers 5 . Any ends of all the first transmission rollers 4 and the second transmission rollers 5 penetrate through the support block 9 and are connected with the
如图2所示,传动支撑件10的第一侧的下方设置有第一连接架25,第一连接架25的顶端设置有第一支撑架26,第一支撑架26的顶端设置有第一液压油缸31,第一液压油缸31的一端设置有第一夹紧立柱32。As shown in FIG. 2 , a first connecting
如图3所示,传动支撑件10的第二侧设置有两个支撑连杆48,两个支撑连杆48的中央设置有凹型支撑块49,凹型支撑块49的顶端设置有竖直油缸50,竖直油缸50的顶端设置有法兰盘51,凹型支撑块49的一端设置有连接架杆47,竖直油缸50的顶端设置有第二支撑架43,第二支撑架43的内部设置有凹槽连接块46,且凹槽连接块46与法兰盘51的顶端相连接,凹槽连接块46的内部顶端设置有第四液压油缸44,第四液压油缸44的一端设置有槽口连杆45,第四液压油缸44的另一端设置有偏心柱圆盘52,偏心柱圆盘52的一端设置有合页53,合页53的一端设置有车刀54,竖直油缸50的一侧设置有第二侧面打磨电机固定座38,第二侧面打磨电机固定座38设置在第二支撑架43上,第二侧面打磨电机固定座38的一端设置有转向盘36,第二侧面打磨电机固定座38安装有第二侧面打磨电机37,第二侧面打磨电机37的一侧设置有第二毛刷35。As shown in FIG. 3 , two
在本实施例中,第一液压油缸31和第二液压油缸41相对设置,第一液压油缸31设置在左侧,第二液压油缸41设置在右侧。In this embodiment, the first
第二支撑架43的顶端设置有第二液压油缸41,第二液压油缸41的一端设置有第二夹紧立柱33。The top end of the
如图4所示,支撑底座13的内部底端设置有两个冷弯矩形支架11,冷弯矩形支架11之间设置有第三液压油缸24,第三液压油缸24贯穿冷弯矩形支架11的一侧,第三液压油缸24的顶端设置有第二抵紧柱22,且第二抵紧柱22位于两个轴承6之间。As shown in FIG. 4 , the inner bottom end of the
支撑底座13的顶端两侧均设置有连接架12,两个连接架12之间设置有支撑臂14,支撑臂14的顶端设置有滚珠丝杆17,滚珠丝杆17的一端设置有旋转电机16,本实施例中,旋转电机16为3800旋转电机,且3800旋转电机16贯穿支撑臂14,3800旋转电机16的底端设置有第一抵紧柱21,第一抵紧柱21的一侧设置有第一打磨电机20,第一打磨电机20的底端设置有第一毛刷19。A connecting
本实施例中,第一抵紧柱21与第二抵紧柱22相对应,第一抵紧柱21设置在上方,第二抵紧柱22设置在下方,第二抵紧柱22将设置在第一传动辊4顶端的轮毂上升,以第三液压油缸24为动力的第二抵紧柱22将轮毂顶起使其与第一抵紧柱21卡紧。In this embodiment, the first
第二夹紧立柱33与第一夹紧立柱32相对应,第一液压油缸31与第一夹紧立柱32传动连接,第二夹紧立柱33与第二液压油缸41传动连接,第一液压油缸31推动第一夹紧立柱32,第二液压油缸41推动第二夹紧立柱33,第二夹紧立柱33与第一夹紧立柱32运动将轮毂准确推至传动支架正中间,方便第二抵紧柱22顶起。The second clamping column 33 corresponds to the
支撑腿1的一端设置有连接板2,且连接板2与支撑块9相连接,连接板2的一端设置有电机连接板56,电机连接板56的一端设置有传动电机57,且传动电机57与链轮3传动连接,连接板2加强支撑腿1与支撑块9之间的连接,传动电机57使得链轮3运动,从而带动第一传动辊4和第二传动辊5使得轮毂可以被传动到第一传动辊4的顶端。One end of the support leg 1 is provided with a connecting plate 2, and the connecting plate 2 is connected with the support block 9, one end of the connecting plate 2 is provided with a
第三液压油缸24与第二抵紧柱22传动连接,3800旋转电机16与第一抵紧柱21传动连接,第一打磨电机20与第一毛刷19传动连接,以第三液压油缸24为动力的第二抵紧柱22将轮毂顶起使其与第一抵紧柱22卡紧,开启3800旋转电机16使得轮毂高速旋转,顶部上下左右两自由度的第一毛刷19打磨轮毂顶部毛刺。The third
竖直油缸50与凹槽连接块46传动连接,竖直油缸50可以调整凹槽连接块46的高度。The
第二侧面打磨电机固定座38的另一端设置有转向电机减速器40,转向电机减速器40的一端设置有转向电机39,且转向电机39与第二毛刷35传动连接,转向电机39带动第二毛刷35,实现左右方向的轮毂打磨。The other end of the second side grinding motor fixing seat 38 is provided with a steering motor reducer 40, and one end of the steering motor reducer 40 is provided with a steering motor 39, and the steering motor 39 is drivingly connected with the second brush 35, and the steering motor 39 drives the first Two brushes 35 realize wheel hub grinding in the left and right directions.
具体的,在轮毂打磨设备使用时,将轮毂由传动棍传送至支撑底座13的中心,以第三液压油缸24为动力的第二抵紧柱22将轮毂顶起使其与第一抵紧柱22卡紧,第一液压油缸31推动第一夹紧立柱32,第二液压油缸41推动第二夹紧立柱33,第二夹紧立柱33与第一夹紧立柱32运动将轮毂准确推至传动支架正中间,方便第二抵紧柱22顶起,开启3800旋转电机16使得轮毂高速旋转,由侧部的车刀车削浇耳;完成后轮毂转至低速旋转,由第二毛刷35打磨毛刺,同时顶部上下左右两自由度的第一毛刷19打磨顶部毛刺,加工完成后,第二抵紧柱22将轮毂放回支撑底座13上运离,完成接下来的精加工,当去除浇耳时,车刀54水平状态,第四液压油缸44的前后槽口连杆45同时向前伸出,完成车削,随后,前槽口连杆不动,后槽口连杆收回,借用槽口结构将车刀54折叠,转用第二毛刷35打磨毛刺,实现车刀54与第二毛刷35的转化。Specifically, when the wheel hub grinding equipment is in use, the wheel hub is transmitted to the center of the
本发明通过轮毂由传动棍传送至支撑底座13的中心,以第三液压油缸24为动力的第二抵紧柱22将轮毂顶起使其与第一抵紧柱21卡紧,第一液压油缸31推动第一夹紧立柱32,第二液压油缸41推动第二夹紧立柱33,第二夹紧立柱33与第一夹紧立柱32运动将轮毂准确推至传动支架正中间,方便第二抵紧柱22顶起,开启3800旋转电机16使得轮毂高速旋转,由侧部的车刀车削浇耳;完成后轮毂转至低速旋转,由第二毛刷35打磨毛刺,同时顶部上下左右两自由度的第一毛刷19打磨顶部毛刺,加工完成后,第二抵紧柱22将轮毂放回支撑底座13上运离,完成接下来的精加工,当去除浇耳时,车刀54水平状态,第四液压油缸44的前槽口连杆和后槽口连杆同时向前伸出,完成车削,随后,前槽口连杆不动,后槽口连杆收回,借用槽口结构将车刀54折叠,转用第二毛刷35打磨毛刺,实现车刀54与第二毛刷35的转化,本设备实现了自动固定打磨,大大减少了人力,同时,打磨的多自由度提高了打磨的精度和效率,其体积较小,可参与到流水线作业之中。In the present invention, the wheel hub is transmitted to the center of the
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过轮毂由传动棍传送至支撑底座的中心,以第三液压油缸为动力的第二抵紧柱将轮毂顶起使其与第一抵紧柱卡紧,第一液压油缸推动第一夹紧立柱,第二夹紧立柱推动第二液压油缸,第二夹紧立柱与第一夹紧立柱运动将轮毂准确推至传动支架正中间,方便第二抵紧柱顶起,开启旋转电机使得轮毂高速旋转,由侧部的车刀车削浇耳;完成后轮毂转至低速旋转,由第二毛刷打磨毛刺,同时顶部上下左右两自由度的毛刷打磨顶部毛刺,加工完成后,第二抵紧柱将轮毂放回支撑底座上运离,完成接下来的精加工,当去除浇耳时,车刀水平状态,第四液压油缸的前后槽口连杆同时向前伸出,完成车削,随后,前槽口连杆不动,后槽口连杆收回,借用槽口结构将车刀折叠,转用第二毛刷打磨毛刺,实现车刀与第二毛刷的转化。1. In the present invention, the hub is transmitted to the center of the support base by the transmission rod, and the second abutting column powered by the third hydraulic One clamping column, the second clamping column pushes the second hydraulic cylinder, the second clamping column and the first clamping column move to push the wheel hub to the middle of the transmission bracket, which is convenient for the second abutting column to lift up and turn on the rotating motor The wheel hub is rotated at high speed, and the pouring lugs are turned by the turning tool on the side; after the wheel hub is turned to low-speed rotation, the burr is polished by the second brush, and the top burr is polished by the top, top, bottom, left, and right brushes. After the processing is completed, the first The second abutting column puts the hub back on the support base and transports it away to complete the next finishing process. When the pouring lug is removed, the turning tool is in a horizontal state, and the front and rear notch connecting rods of the fourth hydraulic cylinder extend forward at the same time to complete the turning. , and then, the front notch connecting rod does not move, the rear notch connecting rod is retracted, the turning tool is folded by the notch structure, and the second brush is used to polish the burr to realize the transformation of the turning tool and the second brush.
2、本设备实现了自动固定打磨,大大减少了人力,同时,打磨的多自由度提高了打磨的精度和效率。其体积较小,方便参与到流水线作业之中。2. This equipment realizes automatic fixed grinding, which greatly reduces manpower. At the same time, the multiple degrees of freedom of grinding improve the precision and efficiency of grinding. Its small size makes it easy to participate in assembly line operations.
最后应说明的是:以上所述的各实施例仅用于说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或全部技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention range.
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| US6071180A (en) * | 1999-01-19 | 2000-06-06 | Ernst Thielenhaus Gmbh & Co. Kg | Method of surface grinding a flange surface of a wheel hub for an automotive vehicle |
| CN205008647U (en) * | 2015-08-17 | 2016-02-03 | 济南新立新机器制造有限公司 | That gets rid of wheel hub compound die overlap goes compound die overlap quick -witted |
| CN206028764U (en) * | 2016-09-20 | 2017-03-22 | 苏州科比特切削科技有限公司 | Multi -functional change lathe tool of dismantling |
| CN206748121U (en) * | 2017-03-20 | 2017-12-15 | 中信戴卡股份有限公司 | A kind of multi-functional wheel burr remover |
| CN209078408U (en) * | 2018-10-19 | 2019-07-09 | 沈阳振达汽车部件制造有限公司 | A kind of burr remover for automotive hub polishing |
-
2019
- 2019-07-25 CN CN201910676630.3A patent/CN110497207B/en active Active
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| CN110497207A (en) | 2019-11-26 |
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Effective date of registration: 20210323 Address after: 066006 No.6, Tianshan North Road, Qinhuangdao Economic and Technological Development Zone, Hebei Province Patentee after: Qinhuangdao Fengli Technology Co.,Ltd. Address before: 066004 No. 438 west section of Hebei Avenue, seaport District, Hebei, Qinhuangdao Patentee before: Yanshan University |