CN110496530A - A method and equipment for treating waste gas from low-temperature oil extraction - Google Patents

A method and equipment for treating waste gas from low-temperature oil extraction Download PDF

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CN110496530A
CN110496530A CN201910780772.4A CN201910780772A CN110496530A CN 110496530 A CN110496530 A CN 110496530A CN 201910780772 A CN201910780772 A CN 201910780772A CN 110496530 A CN110496530 A CN 110496530A
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何觉聪
邓杰帆
陈欣仪
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DONGGUAN INSTITUTE OF ENVIRONMENTAL SCIENCE
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/84Biological processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8668Removing organic compounds not provided for in B01D53/8603 - B01D53/8665
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    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
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    • B03C3/04Plant or installations having external electricity supply dry type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Environmental & Geological Engineering (AREA)
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Abstract

本发明涉及榨油废气处理技术领域,具体涉及一种处理低温榨油废气的方法和设备,该设备包括依次连通的高压静电除油器、催化吸收系统和生物降解系统;所述催化吸收系统包括催化填料塔以及容设于催化填料塔的中部的催化填料床层;所述生物降解系统包括生物滤塔、容设于生物滤塔的中部的生物填料床层以及设置于生物填料床层的上方的喷淋装置,所述高压静电除油器的出气口与所述催化填料塔的进气口连通,所述催化填料塔的出气口与所述生物滤塔的进气口连通,所述设备还包括与所述喷淋装置连通的第一循环泵,所述生物滤塔的出液口与第一循环泵的进液口连通。该设备采用“静电除油‑催化吸收‑生物降解”的方案,保证了处理系统的适应性和可靠性。

The present invention relates to the technical field of oil extraction waste gas treatment, in particular to a method and equipment for treating low-temperature oil extraction waste gas. The equipment includes a high-voltage electrostatic degreaser, a catalytic absorption system and a biodegradation system connected in sequence; the catalytic absorption system includes A catalytic packed tower and a catalytic packed bed accommodated in the middle of the catalytic packed tower; the biodegradation system includes a biological filter tower, a biological packed bed accommodated in the middle of the biological filtered tower, and a biological packed bed arranged above the biological packed bed The spray device, the gas outlet of the high-voltage electrostatic degreaser is connected with the gas inlet of the catalytic packed tower, the gas outlet of the catalytic packed tower is connected with the gas inlet of the biological filter tower, and the device It also includes a first circulation pump communicated with the spraying device, and the liquid outlet of the biological filter tower is communicated with the liquid inlet of the first circulation pump. The equipment adopts the scheme of "electrostatic degreasing-catalytic absorption-biodegradation", which ensures the adaptability and reliability of the treatment system.

Description

一种处理低温榨油废气的方法和设备A method and equipment for treating waste gas from low-temperature oil extraction

技术领域technical field

本发明涉及榨油废气处理技术领域,具体涉及一种处理低温榨油废气的方法和设备。The invention relates to the technical field of waste gas from oil pressing, in particular to a method and equipment for treating waste gas from low-temperature oil pressing.

背景技术Background technique

食用油在制作过程中需要经过低温压榨工序,在油料低温压榨过程中会产生大量废气,即榨油废气,榨油废气的主要污染物有颗粒物(油滴)和成分复杂的VOCs,这些榨油废气属于恶臭气体,臭气浓度可达几千甚至几万,对人体危害较大。榨油废气的高浓度、异味大、成分复杂的特征导致其一直是治理难点。Edible oil needs to go through a low-temperature pressing process during the production process. During the low-temperature pressing process of oil, a large amount of waste gas will be generated, that is, oil-pressing waste gas. The main pollutants of oil-pressing waste gas are particulate matter (oil droplets) and VOCs with complex components. These oil-pressing waste gases Exhaust gas is a malodorous gas, and the concentration of the odor can reach several thousand or even tens of thousands, which is very harmful to the human body. The characteristics of high concentration, strong odor and complex components of oil extraction waste gas have always been difficult to treat.

常见的废气处理方法有吸附法、吸收法、冷凝法、低温等离子体法、UV光解法、燃烧法、光催化法和生物法等。其中吸附法的吸附剂易饱和、再生困难、对前处理要求高、运行费用高;低温等离子体、UV光解主要针对低浓度异味场合,对于高浓度废气的去除效率较低;燃烧法对于高浓度、可燃烧废气的净化效果较好,但存在投资费用高、运行费用高的缺点;光催化和吸收法净化效率低并易产生二次污染;而生物法具有运行费用低、无二次污染及易于管理等优点,已经成为世界工业废气净化前沿研究应用热点,在国内外已得到越来越广泛的研究与应用,在德国、荷兰、美国及日本等国家已有脱臭和有机废气净化工程实践,但生物法对于浓度过高的废气净化效果也不够理想。Common waste gas treatment methods include adsorption, absorption, condensation, low-temperature plasma, UV photolysis, combustion, photocatalysis, and biological methods. Among them, the adsorbent of the adsorption method is easy to be saturated, the regeneration is difficult, the requirements for pretreatment are high, and the operating cost is high; low-temperature plasma and UV photolysis are mainly aimed at low-concentration odor occasions, and the removal efficiency of high-concentration exhaust gas is low; the combustion method is for high-concentration waste gas. Concentration and combustible exhaust gas purification effect is better, but there are disadvantages of high investment costs and high operating costs; photocatalysis and absorption methods have low purification efficiency and are prone to secondary pollution; while biological methods have low operating costs and no secondary pollution With the advantages of easy management and other advantages, it has become a hot spot in the frontier research and application of industrial waste gas purification in the world. It has been more and more widely researched and applied at home and abroad. It has deodorization and organic waste gas purification engineering practice in Germany, the Netherlands, the United States and Japan. , but the biological method is not ideal for the purification effect of exhaust gas with too high concentration.

鉴于榨油废气的复杂性和治理难度,仍未有效的治理技术满足其净化需求。In view of the complexity and difficulty of treatment of oil extraction waste gas, there is still no effective treatment technology to meet its purification needs.

发明内容Contents of the invention

为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种处理低温榨油废气的设备,该设备在处理低温榨油废气上采用“静电除油-催化吸收-生物降解”的方案,通过物理、化学和生物相结合的手段将榨油废气中的颗粒物和VOCs层层削减,并最终得到净化排放,保证了处理系统的适应性和可靠性。In order to overcome the shortcomings and deficiencies in the prior art, the object of the present invention is to provide a device for treating low-temperature oil-pressing waste gas, which adopts the method of "electrostatic oil removal-catalytic absorption-biodegradation" in the treatment of low-temperature oil-pressing waste gas The plan uses a combination of physical, chemical and biological means to reduce the particulate matter and VOCs in the exhaust gas of oil extraction layer by layer, and finally get purified emissions, which ensures the adaptability and reliability of the treatment system.

本发明的另一目的在于提供一种处理低温榨油废气的方法,该方法操作简单,控制方便,维护简便,净化效率高,解决了传统吸收法运行费用高、处理不完全以及生物法对于高浓度废气去除效率不高的缺点,能够最大化地保证了废气的处理效率,适用于食品厂低温榨油废气的处理。Another object of the present invention is to provide a method for treating waste gas from low-temperature oil extraction. The method is simple to operate, easy to control, easy to maintain, and high in purification efficiency, and solves the problems of high operating costs, incomplete treatment of traditional absorption methods, and high-efficiency biological methods. The disadvantage of low removal efficiency of concentrated waste gas can maximize the treatment efficiency of waste gas, and is suitable for the treatment of low-temperature oil extraction waste gas in food factories.

本发明的目的通过下述技术方案实现:一种处理低温榨油废气的设备,包括依次连通的高压静电除油器、催化吸收系统和生物降解系统;所述催化吸收系统包括催化填料塔以及容设于催化填料塔的中部的催化填料床层;所述生物降解系统包括生物滤塔、容设于生物滤塔的中部的生物填料床层以及设置于生物填料床层的上方的喷淋装置,所述高压静电除油器的出气口与所述催化填料塔的进气口连通,所述催化填料塔的出气口与所述生物滤塔的进气口连通,所述设备还包括与所述喷淋装置连通的第一循环泵,所述生物滤塔的出液口与第一循环泵的进液口连通。The purpose of the present invention is achieved through the following technical solutions: a device for treating low-temperature oil extraction waste gas, including a high-voltage electrostatic degreaser, a catalytic absorption system and a biodegradation system connected in sequence; the catalytic absorption system includes a catalytic packed tower and a container The catalytic packing bed in the middle of the catalytic packing tower; the biodegradation system includes a biological filter tower, a biological packing bed in the middle of the biological filtering tower and a spray device arranged on the top of the biological packing bed, The gas outlet of the high-voltage electrostatic degreaser communicates with the gas inlet of the catalytic packed tower, the gas outlet of the catalytic packed tower communicates with the gas inlet of the biological filter tower, and the device also includes a The spraying device is connected with the first circulation pump, and the liquid outlet of the biological filter tower is connected with the liquid inlet of the first circulation pump.

优选的,所述催化吸收系统还包括设置于催化填料床层的上方的喷淋器以及与喷淋器连通的第二循环泵,所述催化填料塔的出液口与第二循环泵的进液口连通;所述设备还包括氧化剂溶液储罐以及与所述氧化剂溶液储罐连通的计量泵,所述计量泵用于将氧化剂溶液输送入所述催化填料塔。Preferably, the catalytic absorption system also includes a sprayer arranged above the bed of catalytic packing and a second circulation pump communicated with the sprayer, the liquid outlet of the catalytic packing tower is connected to the inlet of the second circulation pump. The liquid port is connected; the equipment also includes an oxidant solution storage tank and a metering pump connected with the oxidant solution storage tank, and the metering pump is used to transport the oxidant solution into the catalytic packed tower.

优选的,所述生物填料床层包括生物滴滤床层以及设置于生物滴滤床层的上方的生物过滤床层,所述生物滴滤床层和生物过滤床层间隔设置,所述喷淋装置包括控制阀、设置于所述生物过滤床层的上方的第一喷头以及设置于所述生物滴滤床层和生物过滤床层之间的第二喷头,所述第一喷头和第二喷头均与所述第一循环泵连通,所述控制阀用于控制所述第一喷头的开闭。Preferably, the bio-filler bed includes a bio-trickling filter bed and a bio-filtration bed arranged above the bio-trickling filter bed, the bio-trickling filter bed and the bio-filter bed are arranged at intervals, and the spraying The device includes a control valve, a first spray head arranged above the biological filter bed, and a second spray head arranged between the biological trickling filter bed and the biological filter bed, the first spray head and the second spray head Both communicate with the first circulating pump, and the control valve is used to control the opening and closing of the first spray head.

优选的,所述生物降解系统还包括与所述生物滤塔连通的补液槽;所述生物滤塔的顶部设置有排气口。Preferably, the biodegradation system further includes a replenishment tank communicated with the biofilter tower; an exhaust port is provided at the top of the biofilter tower.

优选的,所述高压静电除油器包括除油器箱体、容设于除油器箱体内的高压静电产生装置以及与高压静电产生装置电性连接的导电收集板,所述除油器箱体设置有废气入口和废气出口,所述导电收集板设置于废气入口和废气出口之间。Preferably, the high-voltage electrostatic degreaser includes a degreaser box, a high-voltage static electricity generating device accommodated in the degreaser box, and a conductive collecting plate electrically connected to the high-voltage static electricity generating device, and the degreaser box The body is provided with an exhaust gas inlet and an exhaust gas outlet, and the conductive collecting plate is arranged between the exhaust gas inlet and the exhaust gas outlet.

优选的,所述高压静电除油器还包括容设于除油器箱体内的离心驱动器,所述离心驱动器用于驱动所述导电收集板在除油器箱体内旋转;所述除油器箱体开设有排油通孔,所述除油器箱体的底部设置有集油槽,所述除油器箱体通过排油通孔与集油槽连通。Preferably, the high-voltage electrostatic degreaser also includes a centrifugal driver accommodated in the degreaser box, and the centrifugal driver is used to drive the conductive collecting plate to rotate in the degreaser box; the degreaser box The body is provided with an oil discharge through hole, and the bottom of the degreaser box is provided with an oil collection tank, and the degreaser box communicates with the oil collection tank through the oil discharge through hole.

优选的,所述废气入口的内壁和废气出口的内壁均卡接有格栅。Preferably, the inner wall of the exhaust gas inlet and the inner wall of the exhaust gas outlet are both clamped with grilles.

优选的,所述设备还包括机械离心除油装置,所述机械离心除油装置的出气口与所述废气入口连通。Preferably, the device further includes a mechanical centrifugal oil removal device, the gas outlet of the mechanical centrifugal oil removal device communicates with the waste gas inlet.

本发明的另一目的通过下述技术方案实现:一种处理低温榨油废气的方法,该方法采用上述的设备进行低温榨油废气处理。Another object of the present invention is achieved by the following technical solution: a method for treating low-temperature oil-pressing waste gas, which uses the above-mentioned equipment to treat low-temperature oil-pressing waste gas.

该处理方法包括如下步骤:The processing method includes the following steps:

(S1)、激活生物降解系统:向生物滤塔内加入微生物、营养液和水组成的微生物吸收液,然后启动第一循环泵使微生物吸收液在第一循环泵、喷淋装置和生物滤塔内循环流动,直至微生物在生物填料床层完成挂膜;(S1), activating the biodegradation system: add microorganisms, nutrient solution and water to the biofiltration tower to form a microbial absorption liquid, then start the first circulation pump to make the microbial absorption liquid in the first circulation pump, spray device and biofiltration tower Internal circulation until the microorganisms complete film formation in the biological filler bed;

(S2)、榨油废气依次经由高压静电除油器静电除油、催化吸收系统催化氧化和生物降解系统微生物降解,即完成低温榨油废气的处理。(S2) The exhaust gas from oil extraction is degreased sequentially by the high-voltage electrostatic degreaser, the catalytic oxidation by the catalytic absorption system, and the microbial degradation by the biodegradation system, that is, the treatment of the exhaust gas from oil extraction at low temperature is completed.

进一步的,步骤(S1)中,微生物在生物填料床层完成挂膜,即微生物在生物滴滤床层和生物过滤床层均完成挂膜。步骤(S2)中,静电除油的处理方式包括如下步骤:将榨油废气通入高压静电除油器中,在高压静电产生装置的作用下所述除油器箱体的内部产生高压静电场,榨油废气进入除油器箱体后在静电力的作用下油滴等颗粒物吸附到周围的收集板上,同时产生臭氧并混入榨油废气中;催化氧化的处理方式包括如下步骤:高压静电除油器排出的榨油废气进入催化填料塔,在榨油废气穿过催化填料床层的过程中,催化填料床层拦截榨油废气中的颗粒物,同时利用臭氧催化氧化榨油废气中的VOCs;微生物降解的处理方式包括如下步骤:催化填料塔排出的榨油废气进入生物滤塔,榨油废气在穿过生物填料床层的过程中被微生物降解,即完成低温榨油废气的处理。Further, in step (S1), the microorganisms complete film formation on the biological filler bed, that is, the microorganisms complete film formation on both the biotrickling filter bed and the biofiltration bed. In step (S2), the treatment method of electrostatic degreasing includes the following steps: passing oil extraction exhaust gas into a high-voltage electrostatic degreaser, and generating a high-voltage electrostatic field inside the degreaser box under the action of a high-voltage static electricity generating device , after the exhaust gas from oil extraction enters the degreaser box, under the action of electrostatic force, oil droplets and other particles are adsorbed to the surrounding collecting plate, and ozone is generated at the same time and mixed into the exhaust gas from oil extraction; the treatment method of catalytic oxidation includes the following steps: high voltage electrostatic The oil extraction exhaust gas discharged from the deoiler enters the catalytic packing tower. During the process of the oil extraction exhaust gas passing through the catalytic packing bed, the catalytic packing bed intercepts the particulate matter in the oil extraction exhaust gas, and at the same time uses ozone to catalyze and oxidize the VOCs in the oil extraction exhaust gas The treatment method of microbial degradation includes the following steps: the oil extraction exhaust gas discharged from the catalytic packing tower enters the biological filter tower, and the oil extraction exhaust gas is degraded by microorganisms in the process of passing through the biological packing bed, that is, the treatment of low temperature oil extraction exhaust gas is completed.

进一步的,所述静电除油的处理方式还包括如下步骤:离心驱动器驱动所述导电收集板在除油器箱体内旋转,使所述导电收集板上的颗粒物在离心力的作用下脱离所述导电收集板,达到自动清洁导电收集板的效果,维持导电收集板吸附榨油废气中的颗粒物的作用。催化氧化的处理方式还包括如下步骤:计量泵将氧化剂溶液储罐中的氧化剂溶液定量输送至所述催化填料塔内,借助第二循环泵和喷淋器向催化填料床层喷淋氧化剂溶液,氧化剂溶液与高压静电除油器产生的臭氧协同作用并在催化剂的作用下催化氧化榨油废气,提高了去除榨油废气的效率。微生物降解的处理方式还包括如下步骤:将微生物、营养液和水组成的微生物吸收液加入到补液槽中然后进入生物滤塔,借助所述第一循环泵和第二喷头向生物滴滤床层持续喷淋微生物、营养液和水,采用所述控制阀控制所述第一喷头的开闭,第一喷头向生物过滤床层间歇喷淋或无需喷淋微生物、营养液和水,生物滴滤床层先对较高浓度气体处理稀释,再经由生物过滤床层深度处理榨油废气,提高榨油废气的净化效率。Further, the processing method of electrostatic degreasing also includes the following steps: the centrifugal driver drives the conductive collecting plate to rotate in the degreaser box, so that the particles on the conductive collecting plate are separated from the conductive collecting plate under the action of centrifugal force. The collecting plate achieves the effect of automatically cleaning the conductive collecting plate and maintains the role of the conductive collecting plate in absorbing particulate matter in the exhaust gas of oil extraction. The catalytic oxidation treatment method also includes the following steps: the metering pump quantitatively transports the oxidant solution in the oxidant solution storage tank to the catalytic packed tower, sprays the oxidant solution to the catalytic packed bed by means of the second circulating pump and a sprayer, The oxidant solution and the ozone produced by the high-voltage electrostatic degreaser act synergistically and catalyze and oxidize the exhaust gas from oil extraction under the action of the catalyst, thereby improving the efficiency of removing the exhaust gas from oil extraction. The treatment method of microbial degradation also includes the following steps: adding the microbial absorption liquid composed of microorganisms, nutrient solution and water into the replenishment tank and then entering the biological filter tower, and feeding the biological trickling filter bed with the help of the first circulation pump and the second nozzle. Continuous spraying of microorganisms, nutrient solution and water, using the control valve to control the opening and closing of the first nozzle, the first nozzle sprays the biological filter bed intermittently or without spraying microorganisms, nutrient solution and water, biological dripping The bed first treats and dilutes the gas with a higher concentration, and then treats the oil extraction waste gas through the biological filter bed to improve the purification efficiency of the oil extraction waste gas.

优选的,所述高压静电除油器的空塔气速为2~5m/s;所述催化填料塔的空塔流速为0.5~2m/s,接触催化填料床层的停留时间为1~4s,喷淋器的喷淋总液气比2~4:1;所述生物滤塔的空塔流速为0.1~1m/s,接触生物滴滤床层的停留时间为6~60s,第二喷头的喷淋液气比为0.2~1.5:1,接触生物过滤床层的停留时间为3~30s,第一喷头的喷淋液气比为0.1~0.5:1;当第一喷头进行间歇喷淋时,间歇喷淋的时间为10~15min/h。Preferably, the superficial gas velocity of the high-voltage electrostatic degreaser is 2-5m/s; the superficial velocity of the catalytic packed tower is 0.5-2m/s, and the residence time in contact with the catalytic packed bed is 1-4s , the spraying total liquid-gas ratio of the sprayer is 2-4:1; the superficial flow velocity of the biological filter tower is 0.1-1m/s, and the residence time in contact with the biological trickling filter bed is 6-60s; the second nozzle The spray liquid-gas ratio of the spray is 0.2-1.5:1, the residence time in contact with the biological filter bed is 3-30s, and the spray liquid-gas ratio of the first nozzle is 0.1-0.5:1; when the first nozzle performs intermittent spraying , the intermittent spraying time is 10-15min/h.

本发明的处理低温榨油废气的方法可去除90%以上的油滴等颗粒物,去除80%-90%的VOCs。The method for treating low-temperature oil extraction waste gas of the present invention can remove more than 90% of particulate matter such as oil droplets, and remove 80%-90% of VOCs.

本发明的有益效果在于:本发明的处理低温榨油废气的设备,该设备在处理低温榨油废气上采用“静电除油-催化吸收-生物降解”的方案,通过物理、化学和生物相结合的手段将榨油废气中的颗粒物和VOCs层层削减,并最终得到净化排放,保证了处理系统的适应性和可靠性。The beneficial effect of the present invention lies in: the equipment for treating low-temperature oil-pressing waste gas of the present invention adopts the scheme of "electrostatic oil removal-catalytic absorption-biological degradation" in the treatment of low-temperature oil-pressing waste gas, through the combination of physics, chemistry and biology The means to reduce the particulate matter and VOCs in the exhaust gas of oil extraction layer by layer, and finally get the purified emission, which ensures the adaptability and reliability of the treatment system.

该设备利用高压静电除油器的高压静电使油滴等颗粒物被捕捉,从而使颗粒物从榨油废气中脱离出来,降低了榨油废气中的颗粒物的浓度,减轻了催化吸收系统的负荷,从而有利于催化吸收系统更高效地清除榨油废气中的VOCs,同时高压静电除油器在高压静电的作用下产生臭氧混入榨油废气中并进入催化填料塔;在催化填料床层的作颗粒物用下,进一步拦截颗粒物且催化臭氧氧化榨油废气中的VOCs,进一步降低了榨油废气中的颗粒物的浓度,榨油废气中的VOCs浓度更低,减轻了生物降解系统的负荷;经催化吸收系统处理后的榨油废气进入生物滤塔,在生物填料床层的作用下降解榨油废气中的VOCs,在第一循环泵和喷淋装置的作用下,向生物填料床层中补入微生物、营养液和水,使生物填料床层持续发挥作用,提高降解VOCs的效率。The equipment uses the high-voltage static electricity of the high-voltage electrostatic degreaser to capture the particles such as oil droplets, so that the particles can be separated from the exhaust gas of oil extraction, reduce the concentration of particles in the exhaust gas of oil extraction, and reduce the load of the catalytic absorption system, thus It is conducive to the catalytic absorption system to more efficiently remove VOCs in the exhaust gas of oil extraction. At the same time, the high-voltage electrostatic degreaser generates ozone under the action of high-voltage static electricity, which is mixed into the exhaust gas of oil extraction and enters the catalytic packing tower; it is used as particulate matter in the catalytic packing bed Under the condition of further intercepting particulate matter and catalyzing ozonation to oxidize the VOCs in the exhaust gas of oil extraction, the concentration of particulate matter in the exhaust gas of oil extraction is further reduced, the concentration of VOCs in the exhaust gas of oil extraction is lower, and the load of the biodegradation system is reduced; through the catalytic absorption system The treated oil extraction exhaust gas enters the biological filter tower, and under the action of the biological filler bed, the VOCs in the oil extraction exhaust gas are degraded. Under the action of the first circulation pump and the spray device, microorganisms, The nutrient solution and water make the bio-filler bed continue to function and improve the efficiency of degrading VOCs.

该设备解决了传统吸收法运行费用高、处理不完全以及生物法对于高浓度废气去除效率不高的缺点,处理榨油废气的稳定性更高,更耐冲击负荷,保证了榨油废气的处理效率。This equipment solves the shortcomings of traditional absorption method, such as high operating cost, incomplete treatment and low efficiency of biological method for removing high-concentration waste gas. It has higher stability and is more resistant to impact load, ensuring the treatment of oil-pressing waste gas. efficiency.

本发明的处理低温榨油废气的方法,该方法操作简单,控制方便,维护简便,净化效率高,解决了传统吸收法运行费用高、处理不完全以及生物法对于高浓度废气去除效率不高的缺点,能够最大化地保证了废气的处理效率,适用于食品厂低温榨油废气的处理。The method for treating waste gas from low-temperature oil extraction of the present invention is simple to operate, easy to control, easy to maintain, and high in purification efficiency, and solves the problems of high operating costs, incomplete treatment and low removal efficiency of high-concentration waste gas in the traditional absorption method. The disadvantage is that it can maximize the treatment efficiency of waste gas, and is suitable for the treatment of low-temperature oil extraction waste gas in food factories.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明所述高压静电除油器的分解示意图。Fig. 2 is an exploded schematic view of the high-voltage electrostatic degreaser of the present invention.

附图标记为:01、高压静电除油器;011、除油器箱体;012、高压静电产生装置;013、导电收集板;014、离心驱动器;02、催化填料塔;03、催化填料床层;04、生物滤塔;05、生物填料床层;051、生物滴滤床层;052、生物过滤床层;06、喷淋装置;061、控制阀;062、第一喷头;063、第二喷头;07、第一循环泵;08、喷淋器;09、第二循环泵;10、氧化剂溶液储罐;11、计量泵;12、补液槽;13、排气口;14、废气入口;15、废气出口;16、集油槽;17、格栅;18、机械离心除油装置。Reference signs are: 01, high-voltage electrostatic degreaser; 011, degreaser box; 012, high-voltage electrostatic generating device; 013, conductive collecting plate; 014, centrifugal drive; 02, catalytic packed tower; 03, catalytic packed bed layer; 04, biological filter tower; 05, biological packing bed; 051, biological trickling filter bed; 052, biological filter bed; 06, spraying device; 061, control valve; 062, the first nozzle; 063, the first 2 nozzles; 07, the first circulation pump; 08, sprayer; 09, the second circulation pump; 10, oxidant solution storage tank; 11, metering pump; 12, replenishment tank; 13, exhaust port; ; 15. Exhaust gas outlet; 16. Oil collecting tank; 17. Grille; 18. Mechanical centrifugal degreasing device.

具体实施方式Detailed ways

为了便于本领域技术人员的理解,下面结合实施例及附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not intended to limit the present invention.

实施例1Example 1

如图1-2所示,一种处理低温榨油废气的设备,包括依次连通的高压静电除油器01、催化吸收系统和生物降解系统;所述催化吸收系统包括催化填料塔02以及容设于催化填料塔02的中部的催化填料床层03;所述生物降解系统包括生物滤塔04、容设于生物滤塔04的中部的生物填料床层05以及设置于生物填料床层05的上方的喷淋装置06,所述高压静电除油器01的出气口与所述催化填料塔02的进气口连通,所述催化填料塔02的出气口与所述生物滤塔04的进气口连通,所述设备还包括与所述喷淋装置06连通的第一循环泵07,所述生物滤塔04的出液口与第一循环泵07的进液口连通。所述生物滤塔04的下部设置有第一储液室,所述第一循环泵07的进液口与第一储液室连通,所述第一循环泵07的出液口与所述喷淋装置06连通。As shown in Figure 1-2, a device for treating low-temperature oil extraction waste gas includes a high-voltage electrostatic degreaser 01 connected in sequence, a catalytic absorption system and a biodegradation system; the catalytic absorption system includes a catalytic packed tower 02 and a capacity device The catalytic packing bed 03 in the middle part of the catalytic packing tower 02; the biodegradation system includes a biological filter tower 04, a biological packing bed 05 accommodated in the middle part of the biological filtering tower 04 and the top of the biological packing bed 05 The spray device 06, the gas outlet of the high-voltage electrostatic degreaser 01 is communicated with the gas inlet of the catalytic packed tower 02, and the gas outlet of the catalytic packed tower 02 is connected with the gas inlet of the biological filter tower 04 The device also includes a first circulating pump 07 communicating with the spray device 06 , and the liquid outlet of the biological filter tower 04 is in communication with the liquid inlet of the first circulating pump 07 . The bottom of the biological filter tower 04 is provided with a first liquid storage chamber, the liquid inlet of the first circulation pump 07 communicates with the first liquid storage chamber, and the liquid outlet of the first circulation pump 07 communicates with the spray nozzle. The shower device 06 is connected.

该设备利用高压静电除油器01的高压静电使油滴等颗粒物被捕捉,从而使颗粒物从榨油废气中脱离出来,降低了榨油废气中的颗粒物的浓度,减轻了催化吸收系统的负荷,从而有利于催化吸收系统更高效地清除榨油废气中的VOCs,同时高压静电除油器01在高压静电的作用下产生臭氧混入榨油废气中并进入催化填料塔02;在催化填料床层03的作颗粒物用下,进一步拦截颗粒物且催化臭氧氧化榨油废气中的VOCs,进一步降低了榨油废气中的颗粒物的浓度,榨油废气中的VOCs浓度更低,减轻了生物降解系统的负荷;经催化吸收系统处理后的榨油废气进入生物滤塔04,在生物填料床层05的作用下降解榨油废气中的VOCs,在第一循环泵07和喷淋装置06的作用下,向生物填料床层05中补入微生物、营养液和水,使生物填料床层05持续发挥作用,提高降解VOCs的效率。进一步的,所述催化填料床层03中采用的原料为颗粒状无机催化填料,所述颗粒状无机催化填料为负载有催化剂的载体,所述载体包括但不限于活性炭、火山岩石和沸石中的至少一种,所述催化剂为锰元素、钴元素等活性组分,优选的,所述载体为活性炭,所述催化剂为锰元素活性组分;所述生物填料床层05在使用前,需要向生物滤塔04中加入微生物、营养液和水并借助所述第一循环泵07和喷淋装置06向生物填料床层05喷淋微生物、营养液和水,待微生物在生物填料床层05挂膜完成后即可用于降解榨油废气;所述微生物为市面上有售的能够分解VOCs的杆菌和/或能够分解VOCs的真菌。所述催化填料塔02的进气口设置于催化填料塔02的底部,所述催化填料塔02的出气口设置于催化填料塔02的顶部,所述生物滤塔04的进气口设置于生物滤塔04的底部,所述生物滤塔04的出气口设置于生物滤塔04的顶部。The equipment utilizes the high-voltage static electricity of the high-voltage electrostatic degreaser 01 to capture particles such as oil droplets, so that the particles are separated from the exhaust gas of oil extraction, reducing the concentration of particles in the exhaust gas of oil extraction, and reducing the load of the catalytic absorption system. This is beneficial to the catalytic absorption system to more efficiently remove VOCs in the exhaust gas of oil extraction. At the same time, the high-voltage electrostatic deoiler 01 generates ozone under the action of high-voltage static electricity, which is mixed into the exhaust gas of oil extraction and enters the catalytic packing tower 02; in the catalytic packing bed 03 When used as particulate matter, it further intercepts particulate matter and catalyzes ozonation to oxidize VOCs in oil extraction exhaust gas, further reducing the concentration of particulate matter in oil extraction exhaust gas, lowering the concentration of VOCs in oil extraction exhaust gas, and reducing the load on the biodegradation system; The exhaust gas from oil extraction after being treated by the catalytic absorption system enters the biological filter tower 04, and under the action of the biological filler bed 05, the VOCs in the exhaust gas from oil extraction are degraded. Microorganisms, nutrient solution and water are added to the packing bed 05, so that the biological packing bed 05 can continue to function and improve the efficiency of degrading VOCs. Further, the raw material used in the catalytic packing bed 03 is granular inorganic catalytic packing, and the granular inorganic catalytic packing is a carrier loaded with catalyst, and the carrier includes but not limited to at least one of activated carbon, volcanic rock and zeolite One, the catalyst is an active component such as manganese element and cobalt element, preferably, the carrier is activated carbon, and the catalyst is an active component of manganese element; the biological filler bed 05 needs to be supplied to biological Add microorganisms, nutrient solution and water in the filter tower 04 and spray microorganisms, nutrient solution and water to the biological packing bed 05 by means of the first circulation pump 07 and spraying device 06, and wait for the microorganisms to form a film on the biological packing bed 05 After completion, it can be used to degrade waste gas from oil extraction; the microorganisms are commercially available bacilli capable of decomposing VOCs and/or fungi capable of decomposing VOCs. The air inlet of described catalytic packed tower 02 is arranged on the bottom of catalytic packed tower 02, and the gas outlet of described catalytic packed tower 02 is arranged on the top of catalytic packed tower 02, and the air inlet of described biological filter tower 04 is arranged on biological The bottom of the filter tower 04, the gas outlet of the biological filter tower 04 is arranged on the top of the biological filter tower 04.

该设备解决了传统吸收法运行费用高、处理不完全以及生物法对于高浓度废气去除效率不高的缺点,处理榨油废气的稳定性更高,更耐冲击负荷,保证了榨油废气的处理效率。This equipment solves the shortcomings of traditional absorption method, such as high operating cost, incomplete treatment and low efficiency of biological method for removing high-concentration waste gas. It has higher stability and is more resistant to impact load, ensuring the treatment of oil-pressing waste gas. efficiency.

在本实施例中,所述催化吸收系统还包括设置于催化填料床层03的上方的喷淋器08以及与喷淋器08连通的第二循环泵09,所述催化填料塔02的出液口与第二循环泵09的进液口连通;所述设备还包括氧化剂溶液储罐10以及与所述氧化剂溶液储罐10连通的计量泵11,所述计量泵11用于将氧化剂溶液输送入所述催化填料塔02。所述催化填料塔02的下部设置有第二储液室,所述第二循环泵09的进液口与第二储液室连通,所述第二循环泵09的出液口与所述喷淋器08连通。In this embodiment, the catalytic absorption system also includes a shower 08 arranged above the catalytic packed bed 03 and a second circulation pump 09 communicated with the shower 08, the outlet liquid of the catalytic packed tower 02 The port is communicated with the liquid inlet of the second circulating pump 09; the device also includes an oxidant solution storage tank 10 and a metering pump 11 communicated with the oxidant solution storage tank 10, and the metering pump 11 is used to transport the oxidant solution into the The catalytic packed tower 02. The bottom of the catalytic packed tower 02 is provided with a second liquid storage chamber, the liquid inlet of the second circulation pump 09 communicates with the second liquid storage chamber, and the liquid outlet of the second circulation pump 09 communicates with the spray nozzle. Shower 08 communicates.

采用上述技术方案,计量泵11将氧化剂溶液储罐10中的氧化剂溶液定量输送至所述催化填料塔02的第二储液室内,借助第二循环泵09和喷淋器08向催化填料床层03喷淋氧化剂溶液,氧化剂溶液与高压静电除油器01产生的臭氧协同作用并在催化剂的作用下催化氧化榨油废气,提高了去除榨油废气的效率。进一步的,所述催化填料床层03的数量为1-4层,当所述催化填料床层03的数量超过一层时,相邻两个催化填料床层03间隔设置,所述喷淋器08的数量与催化填料床层03的数量相同,每个催化填料床层03的上方均设置有喷淋器08,提高净化效率。优选的,所述催化填料床层03的数量为2层,所述氧化剂溶液为双氧水;在其他实施例中,所述氧化剂溶液采用次磷酸钠溶液或其他氧化剂溶液。所述催化填料塔02内可加入铁盐等溶解性催化剂,以提高催化吸收系统的催化氧化效果。Adopt above-mentioned technical scheme, metering pump 11 quantitatively transports the oxidizing agent solution in the oxidizing agent solution storage tank 10 to the second liquid storage room of described catalytic packing tower 02, by means of the second circulation pump 09 and sprayer 08 to catalytic packing bed layer 03 Spray the oxidant solution, the oxidant solution and the ozone generated by the high-voltage electrostatic degreaser 01 act synergistically and catalyze the oxidation of oil extraction exhaust gas under the action of the catalyst, which improves the efficiency of removing oil extraction exhaust gas. Further, the number of the catalytic packed bed 03 is 1-4 layers. When the number of the catalytic packed bed 03 exceeds one layer, two adjacent catalytic packed beds 03 are arranged at intervals, and the sprayer The number of 08 is the same as that of the catalytic packing bed 03, and a shower 08 is arranged above each catalytic packing bed 03 to improve the purification efficiency. Preferably, the number of the catalytic packing bed 03 is 2 layers, and the oxidant solution is hydrogen peroxide; in other embodiments, the oxidant solution is sodium hypophosphite solution or other oxidant solutions. Dissolved catalysts such as iron salts can be added into the catalytic packed tower 02 to improve the catalytic oxidation effect of the catalytic absorption system.

在本实施例中,所述生物填料床层05包括生物滴滤床层051以及设置于生物滴滤床层051的上方的生物过滤床层052,所述生物滴滤床层051和生物过滤床层052间隔设置,所述喷淋装置06包括控制阀061、设置于所述生物过滤床层052的上方的第一喷头062以及设置于所述生物滴滤床层051和生物过滤床层052之间的第二喷头063,所述第一喷头062和第二喷头063均与所述第一循环泵07连通,所述控制阀061用于控制所述第一喷头062的开闭。In this embodiment, the biological filler bed 05 includes a biological trickling filter bed 051 and a biological filter bed 052 arranged above the biological trickling filter bed 051, and the biological trickling filter bed 051 and the biological filter bed The layers 052 are arranged at intervals, and the spraying device 06 includes a control valve 061, a first spray head 062 arranged above the biological filter bed 052, and a first spray nozzle 062 arranged between the biological trickling filter bed 051 and the biological filter bed 052. Between the second spray head 063, the first spray head 062 and the second spray head 063 are both in communication with the first circulation pump 07, and the control valve 061 is used to control the opening and closing of the first spray head 062.

采用上述技术方案,以生物滴滤床层051和生物过滤床层052组合的净化方式,生物滴滤床层051先对较高浓度气体处理稀释,再经由生物过滤床层052深度处理榨油废气,提高了榨油废气的净化效率。待微生物在生物滴滤床层051和生物过滤床层052均挂膜完成后,借助所述第一循环泵07和第二喷头063向生物滴滤床层051持续喷淋微生物、营养液和水以形成生物滴滤单元,更有利于杆菌繁殖,提高臭气去除率,且喷淋作用可对榨油废气加湿,更有利于生物过滤床层052处理榨油废气;采用所述控制阀061控制所述第一喷头062的开闭,第一喷头062向生物过滤床层052间歇喷淋或无需喷淋微生物、营养液和水以形成生物过滤单元,更有利于真菌繁殖。进一步的,所述生物滴滤床层051采用的原料包括但不限于浮石、火山岩球和陶瓷中的至少一种,所述生物过滤床层052采用的原料包括但不限于浮石、陶粒、树皮、木块和木屑中的至少一种;优选的,所述生物滴滤床层051采用的原料为浮石,所述生物过滤床层052采用的原料为陶粒。Using the above-mentioned technical scheme, with the combination of bio-trickling filter bed 051 and bio-filter bed 052, the bio-trickling filter bed 051 first dilutes the gas with a higher concentration, and then further treats the waste gas from oil extraction through the biological filter bed 052 , Improve the purification efficiency of oil extraction waste gas. After the microorganisms have finished filming on both the bio-trickling filter bed 051 and the bio-filter bed 052, continuously spray microorganisms, nutrient solution and water to the bio-trickling filter bed 051 by means of the first circulation pump 07 and the second spray nozzle 063 In order to form a biological trickling filter unit, it is more conducive to the reproduction of bacilli and improve the removal rate of odor, and the spraying effect can humidify the exhaust gas from oil extraction, which is more conducive to the treatment of exhaust gas from oil extraction by the biological filter bed 052; it is controlled by the control valve 061 The opening and closing of the first nozzle 062, the first nozzle 062 sprays the biological filter bed 052 intermittently or does not need to spray microorganisms, nutrient solution and water to form a biological filter unit, which is more conducive to the propagation of fungi. Further, the raw materials used in the biological trickling filter bed 051 include but not limited to at least one of pumice, volcanic rock balls and ceramics, and the raw materials used in the biological filter bed 052 include but not limited to pumice, ceramsite, tree At least one of bark, wood block and sawdust; preferably, the raw material used in the biological trickling filter bed 051 is pumice, and the raw material used in the biological filter bed 052 is ceramsite.

在本实施例中,所述生物降解系统还包括与所述生物滤塔04连通的补液槽12;所述生物滤塔04的顶部设置有排气口13;所述排气口13与所述生物滤塔04的出气口连通。In this embodiment, the biodegradation system also includes a replenishment tank 12 communicated with the biological filter tower 04; the top of the biological filter tower 04 is provided with an exhaust port 13; the exhaust port 13 is connected to the The gas outlet of the biological filter tower 04 is connected.

采用上述技术方案,使用时,将微生物、营养液和水加入到补液槽12中,即可进入生物滤塔04,便于为生物填料床层05补充微生物、营养液和水,保证生物降解系统的净化效率;经生物填料床层05净化后的榨油废气从排气口13排出外界环境。Using the above technical scheme, when in use, add microorganisms, nutrient solution and water into the liquid replenishment tank 12, and then enter the biofiltration tower 04, which is convenient for supplementing microorganisms, nutrient solution and water for the biological packing bed 05, ensuring the biodegradation system. Purification efficiency: the oil extraction waste gas purified by the biological filler bed 05 is discharged from the exhaust port 13 to the external environment.

在本实施例中,所述高压静电除油器01包括除油器箱体011、容设于除油器箱体011内的高压静电产生装置012以及与高压静电产生装置012电性连接的导电收集板013,所述除油器箱体011设置有废气入口14和废气出口15,所述导电收集板013设置于废气入口14和废气出口15之间。In this embodiment, the high-voltage electrostatic degreaser 01 includes a degreaser box 011, a high-voltage static electricity generating device 012 accommodated in the degreaser box 011, and a conductive A collecting plate 013 , the degreaser box 011 is provided with an exhaust gas inlet 14 and an exhaust gas outlet 15 , and the conductive collecting plate 013 is arranged between the exhaust gas inlet 14 and the exhaust gas outlet 15 .

采用上述技术方案,在高压静电产生装置012的作用下所述除油器箱体011的内部产生高压静电场,榨油废气进入除油器箱体011后在静电力的作用下油滴等颗粒物吸附到周围的收集板上,从而使油滴等颗粒物从榨油废气中脱离出来,达到除油效果。进一步的,所述高压静电产生装置012为现有技术,在此仅作为应用。With the above technical solution, under the action of the high-voltage static electricity generating device 012, a high-voltage electrostatic field is generated inside the degreaser box 011, and the exhaust gas from oil extraction enters the deoiler box 011, and particles such as oil droplets are under the action of electrostatic force Adsorbed to the surrounding collecting plate, so that the oil droplets and other particles are separated from the exhaust gas of the oil press, so as to achieve the effect of oil removal. Further, the high-voltage static electricity generating device 012 is an existing technology, which is only used here as an application.

在本实施例中,所述高压静电除油器01还包括容设于除油器箱体011内的离心驱动器014,所述离心驱动器014用于驱动所述导电收集板013在除油器箱体011内旋转;所述除油器箱体011开设有排油通孔(图中未示出),所述除油器箱体011的底部设置有集油槽16,所述除油器箱体011通过排油通孔与集油槽16连通。In this embodiment, the high-voltage electrostatic degreaser 01 further includes a centrifugal driver 014 accommodated in the degreaser box 011, and the centrifugal driver 014 is used to drive the conductive collecting plate 013 in the degreaser box. Rotate inside the body 011; the degreaser case 011 is provided with an oil discharge through hole (not shown in the figure), the bottom of the degreaser case 011 is provided with an oil collection tank 16, and the degreaser case 011 011 communicates with the oil sump 16 through the oil discharge through hole.

采用上述技术方案,所述离心驱动器014驱动所述导电收集板013在除油器箱体011内旋转,使所述导电收集板013上的颗粒物在离心力的作用下脱离所述导电收集板013,达到自动清洁导电收集板013的效果,维持导电收集板013吸附榨油废气中的颗粒物的作用。进一步的,所述高压静电除油器01的数量为1-5个,多个高压静电除油器01组合在一起共同除油并产生更多的臭氧以清除榨油废气中的VOCs。本实施例中,所述高压静电除油器01的数量为1个。Using the above technical solution, the centrifugal driver 014 drives the conductive collecting plate 013 to rotate in the degreaser box 011, so that the particles on the conductive collecting plate 013 are separated from the conductive collecting plate 013 under the action of centrifugal force, The effect of automatically cleaning the conductive collecting plate 013 is achieved, and the function of the conductive collecting plate 013 to absorb particulate matter in the exhaust gas of oil extraction is maintained. Further, the number of high-voltage electrostatic deoilers 01 is 1-5, and multiple high-voltage electrostatic deoilers 01 are combined together to remove oil and generate more ozone to remove VOCs in oil extraction waste gas. In this embodiment, the number of the high-voltage electrostatic degreaser 01 is one.

在本实施例中,所述废气入口14的内壁和废气出口15的内壁均卡接有格栅17。In this embodiment, the inner wall of the exhaust gas inlet 14 and the inner wall of the exhaust gas outlet 15 are both clamped with a grille 17 .

采用上述技术方案,起到拦截颗粒物的作用,减少了榨油废气中的颗粒物进入所述高压静电除油器01的浓度,还避免了颗粒物由于所述导电收集板013旋转过程中脱离所述导电收集板013四溅而经由废气出口15排入催化吸收系统,进一步降低了催化吸收系统的处理负荷。Adopting the above-mentioned technical scheme, it plays the role of intercepting particulate matter, reduces the concentration of particulate matter in the oil extraction waste gas entering the high-voltage electrostatic degreaser 01, and also prevents the particulate matter from detaching from the conductive collector plate 013 during the rotation process. The collecting plate 013 splashes and is discharged into the catalytic absorption system through the exhaust gas outlet 15, further reducing the processing load of the catalytic absorption system.

在本实施例中,所述设备还包括机械离心除油装置18,所述机械离心除油装置18的出气口与所述废气入口14连通。In this embodiment, the device further includes a mechanical centrifugal degreasing device 18 , and the gas outlet of the mechanical centrifugal degreasing device 18 communicates with the waste gas inlet 14 .

采用上述技术方案,采用机械离心除油装置18对榨油废气预处理,降低榨油废气中的颗粒物的浓度,从而降低所述高压静电除油器01的工作负荷,保证高压静电产生装置012的正常运作。进一步的,所述机械离心除油装置18为现有技术,在此仅作为应用。Using the above technical solution, the mechanical centrifugal oil removal device 18 is used to pretreat the exhaust gas from oil extraction to reduce the concentration of particulate matter in the exhaust gas from oil extraction, thereby reducing the workload of the high-voltage electrostatic oil remover 01 and ensuring the high-voltage electrostatic generator 012. working normally. Further, the mechanical centrifugal degreasing device 18 is a prior art, which is only used here as an application.

本发明的处理低温榨油废气的设备适用于处理榨油废气,特别适用于处理臭气浓度在2000-50000的高浓度榨油废气。The device for treating waste gas from oil pressing of the present invention is suitable for treating waste gas from oil pressing, especially suitable for treating high-concentration waste gas from oil pressing with an odor concentration of 2000-50000.

实施例2Example 2

一种处理低温榨油废气的方法,该方法采用实施例1的设备进行低温榨油废气处理。A method for treating low-temperature oil-pressing waste gas, which uses the equipment in Example 1 to treat low-temperature oil-pressing waste gas.

该处理方法包括如下步骤:The processing method includes the following steps:

(S1)、激活生物降解系统:向生物滤塔内加入微生物、营养液和水组成的微生物吸收液,然后启动第一循环泵使微生物吸收液在第一循环泵、喷淋装置和生物滤塔内循环流动,直至微生物在生物填料床层完成挂膜;(S1), activating the biodegradation system: add microorganisms, nutrient solution and water to the biofiltration tower to form a microbial absorption liquid, then start the first circulation pump to make the microbial absorption liquid in the first circulation pump, spray device and biofiltration tower Internal circulation until the microorganisms complete film formation in the biological filler bed;

(S2)、榨油废气依次经由高压静电除油器静电除油、催化吸收系统催化氧化和生物降解系统微生物降解,即完成低温榨油废气的处理。(S2) The exhaust gas from oil extraction is degreased sequentially by the high-voltage electrostatic degreaser, the catalytic oxidation by the catalytic absorption system, and the microbial degradation by the biodegradation system, that is, the treatment of the exhaust gas from oil extraction at low temperature is completed.

其中,步骤(S1)中,微生物在生物填料床层完成挂膜,即微生物在生物滴滤床层和生物过滤床层均完成挂膜。步骤(S2)中,静电除油的处理方式包括如下步骤:将榨油废气通入高压静电除油器中,在高压静电产生装置的作用下所述除油器箱体的内部产生高压静电场,榨油废气进入除油器箱体后在静电力的作用下油滴等颗粒物吸附到周围的收集板上,同时产生臭氧并混入榨油废气中;催化氧化的处理方式包括如下步骤:高压静电除油器排出的榨油废气进入催化填料塔,在榨油废气穿过催化填料床层的过程中,催化填料床层拦截榨油废气中的颗粒物,同时利用臭氧催化氧化榨油废气中的VOCs;微生物降解的处理方式包括如下步骤:催化填料塔排出的榨油废气进入生物滤塔,榨油废气在穿过生物填料床层的过程中被微生物降解,即完成低温榨油废气的处理。Wherein, in the step (S1), the microorganisms complete film formation on the biological filler bed, that is, the microorganisms complete film formation on both the biological trickling filter bed and the biological filter bed. In step (S2), the treatment method of electrostatic degreasing includes the following steps: passing oil extraction exhaust gas into a high-voltage electrostatic degreaser, and generating a high-voltage electrostatic field inside the degreaser box under the action of a high-voltage static electricity generating device , after the exhaust gas from oil extraction enters the degreaser box, under the action of electrostatic force, oil droplets and other particles are adsorbed to the surrounding collecting plate, and ozone is generated at the same time and mixed into the exhaust gas from oil extraction; the treatment method of catalytic oxidation includes the following steps: high voltage electrostatic The oil extraction exhaust gas discharged from the deoiler enters the catalytic packing tower. During the process of the oil extraction exhaust gas passing through the catalytic packing bed, the catalytic packing bed intercepts the particulate matter in the oil extraction exhaust gas, and at the same time uses ozone to catalyze and oxidize the VOCs in the oil extraction exhaust gas The treatment method of microbial degradation includes the following steps: the oil extraction exhaust gas discharged from the catalytic packing tower enters the biological filter tower, and the oil extraction exhaust gas is degraded by microorganisms in the process of passing through the biological packing bed, that is, the treatment of low temperature oil extraction exhaust gas is completed.

实施例3Example 3

本实施例与实施例2的区别在于:The difference between this embodiment and embodiment 2 is:

所述静电除油的处理方式还包括如下步骤:离心驱动器驱动所述导电收集板在除油器箱体内旋转,使所述导电收集板上的颗粒物在离心力的作用下脱离所述导电收集板。The treatment method of electrostatic degreasing also includes the following steps: the centrifugal driver drives the conductive collecting plate to rotate in the degreaser box, so that the particles on the conductive collecting plate are separated from the conductive collecting plate under the action of centrifugal force.

催化氧化的处理方式还包括如下步骤:计量泵将氧化剂溶液储罐中的氧化剂溶液定量输送至所述催化填料塔内,借助第二循环泵和喷淋器向催化填料床层喷淋氧化剂溶液,氧化剂溶液与高压静电除油器产生的臭氧协同作用并在催化剂的作用下催化氧化榨油废气。The catalytic oxidation treatment method also includes the following steps: the metering pump quantitatively transports the oxidant solution in the oxidant solution storage tank to the catalytic packed tower, sprays the oxidant solution to the catalytic packed bed by means of the second circulating pump and a sprayer, The oxidant solution and the ozone produced by the high-voltage electrostatic degreaser act synergistically and catalyze the oxidation of the waste gas from oil extraction under the action of the catalyst.

微生物降解的处理方式还包括如下步骤:将微生物、营养液和水组成的微生物吸收液加入到补液槽中然后进入生物滤塔,借助所述第一循环泵和第二喷头向生物滴滤床层持续喷淋微生物、营养液和水,采用所述控制阀控制所述第一喷头的开闭,第一喷头向生物过滤床层间歇喷淋或无需喷淋微生物、营养液和水,生物滴滤床层先对较高浓度气体处理稀释,再经由生物过滤床层深度处理榨油废气。The treatment method of microbial degradation also includes the following steps: adding the microbial absorption liquid composed of microorganisms, nutrient solution and water into the replenishment tank and then entering the biological filter tower, and feeding the biological trickling filter bed with the help of the first circulation pump and the second nozzle. Continuous spraying of microorganisms, nutrient solution and water, using the control valve to control the opening and closing of the first nozzle, the first nozzle sprays the biological filter bed intermittently or without spraying microorganisms, nutrient solution and water, biological dripping The bed layer first processes and dilutes the gas with a higher concentration, and then further treats the waste gas from oil extraction through the biological filter bed layer.

所述高压静电除油器的空塔气速为2~5m/s;所述催化填料塔的空塔流速为0.5~2m/s,接触催化填料床层的停留时间为1~4s,喷淋器的喷淋总液气比2~4:1;所述生物滤塔的空塔流速为0.1~1m/s,接触生物滴滤床层的停留时间为6~60s,第二喷头的喷淋液气比为0.2~1.5:1,接触生物过滤床层的停留时间为3~30s,第一喷头的喷淋液气比为0.1~0.5:1;当第一喷头进行间歇喷淋时,间歇喷淋的时间为10~15min/h。The superficial gas velocity of the high-voltage electrostatic degreaser is 2 to 5m/s; the superficial velocity of the catalytic packed tower is 0.5 to 2m/s, and the residence time in contact with the catalytic packed bed is 1 to 4s. The total liquid-gas ratio of the spraying device is 2-4:1; the superficial flow velocity of the biological filter tower is 0.1-1m/s, the residence time in contact with the biological trickling filter bed is 6-60s, and the spraying of the second nozzle The liquid-gas ratio is 0.2-1.5:1, the residence time in contact with the biological filter bed is 3-30s, the spraying liquid-gas ratio of the first nozzle is 0.1-0.5:1; when the first nozzle sprays intermittently, intermittent The spraying time is 10-15min/h.

优选的,在本实施例中,所述高压静电除油器的空塔气速为4m/s;所述催化填料塔的空塔流速为1m/s,接触催化填料床层的停留时间为2s,喷淋器的喷淋总液气比3:1;所述生物滤塔的空塔流速为0.5m/s,接触生物滴滤床层的停留时间为30s,第二喷头的喷淋液气比为1:1,接触生物过滤床层的停留时间为15s,第一喷头的喷淋液气比为0.3:1;当第一喷头进行间歇喷淋时,间歇喷淋的时间为12min/h。Preferably, in this embodiment, the superficial gas velocity of the high-voltage electrostatic degreaser is 4m/s; the superficial velocity of the catalytic packed tower is 1m/s, and the residence time in contact with the catalytic packed bed is 2s , the spraying total liquid-gas ratio of the sprayer is 3:1; the superficial flow velocity of the biological filter tower is 0.5m/s, the residence time in contact with the biological trickling filter bed is 30s, and the spraying liquid gas of the second sprayer The ratio is 1:1, the residence time in contact with the biological filter bed is 15s, and the spray liquid-gas ratio of the first nozzle is 0.3:1; when the first nozzle performs intermittent spraying, the intermittent spraying time is 12min/h .

实施例4Example 4

本实施例与实施例3的区别在于:The difference between this embodiment and embodiment 3 is:

在本实施例中,所述高压静电除油器的空塔气速为2m/s;所述催化填料塔的空塔流速为0.5m/s,接触催化填料床层的停留时间为1s,喷淋器的喷淋总液气比2:1;所述生物滤塔的空塔流速为0.1m/s,接触生物滴滤床层的停留时间为6s,第二喷头的喷淋液气比为0.2:1,接触生物过滤床层的停留时间为3s,第一喷头的喷淋液气比为0.1:1;当第一喷头进行间歇喷淋时,间歇喷淋的时间为10min/h。In this embodiment, the superficial gas velocity of the high-voltage electrostatic degreaser is 2m/s; the superficial velocity of the catalytic packed tower is 0.5m/s, and the residence time in contact with the catalytic packed bed is 1s. The total spraying liquid-gas ratio of the shower is 2:1; the superficial flow velocity of the biological filter tower is 0.1m/s, the residence time in contact with the biological trickling filter bed is 6s, and the spraying liquid-gas ratio of the second nozzle is 0.2:1, the residence time in contact with the biological filter bed is 3s, the spray liquid-gas ratio of the first nozzle is 0.1:1; when the first nozzle performs intermittent spraying, the intermittent spraying time is 10min/h.

实施例5Example 5

在本实施例中,所述高压静电除油器的空塔气速为5m/s;所述催化填料塔的空塔流速为2m/s,接触催化填料床层的停留时间为4s,喷淋器的喷淋总液气比4:1;所述生物滤塔的空塔流速为1m/s,接触生物滴滤床层的停留时间为60s,第二喷头的喷淋液气比为1.5:1,接触生物过滤床层的停留时间为30s,第一喷头的喷淋液气比为0.5:1;当第一喷头进行间歇喷淋时,间歇喷淋的时间为15min/h。In this embodiment, the superficial gas velocity of the high-voltage electrostatic degreaser is 5m/s; the superficial velocity of the catalytic packed tower is 2m/s, and the residence time in contact with the catalytic packed bed is 4s. The total liquid-gas ratio of the spraying device is 4:1; the superficial flow velocity of the biological filter tower is 1m/s, the residence time in contact with the biological trickling filter bed is 60s, and the spraying liquid-gas ratio of the second nozzle is 1.5: 1. The residence time in contact with the biological filter bed is 30s, and the spray liquid-gas ratio of the first nozzle is 0.5:1; when the first nozzle performs intermittent spraying, the intermittent spraying time is 15min/h.

实施例6Example 6

一种处理低温榨油废气的方法,该方法采用实施例1的设备对臭气浓度为5000的低温榨芝麻油废气进行处理。A method for processing low-temperature oil-pressing waste gas, the method adopts the equipment of Example 1 to process the low-temperature pressing sesame oil waste gas with an odor concentration of 5000.

配置4个高压静电除油器并联使用,设计总风量为25000m3/h,高压静电产生装置的使用功率为6.4KW,离心驱动器的使用功率为4.4KW,高压静电除油器的总空塔气速为4m/s;在所述催化吸收系统中,催化填料塔的空塔流速为1.68m/s,停留时间为2.5s,喷淋液气比为2.5:1;在所述生物降解系统中,生物滴滤床层的空塔流速为0.2m/s,停留时间为7.6s,喷淋液气比为1:1,生物过滤床层的空塔流速为0.34m/s,停留时间为4.4s,喷淋液气比为0.3:1,间歇喷淋的时间为12min/h。Configure 4 high-voltage electrostatic degreasers to be used in parallel, the designed total air volume is 25000m 3 /h, the operating power of the high-voltage electrostatic generating device is 6.4KW, the operating power of the centrifugal drive is 4.4KW, the total empty tower air of the high-voltage electrostatic degreasing The velocity is 4m/s; in the catalytic absorption system, the superficial velocity of the catalytic packed tower is 1.68m/s, the residence time is 2.5s, and the spray liquid-gas ratio is 2.5:1; in the biodegradation system , the superficial velocity of the biological trickling filter bed is 0.2m/s, the residence time is 7.6s, the spray liquid-gas ratio is 1:1, the superficial velocity of the biological filter bed is 0.34m/s, and the residence time is 4.4 s, the spray liquid-gas ratio is 0.3:1, and the intermittent spray time is 12min/h.

上述实施例为本发明较佳的实现方案,除此之外,本发明还可以其它方式实现,在不脱离本发明构思的前提下任何显而易见的替换均在本发明的保护范围之内。The above-mentioned embodiments are preferred implementation solutions of the present invention. In addition, the present invention can also be realized in other ways, and any obvious replacements are within the protection scope of the present invention without departing from the concept of the present invention.

Claims (10)

1.一种处理低温榨油废气的设备,其特征在于:包括依次连通的高压静电除油器、催化吸收系统和生物降解系统;所述催化吸收系统包括催化填料塔以及容设于催化填料塔的中部的催化填料床层;所述生物降解系统包括生物滤塔、容设于生物滤塔的中部的生物填料床层以及设置于生物填料床层的上方的喷淋装置,所述高压静电除油器的出气口与所述催化填料塔的进气口连通,所述催化填料塔的出气口与所述生物滤塔的进气口连通,所述设备还包括与所述喷淋装置连通的第一循环泵,所述生物滤塔的出液口与第一循环泵的进液口连通。1. A device for processing low-temperature oil extraction waste gas, characterized in that: it includes a high-voltage electrostatic degreaser, a catalytic absorption system and a biodegradation system connected in sequence; the catalytic absorption system includes a catalytic packing tower and a catalytic packing tower The catalytic packing bed in the middle; the biodegradation system includes a biological filter tower, a biological packing bed arranged in the middle of the biological filtering tower, and a spraying device arranged above the biological packing bed, and the high-voltage electrostatic precipitator The gas outlet of the oiler is communicated with the air inlet of the catalytic packed tower, the gas outlet of the catalytic packed tower is communicated with the air inlet of the biological filter tower, and the equipment also includes a The first circulating pump, the liquid outlet of the biological filter tower communicates with the liquid inlet of the first circulating pump. 2.根据权利要求1所述的一种处理低温榨油废气的设备,其特征在于:所述催化吸收系统还包括设置于催化填料床层的上方的喷淋器以及与喷淋器连通的第二循环泵,所述催化填料塔的出液口与第二循环泵的进液口连通;所述设备还包括氧化剂溶液储罐以及与所述氧化剂溶液储罐连通的计量泵,所述计量泵用于将氧化剂溶液输送入所述催化填料塔。2. The equipment for treating waste gas from low-temperature oil extraction according to claim 1, characterized in that: the catalytic absorption system further comprises a shower arranged above the bed of catalytic packing and a first shower connected to the shower. Two circulating pumps, the liquid outlet of the catalytic packed tower communicates with the liquid inlet of the second circulating pump; the equipment also includes an oxidant solution storage tank and a metering pump communicated with the oxidant solution storage tank, the metering pump It is used to transport the oxidant solution into the catalytic packed tower. 3.根据权利要求1所述的一种处理低温榨油废气的设备,其特征在于:所述生物填料床层包括生物滴滤床层以及设置于生物滴滤床层的上方的生物过滤床层,所述生物滴滤床层和生物过滤床层间隔设置,所述喷淋装置包括控制阀、设置于所述生物过滤床层的上方的第一喷头以及设置于所述生物滴滤床层和生物过滤床层之间的第二喷头,所述第一喷头和第二喷头均与所述第一循环泵连通,所述控制阀用于控制所述第一喷头的开闭。3. The equipment for treating low-temperature oil extraction waste gas according to claim 1, characterized in that: the biological filler bed comprises a biological trickling filter bed and a biological filter bed arranged above the biological trickling filter bed , the bio-trickling filter bed and the bio-filter bed are arranged at intervals, and the spraying device includes a control valve, a first nozzle arranged above the bio-filter bed and a first spray nozzle arranged between the bio-trickling filter bed and the bio-trickling filter bed. The second nozzle between the biological filter beds, the first nozzle and the second nozzle are both in communication with the first circulation pump, and the control valve is used to control the opening and closing of the first nozzle. 4.根据权利要求3所述的一种处理低温榨油废气的设备,其特征在于:所述生物降解系统还包括与所述生物滤塔连通的补液槽;所述生物滤塔的顶部设置有排气口。4. A kind of equipment for processing low-temperature oil extraction waste gas according to claim 3, characterized in that: the biodegradation system also includes a replenishment tank communicated with the biological filter tower; the top of the biological filter tower is provided with exhaust vent. 5.根据权利要求1所述的一种处理低温榨油废气的设备,其特征在于:所述高压静电除油器包括除油器箱体、容设于除油器箱体内的高压静电产生装置以及与高压静电产生装置电性连接的导电收集板,所述除油器箱体设置有废气入口和废气出口,所述导电收集板设置于废气入口和废气出口之间。5. The equipment for treating low-temperature oil extraction waste gas according to claim 1, characterized in that: the high-voltage electrostatic degreaser includes a degreaser box, and a high-voltage static electricity generating device accommodated in the degreaser box As well as a conductive collecting plate electrically connected to the high-voltage static electricity generating device, the degreaser box is provided with an exhaust gas inlet and an exhaust gas outlet, and the conductive collecting plate is arranged between the exhaust gas inlet and the exhaust gas outlet. 6.根据权利要求5所述的一种处理低温榨油废气的设备,其特征在于:所述高压静电除油器还包括容设于除油器箱体内的离心驱动器,所述离心驱动器用于驱动所述导电收集板在除油器箱体内旋转;所述除油器箱体开设有排油通孔,所述除油器箱体的底部设置有集油槽,所述除油器箱体通过排油通孔与集油槽连通。6. The equipment for treating waste gas from low-temperature oil extraction according to claim 5, characterized in that: the high-voltage electrostatic degreaser also includes a centrifugal drive accommodated in the degreaser box, and the centrifugal drive is used for Drive the conductive collecting plate to rotate in the degreaser box; the degreaser box is provided with an oil discharge through hole, the bottom of the degreaser box is provided with an oil collection tank, and the degreaser box passes through The oil discharge through hole communicates with the oil sump. 7.根据权利要求5所述的一种处理低温榨油废气的设备,其特征在于:所述废气入口的内壁和废气出口的内壁均卡接有格栅。7. The equipment for treating waste gas from low-temperature oil extraction according to claim 5, characterized in that: the inner wall of the waste gas inlet and the inner wall of the waste gas outlet are both clamped with grilles. 8.根据权利要求5所述的一种处理低温榨油废气的设备,其特征在于:所述设备还包括机械离心除油装置,所述机械离心除油装置的出气口与所述废气入口连通。8. The equipment for treating waste gas from low-temperature oil extraction according to claim 5, characterized in that: the equipment also includes a mechanical centrifugal oil removal device, the air outlet of the mechanical centrifugal oil removal device communicates with the waste gas inlet . 9.一种处理低温榨油废气的方法,其特征在于:该方法采用权利要求1-8任意一项所述的设备进行低温榨油废气处理。9. A method for treating low-temperature oil-pressing waste gas, characterized in that the method adopts the equipment described in any one of claims 1-8 to treat low-temperature oil-pressing waste gas. 10.根据权利要求9所述的处理低温榨油废气的方法,其特征在于:包括如下步骤:10. The method according to claim 9, characterized in that: comprising the following steps: (S1)、激活生物降解系统:向生物滤塔内加入微生物、营养液和水组成的微生物吸收液,然后启动第一循环泵使微生物吸收液在第一循环泵、喷淋装置和生物滤塔内循环流动,直至微生物在生物填料床层完成挂膜;(S1), activating the biodegradation system: add microorganisms, nutrient solution and water to the biofiltration tower to form a microbial absorption liquid, then start the first circulation pump to make the microbial absorption liquid in the first circulation pump, spray device and biofiltration tower Internal circulation until the microorganisms complete film formation in the biological filler bed; (S2)、榨油废气依次经由高压静电除油器静电除油、催化吸收系统催化氧化和生物降解系统微生物降解,即完成低温榨油废气的处理。(S2) The exhaust gas from oil extraction is degreased sequentially by the high-voltage electrostatic degreaser, the catalytic oxidation by the catalytic absorption system, and the microbial degradation by the biodegradation system, that is, the treatment of the exhaust gas from oil extraction at low temperature is completed.
CN201910780772.4A 2019-08-22 2019-08-22 A method and equipment for treating waste gas from low-temperature oil extraction Pending CN110496530A (en)

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