CN110486944A - A kind of electromagnetic induction heating furnace being rapidly heated - Google Patents
A kind of electromagnetic induction heating furnace being rapidly heated Download PDFInfo
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- CN110486944A CN110486944A CN201910687340.9A CN201910687340A CN110486944A CN 110486944 A CN110486944 A CN 110486944A CN 201910687340 A CN201910687340 A CN 201910687340A CN 110486944 A CN110486944 A CN 110486944A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 44
- 230000005674 electromagnetic induction Effects 0.000 title claims abstract description 35
- 239000002184 metal Substances 0.000 claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000010425 asbestos Substances 0.000 claims description 7
- 229910052895 riebeckite Inorganic materials 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 238000004079 fireproofing Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H7/00—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release
- F24H7/002—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release using electrical energy supply
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/02—Casings; Cover lids; Ornamental panels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/14—Arrangements for connecting different sections, e.g. in water heaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1818—Arrangement or mounting of electric heating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H2250/00—Electrical heat generating means
- F24H2250/08—Induction
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Induction Heating (AREA)
Abstract
本发明公开了一种快速升温的电磁感应加热炉,包括炉壳,炉壳内设有电磁感应加热组件,电磁感应加热组件包括高频线圈、绝缘层;绝缘层外设有高频线圈,绝缘层内设有外料筒,料筒内设有空心金属筒,空心金属筒内设有内料筒;内料筒的底部密封,内料筒的顶部与外料筒相通连接;空心金属筒的上部一侧连接出油管的一端,出油管的另一端穿过炉壳位于炉壳外侧;空心金属筒的下部一侧连接输油管,输油管通过油泵连接进油管,进油管穿过炉壳。实现快速的升温加热导热油,传热效果更好。
The invention discloses a rapid heating electromagnetic induction heating furnace, which comprises a furnace shell, an electromagnetic induction heating assembly is arranged inside the furnace shell, and the electromagnetic induction heating assembly includes a high-frequency coil and an insulating layer; a high-frequency coil is arranged outside the insulating layer, and an insulating There is an outer material cylinder in the layer, a hollow metal cylinder is arranged in the material cylinder, and an inner material cylinder is arranged in the hollow metal cylinder; the bottom of the inner material cylinder is sealed, and the top of the inner material cylinder is connected with the outer material cylinder; the hollow metal cylinder The upper side is connected to one end of the oil outlet pipe, and the other end of the oil outlet pipe passes through the furnace shell and is located outside the furnace shell; the lower side of the hollow metal cylinder is connected to the oil delivery pipe, which is connected to the oil inlet pipe through the oil pump, and the oil inlet pipe passes through the furnace shell. Realize rapid temperature rise and heat conduction oil, and the heat transfer effect is better.
Description
技术领域technical field
本发明涉及加热炉领域,具体为一种快速升温的电磁感应加热炉。The invention relates to the field of heating furnaces, in particular to an electromagnetic induction heating furnace for rapid temperature rise.
背景技术Background technique
电磁感应加热炉是一种利用变频电磁感应原理将电能转换为热能的装置。电磁加热设备原理为:电磁感应加热采用磁场感应电流(又称为涡流)的加热原理,它是通过电子线路板组成部分产生交变磁场、当线圈绕在含铁质料筒表面时,料筒即切割交变磁力线而在料筒表面金属部分产生交变的电流(即涡流),涡流使料筒铁分子高速无规则运动,分子互相碰撞、摩擦而产生热能。Electromagnetic induction heating furnace is a device that uses the principle of frequency conversion electromagnetic induction to convert electrical energy into heat energy. The principle of electromagnetic heating equipment is: electromagnetic induction heating adopts the heating principle of magnetic field induction current (also known as eddy current), which generates alternating magnetic field through the components of electronic circuit board. When the coil is wound on the surface of the ferrous material cylinder, the cylinder is Cutting the alternating magnetic field lines generates alternating current (ie eddy current) on the metal part of the barrel surface, and the eddy current makes the iron molecules in the barrel move at high speed and irregularly, and the molecules collide and rub against each other to generate heat energy.
电磁感应加热炉被广泛应用于导热油的加热,并可将加热后的高温导热油作为导热媒体,通过循环泵,输送到各个用热设备,以提供循环热源。Electromagnetic induction heating furnace is widely used in the heating of heat transfer oil, and the heated high-temperature heat transfer oil can be used as heat transfer medium, which can be transported to various heat-using equipment through a circulating pump to provide a circulating heat source.
电磁感应加热炉是采用内热的原理,即通过电磁感应使得料筒内部金属管自身发热,然后将热量传递到炉内,因此,传热相比于现有技术中的其他加热炉来说,其加热时间较长,较热效率一般。The electromagnetic induction heating furnace adopts the principle of internal heat, that is, the metal tube inside the barrel is heated by itself through electromagnetic induction, and then the heat is transferred to the furnace. Therefore, compared with other heating furnaces in the prior art, the heat transfer is much easier. The heating time is longer, and the thermal efficiency is average.
发明内容Contents of the invention
为解决上述问题,本发明公开了一种快速升温的电磁感应加热炉,实现快速的升温加热导热油,传热效果更好。In order to solve the above-mentioned problems, the present invention discloses a rapid heating electromagnetic induction heating furnace, which realizes rapid heating and heating of heat transfer oil, and has better heat transfer effect.
为了达到以上目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种快速升温的电磁感应加热炉,包括炉壳,所述炉壳内设有电磁感应加热组件,所述电磁感应加热组件包括高频线圈、绝缘层;绝缘层外设有高频线圈,绝缘层内设有外料筒,料筒内设有空心金属筒,所述空心金属筒内设有内料筒;所述内料筒的底部密封,所述内料筒的顶部与外料筒相通连接;所述空心金属筒的上部一侧连接出油管的一端,所述出油管的另一端穿过炉壳位于炉壳外侧;所述空心金属筒的下部一侧连接输油管,所述输油管通过油泵连接进油管,所述进油管穿过炉壳。An electromagnetic induction heating furnace for rapid temperature rise, comprising a furnace shell, an electromagnetic induction heating assembly is arranged inside the furnace shell, and the electromagnetic induction heating assembly includes a high-frequency coil and an insulating layer; a high-frequency coil is arranged outside the insulating layer, and the insulating layer is An outer material cylinder is arranged in the layer, and a hollow metal cylinder is arranged in the material cylinder, and an inner material cylinder is arranged in the hollow metal cylinder; the bottom of the inner material cylinder is sealed, and the top of the inner material cylinder communicates with the outer material cylinder Connection; the upper side of the hollow metal cylinder is connected to one end of the oil outlet pipe, and the other end of the oil outlet pipe passes through the furnace shell and is located outside the furnace shell; the lower side of the hollow metal cylinder is connected to the oil delivery pipe, and the oil delivery pipe passes through the oil pump Connect the oil inlet pipe, which passes through the furnace shell.
进一步的,所述空心金属筒的内壁为螺纹状。螺纹状的空心金属筒方便传热导热。Further, the inner wall of the hollow metal cylinder is threaded. The threaded hollow metal cylinder is convenient for heat transfer and heat conduction.
进一步的,所述油泵连接电机。由电机带动油泵工作。Further, the oil pump is connected to a motor. The motor drives the oil pump to work.
进一步的,所述绝缘层为石棉绝缘层。石棉具有高度耐火性、电绝缘性和绝热性,是重要的防火、绝缘和保温材料。石棉绝缘层不仅起到良好的绝缘效果,而且有效的隔热保温。Further, the insulating layer is an asbestos insulating layer. Asbestos is highly fire-resistant, electrical and thermal insulating, and is an important fireproofing, insulating and insulating material. The asbestos insulation layer not only plays a good insulating effect, but also effectively insulates heat and heat.
进一步的,所述外料筒和内料筒内的填料为塑料。塑料的熔点较低,传热效果好,能快速加热传热。Further, the fillers in the outer barrel and the inner barrel are made of plastic. The melting point of plastic is low, the heat transfer effect is good, and it can quickly heat and transfer heat.
进一步的,所述加热炉还包括电磁感应线圈的供电电源,所述电磁感应线圈与所述电源电性连接。Further, the heating furnace also includes a power supply for the electromagnetic induction coil, and the electromagnetic induction coil is electrically connected to the power supply.
本发明的工作原理为:电磁感应线圈通电后,产生热量,使得内料筒和外料筒内的填料发热,将热量传递给空心金属筒内的导热油,加热导热油,并可将加热后的高温导热油作为导热媒体,通过油泵,输送到各个用热设备,以提供循环热源。The working principle of the present invention is: after the electromagnetic induction coil is energized, heat is generated, which makes the fillers in the inner and outer barrels heat up, transfers the heat to the heat-conducting oil in the hollow metal cylinder, heats the heat-conducting oil, and can heat the heat-conducting oil. The high-temperature heat-conducting oil is used as the heat-conducting medium, and is transported to various heat-consuming equipment through the oil pump to provide a circulating heat source.
本发明的有益效果为:本发明的料筒包括内料筒和外料筒分别为空心金属筒内的导热油进行快速的导热,导热效果好,导热速度快,实现导热油的快速升温。The beneficial effects of the present invention are: the material cylinder of the present invention includes an inner material cylinder and an outer material cylinder to conduct rapid heat conduction for the heat conduction oil in the hollow metal cylinder respectively, the heat conduction effect is good, the heat conduction speed is fast, and the rapid temperature rise of the heat conduction oil is realized.
附图说明Description of drawings
图1、本发明的结构示意图;Fig. 1, structural representation of the present invention;
图2、本发明的电磁感应加热组件局部示意图。Fig. 2 is a partial schematic diagram of the electromagnetic induction heating assembly of the present invention.
其中:炉壳1、高频线圈2、绝缘层3、外料筒4、空心金属筒5、内料筒6、出油管7、输油管8、油泵9、进油管10、电机11、电源12。Among them: furnace shell 1, high-frequency coil 2, insulating layer 3, outer barrel 4, hollow metal barrel 5, inner barrel 6, oil outlet pipe 7, oil delivery pipe 8, oil pump 9, oil inlet pipe 10, motor 11, power supply 12.
具体实施方式Detailed ways
下面结合附图和具体实施方式,进一步阐明本发明,应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
实施例1Example 1
一种快速升温的电磁感应加热炉,包括炉壳1,炉壳内设有电磁感应加热组件,电磁感应加热组件包括高频线圈2、绝缘层3;绝缘层3外设有高频线圈,绝缘层内设有外料筒4,外料筒内设有空心金属筒5,绝缘层包裹外料筒,外料筒内的空心金属筒与外料筒之间是密封的,空心金属筒内设有内料筒6;内料筒的底部密封,内料筒的顶部与外料筒相通连接;内料筒和外料筒之间的填料室相通的。电磁感应线圈通电生热后,先加热外料筒的填料,任何填料流通到内料筒内继续加热,使得空心金属筒的内外均有热源,传热效果好。空心金属筒的上部一侧连接出油管7的一端,出油管的另一端穿过炉壳位于炉壳外侧;空心金属筒的下部一侧连接输油管8,输油管通过油泵9连接进油管10,进油管穿过炉壳。An electromagnetic induction heating furnace for rapid temperature rise, comprising a furnace shell 1, an electromagnetic induction heating assembly is arranged inside the furnace shell, and the electromagnetic induction heating assembly includes a high-frequency coil 2 and an insulating layer 3; the insulating layer 3 is provided with a high-frequency coil, insulated An outer material cylinder 4 is arranged in the layer, and a hollow metal cylinder 5 is arranged inside the outer material cylinder. The insulating layer wraps the outer material cylinder, and the hollow metal cylinder in the outer material cylinder is sealed with the outer material cylinder. There is an inner barrel 6; the bottom of the inner barrel is sealed, and the top of the inner barrel is communicated with the outer barrel; the stuffing chamber between the inner barrel and the outer barrel is communicated. After the electromagnetic induction coil is energized to generate heat, the filler in the outer barrel is heated first, and any filler flows into the inner barrel to continue heating, so that there are heat sources inside and outside the hollow metal barrel, and the heat transfer effect is good. The upper side of the hollow metal cylinder is connected to one end of the oil outlet pipe 7, and the other end of the oil outlet pipe passes through the furnace shell and is located outside the furnace shell; the lower side of the hollow metal cylinder is connected to the oil delivery pipe 8, which is connected to the oil inlet pipe 10 through the oil pump 9, and the oil inlet pipe through the furnace shell.
在本实施例中,空心金属筒的内壁为螺纹状。螺纹状的空心金属筒方便传热导热。In this embodiment, the inner wall of the hollow metal cylinder is threaded. The threaded hollow metal cylinder is convenient for heat transfer and heat conduction.
在本实施例中,油泵连接电机11。由电机带动油泵工作。In this embodiment, the oil pump is connected to the motor 11 . The motor drives the oil pump to work.
在本实施例中,绝缘层为石棉绝缘层。石棉具有高度耐火性、电绝缘性和绝热性,是重要的防火、绝缘和保温材料。石棉绝缘层不仅起到良好的绝缘效果,而且有效的隔热保温。In this embodiment, the insulating layer is an asbestos insulating layer. Asbestos is highly fire-resistant, electrical and thermal insulating, and is an important fireproofing, insulating and insulating material. The asbestos insulation layer not only plays a good insulating effect, but also effectively insulates heat and heat.
在本实施例中,外料筒和内料筒内的填料为塑料。塑料的熔点较低,传热效果好,能快速加热传热。In this embodiment, the fillers in the outer barrel and the inner barrel are made of plastic. The melting point of plastic is low, the heat transfer effect is good, and it can quickly heat and transfer heat.
在本实施例中,加热炉还包括电磁感应线圈的供电电源12,所述电磁感应线圈与所述电源电性连接。In this embodiment, the heating furnace further includes a power supply 12 for the electromagnetic induction coil, and the electromagnetic induction coil is electrically connected to the power supply.
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the solutions of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications are also considered as the protection scope of the present invention.
Claims (6)
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201011744Y (en) * | 2007-01-09 | 2008-01-23 | 山东理工大学 | Dry electric electromagnetic heater |
| CN103438578A (en) * | 2013-09-11 | 2013-12-11 | 盐城市盛逸化纤机械有限公司 | High-frequency electromagnetic heat conduction oil furnace |
| CN205227765U (en) * | 2015-11-02 | 2016-05-11 | 刘东明 | Instant heating type hot water system of PTC |
| CN206890813U (en) * | 2017-05-26 | 2018-01-16 | 佛山市恒芯磁能科技有限公司 | A kind of auxiliary thermal of electromagnetism for air-source water heater |
| CN210861716U (en) * | 2019-07-29 | 2020-06-26 | 盐城市自强化纤机械有限公司 | Electromagnetic induction heating furnace capable of rapidly heating |
-
2019
- 2019-07-29 CN CN201910687340.9A patent/CN110486944A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201011744Y (en) * | 2007-01-09 | 2008-01-23 | 山东理工大学 | Dry electric electromagnetic heater |
| CN103438578A (en) * | 2013-09-11 | 2013-12-11 | 盐城市盛逸化纤机械有限公司 | High-frequency electromagnetic heat conduction oil furnace |
| CN205227765U (en) * | 2015-11-02 | 2016-05-11 | 刘东明 | Instant heating type hot water system of PTC |
| CN206890813U (en) * | 2017-05-26 | 2018-01-16 | 佛山市恒芯磁能科技有限公司 | A kind of auxiliary thermal of electromagnetism for air-source water heater |
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