CN110479589A - A kind of wind wing formula rice dust removal device - Google Patents
A kind of wind wing formula rice dust removal device Download PDFInfo
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- CN110479589A CN110479589A CN201910869553.3A CN201910869553A CN110479589A CN 110479589 A CN110479589 A CN 110479589A CN 201910869553 A CN201910869553 A CN 201910869553A CN 110479589 A CN110479589 A CN 110479589A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/02—Arrangement of air or material conditioning accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/06—Feeding or discharging arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
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Abstract
本发明公开了一种风翼式大米除尘装置,包括卧式除尘箱、位于卧式除尘箱内的双向风翼板组和风机构成,所述风机安装在卧式除尘箱的一端并呈密封配合,所述卧式除尘箱的外表壁设置有进料口,所述卧式除尘箱的另一端固定连接有锥形导向筒;还公开了一种风翼式大米除尘工艺,步骤一,上料:使用螺旋输送机将大米通过进料口输送至卧式除尘箱内,螺旋输送机的转速为300‑450r/min;步骤二,定量:大米进入卧式除尘箱内后,大米体积不得超过卧式除尘箱内容积的三分之一;步骤三,送风:风机以风速为11‑15m/s,风量为3400‑3500m3/h向卧式除尘箱内送风,此种利用风力吹扫除尘的装置及工艺,除尘效果佳,防止卧式除尘箱内出现积尘,同时不会破损大米。
The invention discloses a wind wing type rice dust removal device, which comprises a horizontal dust removal box, a two-way wind wing plate group located in the horizontal dust removal box, and a fan. The fan is installed at one end of the horizontal dust removal box and is in a sealed fit. , the outer wall of the horizontal dust removal box is provided with a feed inlet, and the other end of the horizontal dust removal box is fixedly connected with a tapered guide cylinder; a wind wing type rice dust removal process is also disclosed, step 1, feeding : Use a screw conveyor to transport rice to the horizontal dust removal box through the feed port, and the rotating speed of the screw conveyor is 300‑450r/min; Step 2, quantification: After the rice enters the horizontal dust removal box, the volume of the rice must not exceed the horizontal dust removal box. One-third of the volume of the horizontal dust removal box; Step 3, air supply: the fan sends air to the horizontal dust removal box with a wind speed of 11-15m/s and an air volume of 3400-3500m 3 /h. The dust removal device and process have good dust removal effect, prevent dust accumulation in the horizontal dust removal box, and will not damage the rice at the same time.
Description
技术领域technical field
本发明涉及除尘装置及除尘工艺技术领域,尤其涉及一种风翼式大米除尘装置。The invention relates to the technical field of a dust removal device and a dust removal process, in particular to a wind wing type rice dust removal device.
背景技术Background technique
大米除尘是在将大米经过精加工后,需要进行的步骤,一般常见的大米除尘装置为离心集尘器,由内圆筒、外圆筒、圆锥筒以及进气口、排灰口所组成,内、外圆筒和排灰口位于同一条轴线上;内圆筒上周向均布有米粒不能通过的排尘孔,将部分大米放入到内筒中,大米在内圆筒中作自上而下的螺旋形高速旋转。在旋转中,尘粒在较大离心力的作用下被甩到外圆筒内壁并与壁面碰撞、摩擦而速度逐渐降低为零,然后在重力作下,沿着筒壁降落到锥体部分,后由底部排灰口排出。Rice dedusting is a step that needs to be carried out after finishing the rice. Generally, the common rice dedusting device is a centrifugal dust collector, which consists of an inner cylinder, an outer cylinder, a conical cylinder, an air inlet, and an ash discharge port. The inner and outer cylinders and the ash discharge port are located on the same axis; the inner cylinder is evenly distributed with dust discharge holes that rice grains cannot pass through. Spiral rotating at high speed. During the rotation, the dust particles are thrown to the inner wall of the outer cylinder under the action of a large centrifugal force and collide with the wall surface, friction and the speed gradually decreases to zero, and then fall to the cone part along the cylinder wall under the action of gravity, and then It is discharged from the bottom ash outlet.
目前,以上大米加工领域的离心集尘器存在以下问题,一方面由于离心力的作用下,灰尘与外圆筒壁之间相互作用力较大,灰尘容易贴附在外圆筒壁上并堆积,不易清理,严重影响除尘效果;另一方面内、外圆筒的高速旋转,也容易将大米打碎,导致大米的整体质量下降。At present, the above-mentioned centrifugal dust collectors in the field of rice processing have the following problems. On the one hand, due to the action of centrifugal force, the interaction force between the dust and the outer cylinder wall is relatively large, and the dust is easy to adhere to and accumulate on the outer cylinder wall, which is not easy Cleaning will seriously affect the dust removal effect; on the other hand, the high-speed rotation of the inner and outer cylinders will easily break the rice, resulting in a decline in the overall quality of the rice.
而且以往对大米进行除尘操作的步骤为:1、先将部分大米投入到内圆筒内;2、旋转内圆筒,将灰尘从大米上分离,并将灰尘甩入到外圆筒壁上;3、灰尘由排灰口排出;4、还需要将干净的大米从内圆筒排出,之后再填入新的带有灰尘的大米;以上第2步中,内圆筒在旋转时,大米之间出现相互的摩擦活动,由此会导致大米磨损严重,而且额外增加扬粉;以上第4步时,由于内圆筒内是一个较大的空间,在内圆筒转动的时候,内圆筒内的大米不能有规律均布在内圆筒内,因此需要对大米进行一段相对较长时间的除尘,才可达到较好的除尘效果,出完尘之后,又需要将干净的大米排出,之后再加入带有灰尘的大米,从而使得内圆筒不能连续除灰,影响了工作效率。In addition, the steps of dust removal for rice in the past are as follows: 1. Put part of the rice into the inner cylinder; 2. Rotate the inner cylinder to separate the dust from the rice and throw the dust into the wall of the outer cylinder; 3. The dust is discharged from the ash outlet; 4. It is also necessary to discharge the clean rice from the inner cylinder, and then fill in new rice with dust; in the above step 2, when the inner cylinder is rotating, the rice There will be mutual friction between them, which will cause serious wear of the rice and additional dusting; in step 4 above, since there is a large space in the inner cylinder, when the inner cylinder rotates, the inner cylinder will The rice in the inner cylinder cannot be evenly distributed in the inner cylinder, so it is necessary to dedust the rice for a relatively long period of time to achieve a better dust removal effect. After the dust is discharged, the clean rice needs to be discharged, and then Then add rice with dust, so that the inner cylinder cannot continuously remove dust, which affects the work efficiency.
因此,本发明提供一种风翼式大米除尘装置及工艺。Therefore, the present invention provides a kind of fan type rice dedusting device and technology.
发明内容Contents of the invention
本发明的目的在于:为了解决常见的大米除尘装置除尘效果差,大米磨损严重,除尘效率低的问题,而提出的一种风翼式大米除尘装置及工艺。The purpose of the present invention is: in order to solve the problems of poor dust removal effect, serious rice wear and low dust removal efficiency in common rice dust removal devices, a wind wing type rice dust removal device and process are proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种风翼式大米除尘装置,包括卧式除尘箱、位于卧式除尘箱内的双向风翼板组和风机构成,所述风机安装在卧式除尘箱的一端并呈密封配合,所述卧式除尘箱的外表壁设置有进料口,所述卧式除尘箱的另一端固定连接有锥形导向筒,所述锥形导向筒的出口端高于卧式除尘箱且固定连接有分流管,所述卧式除尘箱的两侧贯穿连接有四棱锥形套且大端位于卧式除尘箱内,所述分流管的外表壁通过两个回流弯管和两个四棱锥形套的小端连通,所述分流管的一端连接有风阀,两个所述回流弯管的外表壁均连接有过滤套,所述双向风翼板组上包括两个对称分布的方形板,两个所述方形板的相反侧为外凸曲面,所述外凸曲面和四棱锥形套的大端配合使用。A wind wing type rice dust removal device, comprising a horizontal dust removal box, a two-way wind wing plate group located in the horizontal dust removal box, and a fan. The fan is installed at one end of the horizontal dust removal box and is in a sealed fit. The outer wall of the horizontal dust removal box is provided with a feed inlet, and the other end of the horizontal dust removal box is fixedly connected with a conical guide cylinder, and the outlet end of the conical guide cylinder is higher than the horizontal dust removal box and is fixedly connected with a shunt pipe , both sides of the horizontal dust removal box are connected with square pyramid sleeves and the large end is located in the horizontal dust removal box, the outer wall of the shunt pipe passes through two return elbows and the small ends of the two square pyramid sleeves One end of the shunt pipe is connected with a damper, and the outer walls of the two return elbows are connected with filter sleeves. The two-way wind vane group includes two symmetrically distributed square plates, and the two The opposite side of the square plate is a convex curved surface, and the convex curved surface is used in conjunction with the big end of the quadrangular pyramid sleeve.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述双向风翼板组上包括双向伸缩杆,所述双向伸缩杆由定位套、两个和定位套滑动连接的导向杆和弹簧构成,两个所述导向杆相反的一端与两个方形板相对的一侧固定连接。The two-way wind wing board group includes a two-way telescopic rod, and the two-way telescopic rod is composed of a positioning sleeve, two guide rods slidingly connected with the positioning sleeve and a spring, and the opposite ends of the two guide rods are connected to the two square plates. The opposite side is fixedly connected.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述定位套的内表壁开设有均匀分布的滚槽,所述滚槽内滚动连接有和导向杆外表壁滚动配合的滚珠。The inner surface wall of the positioning sleeve is provided with evenly distributed rolling grooves, and the rolling grooves are internally connected with rolling balls that roll and cooperate with the outer wall of the guide rod.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述定位套的外表壁且位于顶部通过悬挂杆和卧式除尘箱内的顶表壁固定连接。The outer outer wall of the positioning sleeve is located at the top and is fixedly connected with the upper outer wall in the horizontal dust removal box through a suspension rod.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述回流弯管为锥形管状且大端和分流管固定连接。The return elbow is in the shape of a tapered pipe, and the big end is fixedly connected with the shunt pipe.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述卧式除尘箱上风机所在的一侧安装有泄压过滤管。A pressure relief filter pipe is installed on the side where the fan is located on the horizontal dust removal box.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述分流管的一端连接有风阀,所述风阀的一端连接有竖直分布的风管,所述风管的底部连接有关风器。One end of the distribution pipe is connected with a damper, and one end of the damper is connected with a vertically distributed air pipe, and the bottom of the air pipe is connected with a relevant air device.
本案中的风翼式大米除尘工艺,包括以下步骤:The air wing type rice dust removal process in this case includes the following steps:
步骤一,上料:使用螺旋输送机将大米通过进料口输送至卧式除尘箱内,螺旋输送机的转速为300-450r/min;Step 1, feeding: use a screw conveyor to transport the rice to the horizontal dust removal box through the feed port, and the speed of the screw conveyor is 300-450r/min;
步骤二,定量:大米进入卧式除尘箱内后,大米体积不得超过卧式除尘箱内容积的三分之一;Step 2, Quantification: After the rice enters the horizontal dust removal box, the volume of the rice shall not exceed one-third of the volume of the horizontal dust removal box;
步骤三,送风:风机以风速为11-15m/s,风量为3400-3500m3/h向卧式除尘箱内送风。Step 3, air supply: the fan supplies air to the horizontal dust removal box with a wind speed of 11-15m/s and an air volume of 3400-3500m 3 /h.
步骤四,除尘:气流进入卧式除尘箱内吹扫大米,大米在锥形导向筒的导向下经过两个回流弯管经过双向风翼板组的气流控制,回流到卧式除尘箱内,并保持3-5min。Step 4, dust removal: the air flow enters the horizontal dust removal box to sweep the rice, and the rice passes through two return elbows and passes through the air flow control of the two-way wind wing plate group under the guidance of the conical guide cylinder, and returns to the horizontal dust removal box, and Keep it for 3-5min.
步骤五,出料:开启分流管的一端的风阀,借助风力进行卸料。Step 5, discharging: open the air valve at one end of the shunt pipe, and discharge the material with the help of wind.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
步骤二中,使用地磅称量整个除尘装置的毛重,大米进入卧式除尘箱内后称总重量,总重量和毛重对比,进行换算大米在卧式除尘箱内所占的容积。In step 2, weigh the gross weight of the entire dedusting device with a weighbridge, weigh the gross weight after the rice enters the horizontal dedusting box, compare the total weight with the gross weight, and convert the volume occupied by the rice in the horizontal dedusting box.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
步骤五中,使用关风器辅助卸料。In step five, use the air lock to assist in unloading.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
本发明中,通过卧式除尘箱的一端设置风机,另一端设置锥形导向筒,锥形导向筒的出口端高于卧式除尘箱,并通过两个回流弯管和卧式除尘箱连通,同时回流弯管上设置过滤套,大米在卧式除尘箱循环流动时,通过过滤套排出粉尘,卧式除尘箱内设置有双向风翼板组,采用风翼式大米除尘工艺,风机以以风速为11-15m/s,吹动风量为3400-3500m3/h向卧式除尘箱1内送风,由此可带动大米流动,双向风翼板组上的两个方形板利用其相反侧的曲面结构,实现风力控制四棱锥形套的启闭,从而控制回流弯管内大米的汇流,此种利用风力吹扫除尘的装置及工艺,除尘效果佳,防止卧式除尘箱内出现积尘,同时不会破损大米。In the present invention, a fan is provided at one end of the horizontal dust removal box, and a conical guide cylinder is provided at the other end. The outlet end of the conical guide cylinder is higher than the horizontal dust removal box, and communicates with the horizontal dust removal box through two return elbows. At the same time, a filter sleeve is set on the return elbow. When the rice circulates in the horizontal dust removal box, the dust is discharged through the filter sleeve. The horizontal dust removal box is equipped with a two-way wind wing plate group. The air volume is 11-15m/s, and the blowing air volume is 3400-3500m 3 /h. Air is supplied to the horizontal dust removal box 1, which can drive the flow of rice. The curved surface structure realizes the wind force to control the opening and closing of the quadrangular pyramid sleeve, thereby controlling the confluence of rice in the return elbow. This device and process of dust removal using wind force has good dust removal effect and prevents dust accumulation in the horizontal dust removal box. At the same time, the rice will not be damaged.
附图说明Description of drawings
图1为本发明提出的一种风翼式大米除尘装置的俯视图结构示意图;Fig. 1 is the top view structural representation of a kind of wind wing type rice dedusting device that the present invention proposes;
图2为本发明提出的一种风翼式大米除尘装置的主视图结构示意图;Fig. 2 is the front view structural representation of a kind of wind wing formula rice dedusting device that the present invention proposes;
图3为本发明提出的一种风翼式大米除尘装置的双向风翼板组主视图的结构示意图;Fig. 3 is the structural representation of the front view of the two-way wind vane group of a kind of wind wing formula rice dedusting device that the present invention proposes;
图4为本发明提出的一种风翼式大米除尘装置的卧式除尘箱左视图剖视的结构示意图。Fig. 4 is a structural schematic diagram of a cross-sectional left view of a horizontal dust removal box of a wind wing type rice dust removal device proposed by the present invention.
图例说明:illustration:
1、卧式除尘箱;11、锥形导向筒;111、分流管;12、四棱锥形套;13、进料口;14、泄压过滤管;2、双向风翼板组;21、方形板;211、外凸曲面;22、双向伸缩杆;221、定位套;2211、悬挂杆;222、导向杆;2212、滚珠;223、弹簧;3、回流弯管;31、过滤套;4、风阀;5、风管;6、关风器;7、风机。1. Horizontal dust removal box; 11. Tapered guide cylinder; 111. Diverter pipe; 12. Square pyramid sleeve; 13. Feeding port; 14. Pressure relief filter tube; 2. Two-way wind wing plate group; 21. Square 211, convex surface; 22, two-way telescopic rod; 221, positioning sleeve; 2211, suspension rod; 222, guide rod; 2212, ball; 223, spring; 3, return elbow; 31, filter sleeve; 4, Damper; 5. Air pipe; 6. Air shutoff device; 7. Fan.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-4,一种风翼式大米除尘装置,包括卧式除尘箱1、位于卧式除尘箱1内的双向风翼板组2和风机7构成,风机7安装在卧式除尘箱1的一端并呈密封配合,风机7用来向卧式除尘箱1内送风,卧式除尘箱1的外表壁设置有进料口13,用来注入大米,进料口13上设置有密封盖,注入大米后进行封装,卧式除尘箱1的另一端固定连接有锥形导向筒11,锥形导向筒11的出口端高于卧式除尘箱1且固定连接有分流管111,大米在气流的吹扫下沿着锥形导向筒11内的斜面上升到高于卧式除尘箱1的位置,卧式除尘箱1的两侧贯穿连接有四棱锥形套12且大端位于卧式除尘箱1内,分流管111的外表壁通过两个回流弯管3和两个四棱锥形套12的小端连通,位于分流管111位置的大米在风力的作用下,同时利用自重沿着回流弯管3滑落并重新回到卧式除尘箱1内,分流管111的一端连接有风阀4,风阀4用来封堵和卸料,两个回流弯管3的外表壁均连接有过滤套31,两个过滤套31靠近分流管111位置设置,过滤套31和回流弯管3连通,用于排尘,双向风翼板组2上包括两个对称分布的方形板21,两个方形板21的相反侧为外凸曲面211,外凸曲面211和四棱锥形套12的大端配合使用,两个方形板21在双向风翼板组2滑动配合,其一侧为外凸曲面211一侧为平面,由此气流通过方形板21时,外凸曲面211封堵四棱锥形套12,阻止回流弯管3内的大米进入卧式除尘箱1内,气流减小时,两个方形板21对向运动,回流弯管3内的大米进入卧式除尘箱1,具有气流自动控制循环除尘作用,除尘效果好,而且不会破坏米粒;Please refer to Figure 1-4, a wind wing type rice dust removal device, including a horizontal dust removal box 1, a two-way wind wing plate group 2 located in the horizontal dust removal box 1, and a fan 7, the fan 7 is installed in the horizontal dust removal box One end of 1 is in a sealed fit. The fan 7 is used to supply air to the horizontal dust removal box 1. The outer wall of the horizontal dust removal box 1 is provided with a feed port 13 for injecting rice. The feed port 13 is provided with a seal The cover is filled with rice and packaged. The other end of the horizontal dust removal box 1 is fixedly connected with a conical guide cylinder 11. The outlet end of the conical guide cylinder 11 is higher than the horizontal dust removal box 1 and is fixedly connected with a shunt pipe 111. The rice is in the Under the blowing of the air flow, it rises to a position higher than the horizontal dust removal box 1 along the slope inside the conical guide cylinder 11. The two sides of the horizontal dust removal box 1 are connected with a square pyramid sleeve 12 and the big end is located in the horizontal dust removal box 1. In the box 1, the outer wall of the distribution pipe 111 is connected through two return elbows 3 and the small ends of the two square pyramid sleeves 12, and the rice located at the position of the distribution pipe 111 is under the action of the wind force, and simultaneously utilizes its own weight to move along the return bend. The pipe 3 slides down and returns to the horizontal dust removal box 1. One end of the shunt pipe 111 is connected with a damper 4. The damper 4 is used for blocking and unloading. The outer walls of the two return elbows 3 are connected with filter sleeves. 31. Two filter sleeves 31 are set close to the position of the shunt pipe 111. The filter sleeves 31 communicate with the return elbow 3 for dust removal. The two-way wind vane group 2 includes two symmetrically distributed square plates 21, two square plates The opposite side of 21 is convex curved surface 211, and the large end of convex curved surface 211 and quadrangular pyramid-shaped sleeve 12 is used together, and two square plates 21 are slidably matched in two-way wind vane group 2, and one side thereof is convex curved surface 211— The side is a plane, so that when the air flow passes through the square plate 21, the convex curved surface 211 blocks the quadrangular pyramid-shaped sleeve 12, preventing the rice in the return elbow 3 from entering the horizontal dust removal box 1. When the air flow decreases, the two square plates 21 Counter movement, the rice in the return elbow 3 enters the horizontal dust removal box 1, which has the effect of automatic air flow control cycle dust removal, good dust removal effect, and will not damage the rice grains;
双向风翼板组2上包括双向伸缩杆22,双向伸缩杆22由定位套221、两个和定位套221滑动连接的导向杆222和弹簧223构成,两个导向杆222相反的一端与两个方形板21相对的一侧固定连接,弹簧223的作用是保持两个方形板21对向受拉力的作用;The two-way wind blade group 2 includes a two-way telescopic rod 22, the two-way telescopic rod 22 is composed of a positioning sleeve 221, two guide rods 222 and a spring 223 that are slidably connected with the positioning sleeve 221, and the opposite ends of the two guide rods 222 are connected to the two guide rods. The opposite sides of the square plates 21 are fixedly connected, and the function of the spring 223 is to maintain the tension of the two square plates 21 against each other;
定位套221的内表壁开设有均匀分布的滚槽,滚槽内滚动连接有和导向杆222外表壁滚动配合的滚珠2212,滚珠2212可以减小导向杆222和定位套221之间的阻力;The inner surface wall of the positioning sleeve 221 is provided with evenly distributed rolling grooves, and the rolling grooves are connected with balls 2212 that roll and cooperate with the outer wall of the guide rod 222. The balls 2212 can reduce the resistance between the guide rod 222 and the positioning sleeve 221;
定位套221的外表壁且位于顶部通过悬挂杆2211和卧式除尘箱1内的顶表壁固定连接,定位套221处于悬挂状态,不会增加对大米的阻力;The outer wall of the positioning sleeve 221 is located at the top and is fixedly connected with the top surface wall in the horizontal dust removal box 1 through the suspension rod 2211, and the positioning sleeve 221 is in a suspended state, which will not increase the resistance to rice;
回流弯管3为锥形管状且大端和分流管111固定连接,回流弯管3内管径为锥形状,由此其小端的风速大,便于大米进入卧式除尘箱1内。The backflow elbow 3 is tapered and the big end is fixedly connected with the shunt pipe 111. The inner diameter of the backflow elbow 3 is tapered, so the wind speed at the small end is large, so that the rice enters the horizontal dust removal box 1.
本案中的风翼式大米除尘工艺,包括以下步骤:The air wing type rice dust removal process in this case includes the following steps:
步骤一,上料:使用螺旋输送机将大米通过进料口输送至卧式除尘箱1内,螺旋输送机的转速为300-450r/min,通过螺旋输送机送料,避免输送过程中二次污染,在此转速下输送,可实现快速上料;Step 1, feeding: Use a screw conveyor to transport the rice to the horizontal dust removal box 1 through the feed port. The screw conveyor rotates at a speed of 300-450r/min, and the material is fed through the screw conveyor to avoid secondary pollution during the transportation process. , conveying at this speed, can realize fast feeding;
步骤二,定量:大米进入卧式除尘箱1内后,大米体积不得超过卧式除尘箱1内容积的三分之一,此种容量方便风机7的吹扫,过多容易出现堵塞,过少除尘效率低下,使用地磅称量整个除尘装置的毛重,大米进入卧式除尘箱1内后称总重量,总重量和毛重对比,进行换算大米在卧式除尘箱内所占的容积,由此可进行标准化操作,操作简单;Step 2, Quantification: After the rice enters the horizontal dust removal box 1, the volume of the rice shall not exceed one-third of the volume of the horizontal dust removal box 1. The dust removal efficiency is low, use the weighbridge to weigh the gross weight of the entire dust removal device, weigh the total weight after the rice enters the horizontal dust removal box 1, compare the total weight with the gross weight, and convert the volume occupied by the rice in the horizontal dust removal box. Carry out standardized operation, easy to operate;
步骤三,送风:风机7以风速为11-15m/s,此种风速可以带动轻质的大米粒快速流动,吹动风量为3400-3500m3/h向卧式除尘箱1内送风,此风量可以覆盖整个卧式除尘箱1,实现无死角吹扫;Step 3, air supply: the fan 7 has a wind speed of 11-15m/s, which can drive light rice grains to flow quickly, and the blowing air volume is 3400-3500m 3 /h to send air to the horizontal dust removal box 1, This air volume can cover the entire horizontal dust removal box 1, realizing purging without dead ends;
步骤四,除尘:气流进入卧式除尘箱1内吹扫大米,大米在锥形导向筒11的导向下经过两个回流弯管3经过双向风翼板组2的气流控制,回流到卧式除尘箱1内,并保持3-5min,此时间为大米在卧式除尘箱1内在风力的作用下通过回流弯管3流动循环,循环时大米中的粉尘通过过滤套31排出;Step 4, dust removal: the air flow enters the horizontal dust removal box 1 to sweep the rice, and the rice passes through two return elbows 3 and is controlled by the air flow of the two-way wind vane group 2 under the guidance of the conical guide cylinder 11, and returns to the horizontal dust removal In the box 1, keep it for 3-5min. This time is that the rice flows and circulates through the return elbow 3 under the action of wind force in the horizontal dust removal box 1, and the dust in the rice is discharged through the filter sleeve 31 during circulation;
步骤五,出料:开启分流管111的一端的风阀4,借助风力进行卸料。Step 5, discharging: open the air valve 4 at one end of the shunt pipe 111, and discharge the material by means of wind.
实施例2,Example 2,
请参阅图1-4,一种风翼式大米除尘装置,包括卧式除尘箱1、位于卧式除尘箱1内的双向风翼板组2和风机7构成,风机7安装在卧式除尘箱1的一端并呈密封配合,风机7用来向卧式除尘箱1内送风,卧式除尘箱1的外表壁设置有进料口13,用来注入大米,进料口13上设置有密封盖,注入大米后进行封装,卧式除尘箱1的另一端固定连接有锥形导向筒11,锥形导向筒11的出口端高于卧式除尘箱1且固定连接有分流管111,大米在气流的吹扫下沿着锥形导向筒11内的斜面上升到高于卧式除尘箱1的位置,卧式除尘箱1的两侧贯穿连接有四棱锥形套12且大端位于卧式除尘箱1内,分流管111的外表壁通过两个回流弯管3和两个四棱锥形套12的小端连通,位于分流管111位置的大米在风力的作用下,同时利用自重沿着回流弯管3滑落并重新回到卧式除尘箱1内,分流管111的一端连接有风阀4,风阀4用来封堵和卸料,两个回流弯管3的外表壁均连接有过滤套31,两个过滤套31靠近分流管111位置设置,过滤套31和回流弯管3连通,用于排尘,双向风翼板组2上包括两个对称分布的方形板21,两个方形板21的相反侧为外凸曲面211,外凸曲面211和四棱锥形套12的大端配合使用,两个方形板21在双向风翼板组2滑动配合,其一侧为外凸曲面211一侧为平面,由此气流通过方形板21时,外凸曲面211封堵四棱锥形套12,阻止回流弯管3内的大米进入卧式除尘箱1内,气流减小时,两个方形板21对向运动,回流弯管3内的大米进入卧式除尘箱1,具有气流自动控制循环除尘作用,除尘效果好,而且不会破坏米粒;Please refer to Figure 1-4, a wind wing type rice dust removal device, including a horizontal dust removal box 1, a two-way wind wing plate group 2 located in the horizontal dust removal box 1, and a fan 7, the fan 7 is installed in the horizontal dust removal box One end of 1 is in a sealed fit. The fan 7 is used to supply air to the horizontal dust removal box 1. The outer wall of the horizontal dust removal box 1 is provided with a feed port 13 for injecting rice. The feed port 13 is provided with a seal The cover is filled with rice and packaged. The other end of the horizontal dust removal box 1 is fixedly connected with a conical guide cylinder 11. The outlet end of the conical guide cylinder 11 is higher than the horizontal dust removal box 1 and is fixedly connected with a shunt pipe 111. The rice is in the Under the blowing of the air flow, it rises to a position higher than the horizontal dust removal box 1 along the slope inside the conical guide cylinder 11. The two sides of the horizontal dust removal box 1 are connected with a square pyramid sleeve 12 and the big end is located in the horizontal dust removal box 1. In the box 1, the outer wall of the distribution pipe 111 is connected through two return elbows 3 and the small ends of the two square pyramid sleeves 12, and the rice located at the position of the distribution pipe 111 is under the action of the wind force, and simultaneously utilizes its own weight to move along the return bend. The pipe 3 slides down and returns to the horizontal dust removal box 1. One end of the shunt pipe 111 is connected with a damper 4. The damper 4 is used for blocking and unloading. The outer walls of the two return elbows 3 are connected with filter sleeves. 31. Two filter sleeves 31 are set close to the position of the shunt pipe 111. The filter sleeves 31 communicate with the return elbow 3 for dust removal. The two-way wind vane group 2 includes two symmetrically distributed square plates 21, two square plates The opposite side of 21 is convex curved surface 211, and the large end of convex curved surface 211 and quadrangular pyramid-shaped sleeve 12 is used together, and two square plates 21 are slidably matched in two-way wind vane group 2, and one side thereof is convex curved surface 211— The side is a plane, so that when the air flow passes through the square plate 21, the convex curved surface 211 blocks the quadrangular pyramid-shaped sleeve 12, preventing the rice in the return elbow 3 from entering the horizontal dust removal box 1. When the air flow decreases, the two square plates 21 Counter movement, the rice in the return elbow 3 enters the horizontal dust removal box 1, which has the effect of automatic air flow control cycle dust removal, good dust removal effect, and will not damage the rice grains;
双向风翼板组2上包括双向伸缩杆22,双向伸缩杆22由定位套221、两个和定位套221滑动连接的导向杆222和弹簧223构成,两个导向杆222相反的一端与两个方形板21相对的一侧固定连接,弹簧223的作用是保持两个方形板21对向受拉力的作用;The two-way wind blade group 2 includes a two-way telescopic rod 22, the two-way telescopic rod 22 is composed of a positioning sleeve 221, two guide rods 222 and a spring 223 that are slidably connected with the positioning sleeve 221, and the opposite ends of the two guide rods 222 are connected to the two guide rods. The opposite sides of the square plates 21 are fixedly connected, and the function of the spring 223 is to maintain the tension of the two square plates 21 against each other;
定位套221的内表壁开设有均匀分布的滚槽,滚槽内滚动连接有和导向杆222外表壁滚动配合的滚珠2212,滚珠2212可以减小导向杆222和定位套221之间的阻力;The inner surface wall of the positioning sleeve 221 is provided with evenly distributed rolling grooves, and the rolling grooves are connected with balls 2212 that roll and cooperate with the outer wall of the guide rod 222. The balls 2212 can reduce the resistance between the guide rod 222 and the positioning sleeve 221;
定位套221的外表壁且位于顶部通过悬挂杆2211和卧式除尘箱1内的顶表壁固定连接,定位套221处于悬挂状态,不会增加对大米的阻力;The outer wall of the positioning sleeve 221 is located at the top and is fixedly connected with the top surface wall in the horizontal dust removal box 1 through the suspension rod 2211, and the positioning sleeve 221 is in a suspended state, which will not increase the resistance to rice;
回流弯管3为锥形管状且大端和分流管111固定连接,回流弯管3内管径为锥形状,由此其小端的风速大,便于大米进入卧式除尘箱1内;The return elbow 3 is tapered and the big end is fixedly connected to the shunt pipe 111. The inner diameter of the return elbow 3 is conical, so the wind speed at the small end is large, so that the rice enters the horizontal dust removal box 1;
卧式除尘箱1上风机7所在的一侧安装有泄压过滤管14,泄压过滤管14同样为带有过滤网的连接管,由此,当风力过大时,卧式除尘箱1内的气流通过泄压过滤管14释放,具有缓冲的作用;A pressure relief filter pipe 14 is installed on the side where the blower fan 7 is located on the horizontal dust removal box 1, and the pressure relief filter pipe 14 is also a connecting pipe with a filter screen. The air flow is released through the pressure relief filter tube 14, which has the effect of buffering;
风阀4的一端连接有竖直分布的风管5,风管5顶部设置过滤大米的过滤网,风管5的底部连接有关风器6,由此,在卸料排米时,大米不会飞出外部,进而通过关风器6无冲击卸料。One end of the air valve 4 is connected with a vertically distributed air duct 5, the top of the air duct 5 is provided with a filter screen for filtering rice, and the bottom of the air duct 5 is connected with a relevant air device 6, thus, when unloading rice, the rice will not Fly out of the outside, and then pass through the air lock 6 without impact discharge.
本案中的风翼式大米除尘工艺,包括以下步骤:The air wing type rice dust removal process in this case includes the following steps:
步骤一,上料:使用螺旋输送机将大米通过进料口输送至卧式除尘箱1内,螺旋输送机的转速为300-450r/min,通过螺旋输送机送料,避免输送过程中二次污染,在此转速下输送,可实现快速上料;Step 1, feeding: Use a screw conveyor to transport the rice to the horizontal dust removal box 1 through the feed port. The screw conveyor rotates at a speed of 300-450r/min, and the material is fed through the screw conveyor to avoid secondary pollution during the transportation process. , conveying at this speed, can realize fast feeding;
步骤二,定量:大米进入卧式除尘箱1内后,大米体积不得超过卧式除尘箱1内容积的三分之一,此种容量方便风机7的吹扫,过多容易出现堵塞,过少除尘效率低下,使用地磅称量整个除尘装置的毛重,大米进入卧式除尘箱1内后称总重量,总重量和毛重对比,进行换算大米在卧式除尘箱内所占的容积,由此可进行标准化操作,操作简单;Step 2, Quantification: After the rice enters the horizontal dust removal box 1, the volume of the rice shall not exceed one-third of the volume of the horizontal dust removal box 1. The dust removal efficiency is low, use the weighbridge to weigh the gross weight of the entire dust removal device, weigh the total weight after the rice enters the horizontal dust removal box 1, compare the total weight with the gross weight, and convert the volume occupied by the rice in the horizontal dust removal box. Carry out standardized operation, easy to operate;
步骤三,送风:风机7以风速为11-15m/s,此种风速可以带动轻质的大米粒快速流动,吹动风量为3400-3500m3/h向卧式除尘箱1内送风,此风量可以覆盖整个卧式除尘箱1,实现无死角吹扫;Step 3, air supply: the fan 7 has a wind speed of 11-15m/s, which can drive light rice grains to flow quickly, and the blowing air volume is 3400-3500m 3 /h to send air to the horizontal dust removal box 1, This air volume can cover the entire horizontal dust removal box 1, realizing purging without dead ends;
步骤四,除尘:气流进入卧式除尘箱1内吹扫大米,大米在锥形导向筒11的导向下经过两个回流弯管3经过双向风翼板组2的气流控制,回流到卧式除尘箱1内,并保持3-5min,此时间为大米在卧式除尘箱1内在风力的作用下通过回流弯管3流动循环,循环时大米中的粉尘通过过滤套31排出;Step 4, dust removal: the air flow enters the horizontal dust removal box 1 to sweep the rice, and the rice passes through two return elbows 3 and is controlled by the air flow of the two-way wind vane group 2 under the guidance of the conical guide cylinder 11, and returns to the horizontal dust removal In the box 1, keep it for 3-5min. This time is that the rice flows and circulates through the return elbow 3 under the action of wind force in the horizontal dust removal box 1, and the dust in the rice is discharged through the filter sleeve 31 during circulation;
步骤五,出料:开启分流管111的一端的风阀4,借助风力进行卸料,并使用关风器6辅助卸料,开启风阀4后大米在风管5中堆积,并通过关风器6无冲击排出。Step 5, discharging: open the air valve 4 at one end of the shunt pipe 111, unload with the help of wind, and use the air shutoff device 6 to assist in unloading. After the air valve 4 is opened, the rice accumulates in the air duct 5 and is passed through the wind. 6 is discharged without impact.
实施例3,Example 3,
基于实施例2,其区别在于;风翼式大米除尘工艺,包括以下步骤:Based on embodiment 2, its difference is; wind wing type rice dedusting process may further comprise the steps:
步骤三,送风:风机7以风速为11m/s,风量为3400m3/h向卧式除尘箱内送风;Step 3, air supply: fan 7 supplies air to the horizontal dust removal box with a wind speed of 11m/s and an air volume of 3400m 3 /h;
步骤四,除尘:气流进入卧式除尘箱内吹扫大米,大米在锥形导向筒的导向下经过两个回流弯管3经过双向风翼板组2的气流控制,回流到卧式除尘箱1内,并保持5min,由此可判断风机7的风速和风量直接影响除尘的时间。Step 4, dust removal: the air flow enters the horizontal dust removal box to sweep the rice, and the rice passes through two return elbows 3 and is controlled by the airflow of the two-way wind vane group 2 under the guidance of the conical guide cylinder, and returns to the horizontal dust removal box 1 and keep it for 5 minutes, it can be judged that the wind speed and air volume of fan 7 directly affect the dust removal time.
实施例4,Example 4,
基于实施例2,其区别在于;风翼式大米除尘工艺,包括以下步骤:Based on embodiment 2, its difference is; wind wing type rice dedusting process may further comprise the steps:
步骤三,送风:风机7以风速为15m/s,风量为3500m3/h向卧式除尘箱内送风;Step 3, air supply: the fan 7 supplies air to the horizontal dust removal box with a wind speed of 15m/s and an air volume of 3500m 3 /h;
步骤四,除尘:气流进入卧式除尘箱内吹扫大米,大米在锥形导向筒的导向下经过两个回流弯管3经过双向风翼板组2的气流控制,回流到卧式除尘箱1内,并保持3min。Step 4, dust removal: the air flow enters the horizontal dust removal box to sweep the rice, and the rice passes through two return elbows 3 and is controlled by the airflow of the two-way wind vane group 2 under the guidance of the conical guide cylinder, and returns to the horizontal dust removal box 1 within 3 minutes.
工作原理:除尘装置使用时,首先将过滤套31和泄压过滤管14接通外部的除尘设备,将大米通过进料口13送入卧式除尘箱1,然后开启风机7,风机7产生的气流吹扫大米,大米在风力的作用下沿着锥形导向筒11向上滚动,并在分流管111的导向下分别进入两个回流弯管3,回流弯管3的壁上设置有过滤套31,流动的大米经过过滤套31的位置时排出粉尘,同时回流到四棱锥形套12内,同时两个方形板21在风力的作用下,利用流体力学,曲面211侧的气流流速大,,两个方形板21反向运动封堵四棱锥形套12,待回流弯管灌满时,过滤套31堵塞,卧式除尘箱1内气流减小,两个方形板21在弹簧223的作用下复位,四棱锥形套12内的大米重新进入卧式除尘箱1内进行循环除尘。Working principle: when the dust removal device is in use, first connect the filter sleeve 31 and the pressure relief filter tube 14 to the external dust removal equipment, send the rice into the horizontal dust removal box 1 through the feed port 13, and then turn on the fan 7, and the dust generated by the fan 7 The air blows the rice, and the rice rolls upwards along the conical guide cylinder 11 under the action of the wind force, and enters the two return elbows 3 respectively under the guidance of the shunt pipe 111, and the wall of the return elbow 3 is provided with a filter sleeve 31 , when the flowing rice passes through the position of the filter sleeve 31, the dust is discharged, and at the same time, it flows back into the quadrangular pyramid-shaped sleeve 12. At the same time, the two square plates 21 are under the action of the wind force, and the air flow velocity on the side of the curved surface 211 is large, and the two square plates 21 utilize fluid mechanics. Two square plates 21 reversely move to block the quadrangular pyramid sleeve 12. When the return elbow is filled, the filter sleeve 31 is blocked, the air flow in the horizontal dust removal box 1 decreases, and the two square plates 21 reset under the action of the spring 223. , the rice in the quadrangular pyramid-shaped cover 12 re-enters the horizontal dust removal box 1 for cycle dust removal.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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