CN110468406B - 耐磨涂层及其制备方法、盾构滚刀的刀圈、盾构滚刀和盾构机 - Google Patents
耐磨涂层及其制备方法、盾构滚刀的刀圈、盾构滚刀和盾构机 Download PDFInfo
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- CN110468406B CN110468406B CN201910823912.1A CN201910823912A CN110468406B CN 110468406 B CN110468406 B CN 110468406B CN 201910823912 A CN201910823912 A CN 201910823912A CN 110468406 B CN110468406 B CN 110468406B
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- coating
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- filler metal
- brazing filler
- shield
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- 238000000576 coating method Methods 0.000 title claims abstract description 191
- 239000011248 coating agent Substances 0.000 title claims abstract description 186
- 238000002360 preparation method Methods 0.000 title claims abstract description 27
- 238000005219 brazing Methods 0.000 claims abstract description 90
- 239000000945 filler Substances 0.000 claims abstract description 86
- 239000002184 metal Substances 0.000 claims abstract description 86
- 229910052751 metal Inorganic materials 0.000 claims abstract description 86
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 52
- 239000010432 diamond Substances 0.000 claims abstract description 52
- 239000000843 powder Substances 0.000 claims abstract description 48
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 42
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 claims abstract description 38
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 21
- 239000011775 sodium fluoride Substances 0.000 claims abstract description 19
- 235000013024 sodium fluoride Nutrition 0.000 claims abstract description 19
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000002904 solvent Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims description 39
- 238000001035 drying Methods 0.000 claims description 38
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 12
- WUOACPNHFRMFPN-UHFFFAOYSA-N alpha-terpineol Chemical group CC1=CCC(C(C)(C)O)CC1 WUOACPNHFRMFPN-UHFFFAOYSA-N 0.000 claims description 11
- 229910052786 argon Inorganic materials 0.000 claims description 11
- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-terpineol Natural products CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 claims description 11
- 229940116411 terpineol Drugs 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000005456 alcohol based solvent Substances 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 230000005641 tunneling Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 14
- 238000009827 uniform distribution Methods 0.000 abstract description 7
- 230000008646 thermal stress Effects 0.000 abstract description 6
- 230000003685 thermal hair damage Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 230000000977 initiatory effect Effects 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 4
- 230000007704 transition Effects 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 abstract description 3
- 229910000679 solder Inorganic materials 0.000 description 23
- 230000000052 comparative effect Effects 0.000 description 13
- 238000012360 testing method Methods 0.000 description 12
- 238000002156 mixing Methods 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 9
- 239000011435 rock Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000005299 abrasion Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 8
- 238000005303 weighing Methods 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000035882 stress Effects 0.000 description 4
- 239000010953 base metal Substances 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
- C23C24/103—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
- E21D9/08—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Materials Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Laser Beam Processing (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910823912.1A CN110468406B (zh) | 2019-09-02 | 2019-09-02 | 耐磨涂层及其制备方法、盾构滚刀的刀圈、盾构滚刀和盾构机 |
JP2019223230A JP6889233B2 (ja) | 2019-09-02 | 2019-12-10 | 耐摩耗性皮膜層、その形成方法、シールドマシン用ローラーカッターのカッターリング、シールドマシン用ローラーカッター及びシールドマシン |
Applications Claiming Priority (1)
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---|---|---|---|
CN201910823912.1A CN110468406B (zh) | 2019-09-02 | 2019-09-02 | 耐磨涂层及其制备方法、盾构滚刀的刀圈、盾构滚刀和盾构机 |
Publications (2)
Publication Number | Publication Date |
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CN110468406A CN110468406A (zh) | 2019-11-19 |
CN110468406B true CN110468406B (zh) | 2020-12-15 |
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CN201910823912.1A Active CN110468406B (zh) | 2019-09-02 | 2019-09-02 | 耐磨涂层及其制备方法、盾构滚刀的刀圈、盾构滚刀和盾构机 |
Country Status (2)
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JP (1) | JP6889233B2 (ja) |
CN (1) | CN110468406B (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110607084B (zh) * | 2019-09-02 | 2021-08-03 | 郑州机械研究所有限公司 | 耐磨涂层及其制备方法、盾构滚刀的刀圈、盾构滚刀和盾构机 |
CN112548249B (zh) * | 2020-11-27 | 2022-03-29 | 江苏科技大学 | 一种膏状金属涂层材料及修复方法 |
CN116677395B (zh) * | 2023-05-05 | 2024-08-06 | 安徽铜都流体科技股份有限公司 | 一种等梯度一体式盘形滚刀及其制造工艺 |
CN116944682B (zh) * | 2023-09-20 | 2024-01-09 | 中铁工程服务有限公司 | 一种盾构机耐磨刀圈的激光堆焊工艺及耐磨刀圈 |
Family Cites Families (15)
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JPH06322553A (ja) * | 1993-05-12 | 1994-11-22 | Ishikawajima Harima Heavy Ind Co Ltd | 母材の強化層形成方法 |
JPH07316816A (ja) * | 1994-05-25 | 1995-12-05 | Kyocera Corp | 硬質層被覆部材 |
JP2922836B2 (ja) * | 1995-02-23 | 1999-07-26 | 川崎重工業株式会社 | トンネル掘削機のカッターリングの取付方法 |
US20040124231A1 (en) * | 1999-06-29 | 2004-07-01 | Hasz Wayne Charles | Method for coating a substrate |
JP3801452B2 (ja) * | 2001-02-28 | 2006-07-26 | 三菱重工業株式会社 | 耐摩耗性コーティング及びその施工方法 |
CN101066585A (zh) * | 2007-06-04 | 2007-11-07 | 马若飞 | 钎焊多层磨具及其制作方法 |
JP5775384B2 (ja) * | 2011-07-01 | 2015-09-09 | 西松建設株式会社 | 掘削装置 |
EP2662474A1 (de) * | 2012-05-07 | 2013-11-13 | Siemens Aktiengesellschaft | Verfahren zur Aufbringung einer Schutzschicht auf eine Turbinenkomponente |
CN103088336B (zh) * | 2013-01-29 | 2015-06-24 | 清华大学 | 应用于轧辊的激光熔覆方法 |
CN103867211B (zh) * | 2013-12-12 | 2015-11-11 | 中铁十四局集团有限公司 | 泥水盾构刀盘冲刷系统 |
CN104404510B (zh) * | 2014-12-10 | 2017-02-22 | 南京中科神光科技有限公司 | 一种激光熔覆制备梯度涂层修复冷轧辊的方法 |
CN105114087A (zh) * | 2015-08-28 | 2015-12-02 | 重庆市腾瀚工贸有限公司 | 盾构机刀盘 |
CN106881671B (zh) * | 2017-02-24 | 2020-01-17 | 蓝思科技(长沙)有限公司 | 一种多层钎焊金刚石工具及其制备方法 |
CN208431013U (zh) * | 2018-06-27 | 2019-01-25 | 中铁工程装备集团隧道设备制造有限公司 | 适应高水压环境的盾构滚刀密封结构及盾构滚刀 |
CN108789189A (zh) * | 2018-07-12 | 2018-11-13 | 华侨大学 | 一种钎焊多层金刚石工具的制备工艺 |
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2019
- 2019-09-02 CN CN201910823912.1A patent/CN110468406B/zh active Active
- 2019-12-10 JP JP2019223230A patent/JP6889233B2/ja active Active
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JP2021038629A (ja) | 2021-03-11 |
CN110468406A (zh) | 2019-11-19 |
JP6889233B2 (ja) | 2021-06-18 |
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Address after: 315700 no.929 Binhai Avenue, Danxi street, Xiangshan County, Ningbo City, Zhejiang Province (main building) 2002 Patentee after: Ningbo Intelligent Machine Tool Research Institute Co., Ltd. of China National Machinery Institute Group Patentee after: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING Co.,Ltd. Address before: 315000 8th floor, No. 1111, Tian'an Road, damuwan new city, Xiangshan County, Ningbo City, Zhejiang Province Patentee before: China Machinery Intelligent Equipment Innovation Research Institute (Ningbo) Co.,Ltd. Patentee before: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING Co.,Ltd. |