CN110465563B - A steel structure part bending auxiliary device and use method thereof - Google Patents

A steel structure part bending auxiliary device and use method thereof Download PDF

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Publication number
CN110465563B
CN110465563B CN201910763714.0A CN201910763714A CN110465563B CN 110465563 B CN110465563 B CN 110465563B CN 201910763714 A CN201910763714 A CN 201910763714A CN 110465563 B CN110465563 B CN 110465563B
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roller
pressure head
base
steel structure
hydraulic cylinder
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CN110465563A (en
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朱沈来
陈际
王莉亚
胡鹏
贾兴
陈茹
张存刚
汪建
宋宇
魏志祥
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China Construction Second Engineering Bureau Co Ltd
China Construction Second Bureau Installation Engineering Co Ltd
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China Construction Second Engineering Bureau Co Ltd
China Construction Second Bureau Installation Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/01Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

本发明涉及一种钢结构零件折弯辅助装置及其使用方法,包括底座和压头机构,底座上设辊轴系统,辊轴系统包括固定辊和移动辊;移动辊支撑架底部安装移动滑轨,移动滑轨通过液压推拉系统控制移动辊移动,实现辊间距可调,压头机构设于底座之上、固定辊与移动辊之间,包括压头基架和安装在压头基架底部的压头;对支设于固定辊和移动辊之上的钢结构零件施加竖向力。本发明钢结构零件通过辊轴与压头配合,完成钢结构制作过程中各类非平面钢结构零件的折弯工作;结构简单,尺寸小,能动性大,对空间要求低,可应用于狭窄施工现场;制作简单,可就地取材自制,也可工厂批量加工定制;可根据施工需求灵活调节辊间距,满足钢结构零件多样化的需求。

The present invention relates to a steel structure part bending auxiliary device and a method of using the device, including a base and a pressure head mechanism, a roller system is arranged on the base, and the roller system includes a fixed roller and a movable roller; a movable slide rail is installed at the bottom of the movable roller support frame, and the movable slide rail controls the movement of the movable roller through a hydraulic push-pull system to achieve adjustable roller spacing, and the pressure head mechanism is arranged on the base, between the fixed roller and the movable roller, and includes a pressure head base frame and a pressure head installed at the bottom of the pressure head base frame; a vertical force is applied to the steel structure parts supported on the fixed roller and the movable roller. The steel structure parts of the present invention cooperate with the roller shaft and the pressure head to complete the bending work of various non-planar steel structure parts in the steel structure manufacturing process; the structure is simple, the size is small, the activity is large, the space requirement is low, and it can be applied to narrow construction sites; the production is simple, and it can be made by hand using local materials, or it can be customized by batch processing in factories; the roller spacing can be flexibly adjusted according to construction requirements to meet the diversified needs of steel structure parts.

Description

Steel structure part bending auxiliary device and use method thereof
Technical Field
The invention relates to the technical field of steel knot bending, in particular to a steel structure part bending auxiliary device and a use method thereof.
Background
In the field of steel structures, bent steel structure parts are widely distributed in various variable-section steel columns, variable-section steel beams and special-shaped components.
The traditional steel structure part bending method comprises a heating press bending method and a fixed mould cold bending method. The heating and bending efficiency is low, the energy consumption is high, toxic and harmful waste gas is easy to generate, the influence on the workshop environment is large, and the performance of the base metal is more adversely affected after high-temperature heating; the device used for fixing the mould cold bending method is characterized in that all parts are fixed, a parent metal is easy to scratch in the bending process, the stress generated in the process is large, the rebound of the material is easy to cause, and a certain safety risk exists.
In addition, the distance between the support rollers of the existing bending equipment is fixed, flexibility is poor, and applicability is poor for some steel structure parts with special size requirements. Therefore, a steel structure part bending device with convenience, high efficiency, safety and wide application range is needed.
Disclosure of Invention
The invention aims to provide a steel structure part bending auxiliary device and a use method thereof, and the steel structure part bending auxiliary device is used for completing bending work of various non-planar steel structure parts in the steel structure manufacturing process by matching a roll shaft and a press head, so that the problems of low heating bending efficiency, high energy consumption, generation of toxic and harmful waste gas and more adverse effects on the performance of a base material in the prior art, and the problems of easy scratch of the base material, high stress generated in the process, easy material rebound and safety risk of the base material in the fixing device used in the cold bending method of a fixing mould are solved.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
The utility model provides a steel construction part auxiliary device that bends which characterized in that: comprises a base and a pressure head mechanism; the base is arranged on the supporting surface and comprises a base and a roll shaft system arranged on the base; the roll shaft system comprises a fixed roll and a movable roll which are arranged on the base in parallel;
the fixed roller comprises a first roller shaft and a first supporting frame, the first supporting frame comprises two supporting plates which are oppositely arranged, the bottoms of the supporting plates are fixed on the base, the tops of the supporting plates are provided with reserved holes, bearings are arranged in the reserved holes, and two ends of the first roller shaft are rotatably connected to the first supporting frame through the bearings;
The movable roller comprises a second roller shaft, a second supporting frame, two movable sliding rails and a hydraulic push-pull system, wherein the two movable sliding rails are arranged on the base in parallel, and the extending direction of the movable sliding rails is perpendicular to the axis of the second roller shaft; the second support frame also comprises two support plates which are oppositely arranged, the support plates are correspondingly arranged on the movable slide rail, the bottoms of the support plates are provided with female grooves which are matched with the movable slide rail, the tops of the support plates are provided with preformed holes, bearings are arranged in the preformed holes, and two ends of the second roll shaft are rotatably connected to the second support frame through the bearings; the hydraulic push-pull system is connected with the second supporting frame and controls the movement and the fixation of the second supporting frame;
The pressure head mechanism is arranged on the base and between the fixed roller and the movable roller and comprises a pressure head base frame and a pressure head arranged at the bottom of the pressure head base frame; the pressure head base frame is connected with a press; the pressure head is vertically arranged, and vertical force is applied to steel structure parts supported on the fixed roller and the movable roller.
The hydraulic push-pull system comprises a hydraulic cylinder, a hydraulic cylinder controller and an oil pump; the two groups of hydraulic cylinders are correspondingly arranged on one side, far away from the first support frame, of the two support plates of the second support frame, the telescopic rods of the hydraulic cylinders are fixedly connected with the support plates, and the tail parts of the telescopic rods are fixed on the base through base connecting pieces of the hydraulic cylinders; the hydraulic cylinder controller and the oil pump are arranged outside the base, the oil pump is connected with the two hydraulic cylinders through oil pipes respectively, and the hydraulic cylinder controller is connected with the oil pump through signal cables.
Further, the backup pad of first support frame, second support frame and pneumatic cylinder pedestal connection spare is steel set square, the top of pneumatic cylinder pedestal connection spare is articulated with the pneumatic cylinder afterbody, and the bottom welded fastening is on the base.
Further, the first support frame, the second support frame, the movable slide rail, the hydraulic cylinder and the hydraulic cylinder base connecting piece on the same side of the base are positioned on the same vertical plane.
Further, the pressure head base frame is T-shaped and comprises a horizontal fixing plate at the top and a vertical connecting plate at the bottom, and rabbets are arranged at intervals at the bottom of the vertical connecting plate; the pressure head is a vertical plate, the top of the pressure head is provided with bulges at intervals, and the bulges are fixedly connected with the matched rabbets through bolts which are arranged in a penetrating way on the side surfaces.
Further, the pressure head is a wide pressure head, a medium-wide pressure head or a narrow pressure head; the wide pressure head is formed by widening the bottom of the middle wide pressure head, the width range is 30 mm-60 mm, the narrow pressure head is formed by symmetrically cutting the bottom of the middle wide pressure head, and the width range is 10 mm-30 mm.
Further, the bottom end part of the pressure head is a round head.
Furthermore, the first roll shaft and the second roll shaft have the same size and specification, and the planes of the axes of the first roll shaft and the second roll shaft are parallel to the base.
Further, the outer surfaces of the first roll shaft and the second roll shaft are provided with wedge-shaped grooves along the length direction, and wedge-shaped anti-slip rubber strips are arranged in the wedge-shaped grooves and have the function of preventing steel structure parts from slipping and surface scratches.
In addition, the invention also provides a using method of the steel structure part bending auxiliary device, which comprises the following steps:
Step one, positioning steel structure parts: placing the steel structure part to be bent above the two roll shafts and below a pressure head mechanism, wherein the pressure head mechanism is arranged on a press rod of the press;
step two, determining the required distance between the two roll shafts: determining the required distance between the two roll shafts according to the size and bending requirements of the steel structure part;
Starting a hydraulic push-pull system, driving the movable roller to slide along the movable slide rail through the expansion and contraction of the telescopic rod of the hydraulic cylinder until the distance from the fixed roller reaches the width required by the angle;
Step three, positioning a pressure head mechanism: the movable pressure head mechanism is positioned at the middle position right above the movable roller and the fixed roller;
Step five, starting the press machine: starting a press machine, wherein the press machine drives a pressure head to press the steel structure part, so that the steel structure part generates plastic bending deformation under the restraint of the roll shafts, and in the whole process, the first roll shaft and the second roll shaft do not slide relatively with the steel structure part;
Step six, closing the press, packing up a press rod of the press, and taking out the bent steel structure part;
and step seven, repeating the step one to the step six until all the steel structure parts are bent.
Compared with the prior art, the invention has the technical advantages that:
1. The steel structure part is matched with the pressing head through the roll shaft, so that bending work of various non-planar steel structure parts in the steel structure manufacturing process is completed, the problems that the existing heating and bending efficiency is low, the energy consumption is high, toxic and harmful waste gas is generated, and the performance of a base metal is more adversely affected are effectively solved, and the problems that all parts of a device used for fixing a mould cold bending method are fixed, the base metal is easily scratched in the bending process, the stress generated in the process is large, material rebound is easily caused, and the safety risk exists are effectively solved;
2. The bending auxiliary device has the advantages of simple structure, ingenious design, small size, high mobility and low space requirement, and can be applied to narrow construction sites; the preparation is simple, the materials can be locally obtained for self-making, and batch processing and customization can be realized in factories;
3. the fixed roller is used as a fixed end to provide counter force for bending the steel structure part, the bottom of the movable roller frame body is provided with a female groove, the female groove is cohesive with the movable sliding rail to provide counter force on the other side of the steel structure part during bending, the roller spacing can be flexibly adjusted according to construction requirements, and the requirement of diversification of the steel structure part is met;
4. The rubber strips are embedded on the roll shafts, so that the friction force between the parts and the roll shafts can be effectively increased, and the slipping of the parts is prevented; certain buffering can be provided, the acting force between the part and the roll shaft is reduced, and the parent metal is prevented from being scratched;
5. The hydraulic device is used for controlling the distance between the roll shafts, so that the labor intensity is reduced, and the operation precision is improved.
Drawings
The foregoing and/or other aspects and advantages of the present invention will become more apparent and more readily appreciated from the detailed description taken in conjunction with the following drawings, which are meant to be illustrative only and not limiting of the invention, wherein:
fig. 1 is a schematic diagram of the whole structure of the steel structure part bending auxiliary device according to the present invention.
FIG. 2 is a schematic view of a base according to the present invention;
FIG. 3 is a schematic view of the cooperation of the roller and the support frame;
FIG. 4 is a schematic diagram illustrating the assembly of the second support frame and the movable rail;
FIG. 5 is a schematic view showing the surface structure of the first roller or the second roller;
FIG. 6 is a schematic view of a ram mechanism according to the present invention;
FIG. 7 is a front view of FIG. 6;
FIG. 8 is a schematic perspective view of a wide ram according to the present invention;
fig. 9 is a front view of fig. 8;
FIG. 10 is a schematic perspective view of a medium-width ram according to the present invention;
fig. 11 is a front view of fig. 10;
FIG. 12 is a schematic perspective view of a narrow ram according to the present invention;
Fig. 13 is a front view of fig. 12;
Reference numerals: 1-base, 2-fixed roller, 2.1-first roller, 2.2-first support frame, 3-movable roller, 3.1-second roller, 3.2-second support frame, 3.3-movable slide rail, 3.4-hydraulic push-pull system, 3.41-hydraulic cylinder, 3.42-hydraulic cylinder controller, 3.43-oil pump, 3.44-hydraulic cylinder base connector, 3.45-oil pipe, 3.46-signal cable, 4-bearing, 5-pressure head base frame, 6-pressure head, 6.1-wide pressure head, 6.2-medium-wide pressure head, 6.3-narrow pressure head, 7-bolt, 8-steel structural part, 9-antiskid rubber strip.
Detailed Description
Hereinafter, embodiments of the steel structural part bending assisting apparatus and the method of using the same of the present invention will be described with reference to the accompanying drawings.
The examples described herein are specific embodiments of the present application, which are intended to illustrate the inventive concept, are intended to be illustrative and exemplary, and should not be construed as limiting the application to the embodiments and scope of the application. In addition to the embodiments described herein, those skilled in the art can adopt other obvious solutions based on the disclosure of the claims and specification, including those adopting any obvious substitutions and modifications to the embodiments described herein.
The drawings in the present specification are schematic views, which assist in explaining the concept of the present invention, and schematically show the shapes of the respective parts and their interrelationships. Note that, in order to clearly show the structures of the components of the embodiments of the present invention, the drawings are not drawn to the same scale. Like reference numerals are used to denote like parts.
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention. Referring to fig. 1, a steel structural part bending auxiliary device is characterized in that: comprises a base and a pressure head mechanism; the base is arranged on the supporting surface and comprises a base 1 and a roll shaft system arranged on the base 1; the roller system comprises a fixed roller 2 and a movable roller 3 which are arranged on a base 1 in parallel.
The fixed roller 2 is used as a fixed end to provide a counterforce for bending the steel structure part 8, and comprises a first roller shaft 2.1 and a first support frame 2.2, wherein the first support frame 2.2 comprises two support plates which are oppositely arranged, the bottom of each support plate is fixed on the base 1, a reserved hole is formed in the top of each support plate, a bearing 4 is arranged in each reserved hole, and as shown in fig. 3, two ends of the first roller shaft 2.1 are rotationally connected to the first support frame 2.2 through the bearing 4; the bearing 4 can reduce resistance and ensure the free rotation of the roll shaft.
The movable roller 3 comprises a second roller shaft 3.1, a second supporting frame 3.2, two movable slide rails 3.3 and a hydraulic push-pull system 3.4, wherein the two movable slide rails 3.3 are arranged on the base 1 in parallel, and the extending direction of the movable slide rails is vertical to the axis of the second roller shaft 3.1; the second supporting frame 3.2 also comprises two supporting plates which are oppositely arranged, the supporting plates are correspondingly arranged on the movable sliding rail 3.3, as shown in fig. 4, the bottoms of the supporting plates are provided with female grooves which are matched with the movable sliding rail 3.3, the female grooves are in locking engagement with the movable sliding rail to provide the counterforce on the other side when the steel structure part is bent, the tops of the supporting plates are provided with preformed holes, bearings 4 are arranged in the preformed holes, and two ends of the second roll shaft 3.1 are rotationally connected to the second supporting frame 3.2 through the bearings 4; the hydraulic push-pull system 3.4 is connected with the second supporting frame 3.2 and controls the movement and the fixation of the second supporting frame.
The hydraulic push-pull system 3.4 comprises a hydraulic cylinder 3.41, a hydraulic cylinder controller 3.42 and an oil pump 3.43; the two groups of hydraulic cylinders 3.41 are correspondingly arranged on one side, far away from the first support frame 2.2, of the two support plates of the second support frame 3.2, the telescopic rods of the hydraulic cylinders 3.41 are fixedly connected with the support plates, and the tail parts of the telescopic rods are fixed on the base 1 through hydraulic cylinder base connecting pieces 3.44; the hydraulic cylinder controller 3.42 and the oil pump 3.43 are arranged outside the base 1, the oil pump 3.43 is respectively connected with the two hydraulic cylinders 3.41 through oil pipes 3.45, and the hydraulic cylinder controller 3.42 is connected with the oil pump 3.43 through signal cables 3.46. The hydraulic cylinder controller can control the hydraulic cylinder to stretch out and draw back, and the push-pull slidable roll shaft support frame moves forward or backward on the roll shaft support frame guide rail so as to change the interval between two groups of roll shaft support frames and adapt to the requirement of bending angles of different steel structure parts on the interval.
As shown in fig. 5, the outer surfaces of the first roll shaft 2.1 and the second roll shaft 3.1 are provided with wedge-shaped grooves along the length direction, and wedge-shaped anti-slip rubber strips 9 are arranged in the wedge-shaped grooves. The dimensions of the first roll shaft 2.1 and the second roll shaft 3.1 are the same, and the plane where the axes of the two are located is parallel to the base 1.
As shown in fig. 6, the pressure head mechanism is arranged on the base and between the fixed roller 2 and the movable roller 3, and comprises a pressure head base frame 5 and a pressure head 6 arranged at the bottom of the pressure head base frame 5; the pressure head base frame 5 is connected with a press; the ram 6 is arranged vertically, exerting a vertical force on the steel structural part 8 supported on the fixed roller 2 and the mobile roller 3. The pressure head base frame 5 is T-shaped and comprises a horizontal fixing plate 5.1 at the top and a vertical connecting plate 5.2 at the bottom, and rabbets 5.3 are arranged at the bottom of the vertical connecting plate 5.2 at intervals; the pressing head 6 is a vertical plate, the top of the pressing head is provided with protrusions 6.4 at intervals, as shown in fig. 7, the protrusions 6.4 are fixedly connected with the tongue-and-groove 5.3 through bolts 7 which are arranged in a penetrating way on the side face after being matched with the tongue-and-groove, and when in use, the required pressing head is placed in the tongue-and-groove of the pressing head base frame, and the pressing head is inserted into the pressing head base frame and the bolt holes on the side face of the pressing head by using the bolts, so that the pressing head is connected with the pressing head base frame. The pressure head 6 is a wide pressure head 6.1, a medium-wide pressure head 6.2 or a narrow pressure head 6.3; as shown in fig. 8 and 9, the wide pressure head 6.1 is formed by widening the bottom of the middle wide pressure head 6.2, the width range is 30 mm-60 mm, as shown in fig. 10 and 11, the structure of the middle wide pressure head 6.2 is schematically shown in fig. 12 and 13, the narrow pressure head 6.3 is formed by symmetrically cutting the bottom of the middle wide pressure head 6.2, and the width range is 10 mm-30 mm. The bottom end of the pressure head 6 is a round head.
In addition, the first support frame 2.2, the second support frame 3.2, the movable slide rail 3.3, the hydraulic cylinder 3.41 and the hydraulic cylinder base connector 3.44 on the same side of the base 1 are positioned on the same vertical plane. The support plates of the first support frame 2.2, the second support frame 3.2 and the hydraulic cylinder base connecting piece 3.44 are steel triangular plates, the top of the hydraulic cylinder base connecting piece 3.44 is hinged with the tail of the hydraulic cylinder 3.41, and the bottom end of the hydraulic cylinder base connecting piece is welded and fixed on the base 1.
When the steel structure part bending auxiliary device is used, the method comprises the following steps of:
Step one, positioning a steel structure part 8: placing the steel structure part 8 to be bent above the two roll shafts and below the pressure head mechanism, wherein the pressure head mechanism is arranged on a press rod of the press;
step two, determining the required distance between the two roll shafts: determining the required distance between the two roll shafts according to the size and bending requirements of the steel structure part 8;
Starting a hydraulic push-pull system 3.4, driving a movable roller 3 to slide along a movable sliding rail 3.3 through the expansion and contraction of a telescopic rod of a hydraulic cylinder 3.41 until the distance from the fixed roller 2 reaches the width required by the angle, and keeping a hydraulic cylinder controller on, wherein the output pressure is kept at a fixed value;
Step three, positioning a pressure head mechanism: the pressure head mechanism is moved to be positioned at the middle position right above the moving roller 3 and the fixed roller 2;
Step five, starting the press machine: starting a press machine, wherein the press machine drives a pressure head to press the steel structure part 8, so that the steel structure part 8 generates plastic bending deformation under the restraint of a roll shaft, and in the whole process, the first roll shaft 2.1, the second roll shaft 3.1 and the steel structure part 8 do not slide relatively;
step six, closing the press, retracting a press rod of the press, and taking out the bent steel structure part 8;
and step seven, repeating the step one to the step six until all the steel structural parts 8 are bent.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (2)

1.一种钢结构零件折弯辅助装置,其特征在于:包括底座和压头机构;1. A bending auxiliary device for steel structure parts, characterized by comprising a base and a pressing head mechanism; 所述底座设于支撑面上,包括基座(1)以及设于基座(1)上的辊轴系统;The base is arranged on a supporting surface, and comprises a base (1) and a roller system arranged on the base (1); 所述辊轴系统包括平行设于基座(1)上的固定辊(2)和移动辊(3);The roller system comprises a fixed roller (2) and a movable roller (3) which are arranged parallel to the base (1); 所述固定辊(2)包括第一辊轴(2.1)和第一支撑架(2.2),所述第一支撑架(2.2)包括相对设置的两个支撑板,所述支撑板的底部固定在基座(1)上,顶部设预留孔,所述预留孔内设轴承(4),所述第一辊轴(2.1)的两端通过轴承(4)转动连接在第一支撑架(2.2)上;The fixed roller (2) comprises a first roller shaft (2.1) and a first support frame (2.2), the first support frame (2.2) comprising two support plates arranged opposite to each other, the bottom of the support plate being fixed to the base (1), the top of the support plate being provided with a reserved hole, a bearing (4) being provided in the reserved hole, and both ends of the first roller shaft (2.1) being rotatably connected to the first support frame (2.2) via the bearing (4); 所述移动辊(3)包括第二辊轴(3.1)、第二支撑架(3.2)、移动滑轨(3.3)和液压推拉系统(3.4),所述移动滑轨(3.3)有两根,并行设于基座(1)之上,其延伸方向与第二辊轴(3.1)的轴线垂直;所述第一辊轴(2.1)和第二辊轴(3.1)的尺寸规格均相同,两者轴线所在平面与基座(1)平行;所述第一辊轴(2.1)和第二辊轴(3.1)的外表面沿长度方向开有楔形槽,楔形槽中设置楔形的防滑橡胶条(9);The movable roller (3) comprises a second roller shaft (3.1), a second support frame (3.2), a movable slide rail (3.3) and a hydraulic push-pull system (3.4); the movable slide rail (3.3) has two pieces, which are arranged in parallel on the base (1), and the extension direction of which is perpendicular to the axis of the second roller shaft (3.1); the first roller shaft (2.1) and the second roller shaft (3.1) have the same size specifications, and the plane where the axes of the two are located is parallel to the base (1); the outer surfaces of the first roller shaft (2.1) and the second roller shaft (3.1) are provided with wedge-shaped grooves along the length direction, and wedge-shaped anti-slip rubber strips (9) are arranged in the wedge-shaped grooves; 所述第二支撑架(3.2)也包括相对设置的两个支撑板,所述支撑板对应设于移动滑轨(3.3)之上,其底部设有与移动滑轨(3.3)适配的母槽,其顶部设预留孔,所述预留孔内设轴承(4),所述第二辊轴(3.1)的两端通过轴承(4)转动连接在第二支撑架(3.2)上;所述液压推拉系统(3.4)与第二支撑架(3.2)连接,控制其移动与固定;所述液压推拉系统(3.4)包括液压缸(3.41)、液压缸控制器(3.42)和油泵(3.43);所述液压缸(3.41)共两组,对应设于第二支撑架(3.2)两个支撑板远离第一支撑架(2.2)的一侧,液压缸(3.41)的伸缩杆与支撑板固定,尾部通过液压缸基座连接件(3.44)固定在基座(1)上;所述液压缸控制器(3.42)和油泵(3.43)设于基座(1)之外,所述油泵(3.43)分别与两个液压缸(3.41)通过油管(3.45)连接,所述液压缸控制器(3.42)与油泵(3.43)通过信号电缆(3.46)连接;The second support frame (3.2) also includes two support plates arranged opposite to each other, the support plates are arranged on the movable slide rail (3.3) correspondingly, the bottom of the support plates is provided with a female groove adapted to the movable slide rail (3.3), the top of the support plates is provided with a reserved hole, the reserved hole is provided with a bearing (4), and the two ends of the second roller (3.1) are rotatably connected to the second support frame (3.2) through the bearing (4); the hydraulic push-pull system (3.4) is connected to the second support frame (3.2) to control its movement and fixation; the hydraulic push-pull system (3.4) includes a hydraulic cylinder (3.41), a hydraulic cylinder controller (3.42) and an oil pump (3.43) ); There are two groups of hydraulic cylinders (3.41), which are respectively arranged on the side of the two support plates of the second support frame (3.2) away from the first support frame (2.2); the telescopic rod of the hydraulic cylinder (3.41) is fixed to the support plate, and the tail is fixed to the base (1) through a hydraulic cylinder base connector (3.44); the hydraulic cylinder controller (3.42) and the oil pump (3.43) are arranged outside the base (1); the oil pump (3.43) is respectively connected to the two hydraulic cylinders (3.41) through oil pipes (3.45); the hydraulic cylinder controller (3.42) and the oil pump (3.43) are connected through a signal cable (3.46); 所述压头机构设于底座之上、固定辊(2)与移动辊(3)之间,包括压头基架(5)和安装在压头基架(5)底部的压头(6);所述压头基架(5)与压力机连接;所述压头(6)竖向设置,对支设于固定辊(2)和移动辊(3)之上的钢结构零件(8)施加竖向力;所述压头基架(5)为T形,包括顶部的水平固定板(5.1)和底部的竖向连接板(5.2),所述竖向连接板(5.2)的底部间隔开设有企口(5.3);所述压头(6)为竖向板,其顶部间隔设置凸起(6.4),所述凸起(6.4)与企口(5.3)配套插接后通过侧面贯通设置的插销(7)固定连接;The pressure head mechanism is arranged on the base, between the fixed roller (2) and the movable roller (3), and comprises a pressure head base frame (5) and a pressure head (6) installed at the bottom of the pressure head base frame (5); the pressure head base frame (5) is connected to the press; the pressure head (6) is arranged vertically to apply a vertical force to the steel structure part (8) supported on the fixed roller (2) and the movable roller (3); the pressure head base frame (5) is T-shaped, comprising a horizontal fixed plate (5.1) at the top and a vertical connecting plate (5.2) at the bottom, and the bottom of the vertical connecting plate (5.2) is provided with a tongue and groove (5.3) at intervals; the pressure head (6) is a vertical plate, and a protrusion (6.4) is arranged at intervals on the top of the plate, and the protrusion (6.4) is matched with the tongue and groove (5.3) and is fixedly connected by a pin (7) provided through the side; 所述第一支撑架(2.2)、第二支撑架(3.2)和液压缸基座连接件(3.44)的支撑板均为钢制三角板,所述液压缸基座连接件(3.44)的顶部与液压缸(3.41)尾部铰接,底端焊接固定在基座(1)上;The support plates of the first support frame (2.2), the second support frame (3.2) and the hydraulic cylinder base connecting piece (3.44) are all steel triangular plates; the top of the hydraulic cylinder base connecting piece (3.44) is hinged to the tail of the hydraulic cylinder (3.41), and the bottom is welded and fixed to the base (1); 所述基座(1)同一侧的第一支撑架(2.2)、第二支撑架(3.2)、移动滑轨(3.3)、液压缸(3.41)和液压缸基座连接件(3.44)位于同一竖向平面上;The first support frame (2.2), the second support frame (3.2), the movable slide rail (3.3), the hydraulic cylinder (3.41) and the hydraulic cylinder base connecting member (3.44) on the same side of the base (1) are located on the same vertical plane; 所述压头(6)为宽压头(6.1)、中宽压头(6.2)或窄压头(6.3);所述宽压头(6.1)由中宽压头(6.2)的底部加宽形成,宽度范围为30mm~60mm,所述窄压头(6.3)由中宽压头(6.2)的底部对称切削形成,宽度范围为10mm~30mm;The pressure head (6) is a wide pressure head (6.1), a medium-wide pressure head (6.2) or a narrow pressure head (6.3); the wide pressure head (6.1) is formed by widening the bottom of the medium-wide pressure head (6.2), and the width ranges from 30 mm to 60 mm; the narrow pressure head (6.3) is formed by symmetrically cutting the bottom of the medium-wide pressure head (6.2), and the width ranges from 10 mm to 30 mm; 使用时弯折需求选择宽压头(6.1)、中宽压头(6.2)或窄压头(6.3);同时通过液压缸控制器控制液压缸伸缩,推拉可滑动辊轴支撑架在辊轴支撑架导轨上前进或后退,以改变两组辊轴支撑架之间的间距,适应不同钢结构零件折弯角度对间距的需求。When in use, a wide pressure head (6.1), a medium-wide pressure head (6.2) or a narrow pressure head (6.3) is selected according to the bending requirements; at the same time, the hydraulic cylinder controller is used to control the extension and retraction of the hydraulic cylinder, and the sliding roller support frame is pushed and pulled forward or backward on the roller support frame guide rail to change the spacing between the two groups of roller support frames to meet the spacing requirements of different bending angles of steel structure parts. 2.根据权利要求1所述的一种钢结构零件折弯辅助装置的使用方法,其特征在于,包括如下步骤:2. The method for using the steel structure part bending auxiliary device according to claim 1, characterized in that it comprises the following steps: 步骤一、钢结构零件(8)就位:将待弯折的钢结构零件(8)置于两个辊轴之上、压头机构之下,压头机构装在压力机压杆上;Step 1: Put the steel structure part (8) in place: Place the steel structure part (8) to be bent on two rollers and under the pressure head mechanism, which is mounted on the pressure rod of the press; 步骤二、确定两个辊轴的需求距离:依据钢结构零件(8)的尺寸及弯折要求确定两个辊轴的需求距离;Step 2: Determine the required distance between the two rollers: Determine the required distance between the two rollers based on the size and bending requirements of the steel structure part (8); 步骤三、启动液压推拉系统(3.4),通过液压缸(3.41)伸缩杆的伸缩带动移动辊(3)沿移动滑轨(3.3)滑移,直至距离固定辊(2)的距离达到角度所需的宽度,此时液压缸控制器保持开启,输出压力保持固定值;Step 3, start the hydraulic push-pull system (3.4), and drive the movable roller (3) to slide along the movable slide rail (3.3) by extending and retracting the telescopic rod of the hydraulic cylinder (3.41) until the distance from the fixed roller (2) reaches the required width of the angle, at which time the hydraulic cylinder controller remains turned on and the output pressure remains at a fixed value; 步骤三、压头机构就位:移动压头机构,使其位于移动辊(3)和固定辊(2)的正上方中间位置;Step 3: Put the pressing head mechanism in place: Move the pressing head mechanism so that it is located in the middle position directly above the movable roller (3) and the fixed roller (2); 步骤五、启动压力机:启动压力机,压力机带动压头对钢结构零件(8)施压,使其在辊轴的约束下产生塑性弯折变形,整个过程中,第一辊轴(2.1)和第二辊轴(3.1)与钢结构零件(8)之间无相对滑动;Step 5, starting the press: starting the press, the press drives the pressing head to press the steel structure part (8), so that it generates plastic bending deformation under the constraint of the roller, and during the whole process, there is no relative sliding between the first roller (2.1) and the second roller (3.1) and the steel structure part (8); 步骤六、关闭压力机,收起压力机压杆,取出弯折后的钢结构零件(8);Step 6: Turn off the press, retract the press rod, and take out the bent steel structure part (8); 步骤七、重复步骤一至步骤六,直至所有钢结构零件(8)弯折完成。Step 7: Repeat steps 1 to 6 until all the steel structure parts (8) are bent.
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