CN110454183A - A kind of shoveling tool and its shoveling method for bored tunnel - Google Patents

A kind of shoveling tool and its shoveling method for bored tunnel Download PDF

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Publication number
CN110454183A
CN110454183A CN201910718364.6A CN201910718364A CN110454183A CN 110454183 A CN110454183 A CN 110454183A CN 201910718364 A CN201910718364 A CN 201910718364A CN 110454183 A CN110454183 A CN 110454183A
Authority
CN
China
Prior art keywords
arc
chain
tunnel
shoveling
arc bracket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910718364.6A
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Chinese (zh)
Inventor
瞿东明
杨箭亮
王红卫
王旺龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cccc-Shec Railway Engineering Co Ltd
Original Assignee
Cccc-Shec Railway Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cccc-Shec Railway Engineering Co Ltd filed Critical Cccc-Shec Railway Engineering Co Ltd
Priority to CN201910718364.6A priority Critical patent/CN110454183A/en
Publication of CN110454183A publication Critical patent/CN110454183A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/03Driving non-circular tunnels
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1006Making by using boring or cutting machines with rotary cutting tools
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1086Drives or transmissions specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1093Devices for supporting, advancing or orientating the machine or the tool-carrier

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Earth Drilling (AREA)

Abstract

The invention proposes a kind of shoveling tools and its shoveling method for bored tunnel, belong to technical field of tunnel construction, it specifically includes bottom beam, arc bracket is respectively arranged in the two sides of bottom beam, arc bracket is parallel with the face in tunnel, being provided on two arc brackets arcuately to make the transmission mechanism that arching trajectory is driven by bracket, deep drilling mechanism is connected on transmission mechanism, the face in the drill bit face tunnel of deep drilling mechanism is simultaneously moved along the arching trajectory of arc bracket under the drive of the transmission mechanism, is drilled to the slot hole of arc.The progress of construction can be greatly speeded up using shoveling tool of the invention, shortened construction period, reduced the consuming of manpower and material resources.

Description

A kind of shoveling tool and its shoveling method for bored tunnel
Technical field
The invention belongs to technical field of tunnel construction, and in particular to a kind of for the shoveling tool of bored tunnel and its shoveling Method.
Background technique
In constructing tunnel, in order to not influence urban ground traffic circulation or to some structure meetings for especially needing buried depth Using subsurface excavation method, subsurface excavation method is not excavate ground under the conditions of specific geology, and build lining is carried out by the way of digging a hole into the earth Build a kind of method for tunnel construction of structure.
Currently, in railway, highway, subway, boring in the tunnel constructions operations such as mountain, subsurface excavation method is more commonly used one kind Tunneling method, but subsurface excavation method use be all small-sized machine construction, key cut progress be one day one meter, many situations Under, small-sized machine can not also construct, and need manually to be excavated, and not only construction efficiency is low in this way, construction period is extended, and Also need to expend a large amount of manpower and material resources, meanwhile, when manually being excavated, also add the security risk of construction personnel.
General tunnel is all arc, but existing shoveling equipment can only carry out laterally taking, and cannot directly dig out The tunnel structure of arc is mostly the substantially appearance that tunnel is excavated first with shoveling equipment at present, then again by manually repairing The arcuate structure in tunnel is covered a roof with straw out, further consume manpower and material resources in this way and extends construction period.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, the invention proposes a kind of shoveling tool for bored tunnel and Its shoveling method can well solve in constructing tunnel the problem of manpower and material resources expend big, long construction period, while can also be straight It connects to bore and digs out the arcuate structure in tunnel, do not need artificial subsequent renovate again.Its technical solution is as follows:
Arc bracket is respectively set in a kind of shoveling tool for bored tunnel, including bottom beam, the two sides of the bottom beam, institute State that arc bracket is parallel with the face in tunnel, being provided on two arc brackets arcuately to make arching trajectory transmission by bracket Deep drilling mechanism, deep drilling mechanism make under the driving by the transmission mechanism connecting with arc bracket along arc bracket Arching trajectory is mobile, drills out arc groove hole.
It further limiting, the transmission mechanism includes speed reducer, connecting shaft, drive sprocket, driven jockey sprocket and chain, The output end of the speed reducer connect with drive sprocket by connecting shaft and drive sprocket is driven to rotate, the drive sprocket difference The both ends of connecting shaft are set;The drive sprocket is engaged with the chain being looped around on arc bracket, the turning point of the chain Place is provided with driven jockey sprocket, and the driven jockey sprocket is connect by chain with drive sprocket.
It further limits, the arc bracket is arch and is equipped with chain on arc bracket, and the chain is embedded in chain In bar groove.
It further limits, the deep drilling mechanism includes that connection chassis, axial stretching driving unit and brill dig unit, institute It states connection chassis and is connect with chain and pass through the drive of chain and moved along arc bracket as arching trajectory, the axial stretching drive The output end of moving cell is connect with digging unit is bored, and axial stretching driving unit is fixed on brill digging unit and connect on chassis.
It further limits, the axial stretching driving unit includes axial power source, telescopic shaft and link block, the axial direction Power source is connect by telescopic shaft with link block, offers axis hole on the link block.
It further limits, the axial stretching driving unit further includes sliding rail, and the sliding rail passes through link block On axis hole connect with link block.
It further limits, it includes boring to dig power source and drill bit that the brill, which digs unit, and the brill digs power source and is fixed on connection On block, the drill bit, which is arranged in, to be bored the power output end for digging power source and carries out digging by the driving that brill digs power source.
A kind of shoveling method for realizing bored tunnel using the above-mentioned shoveling tool for bored tunnel, including following step It is rapid:
1) nearby keep arc bracket parallel with face on the face that bottom beam is moved to tunnel, the brill of deep drilling mechanism Head face face;
2) transmission mechanism works, and deep drilling mechanism is moved along the arc track of arc bracket;
3) deep drilling mechanism works, and passes through the drilling depth of the axial adjustment drill bit of advancing of deep drilling mechanism, then benefit Brill soil, which is rotated, with drill bit takes soil;
4) step 2) and step 3) are repeated, deep drilling mechanism is bored while soil takes soil and driven by transmission mechanism along arc The arc track of bracket (1) is mobile, and then is drilled to and the consistent arc groove hole of arc bracket arching trajectory;
5) soil body in arc groove hole excavates taking-up by way of artificial or mechanical excavation again, completes the dark of tunnel It digs.
It further limits, the step 2) is specially that speed reducer passes through transmission shaft drive drive sprocket rotation, drive sprocket Chain and the rotation of driven jockey sprocket are driven, chain, which passes through connection chassis drive axial stretching driving unit in turn and bores, digs unit It is moved along the arc track of arc bracket.
It further limits, the step 3) is specially axial stretching driving unit by controlling link block on sliding rail Sliding, and then bore drill bit on digging unit and crept on face, completing to cut the earth takes soil.
Compared with prior art, the invention has the following advantages:
Shoveling tool of the invention is provided with arc bracket in the two sides of bottom beam, and arc bracket is for arch and in arc bracket On offer chain, arc bracket is parallel with the face in tunnel, and being provided on arc bracket arcuately to make arc by bracket The transmission mechanism and deep drilling mechanism, transmission mechanism of shape track transmission are connect with deep drilling mechanism;Transmission mechanism includes subtracting Fast machine, connecting shaft, drive sprocket, driven jockey sprocket and chain, speed reducer are connect by connecting shaft with drive sprocket, and chain is embedding It is engaged in chain and with the both ends drive sprocket that connecting shaft is arranged in, driven drag chain is provided at the turning point of chain Wheel, driven jockey sprocket are transmitted chain wheel drive and then engaging with chain;Deep drilling mechanism includes connection chassis, axial direction It flexible driving unit and bores and digs unit, connection chassis, which is fixedly connected with chain and passes through the drive of chain, makees arc along arc bracket Shape track is mobile, and the output end of axial stretching driving unit is connect with digging unit is bored;It is provided on axial stretching driving unit The output end of axial power source, sliding rail, telescopic shaft and link block, axial power source is connect by telescopic shaft with link block, Axis hole is provided on link block, sliding rail is connect by axis hole with link block;Boring and digging unit includes boring to dig power source and brill Head, bores to dig power source and connect with link block and bores the output end of digging power source and is connected with drill bit, drive of the drill bit in brill digging power source It carries out cutting the earth under dynamic and takes soil.In this way, driving connection chassis to make arching trajectory transmission along arc bracket by drive mechanism, then lead to Cross axial stretching driving unit driving bore dig unit carry out bore soil take soil, directly dig out arc.Utilize digger of the invention Tool can not only greatly speed up the progress of construction, shorten construction period, and can directly drill out the tunnel slot hole of arc, reduce The process of subsequent artefacts' processing, reduces the consuming of manpower and material resources, avoids due to artificial treatment bring security risk.
Detailed description of the invention
Fig. 1 is the main view of shoveling tool of the present invention;
Fig. 2 is the left view of shoveling tool of the present invention;
Fig. 3 is the cross-sectional view at the interface A in Fig. 1;
Fig. 4 is the structural schematic diagram of link block;
Wherein, 1- arc bracket, 2- connecting plate, 3- fixed plate, 4- hydraulic cylinder, 5- sliding rail, 6- link block, 7- electricity Machine, 8- drill bit, 9- bottom plate, 10- chain, 11- speed reducer, 12- drive sprocket, the driven jockey sprocket of 13-, 14- connecting shaft, 15- Axis hole, 16- bottom beam.
Specific embodiment
Explanation is further explained to technical solution of the present invention with reference to the accompanying drawings and embodiments, but the present invention is simultaneously It is not limited to embodiments described below.
Referring to Fig. 1, shoveling tool of the invention is fixedly connected with arc bracket 1 in the upper end of bottom beam 16, referring to Fig. 3, arc Shape bracket 1 is equipped with chain, and the width range of chain is 0.1~0.3m, is embedded with chain 10 in chain, chain 10 Width range is 0.08~0.28m, the top of bottom beam 16 is provided with speed reducer 11, speed reducer 11 passes through transmission shaft 14 and is located at The drive sprocket 12 at 14 both ends of transmission shaft connects, drive sprocket 12 and then being engaged with chain 10 be located at 10 turning point of chain The driven jockey sprocket 13 at place connects and drives driven jockey sprocket 13 and chain 10 to rotate.
Chain 10 is fixed by connecting plate 2 with chassis is connect, and referring to fig. 2, connection chassis is by bottom plate 9, fixed plate 3 and sliding Track 5 is constituted, and connecting plate 2 is fixedly connected with bottom plate 9, and bottom plate 9 is connect by being located at the fixed plate 3 at both ends with sliding rail 5, sliding The one end in dynamic rail road 5 is provided with axial stretching driving unit, and axial stretching driving unit is by hydraulic cylinder 4, telescopic rod and link block 6 It constitutes, hydraulic cylinder 4 is connect by telescopic rod with link block 6, and referring to fig. 4, link block 6 is equipped with axis hole 15, and link block 6 passes through Axis hole 15 is connect with sliding rail 5, and brill is fixedly connected on link block 6 and digs unit, is bored digging unit and by motor 7 and is connected to motor Drill bit 8 on 7 is constituted, and drilling and digging machine structure can control the depth in drilling slot hole by sliding of the sliding shoe 6 on sliding rail 5 Degree, the depth bounds that drill bit 8 drills out slot hole are 0.8~1m.
Embodiment 1
Arc bracket 1 is arch in the present embodiment, and the width of 1 chain of arc bracket is 0.1m, mutually embedding with chain The width of chain 10 is 0.08m, and the depth that drill bit 8 drills out slot hole is 0.8m.
The shoveling tool for bored tunnel of the present embodiment carries out the shoveling method of bored tunnel, the steps include:
1) bottom beam 6 is moved to the face 1m apart from tunnel, it is parallel with the face in tunnel makes arc bracket 1, and allow Bore the face in the 8 face tunnel of drill bit dug on unit;
2) transmission mechanism works, and speed reducer 11 drives drive sprocket 12 to rotate by transmission shaft 14, and drive sprocket 12 drives Chain 10 and driven jockey sprocket 13 rotate, and chain 10 is in turn by connection chassis to drive axial stretching driving unit and brill Unit is dug to move along the arc track of arc bracket 1;
3) axial stretching driving unit, which drives to bore, digs cell operation, and axial stretching driving unit is being slided by link block 6 Sliding is axially advanced on track 5 to drive brill to dig unit, meanwhile, brill digs unit driving drill bit 8 and rotates, and cut the earth takes Native operation;
4) step 2) and step 3) are repeated, drive of the connection chassis in chain 10 while brill digging unit shoveling takes native operation Under moved along the arc track of arc bracket 1, and then be drilled to and the consistent arc groove hole of 1 arching trajectory of arc bracket;
5) soil body in arc groove hole is excavated by excavator and is taken out, and completes the tunneling in tunnel.
Embodiment 2
Arc bracket 1 is arch in the present embodiment, and the width of 1 chain of arc bracket is 0.3m, mutually embedding with chain The width of chain is 0.28m, and the depth that drill bit 8 drills out slot hole is 1m.
The shoveling tool for bored tunnel of the present embodiment carries out the shoveling method of bored tunnel, the steps include:
1) bottom beam 6 is moved to the face 1.2m apart from tunnel, keeps arc bracket 1 parallel with the face in tunnel, and The face in the 8 face tunnel of drill bit for allowing brill to dig on unit;
2) transmission mechanism works, and speed reducer 11 drives drive sprocket 12 to rotate by transmission shaft 14, and drive sprocket 12 drives Chain 10 and driven jockey sprocket 13 rotate, and chain 10 is in turn by connection chassis to drive axial stretching driving unit and brill Unit is dug to move along the arc track of arc bracket 1;
3) axial stretching driving unit, which drives to bore, digs cell operation, and the hydraulic cylinder 4 on axial stretching driving unit passes through control Link block 6 processed is slided on sliding rail 5, is axially advanced so that brill be driven to dig unit, meanwhile, it bores and digs on unit Motor 7 drives drill bit 8 to rotate, and cut the earth takes native operation;
4) step 2) and step 3) are repeated, drive of the connection chassis in chain 10 while brill digging unit shoveling takes native operation Under moved along the arc track of arc bracket 1, and then be drilled to and the consistent arc groove hole of 1 arching trajectory of arc bracket;5) arc The soil body in shape slot hole is taken out by manually excavation, completes the tunneling in tunnel.

Claims (10)

1. a kind of shoveling tool for bored tunnel, including bottom beam (16), which is characterized in that the two sides of the bottom beam (16) point Not She Zhi arc bracket (1), the arc bracket (1) is parallel with the face in tunnel, and being provided on two arc brackets (1) can Arcuately bracket (1) makees the deep drilling mechanism of arching trajectory transmission, and deep drilling mechanism with arc bracket (1) by connecting Transmission mechanism driving under along arc bracket (1) to make arching trajectory mobile, drill out arc groove hole.
2. being used for the shoveling tool of bored tunnel as described in claim 1, which is characterized in that the transmission mechanism includes slowing down Machine (11), connecting shaft (14), drive sprocket (12), driven jockey sprocket (13) and chain (10), the speed reducer (11) it is defeated Outlet is connect with drive sprocket (12) by connecting shaft (14) and drive sprocket (12) is driven to rotate, the drive sprocket (12) point It She Zhi not be at the both ends of connecting shaft (14);The drive sprocket (12) is engaged with the chain (10) being looped around on arc bracket (1), It is provided with driven jockey sprocket (13) at the turning point of the chain (10), the driven jockey sprocket (13) passes through chain (10) It is connect with drive sprocket (12).
3. being used for the shoveling tool of bored tunnel as claimed in claim 2, which is characterized in that the arc bracket (1) is arch Shape and chain is equipped on arc bracket (1), in the chain (10) insertion chain.
4. being used for the shoveling tool of bored tunnel as claimed in claim 2, which is characterized in that the deep drilling mechanism includes It connects chassis, axial stretching driving unit and bores and dig unit, the connection chassis connect with chain (10) and by chain (10) Drive make that arching trajectory is mobile along arc bracket (1), the output end of the axial stretching driving unit and bore and dig unit and connect It connects, and axial stretching driving unit is fixed on brill digging unit and connect on chassis.
5. being used for the shoveling tool of bored tunnel as claimed in claim 4, which is characterized in that the axial stretching driving unit Including axial power source, telescopic shaft and link block (6), the axial direction power source is connect by telescopic shaft with link block (6), described Axis hole (15) are offered on link block (6).
6. being used for the shoveling tool of bored tunnel as claimed in claim 5, which is characterized in that the axial stretching driving unit It further include sliding rail (5), the sliding rail (5) is connect by the axis hole (15) on link block (6) with link block (6).
7. being used for the shoveling tool of bored tunnel as claimed in claim 5, which is characterized in that it includes boring to dig that the brill, which digs unit, Power source and drill bit (8), the brill dig power source and are fixed on link block (6), and the drill bit (8), which is arranged in bore, digs power source Power output end and the driving progress digging that power source is dug by boring.
8. a kind of shoveling method that bored tunnel is realized using the shoveling tool for bored tunnel described in claim 1, It is characterized in that, comprising the following steps:
1) nearby keep arc bracket (1) parallel with face on the face that bottom beam (16) is moved to tunnel, deep drilling mechanism Drill bit face face;
2) transmission mechanism works, and deep drilling mechanism is mobile along the arc track of arc bracket (1);
3) deep drilling mechanism works, and by the drilling depth of axial adjustment drill bit (8) of advancing of deep drilling mechanism, recycles Drill bit rotation bores soil and takes soil;
4) step 2) and step 3) are repeated, deep drilling mechanism is bored while soil takes soil and driven by transmission mechanism along arc bracket (1) arc track is mobile, and then is drilled to and the consistent arc groove hole of arc bracket (1) arching trajectory;
5) soil body in arc groove hole excavates taking-up by way of artificial or mechanical excavation again, completes the tunneling in tunnel.
9. the shoveling method of bored tunnel as claimed in claim 8, which is characterized in that the step 2) is specially speed reducer (11) drive sprocket (12) rotation is driven by transmission shaft (14), drive sprocket (12) drives chain (10) and driven jockey sprocket (13) it rotates, chain (10) drives axial stretching driving unit and brill to dig unit along arc bracket by connection chassis in turn (1) arc track is mobile.
10. the shoveling method of bored tunnel as claimed in claim 8, which is characterized in that the step 3) is specially axial stretches Contracting driving unit by control link block (6) slided on sliding rail (5), and then bore dig unit on drill bit (8) in face On crept into, complete cut the earth take soil.
CN201910718364.6A 2019-08-05 2019-08-05 A kind of shoveling tool and its shoveling method for bored tunnel Pending CN110454183A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910718364.6A CN110454183A (en) 2019-08-05 2019-08-05 A kind of shoveling tool and its shoveling method for bored tunnel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910718364.6A CN110454183A (en) 2019-08-05 2019-08-05 A kind of shoveling tool and its shoveling method for bored tunnel

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CN110454183A true CN110454183A (en) 2019-11-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110924972A (en) * 2019-12-23 2020-03-27 中国铁建重工集团股份有限公司 Construction method of hard rock tunnel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110924972A (en) * 2019-12-23 2020-03-27 中国铁建重工集团股份有限公司 Construction method of hard rock tunnel

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Application publication date: 20191115

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