CN110453365A - An 8-comb double jacquard creel jacquard mesh and its manufacturing method - Google Patents
An 8-comb double jacquard creel jacquard mesh and its manufacturing method Download PDFInfo
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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Abstract
本发明涉及网布编织技术领域,尤其是涉及的是一种8梳双贾卡纱架提花网布,包括由双针床8梳双贾卡纱架经编机一体编织而成的网布本体,所述网布本体具有面层、底层以及用于连接面层和底层的提花纱线,所述提花纱线在面层和/或底层上形成提花,所述提花由100D—300D的提花纱线一体编织而成。本发明充分利用双针床8梳双贾卡纱架经编机的独特优势,结合梳栉空穿穿纱变化,以及精密设计花型和化纤纱的配合使用,生产出一种高性能、化学结构稳定性好、外观花纹独特的三维提花网布。本发明利用了透明纱的特性设计网布,使得面料比一般的网布更具有立体感和结构稳定,手感柔软,不起皱,不起毛,透气效果好,保行性良好,耐磨性能强。The invention relates to the technical field of mesh weaving, in particular to an 8-comb double jacquard creel jacquard mesh, which includes a mesh body integrally woven by a double-needle bed 8-comb double jacquard warp knitting machine , the mesh body has a surface layer, a bottom layer and jacquard yarns for connecting the surface layer and the bottom layer, the jacquard yarns form jacquards on the surface layer and/or the bottom layer, and the jacquard yarns are made of 100D-300D jacquard yarns The thread is woven together. The present invention makes full use of the unique advantages of the warp knitting machine with double needle beds, 8 combs, and double jacquard creels, and combines the changes of bar space threading and yarn threading, and the use of precisely designed patterns and chemical fiber yarns to produce a high-performance, chemical fiber yarn. Three-dimensional jacquard mesh with good structural stability and unique appearance pattern. The invention utilizes the characteristics of the transparent yarn to design the mesh cloth, so that the fabric has a more three-dimensional effect and a more stable structure than the general mesh cloth, with soft hand feeling, no wrinkle, no lint, good air permeability, good line retention, and strong wear resistance .
Description
技术领域technical field
本发明涉及网布编织技术领域,尤其是涉及的是一种8梳双贾卡纱架提花网布及其制作方法。The invention relates to the technical field of mesh weaving, in particular to an 8-comb double jacquard creel jacquard mesh and a manufacturing method thereof.
背景技术Background technique
随着市场的需求,生活水平的提高,人们对纺织面料的质感和舒适要求越来越高,对网布加工精度要求也越来越高,同时,还要求纺织面料时尚美观。现有市场上的纺织面料存在以下几个问题:With the demand of the market and the improvement of living standards, people have higher and higher requirements for the texture and comfort of textile fabrics, and higher and higher requirements for the processing precision of mesh fabrics. At the same time, textile fabrics are also required to be fashionable and beautiful. The textile fabrics on the existing market have the following problems:
1、现有市场的网布因为经编机台是盘头几百条纱必须同时织造,从头到尾不能间断,张力同一把送经量也必须是一致的,所以只能做连续的提花或者现露浮线,影响了网布的美观性。1. The warp knitting machine in the existing market must weave hundreds of yarns at the same time without interruption from the beginning to the end, and the warp let-off must be the same for the same tension, so it can only be used for continuous jacquard or Floating lines are exposed, which affects the aesthetics of the mesh.
2、现有市场上流行的纱架贾卡一般是单贾卡,只有2把半机号贾卡,生产的产品结构单一,产品颜色单一和退花设计简单。2. The popular creel jacquards in the existing market are generally single jacquards, with only 2 and a half gauge jacquards, and the products produced have a single structure, single color and simple faded design.
3、现有纱架产品双层具有起皱、气泡、脱层问题严重,支撑力小,鞋面容易塌陷,鞋面效果不佳,不利于制作鞋面。3. The existing double-layer creel products have serious problems of wrinkling, air bubbles, and delamination. The supporting force is small, and the vamp is easy to collapse. The effect of the vamp is not good, which is not conducive to the production of vamps.
4、现有纱架产品双层因为中间间隔层一般是低弹纱提花,产品只能单一地做低毛高、低开档的贾卡网布,这样大大的局限了纱架贾卡其他季节的使用。4. The existing creel products are double-layered because the intermediate space layer is generally low elastic yarn jacquard, and the product can only be made of jacquard mesh with low wool, high and low opening, which greatly limits other seasons of creel jacquard. usage of.
5、现有纱架产品因为是单一的单贾卡梳产品,只要调机张力稍微一点不合理,精度没有高高求,其生产出来的网布和鞋面容易起毛起球,而且面层提花效果也不够美观,不利于制作鞋面和影响鞋面的使用寿命。5. Because the existing creel product is a single single jacquard comb product, as long as the tension of the machine is slightly unreasonable and the precision is not high, the mesh and uppers produced by it are easy to fluff and pilling, and the surface jacquard Effect is not attractive in appearance yet, is unfavorable for making vamp and affects the service life of vamp.
发明内容Contents of the invention
本发明的目的在于克服上述不足,提供一种充分利用双针床8梳双贾卡纱架机独特优势,结合梳栉空穿穿纱变化,以及精密设计花型和化纤纱的配合使用,生产出高性能,稳定性好,外观花纹独特的三维提花网布,有效解决了起皱、气泡、脱层、支撑力小的问题,同时也解决了只能连续提花、产品结构单一的问题。The purpose of the present invention is to overcome the above disadvantages, to provide a fully utilizing the unique advantages of double needle beds, 8 combs, and double jacquard creel machines, combined with the change of bar space threading and yarn threading, and the use of precision designed patterns and chemical fiber yarns, the production The three-dimensional jacquard mesh fabric with high performance, good stability and unique appearance pattern effectively solves the problems of wrinkling, air bubbles, delamination and small supporting force, and also solves the problems of only continuous jacquard and single product structure.
为实现上述目的,本发明的技术解决方案是:一种8梳双贾卡纱架提花网布,包括由双针床8梳双贾卡纱架经编机一体编织而成的网布本体,所述网布本体具有面层、底层以及用于连接面层和底层的提花纱线,所述提花纱线在面层和/或底层上形成提花,所述提花由100D—300D的提花纱线一体编织而成。In order to achieve the above object, the technical solution of the present invention is: an 8-comb double jacquard creel jacquard mesh, comprising a mesh body integrally woven by a double-needle bed 8-comb double jacquard creel warp knitting machine, The mesh body has a surface layer, a bottom layer, and jacquard yarns for connecting the surface layer and the bottom layer. The jacquard yarns form jacquards on the surface layer and/or the bottom layer. The jacquard yarns are made of 100D-300D jacquard yarns. Woven in one piece.
优选的,所述提花纱线为200D锦纶半光长丝纱线、200D涤纶低弹轻网纱线或150D涤纶低弹轻网纱线,所述面层由100D透明纱与100D透明纱交织而成的,所述底层由150D涤纶低弹轻网纱与150D涤纶低弹轻网纱交织而成的。Preferably, the jacquard yarn is 200D nylon semi-gloss filament yarn, 200D polyester low-elastic light mesh yarn or 150D polyester low-elastic light mesh yarn, and the surface layer is formed by interweaving 100D transparent yarn and 100D transparent yarn. The bottom layer is made of 150D polyester low-elastic light mesh and 150D polyester low-elastic light mesh.
优选的,所述提花纱线为200D/48F半光锦纶纱线或200D/96F涤纶低弹半光纱线,所述面层和底层均由100D/1F有光单丝纱线与100D/1F有光单丝纱线交织而成。Preferably, the jacquard yarn is 200D/48F semi-gloss nylon yarn or 200D/96F polyester low-elasticity semi-gloss yarn, and the surface layer and bottom layer are both made of 100D/1F bright monofilament yarn and 100D/1F Luster monofilament yarns are interwoven.
本发明还提供了一种8梳双贾卡纱架提花网布的制作方法,包括以下步骤:The present invention also provides a method for making 8-comb double jacquard creel jacquard mesh, comprising the following steps:
A.穿纱:采用双针床双贾卡经编机进行编织,经编机至少具有8把梳栉,8把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB7、地梳梳栉GB8,地梳梳栉GB1、地梳梳栉GB2均以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB7、地梳梳栉GB8均以1穿1空或满穿的方式进行穿纱;A. Yarn threading: use double-needle beds and double jacquard warp knitting machines for knitting. The warp knitting machine has at least 8 bars, and the 8 bars are sequentially set as ground bar GB1 and ground bar from the front needle bed to the rear needle bed. Bar GB2, Jacquard bar JB3, Jacquard bar JB4, Jacquard bar JB5, Jacquard bar JB6, ground bar GB7, ground bar GB8, ground bar GB1, ground bar GB2 is threaded in the way of full threading, and Jacquard bar JB3, Jacquard bar JB4, Jacquard bar JB5, and Jacquard bar JB6 are all threaded in the way of 1 thread and 1 empty. GB7 and ground comb GB8 are all threaded in the way of 1 thread, 1 empty or full thread;
B.编织:地梳梳栉GB1和地梳梳栉GB2在前针床上垫纱形成所述面层,贾卡梳栉JB3在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB5在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述提花,地梳梳栉GB7和地梳梳栉GB8在后针床上垫纱形成所述底层。B. Weaving: the ground bar GB1 and the ground bar GB2 lay yarn on the front needle bed to form the surface layer, and the Jacquard bar JB3 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard. The jacquard bar JB4 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard, the jacquard bar JB5 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard, and the jacquard bar JB6 is in the front Laying yarn on the needle bed and/or the rear needle bed forms the jacquard, and ground bar GB7 and GB8 lay yarn on the rear needle bed to form the bottom layer.
优选的,地梳梳栉GB1走两针经平组织1-0/1-1/2-3/2-2//,地梳梳栉GB2走两针经平组织2-3/2-2/0-1/1-1//,贾卡梳栉JB3走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB4走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB5走经平组织1-2/1-2/1-0/1-0//,贾卡梳栉JB6走经平组织1-2/1-2/1-0/1-0//,地梳梳栉GB7走变化经缎组织2-2/1-0/1-1/1-2/1-1/1-0/1-1/2-3/2-2/2-1/1-1/2-3//,地梳梳栉GB8走变化经缎组织1-1/2-3/2-2/2-1/1-1/2-3/2-2/1-0/1-1/1-2/1-1/1-0//。Preferably, the ground comb GB1 goes through two stitches through the plain weave 1-0/1-1/2-3/2-2//, and the ground comb GB2 goes through two stitches through the flat weave 2-3/2-2 /0-1/1-1//, Jacquard bar JB3 goes through flat weave 1-0/1-0/1-2/1-2//, Jacquard bar JB4 goes through flat weave 1-0 /1-0/1-2/1-2//, Jacquard bar JB5 walks through flat tissue 1-2/1-2/1-0/1-0//, Jacquard bar JB6 walks through flat Weave 1-2/1-2/1-0/1-0//, the ground comb GB7 travel change warp and satin weave 2-2/1-0/1-1/1-2/1-1/1 -0/1-1/2-3/2-2/2-1/1-1/2-3//, the ground comb GB8 changes the warp and satin weave 1-1/2-3/2-2 /2-1/1-1/2-3/2-2/1-0/1-1/1-2/1-1/1-0//.
优选的,地梳梳栉GB1走两针经平组织组织1-0/1-1/2-3/2-2//,地梳梳栉GB2走两针经平组织组织1-1/1-0/1-1/1-2//,贾卡梳栉JB3走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB4走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB5走经平组织1-2/1-2/1-0/1-0//,贾卡梳栉JB6走经平组织1-2/1-2/1-0/1-0//,地梳梳栉GB7走经平组织1-2/1-1/1-0/1-1//,地梳梳栉GB8走两针经平组织1-1/2-3/2-2/1-0//。Preferably, the ground comb GB1 walks two needles through the flat tissue 1-0/1-1/2-3/2-2//, and the ground comb GB2 walks two needles through the flat tissue 1-1/1 -0/1-1/1-2//, Jacquard bar JB3 goes through flat weave 1-0/1-0/1-2/1-2//, Jacquard bar JB4 goes through flat weave 1 -0/1-0/1-2/1-2//, Jacquard bar JB5 walks through flat tissue 1-2/1-2/1-0/1-0//, Jacquard bar JB6 walks Flat tissue 1-2/1-2/1-0/1-0//, ground comb GB7 walks through flat tissue 1-2/1-1/1-0/1-1//, ground comb Combing bar GB8 takes two needles through flat tissue 1-1/2-3/2-2/1-0//.
优选的,地梳梳栉GB1、地梳梳栉GB2均使用100D透明纱纱线,贾卡梳栉JB3、贾卡梳栉JB4均使用200D锦纶半光长丝纱线,贾卡梳栉JB5使用的编织材料为200D涤纶低弹轻网纱线,贾卡梳栉JB6使用的编织材料为150D涤纶低弹轻网纱线,地梳梳栉GB7、地梳梳栉GB8均使用150D涤纶低弹轻网纱线。Preferably, the ground bar GB1 and the ground bar GB2 all use 100D transparent yarn, the jacquard bar JB3 and the jacquard bar JB4 all use 200D nylon semi-gloss filament yarn, and the jacquard bar JB5 uses The weaving material is 200D polyester low-elastic light net yarn, the weaving material used by Jacquard bar JB6 is 150D polyester low-elastic light net yarn, and the ground bar GB7 and ground bar GB8 are all made of 150D polyester low-elastic light net yarn. Mesh yarn.
优选的,地梳梳栉GB1、地梳梳栉GB2均使用100D/1F有光单丝纱线,贾卡梳栉JB3、贾卡梳栉JB4均使用200D/48F半光锦纶纱线,贾卡梳栉JB5、贾卡梳栉JB6均使用200D/96F涤纶低弹半光纱线,地梳梳栉GB7、地梳梳栉GB8均使用100D/1F有光单丝纱线。Preferably, the ground bar GB1 and the ground bar GB2 all use 100D/1F bright monofilament yarns, and the Jacquard bar JB3 and the Jacquard bar JB4 all use 200D/48F semi-glossy nylon yarns. Both the jacquard bar JB5 and Jacquard bar JB6 use 200D/96F polyester low elastic semi-gloss yarn, and the ground bar GB7 and ground bar GB8 use 100D/1F glossy monofilament yarn.
优选的,地梳梳栉GB1对应的齿轮送经量为2400mm/腊克,地梳梳栉GB2对应的齿轮送经量为2400mm/腊克,贾卡梳栉JB3对应的齿轮送经量为3000mm/腊克,贾卡梳栉JB4对应的齿轮送经量为3000mm/腊克,贾卡梳栉JB5对应的齿轮送经量为3000mm/腊克,贾卡梳栉JB6对应的齿轮送经量为3100mm/腊克,地梳梳栉GB7对应的齿轮送经量为1920mm/腊克,地梳梳栉GB8对应的齿轮送经量为1920mm/腊克。Preferably, the let-off amount of the gear corresponding to the ground bar GB1 is 2400mm/lact, the let-off amount of the gear corresponding to the ground bar GB2 is 2400mm/lack, and the let-off amount of the gear corresponding to the Jacquard bar JB3 is 3000mm / Lak, the gear let-off amount corresponding to Jacquard bar JB4 is 3000mm/lack, the gear let-off amount corresponding to Jacquard bar JB5 is 3000mm/lak, and the gear let-off amount corresponding to Jacquard bar JB6 is 3100mm/duck, the let-off amount of the gear corresponding to the ground bar GB7 is 1920mm/duck, and the let-off amount of the gear corresponding to the ground bar GB8 is 1920mm/duck.
优选的,地梳梳栉GB1对应的齿轮送经量为2400mm/腊克,地梳梳栉GB2对应的齿轮送经量为2400mm/腊克,贾卡梳栉JB3对应的齿轮送经量为2800mm/腊克,贾卡梳栉JB4对应的齿轮送经量为2800mm/腊克,贾卡梳栉JB5对应的齿轮送经量为3000mm/腊克,贾卡梳栉JB6对应的齿轮送经量为3000mm/腊克,地梳梳栉GB7对应的齿轮送经量为2400mm/腊克,地梳梳栉GB8对应的齿轮送经量为2400mm/腊克。Preferably, the let-off amount of the gear corresponding to the ground bar GB1 is 2400mm/lact, the let-off amount of the gear corresponding to the ground bar GB2 is 2400mm/lack, and the let-off amount of the gear corresponding to the Jacquard bar JB3 is 2800mm / Lak, the gear let-off amount corresponding to Jacquard bar JB4 is 2800mm/lak, the corresponding gear let-off amount of Jacquard bar JB5 is 3000mm/lak, and the corresponding gear let-off amount of Jacquard bar JB6 is 3000mm/duck, the let-off amount of the gear corresponding to the ground bar GB7 is 2400mm/duck, and the let-off amount of the gear corresponding to the ground bar GB8 is 2400mm/dak.
通过采用上述的技术方案,本发明的有益效果是:本发明运用了具有8把梳栉的双针床双贾卡纱架经编机,通过合理的工艺设计各把梳栉,连接两把梳栉的特殊变化花型设计,即充分利用双针床双贾卡纱架经编机的独特优势,结合梳栉空穿穿纱变化,以及精密设计花型和化纤纱的配合使用,生产出一种高性能、化学结构稳定性好、外观花纹独特的三维提花网布。本发明利用了透明纱的特性设计网布,使得面料比一般的网布更具有立体感和结构稳定,手感柔软,不起皱,不起毛,透气效果好,保行性良好,耐磨性能强。By adopting the above-mentioned technical scheme, the beneficial effects of the present invention are: the present invention uses a warp knitting machine with double needle beds and double jacquard creels with 8 comb bars, each comb bar is designed through a reasonable process, and two comb bars are connected. The special changing pattern design of the bar is to make full use of the unique advantages of the warp knitting machine with double needle beds and double jacquard creels, combined with the change of bar space threading and threading, and the use of precision designed pattern and chemical fiber yarn to produce a A three-dimensional jacquard mesh fabric with high performance, good chemical structure stability and unique appearance pattern. The invention utilizes the characteristics of the transparent yarn to design the mesh cloth, so that the fabric has a more three-dimensional effect and a more stable structure than the general mesh cloth, with soft hand feeling, no wrinkle, no lint, good air permeability, good line retention, and strong wear resistance .
具体实施方式Detailed ways
以下结合具体实施例来进一步说明本发明。The present invention will be further described below in conjunction with specific examples.
实施例1Example 1
一种8梳双贾卡纱架提花网布,包括由双针床8梳双贾卡纱架经编机一体编织而成的网布本体,所述网布本体具有面层、底层以及用于连接面层和底层的提花纱线,所述提花纱线在面层和/或底层上形成提花,所述提花由100D—300D的提花纱线一体编织而成。A jacquard mesh cloth with 8 combs and double jacquard creels, comprising a mesh body integrally woven by a warp knitting machine with double needle beds and 8 combs and double jacquard creels, the mesh body has a surface layer, a bottom layer and a The jacquard yarn connecting the surface layer and the bottom layer, the jacquard yarn forms jacquard on the surface layer and/or the bottom layer, and the jacquard is integrally woven by 100D-300D jacquard yarns.
所述提花纱线为200D锦纶半光长丝纱线、200D涤纶低弹轻网纱线或150D涤纶低弹轻网纱线,所述面层由100D透明纱与100D透明纱交织而成的,所述底层由150D涤纶低弹轻网纱与150D涤纶低弹轻网纱交织而成的。The jacquard yarn is 200D nylon semi-gloss filament yarn, 200D polyester low-elastic light mesh yarn or 150D polyester low-elastic light mesh yarn, and the surface layer is formed by interweaving 100D transparent yarn and 100D transparent yarn. The bottom layer is formed by interweaving 150D polyester low-elastic light mesh yarn and 150D polyester low-elastic light mesh yarn.
本发明还提供了一种8梳双贾卡纱架提花网布的制作方法,包括以下步骤:The present invention also provides a method for making 8-comb double jacquard creel jacquard mesh, comprising the following steps:
A.穿纱:采用双针床双贾卡经编机进行编织,经编机至少具有8把梳栉,8把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB7、地梳梳栉GB8,地梳梳栉GB1、地梳梳栉GB2均以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB7、地梳梳栉GB8均以1穿1空的方式进行穿纱;A. Yarn threading: use double-needle beds and double jacquard warp knitting machines for knitting. The warp knitting machine has at least 8 bars, and the 8 bars are sequentially set as ground bar GB1 and ground bar from the front needle bed to the rear needle bed. Bar GB2, Jacquard bar JB3, Jacquard bar JB4, Jacquard bar JB5, Jacquard bar JB6, ground bar GB7, ground bar GB8, ground bar GB1, ground bar GB2 is threaded in the way of full threading, and Jacquard bar JB3, Jacquard bar JB4, Jacquard bar JB5, and Jacquard bar JB6 are all threaded in the way of 1 thread and 1 empty. GB7 and ground comb GB8 are all threaded in the way of 1 thread and 1 empty;
B.编织:地梳梳栉GB1和地梳梳栉GB2在前针床上垫纱形成所述面层,贾卡梳栉JB3在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB5在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述提花,地梳梳栉GB7和地梳梳栉GB8在后针床上垫纱形成所述底层。B. Weaving: the ground bar GB1 and the ground bar GB2 lay yarn on the front needle bed to form the surface layer, and the Jacquard bar JB3 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard. The jacquard bar JB4 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard, the jacquard bar JB5 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard, and the jacquard bar JB6 is in the front Laying yarn on the needle bed and/or the rear needle bed forms the jacquard, and ground bar GB7 and GB8 lay yarn on the rear needle bed to form the bottom layer.
地梳梳栉GB1:整经100D透明纱纱线,6个盘头每个盘头512根纱,地梳梳栉GB1纱线在机台的穿纱方式为满穿,齿轮送经量2400mm/腊克,地梳梳栉GB1走两针经平组织1-0/1-1/2-3/2-2//,地梳梳栉GB1的纱线含量为2.976%。Ground bar GB1: Warping 100D transparent yarn, 6 pan heads each with 512 yarns, the threading method of ground bar GB1 yarn on the machine is full threading, the warp let-off amount of the gear is 2400mm/ Lak, the ground bar GB1 goes through two stitches of plain weave 1-0/1-1/2-3/2-2//, and the yarn content of the ground bar GB1 is 2.976%.
地梳梳栉GB2:整经100D透明纱纱线,6个盘头每个盘头512根纱,地梳梳栉GB2纱线在机台的穿纱方式为满穿,齿轮送经量2400mm/腊克,地梳梳栉GB2走两针经平组织2-3/2-2/0-1/1-1//,地梳梳栉GB2的纱线含量为2.976%。Ground bar GB2: warping 100D transparent yarn, 6 pan heads each with 512 yarns, the threading method of the ground bar GB2 yarn on the machine is full threading, the warp let-off amount of the gear is 2400mm/ Lak, the ground bar GB2 has two stitches of warp weave 2-3/2-2/0-1/1-1//, and the yarn content of the ground bar GB2 is 2.976%.
贾卡梳栉JB3:整经200D锦纶半光长丝纱线,紗架1536根纱,贾卡梳栉JB3纱线在机台的穿纱方式为1穿1空,齿轮送经量3000mm/腊克,贾卡梳栉JB3走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB3的纱线含量为22.321%。Jacquard bar JB3: Warping 200D nylon semi-gloss filament yarn, creel 1536 yarns, Jacquard bar JB3 yarn threading method on the machine is 1 thread and 1 empty, gear let-off amount 3000mm/wax Gram, Jacquard bar JB3 runs through plain weave 1-0/1-0/1-2/1-2//, and the yarn content of Jacquard bar JB3 is 22.321%.
贾卡梳栉JB4:整经200D锦纶半光长丝纱线,紗架1536根纱,贾卡梳栉JB4纱线在机台的穿纱方式为1穿1空,齿轮送经量3000mm/腊克,贾卡梳栉JB4走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB4的纱线含量为22.321%。Jacquard bar JB4: Warping 200D nylon semi-gloss filament yarn, creel 1536 yarns, Jacquard bar JB4 yarn threading method on the machine is 1 thread and 1 empty, gear let-off amount 3000mm/wax Gram, Jacquard bar JB4 runs through plain weave 1-0/1-0/1-2/1-2//, and the yarn content of Jacquard bar JB4 is 22.321%.
贾卡梳栉JB5:整经200D涤纶低弹轻网纱线,紗架1536根纱,贾卡梳栉JB5纱线在机台的穿纱方式为1穿1空,齿轮送经量3000mm/腊克,贾卡梳栉JB5走经平组织1-2/1-2/1-0/1-0//,贾卡梳栉JB5纱线含量为22.321%。Jacquard bar JB5: Warping 200D polyester low-elastic light mesh yarn, creel 1536 yarns, Jacquard bar JB5 yarn threading method on the machine is 1 thread and 1 empty, and the warp let-off amount of the gear is 3000mm/wax Gram, Jacquard bar JB5 warp plain weave 1-2/1-2/1-0/1-0//, Jacquard bar JB5 yarn content is 22.321%.
贾卡梳栉JB6:整经150D涤纶低弹轻网纱线,紗架1536根纱,贾卡梳栉JB6纱线在机台的穿纱方式为1穿1空,齿轮送经量3100mm/腊克,贾卡梳栉JB6走经平组织1-2/1-2/1-0/1-0//,贾卡梳栉JB6的纱线含量为22.321%。Jacquard bar JB6: Warping 150D polyester low-elastic light mesh yarn, creel 1536 yarns, Jacquard bar JB6 yarn threading method on the machine is 1 thread and 1 empty, and the warp let-off amount of the gear is 3100mm/wax Gram, Jacquard bar JB6 runs through plain weave 1-2/1-2/1-0/1-0//, and the yarn content of Jacquard bar JB6 is 22.321%.
地梳梳栉GB7:整经150D涤纶低弹轻网纱线,6个盘头每个盘头256根纱,地梳梳栉GB7纱线在机台的穿纱方式为1穿1空,齿轮送经量1920mm/腊克,地梳梳栉GB7走变化经缎组织2-2/1-0/1-1/1-2/1-1/1-0/1-1/2-3/2-2/2-1/1-1/2-3//,地梳梳栉GB6的纱线含量为2.382%。Ground bar GB7: Warping 150D polyester low-elastic light mesh yarn, 6 pan heads each with 256 yarns, the threading method of ground bar GB7 yarn on the machine is 1 thread and 1 empty, gear Warp let-off amount 1920mm/lack, ground bar GB7 change warp and satin weave 2-2/1-0/1-1/1-2/1-1/1-0/1-1/2-3/ 2-2/2-1/1-1/2-3//, the yarn content of ground bar GB6 is 2.382%.
地梳梳栉GB8:整经150D涤纶低弹轻网纱线,6个盘头每个盘头256根纱,地梳梳栉GB7纱线在机台的穿纱方式为1穿1空,齿轮送经量1920mm/腊克,地梳梳栉GB8走变化经缎组织1-1/2-3/2-2/2-1/1-1/2-3/2-2/1-0/1-1/1-2/1-1/1-0//,地梳梳栉GB8的纱线含量为2.382%。Ground bar GB8: warping 150D polyester low-elastic light mesh yarn, 6 pan heads each with 256 yarns, ground bar GB7 yarn threading method on the machine is 1 thread and 1 empty, gear Warp let-off amount 1920mm/lack, ground bar GB8 walking change warp and satin weave 1-1/2-3/2-2/2-1/1-1/2-3/2-2/1-0/ 1-1/1-2/1-1/1-0//, the yarn content of ground bar GB8 is 2.382%.
本实施例采用了双针床8梳双贾卡纱架中的贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6,4把贾卡梳栉增加了三维提花网布颜色的丰富性和设计效果的多样性,根据需要可以设计出双色效果间断性透明、三色间断性透明以及混色间断性透明,也可以加入段染色增加其颜色的丰富效果和设计潮流。本实施例通过双贾卡上的4把贾卡梳栉设计系统丰富了纱架贾卡网布的花型设计,同时也丰富了纱架贾卡网布的外观颜色的创新设计,可以多色提花,突破了传统纱架产品只能在面层提一个颜色的V,本实施例可以同时提2-4个颜色的V,利用双贾卡纱架的4把梳栉灵活性使得产品更加的丰富,同时也解决了面层花型起皱、气泡、脱层问题严重不利于制作鞋的问题,在镂空区使用了简单提V来稳定花型和固定网孔,增强物性的作用。This embodiment adopts the Jacquard bar JB3, Jacquard bar JB4, Jacquard bar JB5, and Jacquard bar JB6 in the double needle bed 8 comb double jacquard creel, and the 4 Jacquard bars increase the three-dimensional Jacquard mesh is rich in color and has a variety of design effects. According to the needs, two-color effect intermittent transparency, three-color intermittent transparency and mixed color intermittent transparency can be designed. Segment dyeing can also be added to increase its rich color effect and design trend. . This embodiment enriches the pattern design of the creel jacquard mesh through the design system of 4 jacquard bars on the double jacquard, and also enriches the innovative design of the appearance color of the creel jacquard mesh, which can be multi-colored Jacquard breaks through that traditional creel products can only carry one color of V on the surface layer. This embodiment can simultaneously carry 2-4 colors of V. Using the flexibility of the 4 bars of the double jacquard creel makes the product more flexible. It is rich, and it also solves the problems of wrinkling, air bubbles, and delamination on the surface layer that are seriously unfavorable for making shoes. In the hollow area, a simple V is used to stabilize the pattern and fix the mesh, and enhance the physical properties.
本实施例利用地梳梳栉GB7和地梳梳栉GB8可以根据季节和设计的需要,设计出编织网孔大小或者不做网孔,甚至是渐变多彩的网孔。This embodiment utilizes the ground comb GB7 and the ground comb GB8 to design the size of the weaving mesh or not to make a mesh, or even a gradient and colorful mesh according to the needs of the season and design.
实施例2Example 2
一种8梳双贾卡纱架提花网布,包括由双针床8梳双贾卡纱架经编机一体编织而成的网布本体,所述网布本体具有面层、底层以及用于连接面层和底层的提花纱线,所述提花纱线在面层和/或底层上形成提花,所述提花由100D—300D的提花纱线一体编织而成。A jacquard mesh cloth with 8 combs and double jacquard creels, comprising a mesh body integrally woven by a warp knitting machine with double needle beds and 8 combs and double jacquard creels, the mesh body has a surface layer, a bottom layer and a The jacquard yarn connecting the surface layer and the bottom layer, the jacquard yarn forms jacquard on the surface layer and/or the bottom layer, and the jacquard is integrally woven by 100D-300D jacquard yarns.
所述提花纱线为200D/48F半光锦纶纱线或200D/96F涤纶低弹半光纱线,所述面层和底层均由100D/1F有光单丝纱线与100D/1F有光单丝纱线交织而成。The jacquard yarn is 200D/48F semi-glossy nylon yarn or 200D/96F polyester low-elasticity semi-gloss yarn. Silk yarns are interwoven.
本发明还提供了一种8梳双贾卡纱架提花网布的制作方法,包括以下步骤:The present invention also provides a method for making 8-comb double jacquard creel jacquard mesh, comprising the following steps:
A.穿纱:采用双针床双贾卡经编机进行编织,经编机至少具有8把梳栉,8把梳栉从前针床至后针床依次设为地梳梳栉GB1、地梳梳栉GB2、贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6、地梳梳栉GB7、地梳梳栉GB8,地梳梳栉GB1、地梳梳栉GB2均以满穿的方式进行穿纱,贾卡梳栉JB3、贾卡梳栉JB4、贾卡梳栉JB5、贾卡梳栉JB6均以1穿1空的方式进行穿纱,地梳梳栉GB7、地梳梳栉GB8均以满穿的方式进行穿纱;A. Yarn threading: use double-needle beds and double jacquard warp knitting machines for knitting. The warp knitting machine has at least 8 bars, and the 8 bars are sequentially set as ground bar GB1 and ground bar from the front needle bed to the rear needle bed. Bar GB2, Jacquard bar JB3, Jacquard bar JB4, Jacquard bar JB5, Jacquard bar JB6, ground bar GB7, ground bar GB8, ground bar GB1, ground bar GB2 is threaded in the way of full threading, and Jacquard bar JB3, Jacquard bar JB4, Jacquard bar JB5, and Jacquard bar JB6 are all threaded in the way of 1 thread and 1 empty. GB7 and ground bar GB8 are all threaded in full thread;
B.编织:地梳梳栉GB1和地梳梳栉GB2在前针床上垫纱形成所述面层,贾卡梳栉JB3在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB4在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB5在前针床和/或后针床上垫纱形成所述提花,贾卡梳栉JB6在前针床和/或后针床上垫纱形成所述提花,地梳梳栉GB7和地梳梳栉GB8在后针床上垫纱形成所述底层。B. Weaving: the ground bar GB1 and the ground bar GB2 lay yarn on the front needle bed to form the surface layer, and the Jacquard bar JB3 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard. The jacquard bar JB4 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard, the jacquard bar JB5 lays yarn on the front needle bed and/or the rear needle bed to form the jacquard, and the jacquard bar JB6 is in the front Laying yarn on the needle bed and/or the rear needle bed forms the jacquard, and ground bar GB7 and GB8 lay yarn on the rear needle bed to form the bottom layer.
地梳梳栉GB1:整经100D/1F有光单丝纱线,6个盘头每个盘头512根纱,地梳梳栉GB1纱线在机台的穿纱方式为满穿,齿轮送经量2400mm/腊克,地梳梳栉GB1走两针经平组织组织1-0/1-1/2-3/2-2//,地梳梳栉GB2的纱线含量为12.566%。Ground bar GB1: Warping 100D/1F glossy monofilament yarn, 6 pan heads each with 512 yarns, the threading method of the ground bar GB1 yarn on the machine is full threading, gear feeding The warp is 2400mm/lack, the ground bar GB1 goes through two needles, the warp weave is 1-0/1-1/2-3/2-2//, and the yarn content of the ground bar GB2 is 12.566%.
地梳梳栉GB2:整经100D/1F有光单丝纱线,6个盘头每个盘头512根纱,地梳梳栉GB1纱线在机台的穿纱方式为满穿,齿轮送经量2400mm/腊克,地梳梳栉GB1走两针经平组织组织1-1/1-0/1-1/1-2//,地梳梳栉GB2的纱线含量为12.566%。Ground bar GB2: Warping 100D/1F bright monofilament yarn, 6 pan heads each with 512 yarns, ground bar GB1 yarn threading method on the machine is full threading, gear feeding The warp is 2400mm/lack, the ground bar GB1 goes through two needles, the warp weave is 1-1/1-0/1-1/1-2//, and the yarn content of the ground bar GB2 is 12.566%.
贾卡梳栉JB3:整经200D/48F半光锦纶纱线,紗架1536根纱,贾卡梳栉JB3纱线在机台的穿纱方式为1穿1空,齿轮送经量2800mm/腊克,贾卡梳栉JB3走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB3的纱线含量为12.365%。Jacquard bar JB3: Warping 200D/48F semi-gloss nylon yarn, creel 1536 yarns, Jacquard bar JB3 yarn threading method on the machine is 1 thread and 1 empty, and the warp let-off amount of the gear is 2800mm/wax Gram, Jacquard bar JB3 travels through plain weave 1-0/1-0/1-2/1-2//, and the yarn content of Jacquard bar JB3 is 12.365%.
贾卡梳栉JB4:整经200D/48F半光锦纶纱线,紗架1536根纱,贾卡梳栉JB4纱线在机台的穿纱方式为1穿1空,齿轮送经量2800mm/腊克,贾卡梳栉JB4走经平组织1-0/1-0/1-2/1-2//,贾卡梳栉JB4的纱线含量为12.365%。Jacquard bar JB4: Warping 200D/48F semi-gloss nylon yarn, creel 1536 yarns, Jacquard bar JB4 yarn threading method on the machine is 1 thread and 1 empty, and the warp let-off amount of the gear is 2800mm/wax Gram, Jacquard bar JB4 runs through plain weave 1-0/1-0/1-2/1-2//, and the yarn content of Jacquard bar JB4 is 12.365%.
贾卡梳栉JB5:整经200D/96F涤纶低弹半光纱线,紗架1536根纱,贾卡梳栉JB5纱线在机台的穿纱方式为1穿1空,齿轮送经量3000mm/腊克,贾卡梳栉JB5走经平组织1-2/1-2/1-0/1-0//,贾卡梳栉JB5的纱线含量为12.503%。Jacquard bar JB5: Warping 200D/96F polyester low-elastic semi-gloss yarn, creel 1536 yarns, Jacquard bar JB5 yarn threading method on the machine is 1 thread and 1 empty, and the warp let-off amount of the gear is 3000mm / Lak, Jacquard bar JB5 warp plain weave 1-2/1-2/1-0/1-0//, the yarn content of Jacquard bar JB5 is 12.503%.
贾卡梳栉JB6:整经200D/96F涤纶低弹半光纱线,紗架1536根纱,贾卡梳栉JB6纱线在机台的穿纱方式为1穿1空,齿轮送经量3000mm/腊克,贾卡梳栉JB6走经平组织1-2/1-2/1-0/1-0//,贾卡梳栉JB6的纱线含量为12.503%。Jacquard bar JB6: Warping 200D/96F polyester low-elastic semi-gloss yarn, creel 1536 yarns, Jacquard bar JB6 yarn threading method on the machine is 1 thread and 1 empty, and the warp let-off amount of the gear is 3000mm / Lak, Jacquard bar JB6 warp plain weave 1-2/1-2/1-0/1-0//, the yarn content of Jacquard bar JB6 is 12.503%.
地梳梳栉GB7:整经100D/1F有光单丝纱线,6个盘头每个盘头512根纱,地梳梳栉GB7纱线在机台的穿纱方式为满穿,齿轮送经量2400mm/腊克,地梳梳栉GB7走经平组织组织1-2/1-1/1-0/1-1//,地梳梳栉GB7的纱线含量为12.566%。Ground bar GB7: Warping 100D/1F glossy monofilament yarn, 6 pan heads each with 512 yarns, the threading method of the ground bar GB7 yarn on the machine is full threading, gear feeding The warp is 2400mm/lack, the ground bar GB7 has a flat weave of 1-2/1-1/1-0/1-1//, and the yarn content of the ground bar GB7 is 12.566%.
地梳梳栉GB8:整经100D/1F有光单丝纱线,6个盘头每个盘头512根纱,地梳梳栉GB8纱线在机台的穿纱方式为满穿,齿轮送经量2400mm/腊克,地梳梳栉GB8走两针经平组织组织1-1/2-3/2-2/1-0//,地梳梳栉GB8的纱线含量为12.566%。Ground bar GB8: Warping 100D/1F glossy monofilament yarn, 6 pan heads each with 512 yarns, the threading method of the ground bar GB8 yarn on the machine is full threading, gear feeding The warp is 2400mm/lack, the ground bar GB8 goes through two needles, the warp weave is 1-1/2-3/2-2/1-0//, and the yarn content of the ground bar GB8 is 12.566%.
本实施例中的地梳梳栉GB2使用有光单丝纱线是为了增强物性和增加双面贾卡的毛高和面料的硬挺度,以及两面网布之间的结合度,避免气泡和两面网布局部提V少的地方脱层。The use of bright monofilament yarns in the ground comb GB2 in this embodiment is to enhance the physical properties and increase the hair height of the double-sided jacquard and the stiffness of the fabric, as well as the degree of bonding between the two-sided mesh cloth, to avoid air bubbles and double-sided fabrics. Delamination where there is less V in the network layout.
本实施例中的地梳梳栉GB1、地梳梳栉GB2也可以根据设计需要使用透明单丝纱线,增加间断工艺的外观效果、透明保行效果,亦可改网孔组织增加网布的透气性。The ground comb GB1 and the ground comb GB2 in this embodiment can also use transparent monofilament yarns according to the design requirements to increase the appearance effect of the intermittent process and the transparent line-keeping effect, and can also change the mesh structure to increase the texture of the mesh. breathability.
本实施例的两把贾卡梳栉JB3、贾卡梳栉JB4也可以在面层提花,也可以根据需要,将200D/48F半光锦纶纱线换成涤纶单丝透明纱线在面层提花,丰富面层单丝透明网孔。The two jacquard bars JB3 and JB4 of this embodiment can also be jacquard on the surface layer, or the 200D/48F semi-gloss nylon yarn can be replaced by polyester monofilament transparent yarn to jacquard on the surface layer , rich surface layer monofilament transparent mesh.
本实施例的工艺设计解决了目前纱架产品双层因为中间间隔层是一般是低弹纱提花,其产品只能单一的做低毛高,低开档贾卡网布,这样以来大大的局限了纱架贾卡其他季节的使用,本发明成功利用8梳纱架贾卡的工艺制作方法,充分解决了这一问题,使得纱架类产品都可以根据客户的需要,设计对应需求的厚度产品。The process design of this embodiment solves the current double-layer creel product because the middle spacer layer is generally low-elastic yarn jacquard, and its products can only be made of a single low-fiber high, low-opening jacquard mesh, which is greatly limited. The use of creel jacquard in other seasons, the invention successfully utilizes the manufacturing method of 8-comb creel jacquard to fully solve this problem, so that creel products can be designed according to the needs of customers, and the thickness products corresponding to the demand .
本发明地梳梳栉GB2的面吃底和地梳梳栉GB7的底吃面,成功解决了,目前纱架产品双层具有起皱、气泡、脱层问题严重不利于制作鞋,另外因为普通纱架机台局限,生产的普通纱架产品制鞋容易没有支撑行,鞋面容易塌陷,鞋面效果外观不佳。本发明充分有效的解决了这一类型问题,不仅如此还创新的改进了机台形成8梳纱架贾卡,加强了普通纱架贾卡的物性问题。The surface of the bar GB2 and the bottom of the bar GB7 of the present invention have been successfully solved. At present, the double layers of creel products have problems of wrinkling, air bubbles, and delamination, which are seriously unfavorable for making shoes. The creel machine is limited, and the ordinary creel products produced by the shoe tend to have no support line, the upper is easy to collapse, and the appearance of the upper is not good. The present invention fully and effectively solves this type of problem, not only that but also innovatively improves the machine to form 8 comb creel jacquards, and strengthens the physical property problems of common creel jacquards.
本发明的地梳梳栉GB2和地梳梳栉GB7的交叉吃纱,不仅仅解决了起皱、气泡、脱层问题严重不利于制作鞋,还成功地解决了目前纱架产品因为是单一的单贾卡梳产品,其只要调机张力稍微一点不合理,精度没有高要求,其生产的网布和鞋面容易起毛起球,而且面层提花效果也不够美观不利于制鞋子和影响此类鞋面的使用寿命。本发明成功地解决了这一系列问题,使用双贾卡纱架双针交叉吃针提花工艺既解决了起毛问题,也降低了调机的难度问题,还攻克了普通纱架产品因中间提花问题导致的镂空编织区的纱线浮乱问题,使得网布更加透明,更加清晰,立体感更强。The cross-eating yarn of the ground bar GB2 and the ground bar GB7 of the present invention not only solves the problems of wrinkling, air bubbles and delamination which are seriously unfavorable for making shoes, but also successfully solves the problem that the current creel products are single For single jacquard comb products, it is unreasonable to adjust the tension a little bit, and the precision is not high. The mesh and uppers produced by it are easy to fluff and pilling, and the jacquard effect of the surface layer is not beautiful enough, which is not conducive to shoe making and affects such products. The service life of the upper. The present invention successfully solves these series of problems. Using double jacquard creel double-needle cross-needle jacquard technology not only solves the problem of fluffing, but also reduces the difficulty of machine adjustment, and also overcomes the problem of ordinary creel products due to intermediate jacquard. The resulting yarn floating problem in the hollow weaving area makes the mesh more transparent, clearer and more three-dimensional.
以上所述的,仅为本发明的较佳实施例而已,不能限定本实用实施的范围,凡是依本发明申请专利范围所作的均等变化与装饰,皆应仍属于本发明涵盖的范围内。The above is only a preferred embodiment of the present invention, and can not limit the scope of practical implementation of the present invention. All equal changes and decorations made according to the scope of the patent application of the present invention should still fall within the scope of the present invention.
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