CN110449872A - High-precision full-automatic screw-like workpiece erection device - Google Patents
High-precision full-automatic screw-like workpiece erection device Download PDFInfo
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- CN110449872A CN110449872A CN201910662927.4A CN201910662927A CN110449872A CN 110449872 A CN110449872 A CN 110449872A CN 201910662927 A CN201910662927 A CN 201910662927A CN 110449872 A CN110449872 A CN 110449872A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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Abstract
本发明揭示了一种高精度全自动螺钉状工件扶正装置,包括基板,所述基板的上方设有可相对所述基板移动的冲压装置,所述基板上设置有与所述冲压装置相匹配的通孔,所述通孔用于放置螺钉状工件,所述基板的下底面上设置有夹爪,所述夹爪的夹持部上设置有与所述通孔共轴的圆形缺口,所述缺口的直径不大于螺钉状工件的直径,用于抵接所述螺钉状工件的外侧面,所述夹爪扶正所述螺钉状工件后随着所述冲压装置同步向下移动。本发明结构精巧,通过设置夹爪在下压螺钉状工件时对其进行扶正纠偏,提高快速下压螺钉状工件时的准确度。实现机械全自动化加工,解放人力,降低操作风险,提高生产效率。
The invention discloses a high-precision automatic screw-shaped workpiece straightening device, which includes a base plate, a stamping device that can move relative to the base plate is provided above the base plate, and a punching device that matches the stamping device is provided on the base plate. A through hole, the through hole is used to place a screw-shaped workpiece, the lower bottom surface of the substrate is provided with a clamping jaw, and the clamping part of the clamping jaw is provided with a circular notch coaxial with the through hole, so The diameter of the notch is not larger than the diameter of the screw-shaped workpiece, and is used to abut against the outer surface of the screw-shaped workpiece, and the jaws move downward synchronously with the punching device after the screw-shaped workpiece is righted. The invention has a delicate structure, and the accuracy of fast pressing down the screw-shaped workpiece is improved by setting the clamping jaws to straighten and correct the deviation of the screw-shaped workpiece when pressing down the screw-shaped workpiece. Realize fully automated mechanical processing, liberate manpower, reduce operational risks, and improve production efficiency.
Description
技术领域technical field
本发明涉及机械加工技术领域,具体地涉及一种高精度全自动螺钉状工件扶正装置。The invention relates to the technical field of mechanical processing, in particular to a high-precision automatic screw-shaped workpiece straightening device.
背景技术Background technique
工件上为了方便连接安装,不可避免的需要安装螺钉。螺钉通常是金属圆杆状,具有一定长度,在安装过程中容易出现歪斜,以至于和螺孔不对齐,造成装入困难,增加废品率。所以螺钉在安装过程中需要及时的扶正,以确保螺钉和螺孔始终保持相对齐状态。现有的螺钉安装主要还是通过人工扶正,再使用电动枪将螺钉装入工件,但人工的工作效率有限,且存在安全隐患,无法适应现代工厂的自动化生产要求。In order to facilitate connection and installation on the workpiece, it is inevitable to install screws. The screw is usually in the shape of a metal round rod with a certain length. It is prone to skew during installation, so that it is not aligned with the screw hole, making it difficult to install and increasing the scrap rate. Therefore, the screws need to be straightened in time during the installation process to ensure that the screws and screw holes are always aligned. The existing screw installation is mainly through manual straightening, and then the electric gun is used to install the screw into the workpiece, but the manual work efficiency is limited, and there are potential safety hazards, which cannot meet the automatic production requirements of modern factories.
所以,在自动化安装螺钉时,需要解决螺钉易歪斜的问题。Therefore, when installing screws automatically, it is necessary to solve the problem that the screws are easily skewed.
发明内容Contents of the invention
本发明的目的是克服现有技术存在的不足,提供一种高精度全自动螺钉状工件扶正装置。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a high-precision automatic screw-shaped workpiece centralizing device.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
高精度全自动螺钉状工件扶正装置,包括基板,所述基板的上方设有可相对所述基板移动的冲压装置,所述基板上设置有与所述冲压装置相匹配的通孔,所述通孔用于放置螺钉状工件,所述基板的下底面上设置有夹爪,所述夹爪的夹持部上设置有与所述通孔共轴的圆形缺口,所述缺口的直径不大于螺钉状工件的直径,用于抵接所述螺钉状工件的外侧面,所述夹爪扶正所述螺钉状工件后随着所述冲压装置同步向下移动。The high-precision automatic screw-shaped workpiece straightening device includes a base plate, and a stamping device that can move relative to the base plate is arranged on the top of the base plate, and a through hole that matches the punching device is provided on the base plate. The hole is used to place a screw-shaped workpiece, the lower bottom surface of the substrate is provided with a clamping jaw, and a circular notch coaxial with the through hole is provided on the clamping part of the clamping jaw, and the diameter of the notch is not larger than The diameter of the screw-shaped workpiece is used to abut against the outer surface of the screw-shaped workpiece, and the clamping jaw moves downward synchronously with the stamping device after the screw-shaped workpiece is righted.
优选的,所述基板上竖直设置有两个可上下伸缩的弹性件,所述弹性件的底部固设于连接板上,所述连接板设置于所述基板的背面。Preferably, two elastic pieces that can be stretched up and down are arranged vertically on the base plate, the bottom of the elastic pieces are fixed on the connecting plate, and the connecting plate is set on the back of the base plate.
优选的,所述弹性件具有复位弹簧,所述复位弹簧始终对所述弹性件有向上的作用力。Preferably, the elastic member has a return spring, and the return spring always exerts an upward force on the elastic member.
优选的,所述连接板的背面连接有所述夹爪和第一气缸,所述夹爪由所述第一气缸驱动以实现夹取动作。Preferably, the back side of the connecting plate is connected with the jaws and the first air cylinder, and the jaws are driven by the first air cylinder to realize the clamping action.
优选的,所述冲压装置的底部具有顶杆,所述顶杆的直径小于所述通孔的直径。Preferably, the bottom of the stamping device has a push rod, and the diameter of the push rod is smaller than the diameter of the through hole.
优选的,所述冲压装置固设于支架上,所述支架可滑动地设置于滑杆上,所述支架上设置有用以避开所述弹性件位置的圆孔。Preferably, the stamping device is fixed on a bracket, and the bracket is slidably arranged on a slide bar, and a circular hole is provided on the bracket to avoid the position of the elastic member.
优选的,所述基板的下方设置有可移动的固定机构,用以固定待加工工件。Preferably, a movable fixing mechanism is provided under the base plate to fix the workpiece to be processed.
优选的,所述固定机构包括放置台、压力轴和支撑架,所述支撑架竖直固设于所述放置台上,所述压力轴与所述支撑架位置相对,所述压力轴将工件抵在所述支撑架上。Preferably, the fixing mechanism includes a placement table, a pressure shaft and a support frame, the support frame is vertically fixed on the placement table, the pressure shaft is opposite to the position of the support frame, and the pressure shaft holds the workpiece against the support frame.
优选的,所述压力轴设置于第二气缸的前端并由其驱动向前移动。Preferably, the pressure shaft is arranged at the front end of the second cylinder and driven forward by it.
优选的,所述固定机构底部设置有驱动其移动的伺服电机,所述固定机构底部两侧设置有便于移动的滑轨和链板。Preferably, the bottom of the fixing mechanism is provided with a servo motor to drive it to move, and both sides of the bottom of the fixing mechanism are provided with sliding rails and chain plates for easy movement.
本发明的有益效果主要体现在:The beneficial effects of the present invention are mainly reflected in:
1、结构精巧,通过设置夹爪在下压螺钉状工件时对其进行扶正纠偏,提高快速下压螺钉状工件时的准确度;1. The structure is exquisite, and the accuracy of quickly pressing down the screw-shaped workpiece is improved by setting the jaws to correct the deviation when pressing down the screw-shaped workpiece;
2、实现机械全自动化加工,解放人力,降低操作风险,提高生产效率。2. Realize fully automatic mechanical processing, liberate manpower, reduce operational risks and improve production efficiency.
附图说明Description of drawings
下面结合附图对本发明技术方案作进一步说明:Below in conjunction with accompanying drawing, technical solution of the present invention will be further described:
图1:本发明实施例的示意图;Fig. 1: the schematic diagram of the embodiment of the present invention;
图2:本发明实施例的部分仰视图;Fig. 2: partial bottom view of the embodiment of the present invention;
图3:本发明实施例中基板的仰视图。Figure 3: Bottom view of the substrate in an embodiment of the present invention.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限于本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below in conjunction with specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention, and structural, method, or functional changes made by those skilled in the art according to these embodiments are included within the protection scope of the present invention.
在方案的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。并且,在方案的描述中,以操作人员为参照,靠近操作者的方向为近端,远离操作者的方向为远端。In the description of the scheme, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " The orientation or positional relationship indicated by "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description and simplification of description, rather than indicating or implying that the device or element referred to must have a specific orientation , constructed and operated in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. Moreover, in the description of the solution, with the operator as a reference, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.
如图1至图2所示,本发明揭示了一种高精度全自动螺钉状工件扶正装置,包括基板1,所述基板1的上方设有可相对所述基板1移动的冲压装置2,所述基板1上设置有与所述冲压装置2相匹配的通孔101,所述通孔101用于放置螺钉状工件(图中未示出),所述基板1的下底面上设置有夹爪3,所述夹爪3的夹持部301上设置有与所述通孔101共轴的圆形缺口302,所述缺口302的直径不大于螺钉状工件的直径,用于抵接所述螺钉状工件的外侧面,所述夹爪3扶正所述螺钉状工件后随着所述冲压装置2同步向下移动。As shown in Figures 1 to 2, the present invention discloses a high-precision automatic screw-shaped workpiece straightening device, which includes a base plate 1, and a stamping device 2 that can move relative to the base plate 1 is arranged above the base plate 1, so that The substrate 1 is provided with a through hole 101 matching the stamping device 2, the through hole 101 is used to place a screw-shaped workpiece (not shown in the figure), and the lower bottom surface of the substrate 1 is provided with a clamping claw 3. The clamping part 301 of the jaw 3 is provided with a circular notch 302 coaxial with the through hole 101, the diameter of the notch 302 is not larger than the diameter of the screw-shaped workpiece, and is used to abut the screw The outer surface of the screw-shaped workpiece, the clamping jaw 3 moves downward synchronously with the punching device 2 after straightening the screw-shaped workpiece.
如图1所示,所述冲压装置2的底部具有顶杆201,所述顶杆201的直径小于所述通孔101的直径,以方便其快速通过所述通孔101。As shown in FIG. 1 , the bottom of the stamping device 2 has a push rod 201 , and the diameter of the push rod 201 is smaller than the diameter of the through hole 101 to facilitate its fast passing through the through hole 101 .
如图1和图2所示,所述基板1上竖直设置有两个可上下伸缩的弹性件102,所述弹性件102的底部固设于连接板4上,所述连接板4设置于所述基板1的背面。所述弹性件102具有复位弹簧5,所述复位弹簧5始终对所述弹性件102有向上的作用力。As shown in Figures 1 and 2, two elastic members 102 that can be stretched up and down are vertically arranged on the base plate 1, and the bottom of the elastic members 102 is fixed on the connecting plate 4, and the connecting plate 4 is arranged on the back side of the substrate 1 . The elastic member 102 has a return spring 5 , and the return spring 5 always exerts an upward force on the elastic member 102 .
如图2所示,所述连接板4的背面连接有所述夹爪3和第一气缸6,所述夹爪3由所述第一气缸6驱动以实现夹取动作。其工作原理为:所述夹爪3夹紧所述螺钉状工件后,在所述冲压装置2的冲压下,跟随所述螺钉状工件同步下移,所述连接板4跟随所述夹爪3同步下移,此时所述弹性件102向下压缩所述复位弹簧5;待所述螺钉状工件压入待加工工件后,所述夹爪3松开,与所述螺钉状工件分离,同时在所述复位弹簧5的作用下,所述弹性件102向上复位,并带动所述连接板4向上复位,所述夹爪3跟随所述连接板4向上恢复原位。As shown in FIG. 2 , the back side of the connecting plate 4 is connected with the jaw 3 and the first air cylinder 6 , and the jaw 3 is driven by the first air cylinder 6 to realize the clamping action. Its working principle is: after the clamping jaw 3 clamps the screw-shaped workpiece, under the stamping of the stamping device 2, it moves down synchronously with the screw-shaped workpiece, and the connecting plate 4 follows the clamping jaw 3 Move down synchronously, at this time, the elastic member 102 compresses the return spring 5 downwards; after the screw-shaped workpiece is pressed into the workpiece to be processed, the clamping jaw 3 is released, separated from the screw-shaped workpiece, and simultaneously Under the action of the return spring 5 , the elastic member 102 resets upwards, and drives the connecting plate 4 to reset upwards, and the clamping jaw 3 follows the connecting plate 4 upwards and returns to its original position.
为了固定所述冲压装置2,所述基板1的侧部设置有滑杆9,所述滑杆9上可滑动地设置有支架8,所述冲压装置2固设于支架8上,所述支架8连接有气缸(图中未示出),所述支架8在气缸驱动下上下滑动。如图1和图2所示,所述支架8上设置有用以避开所述弹性件102位置的圆孔801。In order to fix the stamping device 2, a slide bar 9 is provided on the side of the base plate 1, a bracket 8 is slidably arranged on the slide bar 9, the stamping device 2 is fixed on the bracket 8, and the bracket 8 is connected with an air cylinder (not shown in the figure), and the support 8 slides up and down under the drive of the air cylinder. As shown in FIGS. 1 and 2 , the bracket 8 is provided with a round hole 801 for avoiding the position of the elastic member 102 .
为了方便压入螺钉状工件,所述基板1的下方设置有可移动的固定机构,用以固定待加工工件。如图1所示,所述固定机构包括放置台10、压力轴11和支撑架12,所述支撑架12竖直固设于所述放置台10上,所述压力轴11与所述支撑架12位置相对,所述压力轴11将工件抵在所述支撑架12上。具体的,所述压力轴11设置于第二气缸13的前端并由其驱动向前移动。为了减少与待加工工件接触面之间的磨损,所述压力轴11的前端还设置有减震泡棉(图中未示出)。In order to facilitate the pressing of screw-shaped workpieces, a movable fixing mechanism is provided under the base plate 1 to fix the workpieces to be processed. As shown in Figure 1, the fixing mechanism includes a placement table 10, a pressure shaft 11 and a support frame 12, and the support frame 12 is vertically fixed on the placement table 10, and the pressure shaft 11 and the support frame 12 are opposite to each other, and the pressure shaft 11 presses the workpiece against the support frame 12 . Specifically, the pressure shaft 11 is arranged at the front end of the second cylinder 13 and is driven to move forward by it. In order to reduce the wear between the contact surface with the workpiece to be processed, the front end of the pressure shaft 11 is also provided with shock-absorbing foam (not shown in the figure).
为了进一步增加所述固定机构的灵活性,以便于在实际运用中进行调整,所述固定机构底部设置有驱动其移动的伺服电机14,所述固定机构底部两侧设置有便于移动的滑轨15和链板16。其工作原理为:当待加工工件被放置在所述放置台10上后,所述压力轴11将所述待加工工件与所述支撑架12压紧,然后所述伺服电机14驱动所述固定机构整体前移,以使得所述待加工工件上的螺孔的中心轴线与所述通孔101的中心轴线相对齐。In order to further increase the flexibility of the fixing mechanism, so as to facilitate adjustment in actual use, the bottom of the fixing mechanism is provided with a servo motor 14 to drive it to move, and the two sides of the bottom of the fixing mechanism are provided with sliding rails 15 for easy movement And chain plate 16. Its working principle is: when the workpiece to be processed is placed on the placement table 10, the pressure shaft 11 presses the workpiece to be processed and the support frame 12 tightly, and then the servo motor 14 drives the fixed The mechanism moves forward as a whole, so that the central axis of the screw hole on the workpiece to be processed is aligned with the central axis of the through hole 101 .
本发明结构精巧,通过设置夹爪在下压螺钉状工件时对其进行扶正纠偏,提高快速下压螺钉状工件时的准确度。实现机械全自动化加工,解放人力,降低操作风险,提高生产效率。The invention has a delicate structure, and the accuracy of fast pressing down the screw-shaped workpiece is improved by setting the clamping jaws to straighten and correct the deviation of the screw-shaped workpiece when pressing down the screw-shaped workpiece. Realize fully automated mechanical processing, liberate manpower, reduce operational risks, and improve production efficiency.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for feasible implementations of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent implementation or implementation that does not depart from the technical spirit of the present invention All changes should be included within the protection scope of the present invention.
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| CN109551192A (en) * | 2017-09-26 | 2019-04-02 | 沈阳新松机器人自动化股份有限公司 | A kind of automatic assembling mechanism for turbocharger clip |
| CN116532958A (en) * | 2023-03-13 | 2023-08-04 | 安徽途辉自动化装备有限公司 | Tightening and centralizing mechanism for AT gearbox assembly line |
| CN116604319A (en) * | 2023-06-08 | 2023-08-18 | 重庆平伟汽车系统有限公司 | Screw bearing seat |
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| CN109551192A (en) * | 2017-09-26 | 2019-04-02 | 沈阳新松机器人自动化股份有限公司 | A kind of automatic assembling mechanism for turbocharger clip |
| CN208977187U (en) * | 2018-08-16 | 2019-06-14 | 昆山捷云智能装备有限公司 | High-precision motor hot jacket kludge |
| CN210789935U (en) * | 2019-07-22 | 2020-06-19 | 苏州江锦自动化科技有限公司 | High-precision full-automatic screw-shaped workpiece righting device |
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| CN109551192A (en) * | 2017-09-26 | 2019-04-02 | 沈阳新松机器人自动化股份有限公司 | A kind of automatic assembling mechanism for turbocharger clip |
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| CN210789935U (en) * | 2019-07-22 | 2020-06-19 | 苏州江锦自动化科技有限公司 | High-precision full-automatic screw-shaped workpiece righting device |
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| CN109551192A (en) * | 2017-09-26 | 2019-04-02 | 沈阳新松机器人自动化股份有限公司 | A kind of automatic assembling mechanism for turbocharger clip |
| CN109551192B (en) * | 2017-09-26 | 2020-11-24 | 沈阳新松机器人自动化股份有限公司 | Automatic assembling mechanism for turbocharger clamp |
| CN116532958A (en) * | 2023-03-13 | 2023-08-04 | 安徽途辉自动化装备有限公司 | Tightening and centralizing mechanism for AT gearbox assembly line |
| CN116604319A (en) * | 2023-06-08 | 2023-08-18 | 重庆平伟汽车系统有限公司 | Screw bearing seat |
| CN116604319B (en) * | 2023-06-08 | 2026-01-06 | 重庆平伟汽车系统有限公司 | A screw socket |
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Application publication date: 20191115 |