CN110438571A - A kind of efficient monocrystalline process for etching and its equipment - Google Patents
A kind of efficient monocrystalline process for etching and its equipment Download PDFInfo
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Abstract
本发明公开了一种高效单晶制绒工艺,包括以下步骤:去损伤层、碱制绒、酸制绒、碱洗、酸洗、慢提拉,同时公开了实现这种工艺的设备。本发明的优点是:制绒工艺通过碱制绒与酸制绒结合的方式制作绒面,形成绒面均匀且反射率低的绒面,具有良好的制绒效果;该工艺可操作性强、可靠性高、成本较低,且可提升电池片的电性能和外观,尤其是准单晶制绒方面,独具优势;制绒设备可在传统单晶制绒设备上进行改造,生产效率高、自动化程度高、环保,有效实现制绒工艺过程,为准单晶电池片的生产提供了有效途径。
The invention discloses a high-efficiency single crystal texturing process, which comprises the following steps: removing damaged layer, alkali texturing, acid texturing, alkali washing, pickling, slow pulling, and discloses the equipment for realizing the process. The invention has the advantages that: the cashmere making process combines alkali cashmere and acid cashmere to produce suede, forming a suede with uniform suede and low reflectivity, and has a good suede effect; the process has strong operability, High reliability, low cost, and can improve the electrical performance and appearance of the cell, especially in quasi-single crystal texturing, which has unique advantages; the texturing equipment can be modified from the traditional single crystal texturing equipment, and the production efficiency is high , high degree of automation, environmental protection, effectively realize the texturing process, and provide an effective way for the production of quasi-single crystal cells.
Description
技术领域technical field
本发明涉及太阳能多晶硅电池制造,特别是一种单晶制绒工艺及其设备。The invention relates to the manufacture of solar polycrystalline silicon cells, in particular to a monocrystalline texturing process and equipment thereof.
背景技术Background technique
目前,光伏行业单晶电池片迎来新的发展契机,各大电池厂纷纷投入单晶路线改造,在单晶电池片生产过程中,第一步工艺过程为单晶制绒,单晶制绒主要作用是去除硅片表面脏污和损伤层,在硅片表面形成具有显光效果的低反射率优质绒面,以提高电池片的效率。At present, monocrystalline cells in the photovoltaic industry are ushering in new opportunities for development, and major battery factories have invested in the transformation of monocrystalline routes. In the production process of monocrystalline cells, the first process is monocrystalline texturing The main function is to remove the dirty and damaged layer on the surface of the silicon wafer, and form a low-reflectivity high-quality suede surface with a light effect on the surface of the silicon wafer to improve the efficiency of the cell.
现阶段单晶制绒主要是常规的碱制绒,利用硅片在碱溶液中的各向异性,即硅晶体中的(111)晶面腐蚀速率最慢、(100)面腐蚀最快,因而通过碱溶液的腐蚀后,形成了特殊的金字塔结构。单晶硅片采用碱制绒方式制作绒面,这个化学反应存在局限性,当绒面表面的金字塔较大时,反射率较大,则会影响电池片的效率;当绒面表面的金字塔较小时,反射率虽然变小,但造成绒面的均匀性差,绒面的均匀性直接影响了硅片的镀膜效果、PN结的均匀性和电池片的光谱响应,因此如何提升绒面的均匀性,同时降低反射率成为了目前的技术瓶颈。At present, single crystal texturing is mainly conventional alkali texturing, which utilizes the anisotropy of silicon wafers in alkaline solution, that is, the (111) crystal plane in silicon crystals has the slowest corrosion rate and the (100) plane has the fastest corrosion rate. After being corroded by alkaline solution, a special pyramid structure is formed. Monocrystalline silicon wafers use alkali texturing to make texture. This chemical reaction has limitations. When the pyramids on the surface of the texture are large, the reflectivity is high, which will affect the efficiency of the cell; when the pyramids on the surface of the texture are large Even though the reflectivity becomes smaller, the uniformity of the textured surface is poor. The uniformity of the textured surface directly affects the coating effect of the silicon wafer, the uniformity of the PN junction, and the spectral response of the cell. Therefore, how to improve the uniformity of the textured surface , while reducing the reflectivity has become the current technical bottleneck.
另一方面,现有的单晶制绒机只能进行碱制绒,存在局限性,并且该方法制备的单晶绒面不易控制,易产生硅片表面的绒面过大(即硅片的反射率偏高)或绒面不均匀的问题,影响电池片转化效率和外观,尤其在准单晶硅片制绒方面,其缺陷更加凸显。若只用碱制绒进行准单晶制绒,其外观的均匀性差异较明显,尤其是对准单晶硅片表面瑕疵的掩盖较差。On the other hand, the existing single crystal texturing machine can only carry out alkali texturing, which has limitations, and the single crystal textured surface prepared by this method is not easy to control, and the textured surface on the surface of the silicon wafer is easy to be too large (that is, the texture of the silicon wafer is too large). The problem of high reflectivity) or uneven texture affects the conversion efficiency and appearance of the cell, especially in the texture of quasi-single crystal silicon wafers, and its defects are more prominent. If only alkali texturing is used for quasi-single crystal texturing, the uniformity of appearance will be significantly different, especially for the poor coverage of surface defects of quasi-single crystal silicon wafers.
目前,准单晶凭借其成本优势迅速发展,因此,迫切需求能够制作优质绒面的单晶制绒设备,从而制备低成本、高效美观的电池片。At present, quasi-single crystals are rapidly developing due to their cost advantages. Therefore, there is an urgent need for single crystal texturing equipment capable of producing high-quality textured surfaces, so as to prepare low-cost, efficient and beautiful cells.
发明内容Contents of the invention
发明目的:针对上述问题,本发明的目的之一是提供一种单晶制绒工艺,提高制绒效果,特别是能够适用于准单晶制绒,提升电池片性能和外观,本发明的另一目的是提供实现这种单晶制绒工艺的设备。Purpose of the invention: In view of the above problems, one of the purposes of the present invention is to provide a single crystal texturing process to improve the texturing effect, especially to be applicable to quasi-single crystal texturing, and to improve the performance and appearance of the battery sheet. Another aspect of the present invention One purpose is to provide equipment for realizing this single crystal texturing process.
技术方案:一种高效单晶制绒工艺,包括以下步骤:Technical solution: a high-efficiency single crystal texturing process, including the following steps:
步骤1,去损伤层:将硅片浸入含NaOH和H2O2的混合液A中反应,而后以纯水漂洗,在混合液A中,NaOH的质量浓度为2g/L~2.5g/L,H2O2的体积分数为4%~5%,反应温度为60℃~70℃,反应时间为100S~170S;Step 1, remove the damaged layer: immerse the silicon wafer in the mixed solution A containing NaOH and H 2 O 2 to react, and then rinse with pure water. In the mixed solution A, the mass concentration of NaOH is 2g/L-2.5g/L , the volume fraction of H 2 O 2 is 4% to 5%, the reaction temperature is 60°C to 70°C, and the reaction time is 100S to 170S;
步骤2,碱制绒:将步骤1得到的硅片浸入含NaOH和单晶硅制绒添加剂的混合液B中反应,而后以纯水漂洗,在混合液B中,NaOH的质量浓度为15g/L~17g/L,单晶硅制绒添加剂的体积分数为0.6%~0.8%,反应温度为75℃~85℃,反应时间为600S~800S;Step 2, alkali texturing: the silicon wafer obtained in step 1 is immersed in the mixed solution B containing NaOH and monocrystalline silicon texturing additives to react, and then rinsed with pure water. In the mixed solution B, the mass concentration of NaOH is 15g/ L~17g/L, the volume fraction of monocrystalline silicon texturing additive is 0.6%~0.8%, the reaction temperature is 75℃~85℃, and the reaction time is 600S~800S;
步骤3,酸制绒:Step 3, acid velvet:
步骤301,将步骤2得到的硅片浸入含HF、HNO3、AgNO3的混合液C中反应,而后以纯水漂洗,在混合液C中,HF的体积分数为20%~30%,HNO3的体积分数为12%~16%,AgNO3的质量浓度为0.04g/L~0.06g/L,反应温度为25℃~29℃,反应时间为60S~100S;Step 301, immerse the silicon wafer obtained in step 2 in a mixed solution C containing HF, HNO 3 , and AgNO 3 for reaction, and then rinse with pure water. In the mixed solution C, the volume fraction of HF is 20% to 30%, and the HNO The volume fraction of 3 is 12%~16%, the mass concentration of AgNO 3 is 0.04g/L~0.06g/L, the reaction temperature is 25℃~29℃, and the reaction time is 60S~100S;
步骤302,将步骤301得到的硅片浸入含HNO3的溶液D中清洗,而后以纯水漂洗,在溶液D中,HNO3的体积分数为30%~60%,清洗温度为40℃~50℃,清洗时间为90S~150S;Step 302, immerse the silicon wafer obtained in step 301 in solution D containing HNO 3 for cleaning, and then rinse with pure water. In solution D, the volume fraction of HNO 3 is 30% to 60%, and the cleaning temperature is 40° C. to 50° C. ℃, cleaning time is 90S~150S;
步骤303,将步骤302得到的硅片浸入含HF和HNO3的混合液E中反应,而后以纯水漂洗,在混合液E中,HF的体积分数为15%~25%,HNO3的体积分数为12%~15%,反应温度为25℃~32℃,反应时间为50S~80S;Step 303, immersing the silicon wafer obtained in step 302 in the mixed solution E containing HF and HNO3 for reaction, and then rinsing with pure water. In the mixed solution E, the volume fraction of HF is 15% to 25%, and the volume fraction of HNO3 The fraction is 12%~15%, the reaction temperature is 25℃~32℃, and the reaction time is 50S~80S;
步骤4,碱洗:将步骤303得到的硅片浸入含KOH的溶液F中清洗,而后以纯水漂洗,在溶液F中,KOH的体积分数为2%~3%,清洗温度为25℃~30℃,清洗时间为30S~50S;Step 4, alkali cleaning: immerse the silicon wafer obtained in step 303 in solution F containing KOH for cleaning, and then rinse with pure water. In solution F, the volume fraction of KOH is 2% to 3%, and the cleaning temperature is 25°C to 30℃, cleaning time is 30S~50S;
步骤5,酸洗:将步骤4得到的硅片浸入含HCl和HF的混合液G中清洗,而后以纯水漂洗,在混合液G中,HCl的体积分数为15%~25%,HF的体积分数为8%~15%,清洗温度为室温,清洗时间为30S~50S;Step 5, pickling: immerse the silicon wafer obtained in Step 4 in the mixed solution G containing HCl and HF for cleaning, and then rinse with pure water. In the mixed solution G, the volume fraction of HCl is 15% to 25%, and the volume fraction of HF is The volume fraction is 8%~15%, the cleaning temperature is room temperature, and the cleaning time is 30S~50S;
步骤6,慢提拉:将步骤5得到的硅片浸入纯水中进行慢拉提速。Step 6, slow pulling: immerse the silicon wafer obtained in step 5 in pure water for slow pulling.
进一步的,步骤301、步骤303、步骤5中所述的HF均为质量浓度为49%的HF溶液,步骤301、步骤302、步骤303中所述的HNO3均为质量浓度为68%的HNO3溶液,步骤5中所述的HCl为质量浓度为38%的HCl溶液,步骤4中所述的KOH为质量浓度为48%的KOH溶液。Further, the HF described in step 301, step 303, and step 5 are all HF solutions with a mass concentration of 49%, and the HNO3 described in step 301, step 302, and step 303 are all HNO with a mass concentration of 68%. 3 solutions, the HCl described in step 5 is a HCl solution with a mass concentration of 38%, and the KOH described in step 4 is a KOH solution with a mass concentration of 48%.
进一步的,步骤1中所述的纯水漂洗为以60℃~70℃的纯水漂洗80S~120S,步骤2中所述的纯水漂洗为以55℃~65℃的纯水漂洗100S~150S,步骤301中所述的纯水漂洗为在室温下以纯水漂洗30S~80S,步骤302中所述的纯水漂洗为在室温下以纯水漂洗30S~50S,步骤303中所述的纯水漂洗为在室温下以纯水漂洗30S~80S,步骤4中所述的纯水漂洗为在室温下以纯水漂洗30S~80S,步骤5中所述的纯水漂洗为在室温下以纯水漂洗30S~80S。Further, the pure water rinsing in step 1 is rinsing with pure water at 60°C to 70°C for 80S to 120S, and the pure water rinsing in step 2 is rinsing with pure water at 55°C to 65°C for 100S to 150S , the pure water rinsing described in step 301 is rinsing with pure water for 30S-80S at room temperature, the pure water rinsing described in step 302 is rinsing with pure water for 30S-50S at room temperature, the pure water described in step 303 The water rinsing is rinsing with pure water at room temperature for 30S-80S, the pure water rinsing described in step 4 is rinsing with pure water for 30S-80S at room temperature, and the pure water rinsing described in step 5 is at room temperature with pure water. Rinse with water for 30S ~ 80S.
进一步的,步骤6中所述的纯水为60℃~70℃,慢速提拉时间为30S~50S。Further, the temperature of the pure water in step 6 is 60°C-70°C, and the slow pulling time is 30S-50S.
进一步的,步骤302中所述的清洗为至少两级清洗槽依次清洗,每一级清洗槽中都为溶液D,下一级清洗槽中的清洗液回流至上一级清洗槽中。Further, the cleaning described in step 302 is at least two levels of cleaning tanks for sequential cleaning, each level of cleaning tank contains solution D, and the cleaning solution in the next level of cleaning tank is returned to the upper level of cleaning tank.
本发明制绒工艺的原理是:一方面减少了硅片表面的污渍,另一方面采用碱制绒形成大金字塔绒面,提升硅片绒面的均匀性,同时利用酸制绒在金字塔表面形成纳微米孔洞,对入射光形成减反射,进一步降低绒面的反射率,增加透射的效果,从而既可以提升PN结和镀膜的均匀性,又可以增加硅电池对光子的吸收,进一步提高光电转化效率,提高单晶硅电池的电性能。The principle of the texturing process of the present invention is: on the one hand, it reduces the stains on the surface of the silicon chip; Nano-micron holes form anti-reflection for incident light, further reduce the reflectivity of the suede surface, and increase the transmission effect, which can not only improve the uniformity of PN junction and coating, but also increase the absorption of photons by silicon cells, and further improve photoelectric conversion. efficiency and improve the electrical performance of monocrystalline silicon cells.
一种实现上述的高效单晶制绒工艺的设备,包括按硅片输送方向依次连接的上料装置、超声清洗槽、水槽A、单晶碱制绒槽、水槽B、酸制绒槽、水槽C、酸洗去银槽、水槽D、酸洗修饰槽、水槽E、碱洗槽、水槽F、酸洗槽、水槽G、慢提拉槽、下料装置,所述超声清洗槽提供含NaOH和H2O2的混合液A,所述单晶碱制绒槽提供含NaOH和单晶硅制绒添加剂的混合液B,所述酸制绒槽提供含HF、HNO3、AgNO3的混合液C,所述酸洗去银槽提供含HNO3的溶液D,所述酸洗修饰槽提供含HF和HNO3的混合液E,所述碱洗槽)提供含KOH的溶液F,所述酸洗槽提供含HCl和HF的混合液G。A device for realizing the above-mentioned high-efficiency single crystal texturing process, including a feeding device, an ultrasonic cleaning tank, a water tank A, a single crystal alkali texturing tank, a water tank B, an acid texturing tank, and a water tank sequentially connected according to the silicon wafer conveying direction C, pickling silver removal tank, water tank D, pickling modification tank, water tank E, alkali washing tank, water tank F, pickling tank, water tank G, slow pulling tank, feeding device, the ultrasonic cleaning tank provides NaOH and H 2 O 2 mixed liquid A, the single crystal alkali texturing tank provides a mixed liquid B containing NaOH and monocrystalline silicon texturing additives, and the acid texturing tank provides a mixed liquid containing HF, HNO 3 , AgNO 3 Solution C, the pickling tank for removing silver provides solution D containing HNO 3 , the acid washing modification tank provides HF and HNO mixed solution E, the alkali cleaning tank) provides solution F containing KOH, the The pickling tank provides a mixture G containing HCl and HF.
进一步的,还包括传送硅片的机械臂抓手。Further, it also includes a mechanical arm gripper for transferring silicon wafers.
进一步的,所述超声清洗槽、水槽A、单晶碱制绒槽、水槽B、酸制绒槽、酸洗去银槽、酸洗修饰槽、碱洗槽、酸洗槽、慢提拉槽的槽体上均安装有加热装置、温度检测仪,控制槽体内的液体温度;所述超声清洗槽(2)、单晶碱制绒槽(4)、酸制绒槽(6)、酸洗去银槽、酸洗修饰槽、碱洗槽、酸洗槽的槽体中在液位上方均设有排风装置;所述超声清洗槽、水槽A的槽体上均安装有超声波发生器。Further, the ultrasonic cleaning tank, water tank A, single crystal alkali texturing tank, water tank B, acid texturing tank, pickling desilvering tank, pickling modification tank, alkali cleaning tank, pickling tank, slow pulling tank Heating devices and temperature detectors are installed on the tank body to control the liquid temperature in the tank body; the ultrasonic cleaning tank (2), single crystal alkali texturing tank (4), acid texturing tank (6), pickling Above the liquid level, exhaust devices are provided in the tank bodies of the silver removal tank, pickling modification tank, alkali washing tank, and pickling tank; ultrasonic generators are installed on the tank bodies of the ultrasonic cleaning tank and water tank A.
进一步的,所述酸洗去银槽设置至少两个独立的,每个槽体上均设置有溢流口,后一个槽体中酸洗后的液体通过其上的溢流口进入前一个槽体中,第一个槽体中酸洗后的液体通过其上的溢流口溢流出其槽体外。Further, at least two independent tanks for pickling and removing silver are provided, and each tank body is provided with an overflow port, and the liquid after pickling in the latter tank body enters the previous tank through the overflow port on it. In the body, the liquid after pickling in the first tank body overflows out of the tank body through the overflow port on it.
进一步的,所述酸制绒槽、酸洗修饰槽均配有外设的热交换器和冰水机,槽体内的液体与所述冰水机通过所述热交换器进行热量交换。Further, the acid-texturing tank and the pickling finishing tank are equipped with external heat exchangers and chillers, and the liquid in the tanks exchanges heat with the chillers through the heat exchangers.
有益效果:与现有技术相比,本发明的优点是:Beneficial effect: compared with prior art, the advantage of the present invention is:
1、本发明的制绒工艺通过碱制绒与酸制绒结合的方式制作绒面,形成绒面均匀且反射率低的绒面,具有良好的制绒效果;该工艺可操作性强、可靠性高、成本较低,且可提升电池片的电性能和外观,尤其是准单晶制绒方面,独具优势;1. The cashmere-making process of the present invention makes the suede surface through the combination of alkali-made suede and acid-made suede, forming a suede with uniform suede and low reflectivity, and has a good suede effect; the process is highly operable and reliable High reliability, low cost, and can improve the electrical performance and appearance of the cell, especially in quasi-single crystal texturing, which has unique advantages;
2、本发明的制绒设备可在传统单晶制绒设备上进行改造,生产效率高、自动化程度高、环保,有效实现制绒工艺过程,为准单晶电池片的生产提供了有效途径。2. The texturing equipment of the present invention can be modified on the traditional single crystal texturing equipment, with high production efficiency, high degree of automation, environmental protection, effectively realize the texturing process, and provide an effective way for the production of quasi-single crystal cells.
附图说明Description of drawings
图1为本发明设备结构框图;Fig. 1 is a block diagram of equipment structure of the present invention;
图2为超声清洗槽结构示意图;Fig. 2 is the structural representation of ultrasonic cleaning tank;
图3为水槽A结构示意图;Fig. 3 is the structural representation of tank A;
图4为单晶碱制绒槽结构示意图;Fig. 4 is the structural representation of single crystal alkali cashmere making groove;
图5为酸制绒槽结构示意图;Fig. 5 is the schematic diagram of the acid cashmere tank structure;
图6为酸洗去银槽结构示意图;Fig. 6 is the schematic diagram of pickling silver tank structure;
图7为酸洗修饰槽结构示意图。Fig. 7 is a schematic diagram of the structure of the pickling modification tank.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本发明。这些实施例仅用于说明本发明而不用于限制本发明的范围。The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. These examples are only for illustrating the present invention and are not intended to limit the scope of the present invention.
实施例1Example 1
一种高效单晶制绒工艺,包括以下步骤:A high-efficiency single crystal texturing process, comprising the following steps:
步骤1,去损伤层:将硅片浸入65℃的含NaOH和H2O2的混合液A中反应100S,去除硅片表面的污渍和损伤层,在混合液A中,NaOH的质量浓度为2.2g/L,H2O2的体积分数为4.4%,反应后将硅片浸入65℃的纯水中漂洗100S,对硅片进行二次清洁。Step 1, remove the damaged layer: immerse the silicon wafer in the mixed solution A containing NaOH and H 2 O 2 at 65°C for 100 seconds to remove the stain and damaged layer on the surface of the silicon wafer. In the mixed solution A, the mass concentration of NaOH is 2.2g/L, the volume fraction of H 2 O 2 is 4.4%. After the reaction, the silicon wafer is immersed in pure water at 65°C and rinsed for 100S to perform secondary cleaning on the silicon wafer.
步骤2,碱制绒:将步骤1得到的硅片浸入80℃的含NaOH与单晶硅制绒添加剂(三峰MQT-330B6)的混合液B中反应700S,在硅片表面制绒形成金字塔绒面,减小绒面反射率,在混合液B中,NaOH的质量浓度为16.7g/L,单晶硅制绒添加剂的体积分数为0.7%,反应后将硅片浸入60℃的纯水中漂洗100S,去除硅片表面的残留液。Step 2, alkali texturing: immerse the silicon wafer obtained in step 1 in the mixed solution B containing NaOH and monocrystalline silicon texturing additive (Sanfeng MQT-330B6) at 80°C for 700 seconds, and then texture the surface of the silicon wafer to form pyramid texture To reduce the reflectivity of the textured surface, in the mixed solution B, the mass concentration of NaOH is 16.7g/L, and the volume fraction of monocrystalline silicon texturing additive is 0.7%. After the reaction, immerse the silicon wafer in pure water at 60°C Rinse for 100S to remove the residual liquid on the surface of the silicon wafer.
步骤3,酸制绒:Step 3, acid velvet:
步骤301,将步骤2得到的硅片浸入28℃的含HF、HNO3、AgNO3的混合液C中反应70S,在硅片表面的金字塔绒面上形成纳微米腐蚀坑,进一步降低硅片表面的反射率,在混合液C中,HF的体积分数为25%,HNO3的体积分数为15%,AgNO3的质量浓度为0.05g/L,反应后将硅片浸入纯水中在室温下漂洗40S,去除硅片表面的残留液。In step 301, immerse the silicon wafer obtained in step 2 in the mixed solution C containing HF, HNO 3 , and AgNO 3 at 28°C for 70 seconds, and form nano-micron corrosion pits on the pyramid textured surface of the silicon wafer, further reducing the thickness of the silicon wafer surface. Reflectance, in the mixed solution C, the volume fraction of HF is 25%, the volume fraction of HNO3 is 15 %, the mass concentration of AgNO3 is 0.05g/L, after the reaction, the silicon wafer is immersed in pure water at room temperature Rinse for 40S to remove the residual liquid on the surface of the silicon wafer.
步骤302,将步骤301得到的硅片浸入45℃的含HNO3的溶液D中清洗,去除硅片表面纳微米小孔内的金属Ag颗粒,在溶液D中,HNO3的体积分数为40%,此处设置至少两级清洗槽依次清洗,每一级清洗槽中初始都装有溶液D,以设置三级清洗为例说明,每一级清洗槽的清洗时间都是40S,可将下一级清洗槽中的清洗液回流至上一级清洗槽中,经第三级清洗槽清洗后将硅片浸入纯水中在室温下漂洗40S,去除硅片表面的残留液。Step 302, immerse the silicon wafer obtained in step 301 in a solution D containing HNO3 at 45°C for cleaning, and remove the metal Ag particles in the nanometer pores on the surface of the silicon wafer. In solution D, the volume fraction of HNO3 is 40% , where at least two levels of cleaning tanks are set to clean in sequence, and each level of cleaning tanks is initially filled with solution D. Taking the setting of three levels of cleaning as an example, the cleaning time of each level of cleaning tanks is 40S, and the next The cleaning solution in the first-level cleaning tank is returned to the upper-level cleaning tank, and after being cleaned by the third-level cleaning tank, the silicon wafer is immersed in pure water and rinsed at room temperature for 40S to remove the residual liquid on the surface of the silicon wafer.
步骤303,将步骤302得到的硅片浸入28℃的含HF和HNO3的混合液E中反应50S,对金字塔表面的纳微米孔进行扩孔修饰,在混合液E中,HF的体积分数为18%,HNO3的体积分数为13%,反应后将硅片浸入纯水中在室温下漂洗40S,去除硅片表面的残留液。Step 303, immerse the silicon wafer obtained in step 302 in the mixed solution E containing HF and HNO3 at 28°C and react for 50 seconds, and modify the nano-micropores on the surface of the pyramid. In the mixed solution E, the volume fraction of HF is 18%, and the volume fraction of HNO 3 is 13%. After the reaction, the silicon wafer is immersed in pure water and rinsed for 40S at room temperature to remove the residual liquid on the surface of the silicon wafer.
步骤4,碱洗:将步骤303得到的硅片浸入28℃的含KOH的溶液F中清洗40S,去除硅片表面的残留酸液,并在硅片表面进行轻抛,在溶液F中,KOH的体积分数为2.2%,清洗后将硅片浸入纯水中在室温下漂洗40S,去除硅片表面的残留液。Step 4, alkali cleaning: immerse the silicon wafer obtained in step 303 in solution F containing KOH at 28°C for 40 seconds to remove residual acid on the surface of the silicon wafer, and lightly polish the surface of the silicon wafer. In solution F, KOH The volume fraction of the silicon wafer is 2.2%. After cleaning, the silicon wafer is immersed in pure water and rinsed for 40S at room temperature to remove the residual liquid on the surface of the silicon wafer.
步骤5,酸洗:将步骤4得到的硅片浸入含HCl和HF的混合液G中在室温下清洗40S,去除硅片表面的残留碱液和金属离子,在混合液G中,HCl的体积分数为20%,HF的体积分数为12%,清洗后将硅片浸入纯水中在室温下漂洗40S,去除硅片表面的残留液。Step 5, pickling: immerse the silicon wafer obtained in step 4 in the mixed solution G containing HCl and HF and wash it for 40 seconds at room temperature to remove residual alkali and metal ions on the surface of the silicon wafer. In the mixed solution G, the volume of HCl The fraction is 20%, and the volume fraction of HF is 12%. After cleaning, immerse the silicon wafer in pure water and rinse it for 40S at room temperature to remove the residual liquid on the surface of the silicon wafer.
步骤6,慢提拉:将步骤5得到的硅片浸入65℃的纯水中40S,进行慢拉提速。Step 6, slow pulling: immerse the silicon wafer obtained in step 5 in pure water at 65°C for 40 seconds to perform slow pulling.
步骤301、步骤303、步骤5中的HF均为质量浓度为49%的HF溶液,步骤301、步骤302、步骤303中的HNO3均为质量浓度为68%的HNO3溶液,步骤5中的HCl为质量浓度为38%的HCl溶液,步骤4中的KOH为质量浓度为48%的KOH溶液。The HF in step 301, step 303, and step 5 is the HF solution that mass concentration is 49%, and the HNO in step 301, step 302, and step 303 is the HNO that mass concentration is 68 % Solution, in step 5 HCl is a HCl solution with a mass concentration of 38%, and KOH in step 4 is a KOH solution with a mass concentration of 48%.
实现上述高效单晶制绒工艺的设备,如附图1所示,包括由上料机台101、上料传送台102构成的上料装置1,由下料机台1701、下料传送台1702构成的下料装置17,由超声清洗槽2、水槽A3、单晶碱制绒槽4、水槽B5、酸制绒槽6、水槽C7、酸洗去银槽8、水槽D9、酸洗修饰槽10、水槽E11、碱洗槽12、水槽F13、酸洗槽14、水槽G15、慢提拉槽16构成的槽体工位模块,具有机械臂抓手18的机械臂运动模块。按硅片输送方向,上料机台101、上料传送台102、超声清洗槽2、水槽A3、单晶碱制绒槽4、水槽B5、酸制绒槽6、水槽C7、酸洗去银槽8、水槽D9、酸洗修饰槽10、水槽E11、碱洗槽12、水槽F13、酸洗槽14、水槽G15、慢提拉槽16、下料机台1701、下料传送台1702依次连接,机械臂抓手18在各槽体上方横向运动,将硅片传送至各槽体。设备通过PLC控制运行,控制溶液配制、补液等,在指定的工艺下对硅片进行处理。The equipment for realizing the above-mentioned high-efficiency single crystal texturing process, as shown in Figure 1, includes a feeding device 1 composed of a feeding machine 101 and a feeding transfer table 102, and consists of a feeding machine 1701 and a feeding transfer table 1702 The blanking device 17 is composed of ultrasonic cleaning tank 2, water tank A3, single crystal alkali texturing tank 4, water tank B5, acid texturing tank 6, water tank C7, pickling silver removal tank 8, water tank D9, pickling modification tank 10. The tank body station module composed of water tank E11, alkali washing tank 12, water tank F13, pickling tank 14, water tank G15, and slow lifting tank 16 has a mechanical arm movement module with a mechanical arm gripper 18. According to the conveying direction of silicon wafers, feeding machine 101, feeding conveyor 102, ultrasonic cleaning tank 2, water tank A3, single crystal alkali texturing tank 4, water tank B5, acid texturing tank 6, water tank C7, pickling and silver removal Tank 8, water tank D9, pickling modification tank 10, water tank E11, alkali washing tank 12, water tank F13, pickling tank 14, water tank G15, slow lifting tank 16, feeding machine 1701, and feeding conveyor 1702 are connected in sequence , the gripper 18 of the mechanical arm moves laterally above each tank body, and transfers the silicon wafer to each tank body. The operation of the equipment is controlled by PLC, which controls the preparation of solutions, replenishment, etc., and processes the silicon wafers under the specified process.
设备工作时,将装有硅片的花篮19放置在上料机台处,上料机台装有自动规正装置和放反保护装置,同时,上料机台的侧面装有光电传感器,可自动监测是否有花篮放反,并配备了放反报警提示功能,上料槽上设置有计数检测器,感应上料的硅片数量,为PLC提供信号源,PLC按照片数控制各槽中补液,然后通过上料机台上的传送带将花篮传送至上料传送台上,再由机械臂抓手将装有硅片的花篮依次传送至槽体工位模块的各个槽体,然后硅片进入下料机台、下料传送台,最后被送入甩干机进行甩干。When the equipment is working, the flower basket 19 with silicon chips is placed on the feeding machine. The feeding machine is equipped with an automatic straightening device and a reverse protection device. Automatically monitor whether there is a flower basket placed upside down, and is equipped with a reverse alarm function. A counting detector is installed on the feeding tank to sense the number of silicon wafers being loaded and provide a signal source for the PLC. The PLC controls the liquid replenishment in each tank according to the number of photos. , and then the flower baskets are transferred to the feeding conveyor table through the conveyor belt on the loading machine table, and then the flower baskets with silicon wafers are sequentially transferred to each tank of the tank station module by the gripper of the mechanical arm, and then the silicon wafers enter the lower The feeder table, the unloading conveyor table, and finally sent to the drying machine for drying.
超声清洗槽2、水槽A3、单晶碱制绒槽4、水槽B5、酸制绒槽6、酸洗去银槽8、酸洗修饰槽10、碱洗槽12、酸洗槽14、慢提拉槽16在槽体底部均安装有加热装置、温度检测仪,控制槽体内的液体温度。酸制绒槽6、酸洗修饰槽10均配有热交换器和冰水机,控制槽体内的液体温度。超声清洗槽2、水槽A3的槽体上均安装有超声波发生器。槽体工位模块的各槽体的初始配液和补液均采用自动补液系统。槽体工位模块中除水槽外的各槽体上均安装有排风装置,构成排风系统,排风装置内均设有内在感应器,可自动调节排风量大小。设备运行过程中,排风装置会一直处于开启状态,主要将设备内的酸气、碱气及时排除,减少酸碱对设备的腐蚀。各槽体的上方均设置有可自动开启、关闭的盖板,机械臂抓手抓取花篮到达槽体上方时,盖板自动打开,当硅片在槽体内的反应时间达到指定值时,盖板自动打开,同时机械臂抓手将花篮取出依次放入下一个槽体。机械臂抓手可设置多个,分别对应于几个槽体,可同时进行工作,从而提升产能。Ultrasonic cleaning tank 2, water tank A3, single crystal alkali velvet tank 4, water tank B5, acid velvet tank 6, pickling silver removal tank 8, pickling modification tank 10, alkali cleaning tank 12, pickling tank 14, slow extraction Lacing tank 16 is equipped with heating device and temperature detector at the bottom of the tank body to control the liquid temperature in the tank body. Acid cashmere tank 6 and pickling finishing tank 10 are all equipped with heat exchanger and ice water machine to control the liquid temperature in the tank body. Ultrasonic generators are installed on the tank bodies of the ultrasonic cleaning tank 2 and the water tank A3. The initial liquid dosing and liquid replenishment of each tank of the tank station module adopts an automatic liquid replenishment system. Exhaust devices are installed on each tank body except the water tank in the tank station module to form an exhaust system. The exhaust devices are equipped with built-in sensors to automatically adjust the exhaust air volume. During the operation of the equipment, the exhaust device will always be in the open state, mainly to remove the acid gas and alkali gas in the equipment in time, and reduce the corrosion of the equipment by acid and alkali. The top of each tank is equipped with a cover that can be opened and closed automatically. When the gripper of the mechanical arm grabs the flower basket and reaches the top of the tank, the cover will be opened automatically. When the reaction time of the silicon wafer in the tank reaches the specified value, the cover will The board opens automatically, and at the same time, the gripper of the robotic arm takes out the flower basket and puts it into the next slot in turn. Multiple grippers of the robotic arm can be set up, corresponding to several tanks, and can work at the same time, thereby increasing production capacity.
超声清洗槽2提供含NaOH和H2O2的混合液A,其结构如附图2所示:208为外围供给碱溶液,209为外围供给双氧水,2010为外围供给纯水,外围供给的化学品均需先加入到补液桶207,再通过阀门206和阀门205进行初始配液和自动补液从进液口2011进入槽体,补液系统设有与PLC连接的阀门;槽体底部设置加热器204对槽体内的液体进行加热,并设有温度检测仪202,温度检测仪与PLC连接,温度检测仪一端安装于槽体内部进行测温,另一端接入PLC;槽体侧面设置了超声波发生器2012对液体进行超声震动,超声波发生器与PLC连接;正常生产时,槽体通过溢流口201将多余的液体溢流出槽体外;槽体内的液体寿命到期后,通过排液口203排至槽体外;在槽体液面上方设有排风口2013。Ultrasonic cleaning tank 2 provides mixed solution A containing NaOH and H 2 O 2 , and its structure is shown in Figure 2: 208 supplies alkali solution to the periphery, 209 supplies hydrogen peroxide to the periphery, 2010 supplies pure water to the periphery, and the chemical All products need to be added to the liquid replenishment tank 207 first, and then the initial liquid dosing and automatic liquid replenishment are carried out through the valve 206 and the valve 205. Enter the tank from the liquid inlet 2011, and the liquid replenishment system is equipped with a valve connected to the PLC; a heater 204 is installed at the bottom of the tank The liquid in the tank is heated, and a temperature detector 202 is provided. The temperature detector is connected to the PLC. One end of the temperature detector is installed inside the tank for temperature measurement, and the other end is connected to the PLC; an ultrasonic generator is installed on the side of the tank 2012 Ultrasonic vibration is performed on the liquid, and the ultrasonic generator is connected to the PLC; during normal production, the tank body overflows the excess liquid out of the tank body through the overflow port 201; after the life of the liquid in the tank body expires, it is discharged to the Out of the tank; an air outlet 2013 is provided above the liquid surface of the tank.
水槽A3对硅片进行二次清洁,其结构如附图3所示:301为溢流口,302为温度检测仪,槽体底部设置加热器303,304为外围供给纯水,305为排液口,306为进液口,槽体侧面设置了超声波发生器307。Water tank A3 performs secondary cleaning on silicon wafers, and its structure is shown in Figure 3: 301 is an overflow port, 302 is a temperature detector, a heater 303 is installed at the bottom of the tank body, 304 is for supplying pure water to the periphery, and 305 is for draining Mouth, 306 is liquid inlet, and the ultrasonic generator 307 is arranged on the tank body side.
单晶碱制绒槽4提供含NaOH和单晶硅制绒添加剂的混合液B,其结构如附图4所示:408为外围供给碱溶液,409为外围供给纯水,外围供给的化学品均需先加入到补液桶407,再通过阀门406和阀门405进行初始配液和自动补液从进液口4011进入槽体,补液系统设有与PLC连接的阀门;4010为供给单晶硅制绒添加剂,由于量少,需要人为加入,通过计量泵进行精确加液,计量泵与PLC连接;401为溢流口,402为温度检测仪,403为排液口,槽体底部设置加热器404;在槽体液面上方设有排风口4012。Single crystal alkali texturing tank 4 provides mixed liquid B containing NaOH and monocrystalline silicon texturing additives, its structure is shown in Figure 4: 408 supplies alkali solution to the periphery, 409 supplies pure water to the periphery, and chemicals supplied to the periphery Both need to be added to the liquid replenishment tank 407 first, and then the initial liquid dosing and automatic liquid replenishment are carried out through the valve 406 and the valve 405. Enter the tank body from the liquid inlet 4011, and the liquid replenishment system is equipped with a valve connected to the PLC; 4010 is for supplying monocrystalline silicon texture Additives, due to the small amount, need to be added manually, and the metering pump is used for precise liquid addition, and the metering pump is connected to the PLC; 401 is the overflow port, 402 is the temperature detector, 403 is the drain port, and a heater 404 is installed at the bottom of the tank; An air outlet 4012 is arranged above the liquid surface of the tank body.
酸制绒槽6提供含HF、HNO3、AgNO3的混合液C,其结构如附图5所示:608为外围供给HF,609为外围供给纯水,6010为外围供给HNO3,外围供给的化学品均需先加入到补液桶607,再通过阀门606和阀门605进行初始配液和自动补液从进液口6015进入槽体,补液系统设有与PLC连接的阀门;6011为外围供给AgNO3溶液,由于量少,需要人为加入,通过计量泵进行精确加液,计量泵与PLC连接;正常生产过程中,槽体内的液体温度会逐渐升高,温度检测仪602会将槽体内的液体温度变化反馈给PLC并通过其调节温度,在循环泵6012的作用下,经过热交换器6013进行循环,槽体内的液体与冰水机6014内的液体进行热量交换,以实现降温;槽体底部设置加热器604对槽体内的液体进行加热,温度检测仪602与PLC连接,温度检测仪一端安装于槽体内部进行测温,另一端接入PLC;正常生产时,槽体通过溢流口601将多余的液体溢流出槽体外;槽体内的液体寿命到期后,通过排液口603排至槽体外;在槽体液面上方设有排风口6016。Acid texturing tank 6 provides mixed liquid C containing HF, HNO 3 , and AgNO 3 , and its structure is shown in Figure 5: 608 supplies HF to the periphery, 609 supplies pure water to the periphery, 6010 supplies HNO 3 to the periphery, and supplies All the chemicals need to be added to the rehydration barrel 607 first, and then the initial liquid dosing and automatic rehydration are carried out through the valve 606 and the valve 605. Enter the tank from the liquid inlet 6015, and the rehydration system is equipped with a valve connected to the PLC; 6011 supplies AgNO to the periphery. 3 The solution, due to the small amount, needs to be added manually, and the metering pump is used to accurately add liquid, and the metering pump is connected to the PLC; during normal production, the temperature of the liquid in the tank will gradually rise, and the temperature detector 602 will detect the liquid in the tank The temperature change is fed back to the PLC and the temperature is adjusted through it. Under the action of the circulation pump 6012, it circulates through the heat exchanger 6013, and the liquid in the tank exchanges heat with the liquid in the chiller 6014 to achieve cooling; the bottom of the tank The heater 604 is set to heat the liquid in the tank body, the temperature detector 602 is connected to the PLC, one end of the temperature detector is installed inside the tank body for temperature measurement, and the other end is connected to the PLC; during normal production, the tank body passes through the overflow port 601 The excess liquid is overflowed out of the tank; after the life of the liquid in the tank expires, it is discharged to the outside of the tank through the liquid discharge port 603; an air exhaust port 6016 is arranged above the liquid surface of the tank.
酸洗去银槽8可根据需要设置一个、两个、三个等,酸洗去银槽8提供含HNO3的溶液D,如附图6所示,以设置两个酸洗去银槽为例说明其结构:808、8014为外围供给HNO3,809、8015为外围供给纯水,外围供给的化学品均需先加入到补液桶807、8013,再通过阀门806、8012和阀门805、8011进行初始配液和自动补液分别从进液口8017、8018进入各自槽体,后一个槽体中酸洗后的液体通过溢流口6020溢流进入前一个槽体中进行初步清洗,从而可以节约酸的使用量,补液系统设有与PLC连接的阀门;两个槽体底部分别设置加热器804、8022对槽体内的液体进行加热,两个槽体分别设有温度检测仪802、8016,温度检测仪与PLC连接,温度检测仪一端安装于槽体内部进行测温,另一端接入PLC;正常生产时,前一个槽体通过溢流口801将多余的液体溢流出槽体外;槽体内的液体寿命到期后,通过排液口803、8010排至槽体外;在槽体液面上方设有排风口8019、8021。Pickling silver tank 8 can be provided with one, two, three etc. as required, pickling silver tank 8 provides solution D containing HNO 3 , as shown in accompanying drawing 6, to set two pickling silver tanks as Example to illustrate its structure: 808, 8014 supply HNO 3 to the periphery, 809, 8015 supply pure water to the periphery, and the chemicals supplied from the periphery need to be added to the rehydration tank 807, 8013 first, and then pass through the valves 806, 8012 and valves 805, 8011 The initial liquid dosing and automatic liquid replenishment enter the respective tanks from the liquid inlets 8017 and 8018 respectively, and the pickled liquid in the latter tank overflows into the previous tank through the overflow port 6020 for preliminary cleaning, thus saving The amount of acid used, the liquid replenishment system is equipped with a valve connected to the PLC; the bottom of the two tanks is respectively equipped with heaters 804 and 8022 to heat the liquid in the tank, and the two tanks are respectively equipped with temperature detectors 802 and 8016. The detector is connected to the PLC, one end of the temperature detector is installed inside the tank for temperature measurement, and the other end is connected to the PLC; during normal production, the previous tank overflows excess liquid out of the tank through the overflow port 801; After the life of the liquid expires, it is discharged to the outside of the tank through the liquid discharge ports 803 and 8010; air exhaust ports 8019 and 8021 are arranged above the liquid surface of the tank body.
酸洗修饰槽10提供含HF和HNO3的混合液E,其结构如附图7所示:1008为外围供HF,1009为外围供给纯水,1010为外围供给HNO3,外围供给的化学品均需先加入到补液桶1007,再通过阀门1006和阀门1005进行初始配液和自动补液从进液口1014进入槽体,补液系统设有与PLC连接的阀门;正常生产过程中,槽体内的液体温度会逐渐升高,温度检测仪1002会将槽体内的液体温度变化反馈给PLC并通过其调节温度,在循环泵1011的作用下,经过热交换器1012进行循环,槽体内的液体与冰水机1013内的液体进行热量交换,以实现降温;槽体底部设置加热器1004对槽体内的液体进行加热,温度检测仪1002与PLC连接,温度检测仪一端安装于槽体内部进行测温,另一端接入PLC;正常生产时,槽体通过溢流口1001将多余的液体溢流出槽体外;槽体内的液体寿命到期后,通过排液口1003排至槽体外;在槽体液面上方设有排风口1015。The pickling modification tank 10 provides a mixed liquid E containing HF and HNO 3 , and its structure is shown in Figure 7: 1008 supplies HF to the periphery, 1009 supplies pure water to the periphery, 1010 supplies HNO 3 to the periphery, and chemicals supplied to the periphery Both need to be added to the liquid replenishment barrel 1007 first, and then the initial liquid dosing and automatic liquid replenishment are carried out through the valve 1006 and the valve 1005. Enter the tank body from the liquid inlet 1014, and the liquid replenishment system is equipped with a valve connected to the PLC; in the normal production process, the liquid in the tank body The temperature of the liquid will gradually rise, and the temperature detector 1002 will feed back the temperature change of the liquid in the tank to the PLC and adjust the temperature through it. Under the action of the circulating pump 1011, it will circulate through the heat exchanger 1012. The liquid in the water machine 1013 performs heat exchange to achieve cooling; a heater 1004 is installed at the bottom of the tank to heat the liquid in the tank, and the temperature detector 1002 is connected to the PLC, and one end of the temperature detector is installed inside the tank for temperature measurement. The other end is connected to the PLC; during normal production, the tank overflows excess liquid out of the tank through the overflow port 1001; after the liquid life in the tank expires, it is discharged to the outside of the tank through the drain port 1003; above the liquid level of the tank Air exhaust outlet 1015 is provided.
碱洗槽12提供含KOH的溶液F,酸洗槽14提供含HCl和HF的混合液G。Alkaline cleaning tank 12 provides solution F containing KOH, and pickling tank 14 provides mixed solution G containing HCl and HF.
实施例2Example 2
一种高效单晶制绒工艺,包括以下步骤:A high-efficiency single crystal texturing process, comprising the following steps:
步骤1,去损伤层:将硅片浸入60℃的含NaOH和H2O2的混合液A中反应150S,去除硅片表面的污渍和损伤层,在混合液A中,NaOH的质量浓度为2.5g/L,H2O2的体积分数为4.1%,反应后将硅片浸入60℃的纯水中漂洗120S。Step 1, remove the damaged layer: immerse the silicon wafer in the mixed solution A containing NaOH and H 2 O 2 at 60°C for 150 seconds to remove the stain and damaged layer on the surface of the silicon wafer. In the mixed solution A, the mass concentration of NaOH is 2.5g/L, the volume fraction of H 2 O 2 is 4.1%. After the reaction, immerse the silicon wafer in pure water at 60°C and rinse it for 120S.
步骤2,碱制绒:将步骤1得到的硅片浸入75℃的含NaOH与单晶硅制绒添加剂(三峰MQT-330B6)的混合液B中反应750S,形成制绒绒面,在混合液B中,NaOH的质量浓度为15.3g/L,单晶硅制绒添加剂的体积分数为0.8%,反应后将硅片浸入63℃的纯水中漂洗100S。Step 2, alkali texturing: immerse the silicon wafer obtained in step 1 in the mixed solution B containing NaOH and monocrystalline silicon texturing additive (Sanfeng MQT-330B6) at 75°C and react for 750 seconds to form a textured surface. In B, the mass concentration of NaOH is 15.3g/L, and the volume fraction of monocrystalline silicon texturing additive is 0.8%. After the reaction, the silicon wafer is immersed in pure water at 63° C. for rinsing for 100 seconds.
步骤3,酸制绒:Step 3, acid velvet:
步骤301,将步骤2得到的硅片浸入29℃的含HF、HNO3、AgNO3的混合液C中反应60S,在混合液C中,HF的体积分数为30%,HNO3的体积分数为13%,AgNO3的质量浓度为0.04g/L,反应后将硅片浸入纯水中在室温下漂洗60S。Step 301, immerse the silicon wafer obtained in step 2 in a mixed solution C containing HF, HNO 3 , and AgNO 3 at 29°C for 60 seconds. In the mixed solution C, the volume fraction of HF is 30%, and the volume fraction of HNO 3 is 13%, the mass concentration of AgNO 3 is 0.04g/L, after the reaction, the silicon wafer is immersed in pure water and rinsed at room temperature for 60S.
步骤302,将步骤301得到的硅片浸入41℃的含HNO3的溶液D中清洗,去除硅片表面纳微米小孔内的金属Ag颗粒,在溶液D中,HNO3的体积分数为34%,此处设置三级清洗槽依次清洗,每一级清洗槽中初始都装有溶液D,每一级清洗槽的清洗时间都是50S,可将下一级清洗槽中的清洗液回流至上一级清洗槽中,经第三级清洗槽清洗后将硅片浸入纯水中在室温下漂洗45S。Step 302, immerse the silicon wafer obtained in step 301 in a solution D containing HNO3 at 41°C for cleaning, and remove the metal Ag particles in the nanometer pores on the surface of the silicon wafer. In solution D, the volume fraction of HNO3 is 34% , where three-level cleaning tanks are set to clean in sequence, each level of cleaning tank is initially filled with solution D, and the cleaning time of each level of cleaning tank is 50S, and the cleaning solution in the next level of cleaning tank can be returned to the previous level In the first-level cleaning tank, after being cleaned by the third-level cleaning tank, the silicon wafer is immersed in pure water and rinsed at room temperature for 45S.
步骤303,将步骤302得到的硅片浸入32℃的含HF和HNO3的混合液E中反应50S,对金子塔表面的纳微米孔进行修饰,在混合液E中,HF的体积分数为15%,HNO3的体积分数为12%,反应后将硅片浸入纯水中在室温下漂洗30S。Step 303, immerse the silicon wafer obtained in step 302 in the mixed solution E containing HF and HNO3 at 32°C and react for 50 seconds to modify the nano-micropores on the surface of the pyramid. In the mixed solution E, the volume fraction of HF is 15 %, the volume fraction of HNO 3 was 12%. After the reaction, the silicon wafer was immersed in pure water and rinsed at room temperature for 30S.
步骤4,碱洗:将步骤303得到的硅片浸入25℃的含KOH的溶液F中清洗50S,在溶液F中,KOH的体积分数为2.9%,清洗后将硅片浸入纯水中在室温下漂洗60S。Step 4, alkali cleaning: immerse the silicon wafer obtained in step 303 in solution F containing KOH at 25°C and wash it for 50 seconds. In solution F, the volume fraction of KOH is 2.9%. After cleaning, immerse the silicon wafer in pure water at room temperature Rinse for 60S.
步骤5,酸洗:将步骤4得到的硅片浸入含HCl和HF的混合液G中在室温下清洗30S,在混合液G中,HCl的体积分数为15%,HF的体积分数为14%,清洗后将硅片浸入纯水中在室温下漂洗60S。Step 5, pickling: immerse the silicon wafer obtained in step 4 in the mixed solution G containing HCl and HF and wash at room temperature for 30 seconds. In the mixed solution G, the volume fraction of HCl is 15%, and the volume fraction of HF is 14%. After cleaning, immerse the wafer in pure water and rinse it for 60S at room temperature.
步骤6,慢提拉:将步骤5得到的硅片浸入60℃的纯水中50S,进行慢拉提速。Step 6, slow pulling: immerse the silicon wafer obtained in step 5 in pure water at 60° C. for 50 seconds to perform slow pulling.
步骤301、步骤303、步骤5中的HF均为质量浓度为49%的HF溶液,步骤301、步骤302、步骤303中的HNO3均为质量浓度为68%的HNO3溶液,步骤5中的HCl为质量浓度为38%的HCl溶液,步骤4中的KOH为质量浓度为48%的KOH溶液。The HF in step 301, step 303, and step 5 is the HF solution that mass concentration is 49%, and the HNO in step 301, step 302, and step 303 is the HNO that mass concentration is 68 % Solution, in step 5 HCl is a HCl solution with a mass concentration of 38%, and KOH in step 4 is a KOH solution with a mass concentration of 48%.
实现本实施例高效单晶制绒工艺的设备与实施例1相同。The equipment for realizing the high-efficiency single crystal texturing process of this embodiment is the same as that of Embodiment 1.
实施例3Example 3
一种高效单晶制绒工艺,包括以下步骤:A high-efficiency single crystal texturing process, comprising the following steps:
步骤1,去损伤层:将硅片浸入70℃的含NaOH和H2O2的混合液A中反应120S,去除硅片表面的污渍和损伤层,在混合液A中,NaOH的质量浓度为2.4g/L,H2O2的体积分数为4.7%,反应后将硅片浸入60℃的纯水中漂洗100S。Step 1, remove the damaged layer: immerse the silicon wafer in the mixed solution A containing NaOH and H 2 O 2 at 70°C for 120 seconds to remove the stain and damaged layer on the surface of the silicon wafer. In the mixed solution A, the mass concentration of NaOH is 2.4g/L, the volume fraction of H 2 O 2 is 4.7%. After the reaction, immerse the silicon wafer in pure water at 60°C and rinse it for 100S.
步骤2,碱制绒:将步骤1得到的硅片浸入85℃的含NaOH与单晶硅制绒添加剂(三峰MQT-330B6)的混合液B中反应750S,形成制绒绒面,在混合液B中,NaOH的质量浓度为15g/L,单晶硅制绒添加剂的体积分数为0.63%,反应后将硅片浸入55℃的纯水中漂洗100S。Step 2, alkali texturing: immerse the silicon wafer obtained in step 1 in the mixed solution B containing NaOH and monocrystalline silicon texturing additive (Sanfeng MQT-330B6) at 85°C and react for 750 seconds to form a textured surface. In B, the mass concentration of NaOH is 15g/L, and the volume fraction of monocrystalline silicon texturing additive is 0.63%. After the reaction, the silicon wafer is immersed in pure water at 55° C. for rinsing for 100 seconds.
步骤3,酸制绒:Step 3, acid velvet:
步骤301,将步骤2得到的硅片浸入25℃的含HF、HNO3、AgNO3的混合液C中反应90S,在混合液C中,HF的体积分数为27%,HNO3的体积分数为15%,AgNO3的质量浓度为0.06g/L,反应后将硅片浸入纯水中在室温下漂洗30S。Step 301, immerse the silicon wafer obtained in step 2 in a mixed solution C containing HF, HNO 3 , and AgNO 3 at 25°C for 90 seconds. In the mixed solution C, the volume fraction of HF is 27%, and the volume fraction of HNO 3 is 15%, the mass concentration of AgNO 3 is 0.06g/L, after the reaction, the silicon wafer is immersed in pure water and rinsed at room temperature for 30S.
步骤302,将步骤301得到的硅片浸入45℃的含HNO3的溶液D中清洗,去除硅片表面纳微米小孔内的金属Ag颗粒,在溶液D中,HNO3的体积分数为43%,此处设置三级清洗槽依次清洗,每一级清洗槽中初始都装有溶液D,每一级清洗槽的清洗时间都是35S,可将下一级清洗槽中的清洗液回流至上一级清洗槽中,经第三级清洗槽清洗后将硅片浸入纯水中在室温下漂洗40S。Step 302, immersing the silicon wafer obtained in step 301 in a solution D containing HNO3 at 45°C for cleaning to remove metal Ag particles in nanometer pores on the surface of the silicon wafer. In solution D, the volume fraction of HNO3 is 43% , where three-level cleaning tanks are set to clean in sequence, each level of cleaning tank is initially filled with solution D, and the cleaning time of each level of cleaning tank is 35S, and the cleaning solution in the next level of cleaning tank can be returned to the previous level In the first-level cleaning tank, after being cleaned by the third-level cleaning tank, the silicon wafer is immersed in pure water and rinsed at room temperature for 40S.
步骤303,将步骤302得到的硅片浸入30℃的含HF和HNO3的混合液E中反应50S,对金子塔表面的纳微米孔进行修饰,在混合液E中,HF的体积分数为19%,HNO3的体积分数为13%,反应后将硅片浸入纯水中在室温下漂洗70S。Step 303, immerse the silicon wafer obtained in step 302 in the mixed solution E containing HF and HNO3 at 30°C for 50 seconds to modify the nano-micropores on the surface of the pyramid. In the mixed solution E, the volume fraction of HF is 19 %, the volume fraction of HNO 3 was 13%. After the reaction, the silicon wafer was immersed in pure water and rinsed at room temperature for 70S.
步骤4,碱洗:将步骤303得到的硅片浸入25℃的含KOH的溶液F中清洗35S,在溶液F中,KOH的体积分数为2.5%,清洗后将硅片浸入纯水中在室温下漂洗50S。Step 4, alkali cleaning: immerse the silicon wafer obtained in step 303 in solution F containing KOH at 25°C and wash for 35 seconds. In solution F, the volume fraction of KOH is 2.5%. After cleaning, immerse the silicon wafer in pure water at room temperature Rinse for 50 seconds.
步骤5,酸洗:将步骤4得到的硅片浸入含HCl和HF的混合液G中在室温下清洗45S,在混合液G中,HCl的体积分数为17%,HF的体积分数为10%,清洗后将硅片浸入纯水中在室温下漂洗70S。Step 5, pickling: immerse the silicon wafer obtained in step 4 in the mixed solution G containing HCl and HF and wash it at room temperature for 45 seconds. In the mixed solution G, the volume fraction of HCl is 17%, and the volume fraction of HF is 10%. After cleaning, immerse the wafer in pure water and rinse it for 70S at room temperature.
步骤6,慢提拉:将步骤5得到的硅片浸入70℃的纯水中45S,进行慢拉提速。Step 6, slow pulling: immerse the silicon wafer obtained in step 5 in pure water at 70°C for 45 seconds to perform slow pulling.
步骤301、步骤303、步骤5中的HF均为质量浓度为49%的HF溶液,步骤301、步骤302、步骤303中的HNO3均为质量浓度为68%的HNO3溶液,步骤5中的HCl为质量浓度为38%的HCl溶液,步骤4中的KOH为质量浓度为48%的KOH溶液。The HF in step 301, step 303, and step 5 is the HF solution that mass concentration is 49%, and the HNO in step 301, step 302, and step 303 is the HNO that mass concentration is 68 % Solution, in step 5 HCl is a HCl solution with a mass concentration of 38%, and KOH in step 4 is a KOH solution with a mass concentration of 48%.
实现本实施例高效单晶制绒工艺的设备与实施例1相同。The equipment for realizing the high-efficiency single crystal texturing process of this embodiment is the same as that of Embodiment 1.
实施例4Example 4
一种高效单晶制绒工艺,包括以下步骤:A high-efficiency single crystal texturing process, comprising the following steps:
步骤1,去损伤层:将硅片浸入63℃的含NaOH和H2O2的混合液A中反应120S,去除硅片表面的污渍和损伤层,在混合液A中,NaOH的质量浓度为2.1g/L,H2O2的体积分数为4.5%,反应后将硅片浸入63℃的纯水中漂洗110S。Step 1, remove the damaged layer: immerse the silicon wafer in the mixed solution A containing NaOH and H 2 O 2 at 63°C for 120 seconds to remove the stain and damaged layer on the surface of the silicon wafer. In the mixed solution A, the mass concentration of NaOH is 2.1g/L, the volume fraction of H 2 O 2 is 4.5%. After the reaction, immerse the silicon wafer in pure water at 63°C and rinse it for 110S.
步骤2,碱制绒:将步骤1得到的硅片浸入80℃的含NaOH与单晶硅制绒添加剂(三峰MQT-330B6)的混合液B中反应650S,形成制绒绒面,在混合液B中,NaOH的质量浓度为15.6g/L,单晶硅制绒添加剂的体积分数为0.72%,反应后将硅片浸入62℃的纯水中漂洗100S。Step 2, alkali texturing: immerse the silicon wafer obtained in step 1 in the mixed solution B containing NaOH and monocrystalline silicon texturing additive (Sanfeng MQT-330B6) at 80°C for 650 seconds to form a textured surface, In B, the mass concentration of NaOH is 15.6g/L, and the volume fraction of monocrystalline silicon texturing additive is 0.72%. After the reaction, the silicon wafer is immersed in pure water at 62°C and rinsed for 100S.
步骤3,酸制绒:Step 3, acid velvet:
步骤301,将步骤2得到的硅片浸入28℃的含HF、HNO3、AgNO3的混合液C中反应80S,在混合液C中,HF的体积分数为23%,HNO3的体积分数为14%,AgNO3的质量浓度为0.05g/L,反应后将硅片浸入纯水中在室温下漂洗50S。Step 301, immerse the silicon wafer obtained in step 2 in a mixed liquid C containing HF, HNO 3 , and AgNO 3 at 28°C for 80 seconds. In the mixed liquid C, the volume fraction of HF is 23%, and the volume fraction of HNO 3 is 14%, the mass concentration of AgNO 3 is 0.05g/L, after the reaction, the silicon wafer is immersed in pure water and rinsed at room temperature for 50S.
步骤302,将步骤301得到的硅片浸入48℃的含HNO3的溶液D中清洗,去除硅片表面纳微米小孔内的金属Ag颗粒,在溶液D中,HNO3的体积分数为38%,此处设置三级清洗槽依次清洗,每一级清洗槽中初始都装有溶液D,每一级清洗槽的清洗时间都是45S,可将下一级清洗槽中的清洗液回流至上一级清洗槽中,经第三级清洗槽清洗后将硅片浸入纯水中在室温下漂洗45S。Step 302, immerse the silicon wafer obtained in step 301 in a solution D containing HNO3 at 48°C for cleaning, and remove the metal Ag particles in the nanometer pores on the surface of the silicon wafer. In solution D, the volume fraction of HNO3 is 38% , where three-level cleaning tanks are set to clean in sequence, each level of cleaning tank is initially filled with solution D, and the cleaning time of each level of cleaning tank is 45S, and the cleaning solution in the next level of cleaning tank can be returned to the previous level In the first-level cleaning tank, after being cleaned by the third-level cleaning tank, the silicon wafer is immersed in pure water and rinsed at room temperature for 45S.
步骤303,将步骤302得到的硅片浸入25℃的含HF和HNO3的混合液E中反应70S,对金子塔表面的纳微米孔进行修饰,在混合液E中,HF的体积分数为22%,HNO3的体积分数为13%,反应后将硅片浸入纯水中在室温下漂洗50S。Step 303, immerse the silicon wafer obtained in step 302 in the mixed solution E containing HF and HNO3 at 25°C and react for 70 seconds to modify the nano-micropores on the surface of the pyramid. In the mixed solution E, the volume fraction of HF is 22 %, the volume fraction of HNO 3 was 13%. After the reaction, the silicon wafer was immersed in pure water and rinsed at room temperature for 50S.
步骤4,碱洗:将步骤303得到的硅片浸入26℃的含KOH的溶液F中清洗45S,在溶液F中,KOH的体积分数为2.7%,清洗后将硅片浸入纯水中在室温下漂洗40S。Step 4, alkali cleaning: immerse the silicon wafer obtained in step 303 in solution F containing KOH at 26°C and wash it for 45 seconds. In solution F, the volume fraction of KOH is 2.7%. After cleaning, immerse the silicon wafer in pure water at room temperature Rinse for 40 seconds.
步骤5,酸洗:将步骤4得到的硅片浸入含HCl和HF的混合液G中在室温下清洗40S,在混合液G中,HCl的体积分数为20%,HF的体积分数为12%,清洗后将硅片浸入纯水中在室温下漂洗40S。Step 5, pickling: immerse the silicon wafer obtained in step 4 in the mixed solution G containing HCl and HF and wash it at room temperature for 40 seconds. In the mixed solution G, the volume fraction of HCl is 20%, and the volume fraction of HF is 12%. After cleaning, immerse the wafer in pure water and rinse it for 40S at room temperature.
步骤6,慢提拉:将步骤5得到的硅片浸入65℃的纯水中45S,进行慢拉提速。Step 6, slow pulling: immerse the silicon wafer obtained in step 5 in pure water at 65°C for 45 seconds to perform slow pulling.
步骤301、步骤303、步骤5中的HF均为质量浓度为49%的HF溶液,步骤301、步骤302、步骤303中的HNO3均为质量浓度为68%的HNO3溶液,步骤5中的HCl为质量浓度为38%的HCl溶液,步骤4中的KOH为质量浓度为48%的KOH溶液。The HF in step 301, step 303, and step 5 is the HF solution that mass concentration is 49%, and the HNO in step 301, step 302, and step 303 is the HNO that mass concentration is 68 % Solution, in step 5 HCl is a HCl solution with a mass concentration of 38%, and KOH in step 4 is a KOH solution with a mass concentration of 48%.
实现本实施例高效单晶制绒工艺的设备与实施例1相同。The equipment for realizing the high-efficiency single crystal texturing process of this embodiment is the same as that of Embodiment 1.
对比例comparative example
采用现有碱制绒技术的一种单晶制绒工艺,包括以下步骤:A single crystal texturing process using the existing alkali texturing technology, comprising the following steps:
步骤1,去损伤层:将硅片浸入65℃的含NaOH和H2O2的混合液中反应100S,去除硅片表面的污渍和损伤层,在该混合液中,NaOH的质量浓度为3g/L,H2O2的体积分数为5%,反应后将硅片浸入65℃的纯水中漂洗80S,再次浸入65℃的纯水中漂洗30S。Step 1, remove the damaged layer: immerse the silicon wafer in a mixed solution containing NaOH and H 2 O 2 at 65°C for 100 seconds to remove the stain and damaged layer on the surface of the silicon wafer. In the mixed solution, the mass concentration of NaOH is 3g /L, the volume fraction of H 2 O 2 is 5%. After the reaction, immerse the silicon wafer in pure water at 65°C for 80 seconds, and then immerse it in pure water at 65°C for 30 seconds.
步骤2,碱制绒:将步骤1得到的硅片浸入80℃的含NaOH与单晶硅制绒添加剂的混合液中反应700S,形成制绒绒面,在该混合液中,NaOH的质量浓度为15g/L,单晶硅制绒添加剂的体积分数为0.7%,反应后将硅片浸入60℃的纯水中漂洗100S。Step 2, alkali texturing: immerse the silicon wafer obtained in step 1 in a mixed solution containing NaOH and monocrystalline silicon texturing additives at 80°C for 700 seconds to form a textured surface. In the mixed solution, the mass concentration of NaOH The volume fraction of monocrystalline silicon texturing additive is 0.7%. After the reaction, the silicon wafer is immersed in pure water at 60°C for rinsing for 100S.
步骤3,碱洗:将步骤2得到的硅片浸入65℃的含NaOH和H2O2的混合液中清洗100S,在该混合液中,NaOH的质量浓度为3g/L,H2O2的体积分数为5%,清洗后将硅片浸入纯水中在室温下漂洗40S。Step 3, alkali cleaning: immerse the silicon wafer obtained in step 2 in a mixed solution containing NaOH and H 2 O 2 at 65°C for 100 seconds. In the mixed solution, the mass concentration of NaOH is 3g/L, and The volume fraction is 5%. After cleaning, immerse the silicon wafer in pure water and rinse it for 40S at room temperature.
步骤4,酸洗:将步骤3得到的硅片浸入含HCl和HF的混合液中在室温下清洗40S,在该混合液中,HCl的体积分数为20%,HF的体积分数为25%,清洗后将硅片浸入纯水中在室温下漂洗40S。Step 4, pickling: immerse the silicon wafer obtained in step 3 in a mixed solution containing HCl and HF and clean it for 40 seconds at room temperature. In the mixed solution, the volume fraction of HCl is 20%, and the volume fraction of HF is 25%. After cleaning, immerse the wafer in pure water and rinse it for 40 seconds at room temperature.
步骤5,慢提拉:将步骤5得到的硅片浸入65℃的纯水中40S,进行慢拉提速。Step 5, slow pulling: immerse the silicon wafer obtained in step 5 in pure water at 65°C for 40 seconds to perform slow pulling.
步骤4中的HF为质量浓度为49%的HF溶液,HCl为质量浓度为38%的HCl溶液。The HF in step 4 is an HF solution with a mass concentration of 49%, and the HCl is an HCl solution with a mass concentration of 38%.
将各实施例制得的纳微绒面电池片与对比例制得的纳微绒面电池片进行电性能对比,结果如下:The electrical properties of the nano-textured battery sheet prepared in each embodiment were compared with the nano-micro-textured battery sheet prepared in the comparative examples, and the results are as follows:
可见,通过本发明的高效单晶制绒工艺,电池片的效率可提升约0.45%。It can be seen that through the high-efficiency single crystal texturing process of the present invention, the efficiency of the battery sheet can be increased by about 0.45%.
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