CN110434685A - A kind of fully-automatic electrode grinding device and its polishing process - Google Patents
A kind of fully-automatic electrode grinding device and its polishing process Download PDFInfo
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- CN110434685A CN110434685A CN201910785011.8A CN201910785011A CN110434685A CN 110434685 A CN110434685 A CN 110434685A CN 201910785011 A CN201910785011 A CN 201910785011A CN 110434685 A CN110434685 A CN 110434685A
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- mechanical arm
- shell
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- 238000007517 polishing process Methods 0.000 title claims description 5
- 238000005498 polishing Methods 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000004140 cleaning Methods 0.000 claims description 31
- 238000005406 washing Methods 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 21
- 238000011010 flushing procedure Methods 0.000 claims description 20
- 230000002093 peripheral effect Effects 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 238000013016 damping Methods 0.000 claims description 8
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000003670 easy-to-clean Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 241001481789 Rupicapra Species 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000005518 electrochemistry Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of fully-automatic electrode grinding devices, including mechanical arm, fixture, grinding device, shell and control system, one end of the mechanical arm connects the fixture, the other end of the mechanical arm is set on the shell, the grinding device level is set on the shell, the control system is electrically connected the mechanical arm, the fixture and the grinding device, and the fixture includes first support, first motor, moving gear group, clip and elastic modulator.Polishing dynamics, speed, time can be accurately arranged in disclosure device, greatly improve the homogeneity of electrode grinding effect, solve the problems, such as that manual grinding homogeneity is poor, and disclosure device has the advantages that miniature portable, at low cost.
Description
Technical field
This disclosure relates to electrochemistry experiment instrument field more particularly to a kind of fully-automatic electrode grinding device and its polishing side
Method.
Background technique
It often needs to use working electrode in Experiment of Electroanalytical Chemistry, such as: glass-carbon electrode, gold electrode, and often need
It goes to study different experiment conditions with more working electrodes.Working electrode must be carried out before the experiment to polish pre- place
Reason, to remove electrode surface impurity, keeps electrode surface brighter and cleaner, workload is very big.Laboratory is mostly or by artificial at present
Polishing working electrode, key step include: polishing, flushing, ultrasonic cleaning, electrode preservation, very time-consuming and laborious, heavy dependence people
Power affects experiment progress, and people cannot be allowed to free from beveled electrode, and research worker is made to suffer untold misery, and by
Big in error hand-manipulated, different operating the personnel even manual operations of the same staff all not can guarantee every polishing
Effect is consistent, influences the accuracy of experiment.
In existing technology, have it is some manually or semi-automatic work electrode grinding devices, but there is still a need for paying manpower,
It needs voluntarily to rinse and be cleaned by ultrasonic after polishing, the burden of scientific research personnel still has；And it is unable to accurately control each electricity
It is polishing dynamics, speed, polishing mode and the time of pole, poor so as to cause the homogeneity of grinding effect, it influences to test.
Summary of the invention
At least one of in order to solve the above-mentioned technical problem, present disclose provides a kind of fully-automatic electrode grinding devices.
A kind of fully-automatic electrode grinding device, including mechanical arm, fixture, grinding device, shell and control system, the machine
One end of tool arm connects the fixture, and the other end of the mechanical arm is set on the shell, and the grinding device level is set to
On the shell, the control system is electrically connected the mechanical arm, the fixture and the grinding device, the fixture packet
First support, first motor, moving gear group, clip and elastic modulator are included, the first support is set to the one of the mechanical arm
End, the first motor are set in the first support, and the moving gear is mounted in the first support, the first motor
The moving gear group is driven to move, two clips are symmetrically set in the moving gear group, and the elastic modulator is set to electrode
Top and be set to the first support on.The elastic modulator includes shell, damping spring and adjusting screw, the shell
In the first support, the damping spring is disposed in the housing portion, and the adjusting screw is set to the case top.
The elastic modulator provides polishing pressure for damping, buffering and cooperation grinding device, and it is different in size can to solve every electrode
It is influenced caused by polishing dynamics.
Preferably, the grinding device includes mill, shaft coupling, second support, the second motor and load cell, described
Load cell is set on the shell, and the second support is set to the top of the load cell, and second motor is set
Below the second support, set on the top of the second support, second motor is logical for the shaft coupling and the mill
The shaft coupling is crossed to connect with the mill.Mill and shaft coupling by ferrule structure and magnetic force magnetic connection together with, it is convenient
Disassembly, mill easy to clean.Load cell and the second motor connect control system, can accurately measure electrode and disc surface
Pressure accurately controls polishing revolving speed and time.
Preferably, the mechanical arm includes sequentially connected X-axis shaft, and Y-axis shaft and the vertical axis of Z axis, the X-axis shaft are set
In on the shell, the fixture is set to the Z axis and hangs down on axis.For convenience of increase peripheral apparatus and reduce instrument overall dimensions,
The disclosure preferably uses plane articulation mechanical arm, and motor, limit sensors and wire rod are mounted on inside mechanical arm.This design letter
List is reliable and can reduce machine overall volume.
Preferably, the grinding device further includes flusher, and the flusher includes flushing tank, pipeline and water pump,
The flushing tank includes water inlet and discharge outlet, and the water inlet and the discharge outlet are connected by the pipeline and the water pump
It connects, the flushing tank top ring is equipped with several water jets, and the water jet is connect with the water inlet, the water pump and the control
System connection processed.The washing lotion sprayed from water jet can rinse remaining polishing liquid after electrode polishing from all angles, and from draining
Mouth discharge, water-jet velocity and water spraying time can be by control system accuracy controllings.
Preferably, the grinding device further includes supersound washing device, the supersound washing device include supersonic cleaning machine,
Washing cup and fixed frame, the fixed frame are set on the supersonic cleaning machine, and the Washing cup is set in the supersonic cleaning machine
And prevent from moving by fixed frame fixation, fixed frame can fix multiple Washing cups, for a variety of different cleaning solution cleanings.For
Supersonic cleaning machine easy to clean, supersonic cleaning machine is as peripheral apparatus.It, can be accurate after supersonic cleaning machine is connect with control system
Control ultrasonic power, ultrasonic time.
Preferably, the grinding device further includes electrode placing device, and the electrode placing device includes that electrode puts branch
Frame and electrode storage support, the electrode holding support and the electrode storage support are equipped with the through-hole of several different pore sizes,
For inserting various sizes of electrode；Electrode holding support bottom is equipped with buckle structure and magnetic-adsorption structure, keeps it solid
It is scheduled on pedestal, replacement easy to disassemble；The electrode storage support is for saving the electrode polished, the electrode placing device
It further include sink, the sink is set to below the electrode storage support, and after being inserted into electrode, electrode base is suspended among sink
Storing liquid in, guarantee electrode centre core part do not reach any surface.Electrode holding support, electrode storage support
Be it is detachable, replaceable, conveniently insert and store various sizes of electrode.
Preferably, the control system includes touch screen, controller, peripheral port and power supply, the touch screen and described
Peripheral port is respectively arranged on the shell, and the touch screen is used for human-computer interaction, settable all parameters and control operation, institute
It states controller and the power supply is set in the shell, the supersonic cleaning machine is connect with the peripheral port；Power switch is equal
Installation outside the shell to facilitate operation；The touch screen, the peripheral port, the power supply, the first motor, described
Two motors, the load cell, the X-axis shaft, the Y-axis shaft, the Z axis hang down axis, the water pump respectively with it is described
Controller electrical connection.
Preferably, the shell includes cabinet body and pedestal, and the cabinet body is set to the base top side, L-shaped setting；
The mechanical arm is set to the cabinet body side, and the touch screen is set to the cabinet body other side；The grinding device, the flushing
Device, the electrode holding support and the electrode storage support are set on the pedestal, are not interfere with each other convenient for each station, respectively
It realizes between station and runs in an orderly manner.
The disclosure additionally provides a kind of polishing process of fully-automatic electrode grinding device, specifically includes the following steps:
Step 1: electrode to be polished is inserted into electrode holding support, is standing on electrode just on electrode holding support；
Step 2: parameter setting: powering on, and mechanical arm coordinate system and each device is arranged in booting on touch screen
Coordinate, setting polishing rotation speed, rotational time；Flushing strength, washing time；Ultrasonic power, ultrasonic time；Electrode size class
The parameter of type, number of electrodes and electrode placement position；
Step 3: clicking operation on touch screen, and mechanical arm executes following procedure: automatically reseting, grabs electrode, be moved to
After above mill, the vertical axis of Z axis is slowly drop down to mill, declines while check weighing, under stopping after pressure rises to setting value
Drop；
Step 4: grinding device is according to preset rotation speed, rotational time polishing electrode；After polishing, by machinery
Arm moves to flusher, and flusher rinses electrode according to preset flushing strength, washing time；After flushing, by machinery
Arm is transferred to ultrasonic cleaning equipment, and ultrasonic cleaning equipment is according to preset ultrasonic power, ultrasonic time cleaning electrode；Cleaning terminates
Afterwards, it is transferred on electrode storage support by mechanical arm；
Step 5: mechanical arm, which rushes on electrode holding support, continues to grab next electrode, completes above-mentioned circulation, until electrode
All pre- polishing electrodes on holding support all complete by polishing.
By adopting the above-described technical solution, the disclosure has the advantages that
The disclosure realizes the automation of a full set of manual electrode polishing program, including realize in order electrode crawl, polishing,
Rinse, ultrasonic cleaning, electrode save, can continuous more different sizes of full-automatic sanding electrode, get rid of hand lapping electricity
Pole relies on the status of manpower, reduces human cost, has saved the time；And disclosure device can accurately be arranged polishing dynamics,
Speed, time greatly improve the homogeneity of electrode grinding effect, solve the problems, such as that manual grinding homogeneity is poor, and the disclosure
Device has the advantages that miniature portable, at low cost.
Detailed description of the invention
Attached drawing shows the illustrative embodiments of the disclosure, and it is bright together for explaining the principles of this disclosure,
Which includes these attached drawings to provide further understanding of the disclosure, and attached drawing is included in the description and constitutes this
Part of specification.
Fig. 1 is the structural schematic diagram of the disclosure；
Fig. 2 is the clamp structure schematic diagram of the disclosure；
Fig. 3 is the grinding device structural schematic diagram of the disclosure；
Fig. 4 is the mechanical arm structural schematic diagram of the disclosure；
Fig. 5 is the flusher structural schematic diagram of the disclosure；
Fig. 6 is the supersound washing apparatus structure schematic diagram of the disclosure；
Fig. 7 is the electrode holding support structural schematic diagram of the disclosure；
Fig. 8 is the electrode storage support structural schematic diagram of the disclosure；
Attached drawing mark
The vertical axis 13 of mechanical arm 1, X-axis shaft 11, Y-axis shaft 12, Z axis；
Fixture 2, first motor 22, moving gear group 23, clip 24, elastic modulator 25, shell 251, is adjusted first support 21
Save screw 252；
Grinding device 3, mill 31, shaft coupling 32, second support 33, the second motor 34；
Shell 4, cabinet body 41, pedestal 42；
Control system 5, touch screen 51；
Flusher 6, flushing tank 61, water inlet 611, discharge outlet 612, water jet 613；
Supersound washing device 7, supersonic cleaning machine 71, Washing cup 72, fixed frame 73；
Electrode placing device 8, electrode holding support 81, electrode storage support 82, through-hole 800, sink 83.
Specific embodiment
The disclosure is described in further detail with embodiment with reference to the accompanying drawing.It is understood that this place
The specific embodiment of description is only used for explaining related content, rather than the restriction to the disclosure.It also should be noted that being
Convenient for description, part relevant to the disclosure is illustrated only in attached drawing.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the disclosure can
To be combined with each other.The disclosure is described in detail below with reference to the accompanying drawings and in conjunction with embodiment.
As shown in Figures 1 and 2, the disclosure discloses a kind of fully-automatic electrode grinding device, including mechanical arm 1, fixture 2,
Grinding device 3, shell 4 and control system 5, the shell 4 include cabinet body 41 and pedestal 42, and the cabinet body 41 is set to the pedestal
42 top sides, L-shaped setting；One end of the mechanical arm 1 connects the fixture 2, and the other end of the mechanical arm 1 is set to institute
It states on cabinet body 41, the grinding device 3 is horizontal to be set on the pedestal 42, and the control system 5 is electrically connected the machinery
Arm 1, the fixture 2 and the grinding device 3, the fixture 2 include first support 21, first motor 22, moving gear group 23, folder
Son 24 and elastic modulator 25, the first support 21 are set to one end of the mechanical arm 1, and the first motor 22 is set to described
In first support 21, the moving gear group 23 is set in the first support 21, and the first motor 22 drives the moving gear
23 movement of group, two clips 24 are symmetrically set in the moving gear group 23, and the elastic modulator 25 is set to the top of electrode
And it is set in the first support 21.Two clips 24 are when clamping electrode, incomplete locking, so as to the tune of elastic modulator
Section.The elastic modulator 25 includes shell 251, damping spring (not shown) and adjusting screw 252, and the shell 251 is set to
In the first support 21, the damping spring is set to inside the shell 251, and the adjusting screw 252 is set to the shell
251 tops.The elastic modulator provides polishing pressure for damping, buffering and cooperation grinding device, can solve every electrode
It is influenced caused by the dynamics different in size polishing.
Preferably, as shown in Figures 1 and 3, the grinding device 3 includes mill 31, shaft coupling 32, second support 33, the
Two motors 34 and load cell (not shown), the load cell are set on the pedestal 42, and the second support 33 is set
In the top of the load cell, second motor 34 is set to 33 lower section of second support, the shaft coupling 32 and institute
The top that mill 31 is set to the second support 33 is stated, second motor 34 is connected by the shaft coupling 32 with the mill 31
It connects.Mill and shaft coupling by ferrule structure and magnetic force magnetic connection together with, easy to disassemble, mill easy to clean.Check weighing passes
Sensor and the second motor connect control system, can accurately measure the pressure of electrode and disc surface, accurately control polishing revolving speed
And the time.When polishing, be fixed on mill with chamois leather, it is evenly dispersed on it after chamois leather is cleaned needed for specification polishing powder and water
Mixture, polishing powder select aluminium oxide.
Preferably, as shown in Fig. 1 and Fig. 4, the mechanical arm 1 includes sequentially connected X-axis shaft 11, Y-axis shaft 12 and Z
Axis hangs down axis 13, and the X-axis shaft 11 is set on the cabinet body 41, and the fixture 2 is set to the Z axis and hangs down on axis 13.For convenience of increasing
Add peripheral apparatus and reduce instrument overall dimensions, the disclosure preferably uses plane articulation mechanical arm, motor, limit sensors and line
Material is mounted on inside mechanical arm.This design is simple and reliable and can reduce machine overall volume.
Preferably, as shown in Figures 1 and 5, the grinding device further includes flusher 6, and the flusher 6 includes punching
Wash pool 61, pipeline (not shown) and water pump (not shown), the flushing tank 61 include water inlet 611 and discharge outlet 612, it is described into
The mouth of a river and the discharge outlet are connect by the pipeline with the water pump, and the flushing tank top ring is equipped with several water jets 613,
The water jet 613 is connect with the water inlet 611, and the water pump is connect with the control system.It is washed from what water jet sprayed
Liquid can rinse remaining polishing liquid after electrode polishing from all angles, and be discharged from discharge outlet, and water-jet velocity and water spraying time can
By control system accuracy controlling.
Preferably, as shown in Figure 1 and Figure 6, the grinding device further includes supersound washing device 7, the supersound washing dress
Setting 7 includes supersonic cleaning machine 71, Washing cup 72 and fixed frame 73, and the fixed frame 73 is set on the supersonic cleaning machine 71, institute
It states Washing cup 72 to be set in the supersonic cleaning machine 72 and prevent from moving by the fixed frame 73 fixation, fixed frame can be fixed more
A Washing cup, for a variety of different cleaning solution cleanings.Cleaning solution is preferential respectively to select 100% ethyl alcohol and deionized water as two kinds
Washing lotion.For convenience of cleaning supersonic cleaning machine, supersonic cleaning machine is as peripheral apparatus.After supersonic cleaning machine is connect with control system,
Ultrasonic power, ultrasonic time can be accurately controlled.
Preferably, as shown in Fig. 1, Fig. 7 and Fig. 8, the grinding device further includes electrode placing device 8, the electrode peace
Putting device 8 includes electrode holding support 81 and electrode storage support 82, and the electrode holding support 81 and the electrode store branch
Frame 82 is equipped with the through-hole 800 of several different pore sizes, for inserting various sizes of electrode；81 bottom of electrode holding support
Equipped with buckle structure 811 and magnetic-adsorption structure 812, it is fixed on it on pedestal 42, replacement easy to disassemble；The electrode storage
For bracket 82 for saving the electrode polished, the electrode placing device further includes sink 83, and the sink 83 is set to the electricity
82 lower section of pole storage support, after being inserted into electrode, electrode base is suspended from the storing liquid among sink, guarantees electrode centre
Core part does not reach any surface.Electrode holding support, electrode storage support be it is detachable, replaceable, conveniently insert
With the various sizes of electrode of storage.
Preferably, as shown in Figure 1, the control system 5 includes touch screen 51, controller (not shown), peripheral port (figure
Do not show) and power supply (not shown), the touch screen 51 and the peripheral port be respectively arranged on the cabinet body 41, the touch screen
51 are used for human-computer interaction, settable all parameters and control operation, and the controller and the power supply are set in the shell, institute
Supersonic cleaning machine 71 is stated to connect with the peripheral port；Power switch be installed in shell exterior to facilitate operation；The touch-control
Screen, the peripheral port, the power supply, the first motor, second motor, the load cell, the X-axis turn
Axis, the Y-axis shaft, the Z axis hang down axis, and the water pump is electrically connected with the controller respectively, for controlling the fortune of each process
Row.
Preferably, the grinding device 3, the flusher 6, the electrode holding support 81 and electrode storage branch
Frame 82 is set on the pedestal 42, is not interfere with each other convenient for each station, is realized between each station and run in an orderly manner.
The disclosure additionally provides a kind of polishing process of fully-automatic electrode grinding device, specifically includes the following steps:
Step 1: electrode to be polished is inserted into electrode holding support, is standing on electrode just on electrode holding support；
Step 2: parameter setting: powering on, and mechanical arm coordinate system and each device is arranged in booting on touch screen
Coordinate, setting polishing rotation speed, rotational time；Flushing strength, washing time；Ultrasonic power, ultrasonic time；Electrode size class
The parameter of type, number of electrodes and electrode placement position；
Step 3: clicking operation on touch screen, and mechanical arm executes following procedure: automatically reseting, grabs electrode, be moved to
After above mill, the vertical axis of Z axis is slowly drop down to mill, declines while check weighing, under stopping after pressure rises to setting value
Drop；
Step 4: grinding device is according to preset rotation speed, rotational time polishing electrode；After polishing, by machinery
Arm moves to flusher, and flusher rinses electrode according to preset flushing strength, washing time；After flushing, by machinery
Arm is transferred to ultrasonic cleaning equipment, and ultrasonic cleaning equipment is according to preset ultrasonic power, ultrasonic time cleaning electrode；Cleaning terminates
Afterwards, it is transferred on electrode storage support by mechanical arm；
Step 5: mechanical arm, which rushes on electrode holding support, continues to grab next electrode, completes above-mentioned circulation, until electrode
All pre- polishing electrodes on holding support all complete by polishing.
The disclosure is led to for cumbersome time-consuming manual electrode polishing step, a kind of fully-automatic electrode grinding device of proposition
Anti- manual operations design, completely substitution manual operations are crossed, and overcomes manually operated deficiency；It is filled with existing automatic electrode polishing
It sets and compares, have the automation of higher degree, substitution is artificial completely, imitates manual operations, is easy subject and receives, can accurately control
Polishing dynamics, speed, polishing mode and the time for making each electrode, solves the problems, such as the homogeneity of grinding effect.
In the description of this specification, reference term " one embodiment/mode ", " some embodiment/modes ", " show
The description of example ", " specific example " or " some examples " etc. mean to combine the specific features of the embodiment/mode or example description,
Structure, material or feature are contained at least one embodiment/mode or example of the application.In the present specification, to upper
The schematic representation for stating term is necessarily directed to identical embodiment/mode or example.Moreover, the specific features of description,
Structure, material or feature can be combined in any suitable manner in any one or more embodiment/modes or example.In addition,
Without conflicting with each other, those skilled in the art can by different embodiment/modes described in this specification or
Example and different embodiment/modes or exemplary feature are combined.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include at least one this feature.In the description of the present application, the meaning of " plurality " is at least two, such as two, three
It is a etc., unless otherwise specifically defined.
It will be understood by those of skill in the art that above embodiment is used for the purpose of clearly demonstrating the disclosure, and simultaneously
Non- be defined to the scope of the present disclosure.For those skilled in the art, may be used also on the basis of disclosed above
To make other variations or modification, and these variations or modification are still in the scope of the present disclosure.
Claims (10)
1. a kind of fully-automatic electrode grinding device, including mechanical arm, fixture, grinding device, shell and control system, the machinery
One end of arm connects the fixture, and the other end of the mechanical arm is set on the shell, and the grinding device level is set to institute
It states on shell, the control system is electrically connected the mechanical arm, the fixture and the grinding device, it is characterised in that:
The fixture includes first support, first motor, moving gear group, clip and elastic modulator, and the first support is set to described
One end of mechanical arm, the first motor are set in the first support, and the moving gear is mounted in the first support, institute
It states first motor and drives the moving gear group movement, two clips are symmetrically set in the moving gear group, and the elastic force is adjusted
Device is set to the top of electrode and is set in the first support.
2. a kind of fully-automatic electrode grinding device as described in claim 1, it is characterised in that: the elastic modulator includes shell
Body, damping spring and adjusting screw, the shell are set in the first support, and the damping spring is disposed in the housing
Portion, the adjusting screw are set to the case top.
3. a kind of fully-automatic electrode grinding device as described in claim 1, it is characterised in that: the grinding device includes mill
Disk, shaft coupling, second support, the second motor and load cell, the load cell are set on the shell, and described second
Branch is set up in the top of the load cell, and second motor is set to below the second support, the shaft coupling and institute
The top that mill is set to the second support is stated, second motor is connect by the shaft coupling with the mill.
4. a kind of fully-automatic electrode grinding device as described in claim 1, it is characterised in that: the mechanical arm includes successively connecting
The X-axis shaft connect, Y-axis shaft and Z axis hang down axis, and the X-axis shaft is set on the shell, and it is vertical that the fixture is set to the Z axis
On axis.
5. a kind of fully-automatic electrode grinding device as described in claim 1, it is characterised in that: the grinding device further includes punching
Cleaning device, the flusher include flushing tank, pipeline and water pump, and the flushing tank includes water inlet and discharge outlet, it is described into
The mouth of a river and the discharge outlet are connect by the pipeline with the water pump, and the flushing tank top ring is equipped with several water jets, institute
It states water jet to connect with the water inlet, the water pump is connect with the control system.
6. a kind of fully-automatic electrode grinding device as described in claim 1, it is characterised in that: the grinding device further includes surpassing
Sound wash mill, the supersound washing device include supersonic cleaning machine, Washing cup and fixed frame, and the fixed frame is set to described super
On sound cleaning machine, the Washing cup is set in the supersonic cleaning machine and is fixed by the fixed frame.
7. a kind of fully-automatic electrode grinding device as claimed in claim 5, it is characterised in that: the grinding device further includes electricity
Pole placing device, the electrode placing device include electrode holding support and electrode storage support, the electrode holding support and
The electrode storage support is equipped with the through-hole of several different pore sizes, and electrode holding support bottom is equipped with buckle structure and magnetic
Power adsorption structure, the electrode placing device further includes sink, and the sink is set to below the electrode storage support.
8. a kind of fully-automatic electrode grinding device as claimed in claim 7, it is characterised in that: the control system includes touch-control
Screen, controller, peripheral port and power supply, the touch screen and the peripheral port are respectively arranged on the shell, the control
Device and the power supply are set in the shell, the touch screen, the peripheral port, and the power supply is electric with the controller respectively
Connection.
9. a kind of fully-automatic electrode grinding device as claimed in claim 8, it is characterised in that: the shell includes cabinet body and bottom
Seat, the cabinet body are set to the base top side, L-shaped setting；The mechanical arm is set to the cabinet body side, the touch-control
Screen is set to the cabinet body other side；The grinding device, the flusher, the electrode holding support and electrode storage
Bracket is set on the pedestal.
10. a kind of polishing process of fully-automatic electrode grinding device as claimed in claims 1-9, it is characterised in that: specific packet
Include following steps:
Step 1: electrode to be polished is inserted into electrode holding support, is standing on electrode just on electrode holding support；
Step 2: parameter setting: powering on, and the coordinate of mechanical arm coordinate system and each device is arranged in booting on touch screen,
Setting polishing rotation speed, rotational time；Flushing strength, washing time；Ultrasonic power, ultrasonic time；Electrode size type, electricity
Number of poles and the parameter of electrode placement position；
Step 3: clicking operation on touch screen, and mechanical arm executes following procedure: automatically reseting, grabs electrode, be moved to mill
Behind top, the vertical axis of Z axis is slowly drop down to mill, declines while check weighing, stops declining after pressure rises to setting value；
Step 4: grinding device is according to preset rotation speed, rotational time polishing electrode；After polishing, moved by mechanical arm
To flusher, flusher rinses electrode according to preset flushing strength, washing time；After flushing, turned by mechanical arm
Ultrasonic cleaning equipment is moved to, ultrasonic cleaning equipment is according to preset ultrasonic power, ultrasonic time cleaning electrode；After cleaning,
It is transferred on electrode storage support by mechanical arm；
Step 5: mechanical arm, which rushes on electrode holding support, continues to grab next electrode, completes above-mentioned circulation, until electrode is put
All pre- polishing electrodes on bracket all complete by polishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910785011.8A CN110434685B (en) | 2019-08-23 | 2019-08-23 | Full-automatic electrode polishing device and polishing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910785011.8A CN110434685B (en) | 2019-08-23 | 2019-08-23 | Full-automatic electrode polishing device and polishing method thereof |
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| CN110434685A true CN110434685A (en) | 2019-11-12 |
| CN110434685B CN110434685B (en) | 2024-07-02 |
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| CN201910785011.8A Active CN110434685B (en) | 2019-08-23 | 2019-08-23 | Full-automatic electrode polishing device and polishing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112536293A (en) * | 2020-12-16 | 2021-03-23 | 航天科工智能机器人有限责任公司 | Workpiece glue removing system and method |
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| US20080057835A1 (en) * | 2006-08-31 | 2008-03-06 | Fuji Jukogyo Kabushiki Kaisha | Process and apparatus for grinding with electrolytic dressing |
| CN203831209U (en) * | 2014-05-16 | 2014-09-17 | 广西电网公司电力科学研究院 | Full-automatic work electrode grinding device |
| CN205271639U (en) * | 2015-12-18 | 2016-06-01 | 天津力神电池股份有限公司 | Resistance welds electrode bar grinding device |
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| CN110434685B (en) | 2024-07-02 |
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