CN110426134A - A kind of temperature real-time acquisition device - Google Patents

A kind of temperature real-time acquisition device Download PDF

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CN110426134A
CN110426134A CN201910838992.8A CN201910838992A CN110426134A CN 110426134 A CN110426134 A CN 110426134A CN 201910838992 A CN201910838992 A CN 201910838992A CN 110426134 A CN110426134 A CN 110426134A
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temperature
concentrator
repeater
temperature measuring
data
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田庆
程顺
朱俊岭
程荣章
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ZHAOQING ZHIYIN INFORMATION TECHNOLOGY Co Ltd
Zhaoqing University
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ZHAOQING ZHIYIN INFORMATION TECHNOLOGY Co Ltd
Zhaoqing University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00Thermometers specially adapted for specific purposes
    • G01K13/10Thermometers specially adapted for specific purposes for measuring temperature within piled or stacked materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K2219/00Thermometers with dedicated analog to digital converters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

本发明属于温度测量技术领域,公开了一种温度实时采集装置,设有测温器,每个测温器连接测温电缆,测温电缆包含多个测温点,每个测温点设有数字温度传感器;每个测温器通过无线信号连接有中继器,中继器位于粮仓外侧,中继器通过无线信号连接有集中器,集中器通过数据总线连接有主控计算机。本发明通过测温器自动读取测温电缆的温度、测点位置数据,通过LORA等无线方式把温度和测点数据发往中继器,每个测温器最大支持32个测温点的测温电缆,利用当今物联网技术当中的先进无线扩频通讯技术和传感器技术,实现粮仓温度参数的远程自动测量、收集,数据统计和分析;与传统人工手动测量方式比较,大大提高了测温效率和温度测量准确性。

The invention belongs to the technical field of temperature measurement, and discloses a temperature real-time acquisition device, which is provided with a temperature measuring device, each temperature measuring device is connected with a temperature measuring cable, and the temperature measuring cable contains a plurality of temperature measuring points, and each temperature measuring point is equipped with a A digital temperature sensor; each temperature detector is connected to a repeater through a wireless signal, the repeater is located outside the granary, the repeater is connected to a concentrator through a wireless signal, and the concentrator is connected to a main control computer through a data bus. The invention automatically reads the temperature and measuring point position data of the temperature measuring cable through the temperature measuring device, and sends the temperature and measuring point data to the repeater through wireless methods such as LORA, and each temperature measuring device supports a maximum of 32 temperature measuring points. The temperature measurement cable, using the advanced wireless spread spectrum communication technology and sensor technology in today's Internet of Things technology, realizes the remote automatic measurement, collection, data statistics and analysis of the temperature parameters of the granary; compared with the traditional manual measurement method, it greatly improves the temperature measurement. efficiency and temperature measurement accuracy.

Description

一种温度实时采集装置A temperature real-time acquisition device

技术领域technical field

本发明属于温湿度测量技术领域,尤其涉及一种温度实时采集装置。The invention belongs to the technical field of temperature and humidity measurement, in particular to a real-time temperature acquisition device.

背景技术Background technique

粮食温湿度是能否保证粮食安全储存的重要指标之一,只有及时,准确地测得粮堆各层面的温湿度数据,并根据检测的温度数据对粮食储存情况进行分析,作出决策,采取措施,才能最大限度的减少粮食在储存过程中的损失。Grain temperature and humidity are one of the important indicators to ensure the safe storage of grain. Only by timely and accurately measuring the temperature and humidity data at all levels of the grain pile, and analyzing the grain storage situation based on the detected temperature data, make decisions and take measures , in order to minimize the loss of grain during storage.

我国是一个人口众多的大国,科学储粮是保障人民粮食供应, 促进社会安定的大事,粮仓温度的监测在科学储粮中占有重要地位。在大多数粮食存储企业,目前仍主要靠人工检测粮仓温度。由于粮库占地面积大,粮仓分散,仓内温度测试点多,布线复杂,因而人工监测工作量大,效率低,检测周期长,容易漏检,而且测量器件损坏率高,测试精度难以保证,检测报警不及时,造成库储粮食损失的现象时有发生。my country is a large country with a large population. Scientific grain storage is a major event to ensure people's food supply and promote social stability. The monitoring of granary temperature plays an important role in scientific grain storage. In most grain storage enterprises, it is still mainly relying on manual detection of the temperature of the granary. Due to the large area of the grain depot, scattered granaries, many temperature test points in the warehouse, and complicated wiring, the manual monitoring workload is large, the efficiency is low, the detection cycle is long, and it is easy to miss detection. Moreover, the damage rate of the measurement devices is high, and the test accuracy is difficult to guarantee. , The detection and alarm are not timely, resulting in the loss of stored grain from time to time.

而且,现有技术采用热敏电阻等电子测温元件为基础,每个测温点均需人工测量或者对应一根通信线,数据均以模拟信号形式实时输出,不能存储、显示,检测项目少;现有系统主要是检测温度和湿度,不能扩展测量其它数据,如CO2气体浓度,虫害密度,气压等;而少量采用无线监测方式,由于传输距离近,在无线通信设施缺乏的偏远粮仓不能使用,只能使用传统有线方式。Moreover, the existing technology uses electronic temperature measuring components such as thermistors as the basis. Each temperature measuring point needs to be manually measured or corresponds to a communication line. The data is output in real time in the form of an analog signal, which cannot be stored or displayed, and there are few detection items. ;The existing system mainly detects temperature and humidity, and cannot expand to measure other data, such as CO 2 gas concentration, pest density, air pressure, etc.; and a small number of wireless monitoring methods are used. Due to the short transmission distance, remote granaries that lack wireless communication facilities cannot Use, only traditional wired methods can be used.

综上所述,现有技术存在的问题是:In summary, the problems in the prior art are:

(1)人工对粮仓温度进行监测工作量大,检测周期长,容易漏检;由于检测报警不及时,造成库储粮食损失的现象时有发生;(1) Manually monitoring the temperature of the granary has a large workload and a long detection cycle, which is easy to miss; due to the untimely detection and alarm, the phenomenon of grain loss in the warehouse occurs from time to time;

(2)智能化程度低,监测数据只能有线上传,监测数据不能存储,或者存储的数据量有限,不能充分利用数据,进行分析和预警;(2) The degree of intelligence is low, the monitoring data can only be uploaded by cable, the monitoring data cannot be stored, or the amount of stored data is limited, and the data cannot be fully utilized for analysis and early warning;

(3)布线复杂,整个粮仓的布线复杂,成本高,升级难度大;现有无线监测方式,传输距离近,在偏远地区的粮仓不适用,只能使用传统有线方式。(3) Wiring is complicated. The wiring of the whole granary is complicated, the cost is high, and the upgrade is difficult. The existing wireless monitoring method has a short transmission distance, which is not suitable for granaries in remote areas, and only traditional wired methods can be used.

(4)检测项目少,现有系统主要是温度和湿度,不能扩展测量其它数据,如CO2气体浓度,虫害密度,气压等。(4) There are few detection items. The existing system mainly focuses on temperature and humidity, and cannot expand to measure other data, such as CO 2 gas concentration, pest density, air pressure, etc.

发明内容Contents of the invention

针对现有技术存在的问题,本发明提供了一种温度实时采集装置;Aiming at the problems existing in the prior art, the present invention provides a temperature real-time acquisition device;

本发明的技术方案如下Technical scheme of the present invention is as follows

一种温度实时采集装置,包括测温器,测温器连接测温电缆,测温电缆包含N个测温点,每个测温点设有数字温度传感器;N个测温器通过无线信号连接中继器,N个中继器通过无线信号连接集中器,N个集中器通过数据总线连接主控计算机;所述N的个数为:1≤N≤120。A temperature real-time acquisition device, including a temperature detector, the temperature detector is connected to a temperature measurement cable, the temperature measurement cable contains N temperature measurement points, and each temperature measurement point is equipped with a digital temperature sensor; the N temperature detectors are connected through wireless signals A repeater, N repeaters are connected to the concentrator through wireless signals, and N concentrators are connected to the main control computer through a data bus; the number of N is: 1≤N≤120.

每个数字温度传感器与数字温度传感器之间,间隔为0.5米至2米,采用并联方法相互连接。The distance between each digital temperature sensor and the digital temperature sensor is 0.5m to 2m, and they are connected to each other in parallel.

测温器外部为防水盒子,防水盒子下端嵌装有防水接头;测温器内部固定有相互连接的控制电路板、蓄电池、芯片和内置天线,测温器内部灌注填充灌封胶层;测温电缆通过防水接头连接控制电路板。The outside of the thermometer is a waterproof box, and the lower end of the waterproof box is embedded with a waterproof connector; the inside of the thermometer is fixed with an interconnected control circuit board, battery, chip and built-in antenna, and the inside of the thermometer is filled with a sealing layer; temperature measurement The cables are connected to the control circuit board through waterproof connectors.

中继器外部为防水铝外壳,防水铝外壳侧面嵌装有电源开关、电源适配器插座和金属防水接头;中继器内部固定有相互连接的中继器主板、蓄电池和第一天线延长线;第一天线,通过金属防水接头,连接第一天线延长线;电源开关和电源适配器分别与中继器主板电连接,有一仓内温湿度显示仪连接中继器。The outside of the repeater is a waterproof aluminum casing, and the side of the waterproof aluminum casing is embedded with a power switch, a power adapter socket and a metal waterproof connector; inside the repeater is fixed a interconnected repeater main board, battery and first antenna extension cable; An antenna is connected to the extension cable of the first antenna through a metal waterproof connector; a power switch and a power adapter are respectively electrically connected to the main board of the repeater, and a temperature and humidity display in the warehouse is connected to the repeater.

集中器外部为ABS外壳,ABS外壳上端嵌装有第二天线延长线,ABS外壳下端通过防水接头连接电源电缆,集中器内部固定有相互连接的集中器主板和蓄电池;第二天线延长线对内连接所述集中器主板,对外连接全向玻璃钢天线;有一仓外温湿度显示仪连接集中器。The outside of the concentrator is an ABS shell, the upper end of the ABS shell is embedded with a second antenna extension line, the lower end of the ABS shell is connected to the power cable through a waterproof connector, and the concentrator is fixed inside the concentrator with a concentrator main board and a battery connected to each other; the second antenna extension line is connected to the inner Connect the main board of the concentrator, and connect the omnidirectional fiberglass antenna to the outside; a temperature and humidity display outside the warehouse is connected to the concentrator.

进一步,在集中器与主控计算机之间,设有边缘服务器,边缘服务器通过数据总线,分别连接集中器与主控计算机。Further, an edge server is provided between the concentrator and the main control computer, and the edge server is respectively connected to the concentrator and the main control computer through a data bus.

进一步,无线信号连接为一种基于LORA无线通信技术的连接。Further, the wireless signal connection is a connection based on LORA wireless communication technology.

进一步,每个测温器连接1条测温电缆,每条测温电缆包含1-32个测温点,每个测温点设有1个数字温度传感器;1-120个测温器通过无线信号连接中继器,1-60个中继器通过无线信号连接集中器,1-20个集中器通过数据总线连接主控计算机。Further, each temperature measuring device is connected with a temperature measuring cable, and each temperature measuring cable contains 1-32 temperature measuring points, and each temperature measuring point is equipped with a digital temperature sensor; 1-120 temperature measuring devices are wirelessly The signal is connected to the repeater, 1-60 repeaters are connected to the concentrator through wireless signals, and 1-20 concentrators are connected to the main control computer through the data bus.

由于在集中器与主控计算机之间,植入边缘服务器,在实现粮仓温湿度等监测数据远距离无线上传的同时,对大量的终端采集数据进行前期的数据预处理,大大减少海量物联网终端设备到云平台的数据。Because the edge server is implanted between the concentrator and the main control computer, while realizing the long-distance wireless upload of monitoring data such as the temperature and humidity of the granary, at the same time, it performs pre-data preprocessing on a large number of terminal collection data, which greatly reduces the number of massive IoT terminals. Data from device to cloud platform.

所述数字温度传感器使用美国Dallas公司的DS18B20型号数字化温度传感器。The digital temperature sensor uses a digital temperature sensor of the DS18B20 model of the Dallas Company of the United States.

DS18B20型号数字化温度传感器的主要特性Main features of DS18B20 model digital temperature sensor

(1)适应电压范围更宽:3.0~5.5V (1) Adapt to a wider voltage range: 3.0-5.5V

(2)独特的单线接口方式,DS18B20在与微处理器连接时仅需要一条口线即可实现微处理器与DS18B20的双向通讯(2) Unique single-line interface mode, when DS18B20 is connected with the microprocessor, only one port line is needed to realize the two-way communication between the microprocessor and DS18B20

(3)DS18B20支持多点组网功能,多个DS18B20可以并联在唯一的三线上,实现组网多点测温 (3) DS18B20 supports multi-point networking function, and multiple DS18B20 can be connected in parallel on the only three wires to realize multi-point temperature measurement in networking

(4)DS18B20在使用中不需要任何外围元件,全部传感元件及转换电路集成在形如一只三极管的集成电路内(4) DS18B20 does not require any peripheral components in use, and all sensing components and conversion circuits are integrated in an integrated circuit shaped like a triode

(5)温范围-55℃~+125℃,在-10~+85℃时精度为±0.5℃ (5) The temperature range is -55°C to +125°C, and the accuracy is ±0.5°C at -10°C to +85°C

(6)可编程的分辨率为9~12位,对应的可分辨温度分别为0.5℃、0.25℃、0.125℃和0.0625℃,可实现高精度测温(6) The programmable resolution is 9 to 12 bits, and the corresponding distinguishable temperatures are 0.5°C, 0.25°C, 0.125°C and 0.0625°C, which can realize high-precision temperature measurement

(7)测量结果直接输出数字温度信号,以"一线总线"串行传送给CPU,同时可传送CRC校验码,具有极强的抗干扰纠错能力 (7) The measurement result directly outputs the digital temperature signal, which is serially transmitted to the CPU with a "one-line bus", and can transmit the CRC check code at the same time, which has strong anti-interference and error correction capabilities

(8)价格便宜,批发仅10元人民币左右(8) The price is cheap, and the wholesale price is only about 10 yuan

LORA无线标准介绍:LORA wireless standard introduction:

LORA是semtech公司创建的低功耗局域网无线标准,LORA的名字就是远距离无线电(Long Range Radio),通常情况下,低功耗一般很难覆盖远距离,远距离一般功耗高;但是,LORA的最大特点,就是在同样的功耗条件下,比其他无线方式传播的距离更远,实现了低功耗和远距离的统一,它在同样的功耗下比传统的无线射频通信距离扩大3-5倍;LORA is a low-power local area network wireless standard created by semtech. The name of LORA is Long Range Radio. Usually, low power consumption is difficult to cover long distances, and long-distance power consumption is generally high; however, LORA The biggest feature is that under the same power consumption condition, the transmission distance is farther than other wireless methods, realizing the unity of low power consumption and long distance. It is 3 times longer than the traditional wireless radio frequency communication distance under the same power consumption -5 times;

LORA的特性:Features of LORA:

1)传输距离:城镇可达2-5 Km,郊区可达15 Km ;1) Transmission distance: up to 2-5 Km in towns and up to 15 Km in suburbs;

2)工作频率:ISM 频段 包括433、868、915 MH等;2) Working frequency: ISM frequency band includes 433, 868, 915 MH, etc.;

3)标准:IEEE 802.15.4g;3) Standard: IEEE 802.15.4g;

4)调制方式:基于扩频技术,线性调制扩频(CSS)的一个变种,具有前向纠错(FEC)能力;4) Modulation method: based on spread spectrum technology, a variant of linear modulation spread spectrum (CSS), with forward error correction (FEC) capability;

5)容量:一个LORA网关可以连接上千上万个LORA节点;5) Capacity: A LORA gateway can connect thousands of LORA nodes;

6)电池寿命:长达10年;6) Battery life: up to 10 years;

7)安全:AES128加密;7) Security: AES128 encryption;

8)传输速率:几百到几十Kbps,速率越低传输距离越长,像一个人挑东西,挑的多走不远,少了可以走远。8) Transmission rate: hundreds to tens of Kbps, the lower the rate, the longer the transmission distance, like a person picking things, if you pick more things, you can't go far, if you pick less, you can go far.

本发明的优点及积极效果为:Advantage of the present invention and positive effect are:

1.测温器自动读取测温电缆的温度、湿度及测温点位置数据,通过无线方式把测温点的多个数据发往中继器,每个测温器自适应兼容支持1-32个测温点的测温电缆,测温范围在-55℃~+125℃,最高精度可达±0.5℃;监测周期缩短至分钟级别,比人工监测的小时级别,监测频率至少提高60倍;解决了人工监测工作量大,检测周期长,容易漏检,检测报警不及时造成的粮食损失问题;测温器具备IP67防水等级,功耗低,寿命比现有技术提高三倍,寿命长达10年;1. The temperature detector automatically reads the temperature, humidity and temperature measurement point position data of the temperature measurement cable, and sends multiple data of the temperature measurement point to the repeater through wireless mode. Each temperature detector is self-adaptive and compatible to support 1- The temperature measurement cable with 32 temperature measurement points, the temperature measurement range is -55°C to +125°C, and the highest accuracy can reach ±0.5°C; the monitoring cycle is shortened to the minute level, and the monitoring frequency is at least 60 times higher than the hourly level of manual monitoring; It solves the problem of food loss caused by manual monitoring workload, long detection cycle, easy missed detection, and untimely detection and alarm; the temperature detector has IP67 waterproof level, low power consumption, and its lifespan is three times higher than that of the existing technology, with a long lifespan 10 years;

2.中继器是位于粮仓外,接收本粮仓所有的测温器测量的温度、湿度数据,并对数据进行预处理、缓冲,通过LORA 无线扩频通讯技术将温度数据打包发送到集中器,传输距离可达2-3公里,也可以利用以太网中继器或者WIFI中继器,直接发送数据到粮仓的数据处理中心;2. The repeater is located outside the granary. It receives the temperature and humidity data measured by all the temperature detectors in the granary, and preprocesses and buffers the data. The temperature data is packaged and sent to the concentrator through LORA wireless spread spectrum communication technology. The transmission distance can reach 2-3 kilometers, and you can also use Ethernet repeaters or WIFI repeaters to directly send data to the data processing center of the granary;

3.集中器安装在粮仓的数据处理中心,与边缘服务器连接,若系统不配置边缘服务器,集中器则直接与粮情管理系统的主控计算机连接即可,充分利用大量数据,进行分析和预警;3. The concentrator is installed in the data processing center of the granary and connected to the edge server. If the system does not configure an edge server, the concentrator can be directly connected to the main control computer of the grain situation management system, making full use of a large amount of data for analysis and early warning ;

4.边缘服务器为智能终端提供边缘计算,将大量的数据存储、分析、计算、过滤等功能放在客户一端,为云平台提供简洁、高效数据的同时,保护用户数据不易泄露,解决用户最为关系的数据隐私安全问题;本发明采用无线监测方式,解决了粮仓布线复杂,升级难度大的问题;4. The edge server provides edge computing for smart terminals, and puts a large amount of data storage, analysis, calculation, filtering and other functions on the client side, providing concise and efficient data for the cloud platform, while protecting user data from leakage, and solving the most important relationship between users data privacy security issues; the present invention adopts wireless monitoring mode, which solves the problems of complex wiring and difficult upgrading of the granary;

5.本发明利用当今物联网技术当中的先进无线扩频通讯技术和传感器技术,实现粮仓温度参数的远程自动测量、收集,数据统计和分析。与传统人工手动测量方式比较,大大提高了测温效率、温湿度等数据测量的准确性、数据安全性和安装便利性,降低了粮情监测系统的建设成本,是国家提出的智慧粮食建设的首选技术方案;5. The present invention utilizes advanced wireless spread spectrum communication technology and sensor technology in today's Internet of Things technology to realize remote automatic measurement, collection, data statistics and analysis of granary temperature parameters. Compared with the traditional manual measurement method, it greatly improves the temperature measurement efficiency, the accuracy of temperature and humidity data measurement, data security and installation convenience, and reduces the construction cost of the grain monitoring system. It is the goal of smart food construction proposed by the state preferred technical solution;

6.采用热敏电阻等电子测温元件为基础,采用PC 机作为控制核心,引进分线器技术,采用矩阵布线方式,模拟数据输出,可以存储、显示、打印,以DS18B20等数字温度传感器为基础,可以监测除温度以外的湿度等数据,数字化形式传输,采用LORA等无线通信方式,布线进一步简化和优化;6. Using electronic temperature measuring components such as thermistors as the basis, using PC as the control core, introducing splitter technology, adopting matrix wiring mode, analog data output, which can be stored, displayed, and printed, and digital temperature sensors such as DS18B20 as the basis Basic, data such as humidity other than temperature can be monitored, transmitted in digital form, and wireless communication methods such as LORA are used to further simplify and optimize wiring;

7.如果将测温器更换为气体及虫情检测器,测温电缆更换为气体采样和害虫诱捕器,其它不变,则本发明成为一种粮情智能化测控系统,可检测磷化氢、氧气、二氧化碳等气体,也可检测玉米象、米象、谷蠹、大谷盗等害虫;利用害虫的趋光性、趋高性、趋新粮性等特性,吸引害虫进入害虫诱捕器;通过抽取方式,把气体和害虫抽取到气体及虫情检测器中进行检测。7. If the temperature measuring device is replaced with a gas and pest detector, and the temperature measuring cable is replaced with a gas sampling and pest trap, and the other remains unchanged, then the present invention becomes an intelligent measurement and control system for grain conditions, which can detect phosphine , oxygen, carbon dioxide and other gases, and can also detect pests such as corn weevil, rice weevil, grain beetle, and large grain robber; use the characteristics of pests such as phototaxis, height orientation, and new grain orientation to attract pests into the pest trap; through the extraction method , Extract the gas and pests into the gas and pest detector for detection.

附图说明Description of drawings

图1是一种温度实时采集装置方框图;Fig. 1 is a kind of block diagram of temperature real-time acquisition device;

图2是本发明测温器结构示意图;Fig. 2 is a schematic structural view of a temperature measuring device of the present invention;

图3是本发明仓内、仓外温湿度仪结构示意图;Fig. 3 is a structural schematic diagram of the temperature and humidity instrument inside and outside the warehouse of the present invention;

图4是本发明中继器结构示意图;Fig. 4 is a structural schematic diagram of the repeater of the present invention;

图5是本发明集中器结构示意图;Fig. 5 is a schematic structural view of the concentrator of the present invention;

图6是一种温度实时采集装置方框图之二;Fig. 6 is the second of a kind of block diagram of temperature real-time acquisition device;

图7是一种温度实时采集装置粮仓应用示意图;Fig. 7 is a schematic diagram of a granary application of a temperature real-time acquisition device;

图中,1-防水盒子下盖;2-防水盒子上盖;3-控制电路板;4-内置天线;5-蓄电池/芯片;6-防水接头;7-测温电缆连接接头;8-温湿度探头;9-防水铝外壳下壳;10-防水铝外壳上壳;11-中继器主板;12-金属防水接头;13-电源适配器插座;14-天线;15-第一天线延长线;16-电源开关;17-ABS外壳上盖;18-ABS外壳下盖;19-集中器主板;20-防水接头;21-电源/485电缆;22-第二天线延长线;23-全向玻璃钢天线;31-主控计算机;32-集中器;33-中继器;34-测温器;35-仓内温湿度仪;36-仓外温湿度仪;37-边缘服务器;38-测温电缆;41-数字温度传感器;42-粮仓;43-粮食;图7中的虚线表示无线信号连接。In the figure, 1-bottom cover of waterproof box; 2-top cover of waterproof box; 3-control circuit board; 4-built-in antenna; 5-battery/chip; 6-waterproof connector; Humidity probe; 9-waterproof aluminum shell lower shell; 10-waterproof aluminum shell upper shell; 11-repeater main board; 12-metal waterproof connector; 13-power adapter socket; 14-antenna; 16-Power switch; 17-ABS shell upper cover; 18-ABS shell lower cover; 19-Concentrator main board; 20-Waterproof connector; 21-Power/485 cable; 22-Second antenna extension line; Antenna; 31-main control computer; 32-concentrator; 33-repeater; 34-temperature detector; 35-temperature and humidity inside the warehouse; 36-temperature and humidity outside the warehouse; Cable; 41-digital temperature sensor; 42-granary; 43-grain; the dotted line in Fig. 7 represents the wireless signal connection.

具体实施方式Detailed ways

图1是一种温度实时采集装置方框图, 包括测温器,测温器连接测温电缆,测温电缆包含9个测温点,每个测温点设有数字温度传感器;每3个测温器通过无线信号连接中继器,每3个中继器通过无线信号连接集中器,每个集中器通过数据总线连接主控计算机;测温器数量为18个,中继器数量为6个,集中器数量为2个。每个数字温度传感器与数字温度传感器之间,间隔为0.8米,采用并联方法相互连接。Figure 1 is a block diagram of a real-time temperature acquisition device, including a temperature detector, which is connected to a temperature measurement cable, and the temperature measurement cable contains 9 temperature measurement points, and each temperature measurement point is equipped with a digital temperature sensor; every 3 temperature measurement points The repeaters are connected to the repeaters through wireless signals, and every 3 repeaters are connected to the concentrator through wireless signals, and each concentrator is connected to the main control computer through the data bus; the number of temperature detectors is 18, and the number of repeaters is 6. The number of concentrators is 2. The distance between each digital temperature sensor and the digital temperature sensor is 0.8 meters, and they are connected to each other in parallel.

图2是本发明测温器结构示意图;测温器外部为防水盒子,内部固定有相互连接的控制电路板、蓄电池、芯片和内置天线,防水盒子下端嵌装有防水接头,测温电缆通过防水接头连接测温器内部的控制电路板,测温器内部灌注填充灌封胶层。Fig. 2 is a schematic diagram of the structure of the temperature measuring device of the present invention; the outside of the temperature measuring device is a waterproof box, and the control circuit board, battery, chip and built-in antenna connected to each other are fixed inside, and a waterproof connector is embedded in the lower end of the waterproof box, and the temperature measuring cable passes through the waterproof The joint is connected to the control circuit board inside the temperature detector, and the inside of the temperature detector is filled with a potting adhesive layer.

测温器主控芯片采用ST公司推出的STM8系列芯片,测温器时钟电路采用32.768KHz无源晶振与主控芯片OSC32_IN和OSC32_OUT连接,测温器无线传输采用LoRa无线模块,模块芯片采用SEMTECH公司的SX1278/SX1276射频芯片,支持LoRa扩频技术,模块通过SPI接口与主控芯片连接,用于发射测温器采集的温度数据、测点数据和测温器信息等数据,电源采用外置电池组成,测温线缆接线口为预留给测温线缆、测温探头等使用,采用I2C协议与主控芯片连接,测温线缆、测温探头等按指定的数据格式将数据上传至测温器。The main control chip of the temperature detector adopts the STM8 series chip launched by ST Company. The clock circuit of the temperature detector adopts a 32.768KHz passive crystal oscillator to connect with the main control chip OSC32_IN and OSC32_OUT. The wireless transmission of the temperature detector adopts the LoRa wireless module, and the module chip adopts SEMTECH Company The SX1278/SX1276 radio frequency chip supports LoRa spread spectrum technology. The module is connected to the main control chip through the SPI interface, and is used to transmit the temperature data collected by the temperature detector, the measurement point data and the temperature detector information. The power supply uses an external battery Composition, the temperature measurement cable connection port is reserved for the use of temperature measurement cables, temperature measurement probes, etc., and is connected to the main control chip using the I2C protocol. The temperature measurement cables, temperature measurement probes, etc. upload data to the Thermometer.

图3是本发明仓内、仓外温湿度仪结构示意图,包含防水盒子下盖1,防水盒子上盖2,控制电路板3,内置天线4,蓄电池/芯片5,防水接头6,温湿度探头8。Figure 3 is a schematic diagram of the structure of the temperature and humidity instrument inside and outside the warehouse of the present invention, including a lower cover of the waterproof box 1, an upper cover of the waterproof box 2, a control circuit board 3, a built-in antenna 4, a battery/chip 5, a waterproof connector 6, and a temperature and humidity probe 8.

图4是本发明中继器结构示意图;中继器外部为防水铝外壳,防水铝外壳侧面嵌装有电源开关、电源适配器插座和金属防水接头,中继器内部固定有相互连接的中继器主板、蓄电池和第一天线延长线;在中继器外部,有一天线,通过金属防水接头,连接中继器内部的第一天线延长线;电源开关和电源适配器分别与中继器主板电连接。Figure 4 is a structural schematic diagram of the repeater of the present invention; the outside of the repeater is a waterproof aluminum casing, and the side of the waterproof aluminum casing is embedded with a power switch, a power adapter socket and a metal waterproof connector, and the inside of the repeater is fixed with interconnected repeaters Main board, storage battery and the first antenna extension line; outside the repeater, there is an antenna, which is connected to the first antenna extension line inside the repeater through a metal waterproof connector; the power switch and the power adapter are respectively electrically connected to the repeater main board.

中继器主控芯片采用两个ST公司推出的STM32F103系列芯片,两个主控芯片分别与两个LoRa无线模块连接,用于控制中继器与测温器和集中器通讯使用。中继器可选Wi-Fi通信,此时中继器无需与集中器建立连接,而是连接用户Wi-Fi网络与云平台连接,时钟电路由两个晶振及其负载电容组成,分别为主时钟晶振和RTC时钟晶振,主时钟晶振接OSC_IN和OSC_OUT,RTC时钟晶振接OSC32_IN和OSC_OUT。The main control chip of the repeater adopts two STM32F103 series chips launched by ST Company, and the two main control chips are respectively connected with two LoRa wireless modules, which are used to control the communication between the repeater and the temperature detector and concentrator. The repeater can choose Wi-Fi communication. At this time, the repeater does not need to establish a connection with the concentrator, but connects to the user Wi-Fi network and the cloud platform. The clock circuit is composed of two crystal oscillators and their load capacitors, respectively. Clock crystal oscillator and RTC clock crystal oscillator, the main clock crystal oscillator is connected to OSC_IN and OSC_OUT, and the RTC clock crystal oscillator is connected to OSC32_IN and OSC_OUT.

中继器电源由电源适配器和锂电池供电,使用电池管理芯片控制电池充放电,电能经电池管理芯片输出到DC/DC电源稳压芯片后输出稳定电压,中继器无线传输采用两个LoRa模块,模块芯片采用SEMTECH公司的射频芯片,支持LoRa扩频技术,两个模块分别通过SPI接口与其对应的主控芯片连接,中继器天线采用玻璃钢天线或吸盘天线接收测温器信号发射信号到集中器。The power supply of the repeater is powered by a power adapter and a lithium battery. The battery management chip is used to control the charging and discharging of the battery. The power is output from the battery management chip to the DC/DC power regulator chip and then outputs a stable voltage. The wireless transmission of the repeater uses two LoRa modules. , the module chip adopts the RF chip of SEMTECH Company, supports LoRa spread spectrum technology, the two modules are respectively connected to the corresponding main control chip through the SPI interface, and the repeater antenna adopts the fiberglass antenna or the sucker antenna to receive the temperature detector signal and transmit the signal to the centralized device.

中继器的组网方式有三种:LoRa自组网方式、Wi-Fi局域网组网方式、RJ45有线局域网组网方式。中继器采用双天线设计,一条用于测温器与中继器通讯,另一条用于组网。测温器与中继器通讯的天线有两种安装方式,当测温器射频信号能穿透粮仓墙壁等障碍物时,采用直接安装在中继器的方式,当测温器射频信号不能穿透粮仓墙壁等障碍物时,采用将天线伸入粮仓的方式来接收测温器射频信号。There are three networking methods for repeaters: LoRa ad hoc networking, Wi-Fi LAN networking, and RJ45 wired LAN networking. The repeater adopts a dual-antenna design, one is used for communication between the temperature detector and the repeater, and the other is used for networking. There are two installation methods for the communication antenna between the temperature detector and the repeater. When the radio frequency signal of the temperature detector can penetrate obstacles such as the walls of the granary, it can be installed directly on the repeater. When the radio frequency signal of the temperature detector cannot penetrate When penetrating through obstacles such as the walls of the granary, use the method of extending the antenna into the granary to receive the radio frequency signal of the temperature detector.

中继器的ID/地址设置采用多位拨码开关的方式实现,微控制器直接读取拨码开关的数值作为设备ID/地址,用户可以很方便地设置设备ID/地址。The ID/address setting of the repeater is realized by a multi-digit dial switch, and the microcontroller directly reads the value of the dial switch as the device ID/address, and the user can easily set the device ID/address.

图5是本发明集中器结构示意图;所述集中器外部为ABS外壳,所述ABS外壳下端通过防水接头连接电源电缆,所述ABS外壳上端嵌装有第二天线延长线,所述集中器内部固定有相互连接的集中器主板和蓄电池,所述第二天线延长线对内连接所述集中器主板,所述第二天线延长线对外连接全向玻璃钢天线。Fig. 5 is a structural schematic diagram of the concentrator of the present invention; the outside of the concentrator is an ABS shell, the lower end of the ABS shell is connected to the power cable through a waterproof joint, the upper end of the ABS shell is embedded with a second antenna extension line, and the inside of the concentrator is A concentrator main board and a storage battery connected to each other are fixed, the second antenna extension line is internally connected to the concentrator main board, and the second antenna extension line is externally connected to an omnidirectional fiberglass antenna.

集中器主控芯片采用ST公司推出的STM32F103系列芯片,时钟电路由两个晶振及其负载电容组成,分别为主时钟晶振和RTC时钟晶振,电源由电源适配器供电,使用DC/DC电源稳压芯片后输出稳定电压,485通信电路用于集中器与边缘服务器通信,无线传输采用LoRa无线模块,模块芯片采用SEMTECH公司的射频芯片,支持LoRa扩频技术,模块通过SPI接口与其对应的主控芯片连接,天线采用玻璃钢天线接收中继器信号。集中器的ID/地址设置采用多位拨码开关的方式实现,微控制器直接读取拨码开关的数值作为设备ID/地址,用户可以很方便地设置设备ID/地址。The main control chip of the concentrator adopts the STM32F103 series chip launched by ST Company. The clock circuit consists of two crystal oscillators and their load capacitors, which are respectively the main clock crystal oscillator and the RTC clock crystal oscillator. After outputting a stable voltage, the 485 communication circuit is used for the communication between the concentrator and the edge server. The wireless transmission adopts the LoRa wireless module. The module chip adopts the RF chip of SEMTECH Company, which supports LoRa spread spectrum technology. The module is connected to the corresponding main control chip through the SPI interface. , The antenna uses a fiberglass antenna to receive the repeater signal. The ID/address setting of the concentrator is realized by a multi-digit dial switch, and the microcontroller directly reads the value of the dial switch as the device ID/address, and the user can easily set the device ID/address.

图6是一种温度实时采集装置方框图之二;在图1的集中器与主控计算机之间,设有边缘服务器,边缘服务器通过数据总线,分别连接集中器与主控计算机;中继器连接仓内温湿度仪,集中器连接仓外温湿度仪。Fig. 6 is the second block diagram of a kind of temperature real-time acquisition device; Between the concentrator and the main control computer of Fig. 1, an edge server is arranged, and the edge server is respectively connected to the concentrator and the main control computer through the data bus; The temperature and humidity meter inside the warehouse, and the concentrator is connected to the temperature and humidity meter outside the warehouse.

边缘服务器为智能终端提供边缘计算,将大量的数据存储、分析、计算、过滤等功能放在客户一端,为云平台提供简洁、高效数据的同时,保护用户数据不易泄露,解决用户最为关系的数据隐私安全问题。传统的系统因为数据量少,智能程度不高而没有配备边缘服务器。The edge server provides edge computing for smart terminals, puts a large amount of data storage, analysis, calculation, filtering and other functions on the client side, provides concise and efficient data for the cloud platform, and at the same time protects user data from leakage and solves the most relevant data for users Privacy security issues. Traditional systems are not equipped with edge servers because of the small amount of data and low intelligence.

图7是一种温度实时采集装置粮仓应用示意图,测温电缆垂直布置在粮仓的轴线位置,测温电缆包含沿着轴线方向并联设置的有9个数字温度传感器,测温器向下连接测温电缆,测温器向上无线连接中继器,中继器无线连接集中器,集中器连接主控计算机。Figure 7 is a schematic diagram of a granary application of a real-time temperature acquisition device. The temperature measuring cable is arranged vertically on the axis of the granary. The temperature measuring cable includes 9 digital temperature sensors arranged in parallel along the axis. The temperature detector is connected downward to measure the temperature. cable, the temperature detector is wirelessly connected to the repeater, the repeater is wirelessly connected to the concentrator, and the concentrator is connected to the main control computer.

本发明无线信号连接为一种基于LORA无线通信技术的连接。The wireless signal connection of the present invention is a connection based on LORA wireless communication technology.

本发明通过测温器自动读取测温电缆的温度、测点位置数据,通过无线方式把温度和测点数据发往中继器,每个测温器最大支持32个测温点的测温电缆。中继器是位于粮仓外,接收本粮仓所有的测温器测量的温度数据,并对温度数据进行预处理、缓冲,通过无线扩频通讯技术将温度数据打包发送到集中器。集中器安装在粮仓的数据处理中心,与边缘服务器连接,若系统不配置边缘服务器,集中器则直接与粮情管理系统的主控计算机连接即可,接收粮仓里面的中继器发送的数据包、解析数据包,利用MODBUS通讯机制,按自定义的数据帧协议格式传输数据到推送服务器或粮情管理系统的主控计算机。采用插件式软件构架设计,兼容物联网多项通讯标准:MQTT、COAP;设备驱动即插即用,支持MySQL、Sqlite等数据库连接,支持Modbus标准,能与现有控制系统兼容。The invention automatically reads the temperature and measuring point position data of the temperature measuring cable through the temperature measuring device, and sends the temperature and measuring point data to the repeater in a wireless manner, and each temperature measuring device supports the temperature measurement of 32 temperature measuring points at most cable. The repeater is located outside the granary. It receives the temperature data measured by all the temperature detectors in the granary, preprocesses and buffers the temperature data, and sends the temperature data to the concentrator through wireless spread spectrum communication technology. The concentrator is installed in the data processing center of the granary and connected to the edge server. If the system does not configure an edge server, the concentrator can be directly connected to the main control computer of the grain management system to receive the data packets sent by the repeater in the granary. , Analyze the data packet, use the MODBUS communication mechanism, and transmit the data to the push server or the main control computer of the grain management system according to the custom data frame protocol format. Adopt plug-in software architecture design, compatible with multiple communication standards of the Internet of Things: MQTT, COAP; plug and play device drivers, support MySQL, Sqlite and other database connections, support Modbus standards, and be compatible with existing control systems.

本发明利用当今物联网技术当中的先进无线扩频通讯技术和传感器技术,实现粮仓温度参数的远程自动测量、收集,数据统计和分析。与传统人工手动测量方式比较,大大提高了测温效率和温度测量准确性。The present invention utilizes the advanced wireless spread spectrum communication technology and sensor technology in today's Internet of Things technology to realize remote automatic measurement, collection, data statistics and analysis of granary temperature parameters. Compared with the traditional manual measurement method, it greatly improves the temperature measurement efficiency and temperature measurement accuracy.

本发明应用案例Application cases of the present invention

广州某粮食仓库,占地面积170亩,现有16栋高大平房仓,总仓容10万吨,主要储存品种为稻谷、小麦、玉米,现有员工36人,由于地处南方高温高湿储粮生态区,夏季持续高温,储粮难度大、成本高、储粮品质下降快。A grain warehouse in Guangzhou covers an area of 170 mu. There are 16 tall one-story warehouses with a total storage capacity of 100,000 tons. The main storage varieties are rice, wheat, and corn. There are currently 36 employees. Due to the high temperature and high humidity in the south Ecological zone, continuous high temperature in summer, difficult to store grain, high cost, and rapid decline in the quality of stored grain.

应用本发明之前,采用人工测量温湿度等,当温度超标时,打开轴流风机进行通风,借以降低温度和湿度,但是由于测量温湿度及采取相应措施不及时,每小时仅测量温度、湿度一次,且粮食仓库的深处无法人工测量,每年造成粮食变质,粮食损失率高达0.9%;Before the application of the present invention, the temperature and humidity were manually measured. When the temperature exceeded the standard, the axial flow fan was turned on to ventilate, so as to reduce the temperature and humidity. However, because the temperature and humidity measurement and the corresponding measures were not taken in time, the temperature and humidity were only measured once per hour. , and the depth of the grain warehouse cannot be measured manually, causing grain deterioration every year, and the grain loss rate is as high as 0.9%;

应用本发明,共使用了72个测温器和72条测温电缆,每条测温电缆并联连接了12个数字温度传感器,总长度12米,总计864个测温点;每6个测温器分别无线连接1个中继器,共12个中继器,每4个中继器分别无线连接1个集中器,共3个集中器,每个集中器分别连接主控计算机;参考图7。Applying the present invention, 72 temperature measuring devices and 72 temperature measuring cables are used in total, and each temperature measuring cable is connected with 12 digital temperature sensors in parallel, with a total length of 12 meters and a total of 864 temperature measuring points; every 6 temperature measuring Each repeater is wirelessly connected to 1 repeater, a total of 12 repeaters, and every 4 repeaters are respectively wirelessly connected to a concentrator, a total of 3 concentrators, and each concentrator is connected to the main control computer; refer to Figure 7 .

本发明数字温度传感器自动在线测温度、湿度等指标,测量频率达到每分钟一次,而且粮食仓库的深处也能测量,发现温湿度超标,系统立即自动采取通风降温等处理措施,大大减少粮食变质造成的损失,粮食损失率降低至0.3%,每年挽回粮食损失60万元。The digital temperature sensor of the present invention automatically measures temperature, humidity and other indicators online, and the measurement frequency reaches once per minute, and can also be measured in the depths of the grain warehouse. If the temperature and humidity exceed the standard, the system will immediately and automatically take measures such as ventilation and cooling to greatly reduce grain deterioration. The resulting loss, the grain loss rate was reduced to 0.3%, and 600,000 yuan of grain loss was recovered every year.

而且,由于自动在线测量温湿度等指标,节省仓库保管员10人,每年节省人工支出140万元,总计每年节约开支近200万元,而应用本发明一种温度实时采集装置的费用仅为360万元,两年即可收回投资资金,经济效益显著,极具推广应用价值。Moreover, due to the automatic on-line measurement of temperature and humidity and other indicators, 10 storekeepers are saved, 1.4 million yuan in labor costs is saved each year, and the total annual savings is nearly 2 million yuan, while the cost of applying a real-time temperature acquisition device of the present invention is only 360 yuan. Ten thousand yuan, the investment funds can be recovered in two years, with remarkable economic benefits and great promotion and application value.

Claims (2)

1.一种温度实时采集装置,包括测温器,所述测温器连接测温电缆,所述测温电缆包含N个测温点,每个所述测温点设有数字温度传感器;N个所述测温器通过无线信号连接中继器,N个所述中继器通过无线信号连接集中器,N个所述集中器通过数据总线连接主控计算机;所述N的个数为:1≤N≤120;1. A temperature real-time acquisition device, comprising a temperature detector, the temperature detector is connected to a temperature measurement cable, and the temperature measurement cable comprises N temperature measurement points, and each temperature measurement point is provided with a digital temperature sensor; N The temperature detectors are connected to the repeater through wireless signals, the N repeaters are connected to the concentrator through wireless signals, and the N concentrators are connected to the main control computer through a data bus; the number of N is: 1≤N≤120; 每个所述数字温度传感器与所述数字温度传感器之间,间隔为0.5至2米,采用并联方法相互连接;The distance between each of the digital temperature sensors and the digital temperature sensors is 0.5 to 2 meters, and they are connected to each other in parallel; 所述测温器外部为防水盒子,所述防水盒子下端嵌装有防水接头;所述测温器内部固定有相互连接的控制电路板、蓄电池、芯片和内置天线,所述测温器内部灌注填充灌封胶层;所述测温电缆通过所述防水接头连接所述控制电路板;The outside of the temperature detector is a waterproof box, and a waterproof joint is embedded in the lower end of the waterproof box; the inside of the temperature detector is fixed with a control circuit board, a battery, a chip and a built-in antenna connected to each other, and the inside of the temperature detector is filled with filling the potting glue layer; the temperature measurement cable is connected to the control circuit board through the waterproof joint; 所述中继器外部为防水铝外壳,所述防水铝外壳侧面嵌装有电源开关、电源适配器插座和金属防水接头;所述中继器内部固定有相互连接的中继器主板、蓄电池和第一天线延长线;第一天线,通过所述金属防水接头,连接所述第一天线延长线;所述电源开关和电源适配器分别与所述中继器主板电连接,有一仓内温湿度显示仪连接所述中继器;The outside of the repeater is a waterproof aluminum casing, and the side of the waterproof aluminum casing is embedded with a power switch, a power adapter socket and a metal waterproof connector; An antenna extension line; the first antenna is connected to the first antenna extension line through the metal waterproof connector; the power switch and the power adapter are respectively electrically connected to the repeater main board, and there is a temperature and humidity display in the warehouse connecting said repeater; 所述集中器外部为ABS外壳,所述ABS外壳上端嵌装有第二天线延长线,所述ABS外壳下端通过防水接头连接电源电缆,所述集中器内部固定有相互连接的集中器主板和蓄电池;所述第二天线延长线对内连接所述集中器主板,对外连接全向玻璃钢天线;有一仓外温湿度显示仪连接所述集中器。The outside of the concentrator is an ABS shell, the upper end of the ABS shell is embedded with a second antenna extension line, the lower end of the ABS shell is connected to the power cable through a waterproof connector, and the concentrator main board and the battery are fixed inside the concentrator The second antenna extension line is internally connected to the main board of the concentrator, and externally connected to the omnidirectional fiberglass antenna; a temperature and humidity display outside the warehouse is connected to the concentrator. 2.如权利要求1所述的一种温度实时采集装置,其特征在于:在所述集中器与所述主控计算机之间,设有边缘服务器,所述边缘服务器通过数据总线,分别连接所述集中器与所述主控计算机;所述无线信号连接为一种基于LORA无线通信技术的连接。2. A kind of temperature real-time acquisition device as claimed in claim 1, it is characterized in that: between said concentrator and said main control computer, be provided with edge server, described edge server is respectively connected with each other through data bus. The concentrator and the main control computer; the wireless signal connection is a connection based on LORA wireless communication technology.
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