CN110421790B - Production die with thin-wall shaped plastic part - Google Patents

Production die with thin-wall shaped plastic part Download PDF

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Publication number
CN110421790B
CN110421790B CN201910539043.XA CN201910539043A CN110421790B CN 110421790 B CN110421790 B CN 110421790B CN 201910539043 A CN201910539043 A CN 201910539043A CN 110421790 B CN110421790 B CN 110421790B
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China
Prior art keywords
rear die
die
plate
supporting block
connecting piece
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Application number
CN201910539043.XA
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Chinese (zh)
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CN110421790A (en
Inventor
王巍
吕文兴
宋小平
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Dongguan Xinji Electronics Co ltd
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Dongguan Xinji Electronics Co ltd
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Priority to CN201910539043.XA priority Critical patent/CN110421790B/en
Publication of CN110421790A publication Critical patent/CN110421790A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0046Details relating to the filling pattern or flow paths or flow characteristics of moulding material in the mould cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a production die with a thin-wall shaped plastic part, which comprises an upper cover plate, a front die, a rear die core component, an insert component, a rear die component and a rear die bottom plate, wherein the rear die core component comprises a rear die core, a rear die B plate and a guide post, the rear die component comprises a left baffle, a right baffle, an oil cylinder, a reset screw component, a first lower baffle and a second lower baffle, the upper cover plate is fixedly arranged above the front die, the rear die core component is arranged at the bottom of the front die, a first accommodating groove for accommodating the rear die core is arranged in the rear die B plate, the rear die B plate is connected with the upper cover plate through the guide post, a second accommodating groove for accommodating the insert component is arranged in the rear die core, a connecting piece B is arranged at the bottom of the insert component, a connecting groove is arranged at the bottom of the connecting piece B, and the connecting groove is fixedly connected with a connecting shaft on the oil cylinder through a fixing block. Solves the problems of insufficient filling, lack of glue, shrinkage and other production difficulties in the injection molding production of thin-wall plastic parts in the prior art.

Description

Production die with thin-wall shaped plastic part
Technical Field
The invention relates to the technical field of production dies, in particular to a production die with a thin-wall shaped plastic part.
Background
In daily life, the plastic injection molding product has very wide application, and along with the continuous development of society and technology, people have higher requirements on the plastic injection molding product, such as light weight, energy conservation, beautiful appearance, environmental protection, and low price in a word, and the plastic injection molding product needs to be high in quality. Under the requirements of the development speed of different applications of injection molding products and continuous cost reduction, various plastic part manufacturers are forced to develop and adopt new mold designs and production processes, and because certain products are special in use, certain parts of certain plastic parts need to be particularly thin and narrow, namely thin-wall parts, and as for the thin wall, no special standard definition is currently available in terms of the thickness of the thin wall of the plastic part, and the definition is usually called thin-wall plastic part with the thin wall thickness of less than 1.5 MM. The thin wall of the plastic part with the thin wall is thinner, and when the plastic part is manufactured and molded, the molten material of the plastic part flows through the thin wall part after entering the die cavity, and the temperature of the die is far lower than the temperature of the molten material. The melt temperature is drastically reduced and adheres to the mold surface to prevent further progress of the melt, so that the difficulty of injection filling is greatly increased, and therefore, the molding process conditions must be high speed and high pressure Gao Mowen during injection molding, and the method is only suitable for a few resin materials with good fluidity, such as PP, PVC, etc. Most resin materials such as PC, POM, PMMA, LCP and the like which have slightly poor fluidity cannot be manufactured and produced according to the above requirements. Therefore, the production of such plastic parts is limited to a few resin materials with good fluidity, and in order to obtain plastic parts with full filling, attractive appearance and up to standard performance, the injection molding process must require high speed and high pressure Gao Mowen to pass through the thin wall part, so that a plurality of problems inevitably occur: the molding injection is too fast, the pressure is too high, the mold temperature is too high, the defects such as peak, trapped air, scorch, bubbles and the like of the molded part can be caused, and if the defects are avoided, the molding injection speed, the pressure and the mold temperature are required to be reduced. However, once the speed, pressure and mold temperature are reduced, the thin-wall part of the plastic part is extremely easy to cool and solidify, so that the end of the plastic part is difficult to fill, defects such as insufficient filling, glue shortage and shrinkage occur, and the thin-wall shape and the molding process condition are mutually contradictory. Therefore, when the thin-wall plastic part is manufactured, most of resin materials with poor fluidity cannot be manufactured or the manufactured thin-wall plastic part is high in reject ratio and waste and finally high in production cost due to difficult filling and insufficient strength caused by the thin-wall part.
Disclosure of Invention
The invention aims to provide a production die for a plastic part with a thin wall shape, which widens the application range of a resin material and effectively solves the problems in the prior art that the plastic part with the thin wall is difficult to fill, the defective rate is high due to insufficient strength, the waste is large, and finally the production cost is high.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a take production mould of thin wall shape plastic part, includes upper cover plate, front mould, back mould benevolence subassembly, mold insert subassembly, back mould subassembly and back die bottom plate, back mould benevolence subassembly includes back mould benevolence, back mould B board and guide pillar, back mould subassembly includes left baffle, right baffle, hydro-cylinder, and reset screw subassembly, first lower baffle and second lower baffle, upper cover plate fixed mounting is in the top of front mould, back mould benevolence subassembly sets up in the front mould bottom, back mould subassembly makes back die bottom plate and back mould B board fixed connection through first back die bottom plate screw, second back die bottom plate screw, third back die bottom plate screw, fourth back die bottom plate screw, be provided with the first accommodation groove of holding back mould benevolence in the back mould B board, back mould B board passes through guide pillar and upper cover plate connection, be provided with the second accommodation groove of holding mold insert subassembly in the back mould benevolence, mold insert subassembly bottom is provided with connecting piece B, connecting piece B bottom is provided with connecting piece B, connecting piece bottom is provided with the connection groove and is connected with the fixed mounting through upper cylinder lower side of the hydro-cylinder with the first lower baffle.
As a further scheme of the invention, the insert assembly comprises a movable insert, a connecting piece a, a connecting shaft, a connecting piece b, a fixed block, a first supporting block screw and a second supporting block screw, wherein the connecting piece a is arranged at the bottom of the movable insert, the left side and the right side of the connecting piece a are respectively provided with the first supporting block and the second supporting block, the first supporting block is provided with a first connecting hole, the second supporting block is provided with a second connecting hole, the first supporting block is fixedly connected with the left side of a rear die core through the first connecting hole and the first supporting block screw, and the second supporting block is fixedly connected with the right side of the rear die core through the second connecting hole and the second supporting block screw.
As a further scheme of the invention, the lower end of the movable insert is provided with a T-shaped bulge, the upper end of the connecting piece a is provided with a T-shaped groove, and the T-shaped bulge is movably connected with the T-shaped groove.
As a further scheme of the invention, the side face and the bottom face of the connecting piece a are respectively provided with a shaft hole and a connecting groove which are connected, the top side of the connecting piece b is provided with a connecting boss, and the connecting piece a is connected with the connecting boss through the connecting groove.
As a further scheme of the invention, a round hole is formed in the top side of the connecting boss, and the shaft hole is movably connected with the round hole through a connecting shaft.
As a further scheme of the invention, 4 guide posts are uniformly arranged.
As a further scheme of the invention, 4 reset screw assemblies are uniformly arranged.
Compared with the prior art, the invention has the following beneficial effects:
The invention relates to a production die with a thin-wall shaped plastic part, which comprises an upper cover plate, a front die, a rear die core assembly, an insert assembly, a rear die assembly and a rear die bottom plate, wherein the rear die core assembly comprises a rear die core, a rear die B plate and a guide pillar, the rear die assembly comprises a left baffle plate, a right baffle plate, an oil cylinder, a reset screw assembly, a first lower baffle plate and a second lower baffle plate, the upper cover plate is fixedly arranged above the front die, the rear die core assembly is arranged at the bottom of the front die, the rear die assembly is fixedly connected with the rear die B plate through a first rear die bottom plate screw, a second rear die bottom plate screw, a third rear die bottom plate screw and a fourth rear die bottom plate screw, a first accommodating groove for accommodating the rear die core is arranged in the rear die B plate, the rear die B plate is connected with the upper cover plate through the guide pillar, a second accommodating groove for accommodating the insert assembly is arranged at the bottom of the rear die core, a connecting piece B is arranged at the bottom of the connecting piece B, and the connecting groove is fixedly connected with a connecting shaft on the oil cylinder and fixedly arranged at the bottom of the oil cylinder and the upper baffle plate. Thereby reaching the beneficial effects of widening the application range of the resin material, effectively solving the problems of high reject ratio, large waste and high production cost caused by difficult filling and insufficient strength of the thin-wall plastic part.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a schematic perspective view of an insert assembly of the present invention;
FIG. 4 is a schematic perspective view of a mold insert assembly according to the present invention;
FIG. 5 is a schematic perspective view of a connector a according to the present invention;
FIG. 6 is a schematic perspective view of a connector b according to the present invention;
Description of elements in the drawings: 1-front mold; 2-a rear mold core; 3-a rear die B plate; 31-guide posts; 32-a first accommodation groove; 4-a movable insert; 41-T-shaped protrusions; 5-a connector; 51-T-shaped grooves; 52-shaft holes; 53-connecting grooves; 61-a first support block; 62-a second support block; 63-a first connection hole; 64-a second connection hole; 7-connecting shafts; 81-a first support block screw; 82-a second support block screw; 9-a connector b; 91-connecting bosses; 92-round holes; 93-connecting grooves; 10-fixing blocks; 11-an oil cylinder; 111-connecting shafts; 12-a rear mold assembly; 13-a rear mold bottom plate; 141-a first rear floor screw; 142-second rear floor screws; 143-third rear die floor screws; 144-fourth rear die floor screws; 15-an upper cover plate; 16-insert assembly; 17-a rear mold core assembly; 18-left baffle; 19-right baffle; 20-and resetting the screw assembly; 21-a second accommodating groove; 22-a first lower baffle; 23-a second lower baffle.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, a production mold with a thin-wall plastic part comprises an upper cover plate 15, a front mold 1, a rear mold core assembly 17, an insert assembly 16, a rear mold assembly 12 and a rear mold bottom plate 13, wherein the rear mold core assembly 17 comprises a rear mold core 2, a rear mold B plate 3 and a guide post 31, the rear mold assembly 12 comprises a left baffle 18, a right baffle 19, an oil cylinder 11, a reset screw assembly 20, a first lower baffle 22 and a second lower baffle 23, the upper cover plate 15 is fixedly arranged above the front mold 1, the rear mold core assembly 17 is arranged at the bottom of the front mold 1, the rear mold assembly 12 is fixedly connected with the rear mold B plate 3 through a first rear mold bottom plate screw 141, a second rear mold bottom plate screw 142, a third rear mold bottom plate screw 143 and a fourth rear mold bottom plate screw 144, a first accommodating groove 32 for accommodating the rear mold core 2 is arranged in the rear mold B plate 3, the rear mold B plate 3 is connected with the upper cover plate 15 through the guide post 31, the rear mold core assembly 16 is fixedly connected with the bottom of the upper cover plate 11B, the upper cover plate 11 is fixedly arranged at the bottom of the cylinder 11B, the cylinder assembly is fixedly connected with the bottom of the upper cover plate 11B, and the cylinder assembly is fixedly arranged at the bottom of the cylinder assembly 9B is fixedly connected with the cylinder assembly 2, and the bottom of the cylinder assembly is fixedly arranged at the bottom of the cylinder assembly 9. Solves the problems that the resin material with poor fluidity in the prior art can not be used for producing the thin-wall plastic part with injection molding, and the resin material with good fluidity can not be used for producing the thin-wall plastic part with injection molding at high speed, high pressure and high mold temperature in the injection molding process, and the production difficulties such as insufficient filling, glue shortage, shrinkage and the like often occur.
Preferably, the mold insert assembly 16 includes a movable mold insert 4, a connecting piece a5, a connecting shaft 7, a connecting piece b9, a fixed block 10, a first supporting block screw 81 and a second supporting block screw 82, the connecting piece a5 is disposed at the bottom of the movable mold insert 4, a first supporting block 61 and a second supporting block 62 are disposed on the left side and the right side of the connecting piece a5, a first connecting hole 63 is disposed on the first supporting block 61, a second connecting hole 64 is disposed on the second supporting block 62, the first supporting block 61 is connected and fixed on the left side of the rear mold insert 2 through the first connecting hole 63 and the first supporting block screw 81, and the second supporting block 62 is connected and fixed on the right side of the rear mold insert 2 through the second connecting hole 64 and the second supporting block screw 82. The structural design is reasonable and reliable.
Preferably, in the above production mold with a thin-wall shaped plastic part, the lower end of the movable insert 4 is provided with a T-shaped protrusion 41, the upper end of the connecting piece a5 is provided with a T-shaped groove 51, and the T-shaped protrusion 41 is movably connected with the T-shaped groove 51. The structural design is reasonable and reliable.
Preferably, in the production mold with a thin-walled plastic part, the side surface and the bottom surface of the connecting piece a5 are respectively provided with the shaft hole 52 and the connecting groove 53 which are connected, the top side of the connecting piece b9 is provided with the connecting boss 91, and the connecting piece a5 is connected with the connecting boss 91 through the connecting groove 53. The structural design is reasonable and reliable.
Preferably, in the above production mold with thin-wall plastic parts, the top side of the connecting boss 91 is provided with a circular hole 92, and the shaft hole 52 is movably connected with the circular hole 92 through the connecting shaft 7. The structural design is reasonable and reliable.
Preferably, in the above production mold with thin-wall shaped plastic parts, the guide posts 31 are uniformly arranged 4. The structural design is reasonable and reliable.
Preferably, in the above production mold with thin-wall shaped plastic parts, 4 reset screw assemblies 20 are uniformly arranged. The structural design is reasonable and reliable.
Design principle: the invention relates to a production mould with a thin-wall shaped plastic part, which is characterized in that an upper cover plate 15, a front mould 1, a rear mould core assembly 17, an insert assembly 16, a rear mould assembly 12 and a rear mould bottom plate 13 are designed, a rear mould core 2, a rear mould B plate 3 and a guide post 31 are arranged on the rear mould core assembly 17, a left baffle plate 18, a right baffle plate 19, an oil cylinder 11, a reset screw assembly 20, a first lower baffle plate 22 and a second lower baffle plate 23 are arranged on the rear mould assembly 12, the upper cover plate 15 is fixedly arranged above the front mould 1, the rear mould core assembly 17 is arranged at the bottom of the front mould 1, the rear mould assembly 12 is fixedly connected with the rear mould B plate 3 through a first rear mould bottom plate screw 141, a second rear mould bottom plate screw 142, a third rear mould bottom plate screw 143 and a fourth rear mould bottom plate screw (144), a first accommodating groove 32 for accommodating the rear mould core 2 is arranged in the rear mould B plate 3, the rear mould B plate 3 is connected with the upper cover plate 15 through the guide post 31, the rear mould core 2 is provided with a second accommodating groove 16B and is fixedly connected with the oil cylinder 11B, the bottom of the upper cover plate 11 is fixedly arranged at the bottom of the rear mould assembly, the rear mould assembly is fixedly connected with the cylinder assembly 16, and the bottom part is fixedly connected with the cylinder bottom part 11B is arranged at the cylinder bottom part is connected with the cylinder bottom part 11 by the cylinder assembly 9, and the cylinder bottom part is fixedly arranged at the bottom part is connected with the cylinder bottom part 9, and the bottom part is fixedly arranged. Under the state that the molten material is ejected when the injection molding machine works, the injection molding machine sends a signal to enable the oil cylinder 11 to pull the movable insert 4 to retreat by 0.8MM-1.5MM (the specific retreating amount is determined according to the thin wall thickness of the plastic part, the depth of a molten material channel is increased, the molten material smoothly passes through the extremely thin and narrow part of the plastic part, the end filling of the plastic part is facilitated, when the filling of the plastic part is fully completed, the injection molding machine outputs a signal, the oil cylinder 11 pushes the movable insert 4 to move forward, returns to the original size state of the plastic part, and finally cools and ejects out products, so that the application range of a resin material is widened, and the problems of high reject ratio, high waste and high production cost caused by the difficulty in filling and insufficient strength of the plastic part with the thin wall are effectively solved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. The utility model provides a take production mould of thin wall shape moulded piece which characterized in that: comprises an upper cover plate (15), a front die (1), a rear die core assembly (17), an insert assembly (16), a rear die assembly (12) and a rear die bottom plate (13), wherein the rear die core assembly (17) comprises a rear die core (2), a rear die B plate (3) and a guide pillar (31), the rear die assembly (12) comprises a left baffle plate (18), a right baffle plate (19), an oil cylinder (11), a reset screw assembly (20), a first lower baffle plate (22) and a second lower baffle plate (23), the upper cover plate (15) is fixedly arranged above the front die (1), The rear die core component (17) is arranged at the bottom of the front die (1), the rear die component (12) enables the rear die bottom plate (13) to be fixedly connected with the rear die B plate (3) through a first rear die bottom plate screw (141), a second rear die bottom plate screw (142), a third rear die bottom plate screw (143) and a fourth rear die bottom plate screw (144), a first accommodating groove (32) for accommodating the rear die core (2) is arranged in the rear die B plate (3), the rear die B plate (3) is connected with the upper cover plate (15) through a guide pillar (31), a second accommodating groove (21) for accommodating the insert component (16) is arranged in the rear die core (2), the bottom of the insert assembly (16) is provided with a connecting piece b (9), the bottom of the connecting piece b (9) is provided with a connecting groove b (93), the connecting groove b (93) is fixedly connected with the oil cylinder (11) through a fixing block (10) after being connected with a connecting shaft b (111) on the oil cylinder (11), and the bottom of the oil cylinder (11) is fixedly arranged on a first lower baffle plate (22) and a second lower baffle plate (23); The insert assembly (16) comprises a movable insert (4), a connecting piece a (5), a connecting shaft a (7), a connecting piece b (9), a fixed block (10), a first supporting block screw (81) and a second supporting block screw (82), wherein the connecting piece a (5) is arranged at the bottom of the movable insert (4), a first supporting block (61) and a second supporting block (62) are respectively arranged at the left side and the right side of the connecting piece a (5), a first connecting hole (63) is formed in the first supporting block (61), a second connecting hole (64) is formed in the second supporting block (62), the first supporting block (61) is fixedly connected with the first supporting block screw (81) at the left side of the rear die core (2) through the first connecting hole (63), The second supporting block (62) is connected and fixed on the right side of the rear die core (2) through a second connecting hole (64) and a second supporting block screw (82); The lower end of the movable insert (4) is provided with a T-shaped bulge (41), the upper end of the connecting piece a (5) is provided with a T-shaped groove (51), and the T-shaped bulge (41) is movably connected with the T-shaped groove (51); the side and bottom surfaces of the connecting piece a (5) are respectively provided with a shaft hole (52) and a connecting groove a (53) which are connected, the top side of the connecting piece b (9) is provided with a connecting boss (91), and the connecting piece a (5) is connected with the connecting boss (91) through the connecting groove a (53).
2. The production die for the plastic part with the thin wall shape according to claim 1, wherein: the top side of the connecting boss (91) is provided with a round hole (92), and the shaft hole (52) is movably connected with the round hole (92) through a connecting shaft a (7).
3. The production die for the plastic part with the thin wall shape according to claim 1, wherein: the guide posts (31) are uniformly arranged in 4.
4. The production die for the plastic part with the thin wall shape according to claim 1, wherein: the number of the reset screw rod assemblies (20) is 4 uniformly.
CN201910539043.XA 2019-06-20 2019-06-20 Production die with thin-wall shaped plastic part Active CN110421790B (en)

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Application Number Priority Date Filing Date Title
CN201910539043.XA CN110421790B (en) 2019-06-20 2019-06-20 Production die with thin-wall shaped plastic part

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Application Number Priority Date Filing Date Title
CN201910539043.XA CN110421790B (en) 2019-06-20 2019-06-20 Production die with thin-wall shaped plastic part

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CN110421790B true CN110421790B (en) 2024-10-18

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Publication number Priority date Publication date Assignee Title
CN116653230A (en) * 2023-07-18 2023-08-29 四川省宜宾普什模具有限公司 Injection mold with thin-walled structure and method of use thereof

Citations (1)

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Publication number Priority date Publication date Assignee Title
CN103862614A (en) * 2014-02-28 2014-06-18 东莞劲胜精密组件股份有限公司 Thin-wall injection mold and preparation method of thin-wall plastic part

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Publication number Priority date Publication date Assignee Title
TW200724343A (en) * 2005-12-16 2007-07-01 Hon Hai Prec Ind Co Ltd Mold having a height adjustable mold insert
EP3352965A1 (en) * 2015-09-25 2018-08-01 SABIC Global Technologies B.V. Method of molding using mold inserts and apparatus therefor
CN205800059U (en) * 2016-07-07 2016-12-14 富甲电子(昆山)有限公司 The mould of thin-wall part product

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
CN103862614A (en) * 2014-02-28 2014-06-18 东莞劲胜精密组件股份有限公司 Thin-wall injection mold and preparation method of thin-wall plastic part

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