CN110421690A - A kind of cement board producing equipment - Google Patents

Abstract

The invention provides cement board production equipment, which belongs to the technical field of machinery. It solves the problem that existing equipment has poor flexibility and cannot realize rapid production in different sites. The cement board production equipment of the improved structure includes a filling mechanism, and the filling mechanism includes a cement extruded part for feeding materials, and it is characterized in that the cement board production equipment also includes a container for accommodating the cement formwork, the said There is a transfer track arranged in the horizontal direction and capable of reciprocating sliding of the cement formwork in the container. The filling mechanism is provided with a docking track that can be connected to the transfer track and extends to the cement extrusion. The cement board production equipment with the improved structure has good flexibility and can realize rapid production in different sites.

Description

A kind of cement board production equipment

technical field

The invention belongs to the technical field of machinery and relates to cement board production equipment.

Background technique

Foamed cement board is a relatively common building material, also known as foamed concrete board, which is a kind of cement-based lightweight porous inorganic A-grade insulation board formed by mixing foam and cement, and then cured. It is mainly used for exterior wall fire isolation belt, exterior wall insulation, fire door core board, etc. The foamed cement is used to make the insulation layer, which has good insulation performance and adhesion performance of the structural layer, as well as many advantages such as convenient construction, environmental protection, time saving, and efficiency enhancement.

Existing foamed cement boards are generally produced in workshops specializing in the production of foamed cement boards through special foamed cement board production lines. For example, the Chinese patent document CN202318556U discloses a full white dynamic composite cement foam board production line, the production line includes cement tanks, additive tanks, mixing tanks, screw conveyors, constant temperature water tanks, metering pumps, foaming agent storage tanks, conveyor belts and The mold box, the cement tank is connected to the mixing tank through a screw conveyor; the additive tank is connected to the mixing tank through a screw conveyor; the conveyor belt is installed directly below the mixing tank; the foaming agent storage tank is connected to the mixing tank through a foaming agent delivery pipe port connection; the mold box is placed on the conveyor belt; the production line is controlled by an automatic control box. Another example is that the Chinese patent document CN203331211U discloses a fully automatic cement foam board production line, including a cement foam production line, a mold box running line, a mold bottom running line, a stirring mechanism, a cutting mechanism and a fully automatic packaging machine. Between the line and the cement foaming production line, between the mold bottom running line and the cement foaming production line, sliding guide rails are arranged, the stirring mechanism is arranged above the cement foaming production line, and the cutting mechanism and fully automatic packaging mechanisms are all set on the mold bottom production line.

The analysis of the above-mentioned cement foam board production line shows that the existing cement foam board production line is generally fixed in the corresponding factory building due to the large number of production equipment and institutions and large-scale occupation; that is to say, when the construction site needs For cement foam boards, they are usually delivered by the above-mentioned workshops to the corresponding construction sites. The batch-by-batch transportation of cement foam boards not only affects the construction progress, but also has very high transportation costs and poor flexibility; in order to solve the problem of high transportation costs , the problem of poor flexibility, the cement foam board production line module integration design is generally divided into template transfer device and filling integration device, so that the cement foam board can be transported to the construction site in pieces, and then assembled at the construction site , so that the cement foam board can be produced directly on the construction site, saving transportation costs; however, after the above-mentioned modular design, the integration mechanism of each module needs to be re-docked on site, and the cement formwork needs to be re-coded on the production line. The docking and installation are very time-consuming to a certain extent, which ultimately affects the production speed of cement foam boards on site.

Contents of the invention

The purpose of the present invention is to solve the above problems in the existing technology, and propose a cement board production equipment to solve the problem that the existing equipment has poor flexibility and cannot realize rapid production in different sites.

The purpose of the present invention can be achieved through the following technical solutions: a cement board production equipment, including a filling mechanism, the filling mechanism includes cement extruded parts for feeding, it is characterized in that the cement board production equipment also includes A container for accommodating cement formwork, the container has a transfer track arranged in the horizontal direction and capable of reciprocating sliding of the cement formwork, the filling mechanism is provided with a docking track that can be docked with the transfer track and the docking track extends to the cement extrusion.

In this patent, a container is set, a transfer track is set in the container, and all empty cement formworks can be packed in the container orderly by connecting the cement formwork with the transfer track and hanging on the transfer track. The filling mechanism has a cement extrusion for pouring, and the extension of the docking track to the cement extrusion specifically means that the docking track can transport the cement formwork to the cement extrusion for filling. When it is necessary to produce cement boards at different sites, it is only necessary to load and transport the container with the cement formwork and the filling mechanism. When it is ready to use, unload the container and open its door so that the filling mechanism is positioned on the formwork container. Next to the opening, connect and dock the docking track with the transfer track to complete the construction of all pouring equipment, which is fast and convenient. The device has no special requirements for the installation of the cement formwork and the construction site, and does not need to build an additional cement formwork transportation production line. It can realize rapid production in different sites and has high flexibility.

When working, move the cement formwork along the transfer track manually or with the help of external driving force and move to the docking track. You can choose the cement plate formwork with pulleys to make the sliding smoother until the cement formwork is moved to the docking track and moved to the cement. At the extruded part, control the filling mechanism to pour cement into the cement formwork to realize the pouring and removal of the cement board. The latter cement formwork is also poured and filled through this step, which is carried out in an orderly manner, without the need to build a cumbersome transportation conveyor belt on site, which is very fast and convenient, and can realize rapid production at different sites, and the cement formwork can be installed in an orderly manner before loading On the transfer track of the container, there is no need to re-code the parts after arriving at the site, which can realize rapid production on the site.

In the above-mentioned cement board production equipment, the container is provided with several rail groups along the height direction, and each group of rail groups includes two above-mentioned transfer rails and the two transfer rails are respectively located at the two inner sidewalls of the container, The two transfer rails of each group are arranged parallel to each other. By setting rails on both sides, both sides of the cement formwork are supported, ensuring smooth transportation during the transfer process, preventing tilting and jamming, and ensuring smooth transfer to achieve rapid production.

In the above-mentioned cement board production equipment, the track group is at least two groups, and the formwork container and/or the filling mechanism are also provided with a track capable of driving the cement formwork to move along the height direction of the container and transfer from the next layer move to the layer shifting component at the transfer track of the previous layer. After setting at least two layers of track groups, some of the layers can be used as storage for empty cement formwork, and the remaining layers can be used for statically filled cement formwork. Here, the container has two layers of track sets as an example. Before loading, the lower track set is filled with empty cement formwork, and the upper track set is emptied. When in use, pour the empty cement formwork on the lower track group in an orderly manner according to the aforementioned steps. After the pouring is completed, move the cement formwork to the upper track group through the layer shifting component and return it to the container along the upper transfer track. Inside and realize the static steps of the cement formwork. The above-mentioned structural setting can simultaneously integrate the empty cement formwork and the poured cement formwork into the container for storage, which saves the construction of storage integration modules, makes the whole production equipment more integrated, and can achieve faster production.

In the above-mentioned cement board production equipment, the layer-moving assembly includes a layer-moving driving source, a vertical guide rail arranged in the vertical direction, and a mechanical claw for grabbing the cement formwork, and the layer-moving driving source can drive the mechanical claw Slide back and forth along the length of the vertical rail. Specifically, the mechanical claw structure can be used to move the cement formwork located in the lower layer to the upper track. The flexible gripping method of mechanical claws enables faster production. The vertical guide rail realizes the guiding of the movement to ensure the stability of the movement process. The mechanical claw at this place can adopt existing conventional mechanical claw.

In the above-mentioned cement board production equipment, a horizontal transfer driving member is also arranged in the container, and the horizontal transfer driving member is used to drive the cement board formwork to reciprocate along the transfer track. The cement formwork can be moved more quickly through the horizontal transfer of the driving parts to achieve faster production.

In the above-mentioned cement board production equipment, the end of the transfer track is provided with an alignment notch, and the butt track is provided with an alignment protrusion that can be embedded in the alignment notch; or the end of the butt track The alignment notch is arranged on the part, and the alignment convex part that can be embedded in the alignment notch is arranged on the transfer track. In the present invention, fast docking and positioning can be realized through the mutual cooperation of the alignment notch and the alignment protrusion, and at least partial positioning in the circumferential direction can be realized after the docking is completed, so that the cement formwork can be stably transferred from the transfer track to the docking track. The positioning is not displaced, ensuring smooth sliding and increasing the moving speed.

In the above-mentioned cement board production equipment, the transfer track is provided with alignment notches, and the docking track is provided with alignment protrusions and the alignment protrusions are alignment pins, and one end of the docking track An alignment seat is provided and a docking driver is connected to the docking track, the alignment pin is passed through the alignment seat, and the docking driver can drive the alignment pin to protrude from the alignment seat and be inserted into the alignment recess In the mouth. The above-mentioned docking drive member can be an air cylinder, an oil cylinder, or a linear motor, and the alignment pin and the driving rod of the docking drive member can be fixedly connected or integrally arranged. There is a corresponding alignment notch on the transfer track, so through the design of the above docking mechanism, after controlling the height of the transfer track and the docking track to be basically consistent, the transfer track can be automatically and quickly docked with the docking track, which is conducive to the realization of cement. Rapid production of panels on-site at different sites.

In the above cement board production equipment, the filling mechanism further includes a lifting frame located on the side of the cement extrusion, and the lifting frame can drive the cement extrusion and the docking track to move vertically. The vertical height of the cement extrusion and the docking track can be driven by the lifting frame, so that the height adaptation of the docking track and the transfer track can realize the rapid docking of the two, realize rapid production, and make the pouring height suitable.

In the above-mentioned cement board production equipment, the cement extruded part includes a material bucket, and the lifting frame includes a fixed frame and a moving frame connected with the material bucket, and a lifting drive part is fixedly connected to the fixed frame, and the lifting frame The driving part is fixedly connected with the mobile frame and can drive the mobile frame to reciprocate along the vertical direction. The material barrel can be moved up and down through the transfer frame. Different positions of the material barrel can make the cement flow out at different speeds and thus control different pouring speeds, making the entire pouring process highly flexible. The lifting drive here can be an air cylinder or an oil cylinder or a linear motor.

In the above-mentioned cement board production equipment, a slide track is arranged under the fixed frame, the length direction of the slide track is perpendicular to the length direction of the docking track, and the fixed frame can slide back and forth along the length direction of the slide track. This patent also sets a sliding track perpendicular to the docking track under the fixed seat. At this time, the mutual cooperation of the sliding track, the lifting frame and the alignment structure can realize the position adjustment in the three directions of XYZ, so that the entire docking track and the transfer track The docking is faster and more accurate, achieving faster production.

Compared with prior art, the present invention has following advantage:

1. When it is necessary to produce cement boards at different sites, it is only necessary to load and transport the container with the cement formwork and the filling mechanism. When it is ready to use, unload the container and open the door to position the filling mechanism at the Next to the opening of the formwork container, connect and dock the docking track with the transfer track to complete the construction of all pouring equipment, which is fast and convenient. The device has no special requirements for the installation of the cement formwork and the construction site, and does not need to build an additional cement formwork transportation production line. It can realize rapid production in different sites and has high flexibility.

2. Set up at least two layers of track groups, some of which can be used as storage for empty cement formwork, and the remaining layers can be used for statically filled cement formwork. That is, the empty cement formwork and the poured cement formwork can be integrated into the container for storage at the same time, which saves the construction of storage integration modules and achieves faster production.

Description of drawings

Fig. 1 is a schematic diagram of the three-dimensional structure of the cement production equipment in the first embodiment.

Fig. 2 is a schematic diagram of the three-dimensional structure of the container in the first embodiment with the door removed.

Fig. 3 is an enlarged view of part A of Fig. 2 .

Fig. 4 is a structural schematic diagram of the cooperation between the filling mechanism and the container in the first embodiment.

FIG. 5 is an enlarged view of part B of FIG. 4 .

Fig. 6 is a partial structural schematic diagram of the filling mechanism in the first embodiment.

Fig. 7 is a schematic diagram of the docking structure in the first embodiment.

Fig. 8 is a partial structural schematic diagram II of the filling mechanism in the first embodiment.

Fig. 9 is a partial structural schematic diagram III of the filling mechanism in the first embodiment.

In the figure, 1. filling mechanism; 11. cement extruded piece; 111. material barrel; 1111. feeding port; 12. lifting frame; 121. fixed frame; 122. moving frame; Sliding track; 14. Material guide plate; 15. Bottom plate; 2. Cement formwork; 3. Container; 4. Track group; 41. Transfer track; 5. Docking track; , docking slot; 6, layer shifting component; 61, layer shifting drive source; 62, vertical guide rail; 63, mechanical claw; 7, alignment notch; 8, alignment protrusion; 9, cleaning head; 10, spray Pills.

Detailed ways

The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.

Embodiment one:

As shown in Fig. 1 and Fig. 2, a cement board production equipment includes a filling mechanism 1 and a container 3 for accommodating the cement formwork 2. There is a container 3 arranged in the horizontal direction and capable of reciprocating sliding of the cement formwork 2. Transfer rail 41, cement formwork 2 is connected with transfer rail 41 slidingly.

Specifically, as shown in Fig. 2 and Fig. 4, several rail groups 4 are arranged along the height direction in the container 3, and each group of rail groups 4 all includes two above-mentioned transfer rails 41 and the two transfer rails 41 are located in the container 3 respectively. Two transfer rails 41 of each group are arranged parallel to each other at the two inner sidewalls. In this embodiment, there are three sets of track groups 4, and the filling mechanism 1 is also provided with a layer shifting assembly that can drive the cement formwork 2 to move along the height direction of the container 3 and move from the next layer of transfer rail 41 to the upper layer of transfer rail 41. 6. As shown in Figure 6, the layer shift assembly 6 includes a layer shift drive source 61, a vertical guide rail 62 arranged in the vertical direction and a mechanical claw 63 for grabbing the cement formwork 2, and the layer shift drive source 61 can drive the mechanical claw 63 Slide back and forth along the vertical guide rail 62 lengthwise. After the three-layer track group 4 is set, the lowermost layer can be used as storing the empty cement formwork 2, and the upper two layers can be used for standing the filled cement formwork 2 to use. When in use, pour the empty cement formwork 2 on the lowest track group 4 in an orderly manner according to the aforementioned steps. After the pouring is completed, move and move the cement formwork 2 to the upper track group 4 through the layer shifting assembly 6 and move it along the upper layer. The transfer track 41 returns to the inside of the container 3 and realizes the static step of the cement formwork 2.

In this embodiment, rollers are provided on both sides of the top of the cement formwork 2, and the rollers can be embedded in the transfer groove of the transfer track 41, so that the cement formwork 2 and the transfer track 41 are connected in a rolling manner instead of a sliding connection, which can reduce friction. Resistance to ensure smooth sliding. In this embodiment, a horizontal transfer driving part is also provided in the container 3 , and the horizontal transfer driving part is used to drive the cement board formwork to reciprocate along the transfer track 41 .

As shown in FIG. 3 , FIG. 4 , and FIG. 5 , the filling mechanism 1 is provided with a docking track 5 capable of docking with the transfer track 41 and the docking track 5 extends to the cement extrusion 11 . In this embodiment, an alignment notch 7 is provided on the transfer track 41, an alignment protrusion 8 is provided on the docking track 5 and the alignment protrusion 8 is an alignment pin, and an alignment seat 51 is provided at one end of the docking track 5 and A docking driver 52 is connected to the docking track 5 , and the alignment pin passes through the alignment seat 51 . The docking driver 52 can drive the alignment pin to protrude from the alignment seat and be inserted into the alignment notch 7 . In addition, the above-mentioned docking drive member 52 can be a cylinder or an oil cylinder or a linear motor. In this embodiment, a cylinder is preferred. Through the design of the above docking mechanism, after the height of the transfer rail 41 and the docking rail 5 are controlled to be basically consistent, the transfer rail 41 can be Realize automatic fast docking with the docking track 5.

In addition, as shown in Fig. 6 and Fig. 7, in this case, a material guide plate 14 is also provided on the outside of the docking track 5, through which the material guide plate 14 can help the movement of the cement formwork 2 to be guided.

As shown in Fig. 6 and Fig. 8, the filling mechanism 1 also includes a lifting frame 12 located at the side of the cement extrusion 11, and the lifting frame 12 can drive the cement extrusion 11 and the docking track 5 to move vertically. The cement extruded piece 11 includes a bucket 111, and the lifting frame 12 includes a fixed frame 121 and a mobile frame 122 connected with the material bucket 111. The fixed frame 121 is fixedly connected with a lifting driver 123, and the lifting driver 123 is fixed to the moving frame 122. Connect and can drive the moving frame 122 to reciprocate along the vertical direction. The lift drive member 123 here may be an air cylinder.

In addition, in this embodiment, a sliding track 13 is provided under the fixing frame 121 , specifically, a bottom plate 15 is provided and the bottom plate 15 and the sliding track 13 are slidably matched to realize reciprocating movement. The length direction of the sliding track 13 is perpendicular to the length direction of the docking track 5 and the fixing bracket 121 can slide back and forth along the length direction of the sliding track 13 . This patent also sets a sliding track 13 perpendicular to the docking track 5 under the fixed seat. At this time, the mutual cooperation of the sliding track 13, the lifting frame 12 and the alignment structure can realize the position adjustment in the three directions of XYZ, so that the entire docking The docking of track 5 and transfer track 41 is more rapid and accurate. Of course, the sliding track 13 can also be configured to be foldable and shrinkable, so that it can be conveniently put into another container-like box and realize faster construction or transportation.

As shown in FIG. 9 , the filling mechanism 1 also includes a cleaning tank and a spraying tank that follow the moving frame 122 . The cleaning tank has a cleaning head 9 and the spraying tank has a spraying head 10 . The material barrel 111 has a feeding port 1111, and the cleaning head 9, the spraying head 10, and the feeding port 1111 are all located between the two docking rails 5 and arranged in sequence along the horizontal direction.

During work, the cement formwork 2 is moved along the transfer track 41 and moved to the docking track 5 by means of the horizontal transfer drive, and the cement board formwork slides more smoothly through the pulley until the pulley of the cement formwork 2 is moved to the docking track 5 and transferred to Below the cleaning head 9, the cement formwork 2 is cleaned first. Then move the cement formwork 2 to the spraying head 10 to apply the medicine, then move the cement formwork 2 along the docking groove 53 of the docking track 5 to the material delivery port 1111, and control the filling mechanism 1 to pour into the cement formwork 2 Cement, after the cement board is poured and removed, the cement formwork 2 is moved to the upper layer by the layer moving assembly 6 and left to stand. The latter cement formwork 2 is also poured and filled through this step, which is carried out in an orderly manner, without the need to build a cumbersome transport conveyor belt on site, which is very fast and convenient, and can realize rapid production at different sites, and the cement formwork 2 can be prepared before loading. It is installed on the transfer track 41 of the container 3 in sequence, and there is no need to recode the parts after arriving at the site, which can realize rapid production on the site.

Embodiment two:

The structure and principle of this embodiment are basically the same as that of Embodiment 1. The difference is that in this embodiment, the structure of the docking of the two tracks includes an alignment seat 51 arranged at one end of the docking track 5, and the alignment seat 51 is provided with card connector. On the transfer track 41, there is a clamping seat or a hole position that is clamped and matched with the clamping joint. Then, through the design of the above docking mechanism, after the height of the docking track 5 is adjusted in place with the lifting frame 12, the docking track 5 can be quickly docked. Thereby, it is beneficial to realize rapid production of cement boards in different sites.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

Although terms such as the filling mechanism 1 , the cement extrusion part 11 , the bucket 111 , the feeding port 1111 , and the lifting frame 12 are frequently used herein, the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.

Claims (10)

1. A kind of cement board production equipment, comprise filling mechanism (1), described filling mechanism (1) comprises the cement extrusion piece (11) that is used for feeding, it is characterized in that, cement board production equipment also includes In the container (3) that accommodates the cement formwork (2), there is a transfer track (41) arranged in the horizontal direction and capable of reciprocating sliding for the cement formwork (2) in the container (3), and the filling mechanism (1 ) is provided with a docking track (5) capable of docking with the transfer track (41), and the docking track (5) extends to the cement extrusion (11). 2. cement board production equipment according to claim 1, is characterized in that, in the described container (3), is provided with some track groups (4) along height direction, and every group described track group (4) all comprises two The above-mentioned transfer rails (41) and two transfer rails (41) are located at the two inner side walls of the container (3) respectively, and the two transfer rails (41) of each group are arranged parallel to each other. 3. The cement board production equipment according to claim 2, characterized in that, the track group (4) is at least two groups, and the formwork container (3) and/or the filling mechanism (1) also A layer moving assembly (6) capable of driving the cement formwork (2) to move along the height direction of the container (3) and from the transfer track (41) of the next layer to the transfer track (41) of the upper layer is provided. 4. cement board production equipment according to claim 3, is characterized in that, described layer shift assembly (6) comprises layer shift driving source (61), the vertical guide rail (62) that is arranged along vertical direction and is used for Grab the mechanical claws (63) of the cement formwork (2), and the layer shift driving source (61) can drive the mechanical claws (63) to reciprocate and slide along the length direction of the vertical guide rail (62). 5. According to the cement board production equipment described in any one of claims 1 to 4, it is characterized in that a horizontal transfer driver is also provided in the container (3), and the horizontal transfer driver is used to drive the cement board formwork along the The transfer track (41) moves back and forth. 6. The cement board production equipment according to any one of claims 1 to 4, characterized in that, an alignment notch (7) is provided at the end of the transfer track (41), and an alignment notch (7) is provided on the butt joint track (5). Alignment protrusions (8) that can be embedded in the alignment notch (7) are provided; or the end of the docking track (5) is provided with an alignment notch (7), and the transfer track (41) An alignment protrusion (8) capable of being embedded in the alignment notch (7) is arranged on the top. 7. The cement board production equipment according to claim 6, characterized in that, the transfer track (41) is provided with an alignment notch (7), and the docking track (5) is provided with an alignment protrusion (8) and the alignment protrusion (8) is an alignment pin, and one end of the docking track (5) is provided with an alignment seat (51) and a docking drive (52) is connected to the docking track (5) , the alignment pin is passed through the alignment seat (51), and the docking driver (52) can drive the alignment pin to protrude from the alignment seat (51) and be inserted into the alignment notch (7) . 8. The cement board production equipment according to any one of claims 1 to 4, characterized in that, the filling mechanism (1) also includes a lifting frame (12) positioned at the side of the cement extrusion (11), the The lifting frame (12) can drive the cement extruded piece (11) and the docking track (5) to move vertically. 9. The cement board production equipment according to claim 8, characterized in that, the cement extruded part (11) comprises a bucket (111), and the lifting frame (12) comprises a fixed frame (121) and a The mobile frame (122) connected to the barrel (111), the lifting drive (123) is fixedly connected on the fixed frame (121), and the lifting drive (123) is fixedly connected with the mobile frame (122) and can drive The mobile frame (122) reciprocates along the vertical direction. 10. The cement board production equipment according to claim 9, characterized in that, a sliding track (13) is arranged below the fixed mount (121), and the length direction of the sliding track (13) is aligned with the docking track (5) The length directions of the sliding rails (13) are perpendicular to each other and the fixed frame (121) can slide back and forth along the length direction of the sliding track (13).