CN110421443A - A kind of high efficiency edging process equipment - Google Patents
A kind of high efficiency edging process equipment Download PDFInfo
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- CN110421443A CN110421443A CN201910644883.2A CN201910644883A CN110421443A CN 110421443 A CN110421443 A CN 110421443A CN 201910644883 A CN201910644883 A CN 201910644883A CN 110421443 A CN110421443 A CN 110421443A
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- frame
- edging
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- tableware
- feed
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/04—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of solid grinding, polishing or lapping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明提供一种高效率磨边加工设备,包括工作台面、设于工作台面上的T形机架、用于夹紧餐具的定位装置以及用于对餐具磨边加工的磨边装置,所述定位装置和磨边装置均具有两组,两组定位装置和磨边装置对称设于T形机架的两侧以同时加工两个餐具。本发明采用T形结构的钢架作为机架,来安装两组定位装置和磨边装置,T形机架能提供足够大的安装和作业空间,可以同时对两个餐具进行磨边去毛刺作业,大大提高了加工效率,相对于传统采用龙门架结构的磨边机,结构更紧凑,占地面积更小,更适合工厂配备,并且加工效率更高,更具有经济性。
The invention provides a high-efficiency edging processing equipment, which includes a work surface, a T-shaped frame arranged on the work surface, a positioning device for clamping tableware, and an edging device for edging tableware. Both the positioning device and the edging device have two groups, and the two groups of positioning devices and the edging device are symmetrically arranged on both sides of the T-shaped frame to process two tableware at the same time. The present invention uses a T-shaped steel frame as the frame to install two sets of positioning devices and edging devices. The T-shaped frame can provide enough space for installation and work, and can perform edging and deburring operations on two tableware at the same time. , which greatly improves the processing efficiency. Compared with the traditional edging machine with gantry structure, the structure is more compact, the floor space is smaller, it is more suitable for factory equipment, and the processing efficiency is higher and more economical.
Description
技术领域technical field
本发明涉及打磨设备技术领域,具体涉及一种高效率磨边加工设备。The invention relates to the technical field of grinding equipment, in particular to a high-efficiency edge grinding processing equipment.
背景技术Background technique
美耐皿餐具、仿瓷餐具以及密胺餐具受人们欢迎,普遍被使用,其生产方式是通过将粉末材料经过模具加热加压成型,但成型后的产品会留下模具合模的毛边,因此产品出厂前通常需要将毛边抹掉,因此需要对餐具进行磨边加工。目前毛边的磨边消除仍采用手动加工,即使用砂轮进行手工打磨,但打磨时产生的粉尘会影响操作者的身体健康,并且,手工打磨精度得不到保证。因此需要设计打磨机对餐具自动打磨。虽然市场上已经出现了一些打磨机,但这些打磨机通常只能对一个餐具进行加工,加工效率非常低,不具备经济效益。Melamine tableware, melamine tableware and melamine tableware are popular and widely used. The production method is to heat and press the powder material through the mold, but the molded product will leave the burr of the mold, so Before the product leaves the factory, the rough edge usually needs to be wiped off, so the tableware needs to be edged. At present, manual processing is still used to eliminate burrs, that is, manual grinding is performed with a grinding wheel, but the dust generated during grinding will affect the health of the operator, and the accuracy of manual grinding cannot be guaranteed. Therefore, it is necessary to design a grinding machine to automatically polish the tableware. Although some grinding machines have appeared on the market, these grinding machines can only process one tableware usually, the processing efficiency is very low, and there is no economic benefit.
发明内容Contents of the invention
本发明的目的是针对以上不足之处,提供了一种采用T形机架来安装两组加工组件,以实现两个餐具的同时加工,从而有效提高加工效率的高效率磨边加工设备。The object of the present invention is to address the above deficiencies and provide a high-efficiency edging processing equipment that uses a T-shaped frame to install two sets of processing components to realize simultaneous processing of two tableware, thereby effectively improving processing efficiency.
本发明解决技术问题所采用的方案是:一种高效率磨边加工设备,包括工作台面、设于工作台面上的T形机架、用于夹紧餐具的定位装置以及用于对餐具磨边加工的磨边装置,所述定位装置和磨边装置均具有两组,两组定位装置和磨边装置对称设于T形机架的两侧以同时加工两个餐具。The solution adopted by the present invention to solve the technical problem is: a high-efficiency edging processing equipment, including a work surface, a T-shaped frame on the work surface, a positioning device for clamping tableware, and a device for edging tableware. The edging device for processing has two groups of positioning devices and edging devices, and the two groups of positioning devices and edging devices are symmetrically arranged on both sides of the T-shaped frame to process two tableware at the same time.
进一步地,为了在一台设备上同步完成两个餐具的粗磨加工到精磨加工再到最后的抛光加工,节省时间,提高生产效率,同时,节约设备成本;所述T形机架具有三个,三个T形机架分别为第一机架、第二机架以及第三机架,所述磨边装置和定位装置对应设置有三组,三组磨边装置和定位装置分别设置在第一机架、第二机架以及第三机架上,所述三组磨边装置分别为粗磨装置、精磨装置以及抛光装置。Further, in order to simultaneously complete the rough grinding process to the fine grinding process and then the final polishing process of two tableware on one piece of equipment, it saves time, improves production efficiency, and saves equipment cost; the T-shaped frame has three The three T-shaped frames are respectively the first frame, the second frame and the third frame, and the edging device and the positioning device are correspondingly provided with three groups, and the three groups of edging devices and the positioning device are respectively arranged on the On the first frame, the second frame and the third frame, the three sets of edging devices are respectively a rough grinding device, a fine grinding device and a polishing device.
进一步地,为了形成两组定位装置以及磨边装置的安装空间,同时,支撑安装两组定位装置以及磨边装置;所述T形机架包括水平设置的横梁和由横梁中部垂直向下设置的支撑梁,支撑梁的下端与工作台连接,两组定位装置对称设于横梁的两端。Further, in order to form the installation space for two sets of positioning devices and edging devices, at the same time, support and install two sets of positioning devices and edging devices; The supporting beam is connected to the workbench at its lower end, and two sets of positioning devices are arranged symmetrically at both ends of the beam.
进一步地,为了对餐具进行磨边加工,提高加工质量,并且缩短加工速度,减少生产时间,提高效率;所述磨边装置包括两组磨轮、用于驱动两组磨轮上下运动的升降机构、分别用于驱动两组磨轮进给的进给机构以及分别用于驱动两组磨轮转动的转动机构,所述升降机构设置在支撑梁上,所述进给机构设置在升降机构上,所述转动机构设置在进给机构上,所述磨轮设置在转动机构上。Further, in order to perform edging processing on tableware, improve processing quality, shorten processing speed, reduce production time, and improve efficiency; the edging device includes two groups of grinding wheels, a lifting mechanism for driving the two groups of grinding wheels to move up and down, The feeding mechanism for driving two groups of grinding wheels and the rotating mechanism for respectively driving the two groups of grinding wheels to rotate, the lifting mechanism is arranged on the support beam, the feeding mechanism is arranged on the lifting mechanism, and the rotating mechanism It is arranged on the feeding mechanism, and the grinding wheel is arranged on the rotating mechanism.
进一步地,因磨轮在磨边加工时,转动的同时,还需要上下移动才能对餐具磨边加工,为了驱动磨轮稳定上下移动,磨削掉餐具的毛边,保证加工质量;所述升降机构包括竖直设置在支撑梁上的升降丝杆、用于驱动升降丝杆转动的升降电机以及与升降丝杆传动连接的升降螺母座,所述升降电机安装在支撑梁上且升降电机的电机轴与升降丝杆传动连接,支撑梁上还设有两根位于升降丝杆两侧与升降丝杆平行的升降导杆,所述升降螺母座滑动安装在升降导杆上。Furthermore, because the grinding wheel needs to move up and down during the edging process to grind the tableware, in order to drive the grinding wheel to move up and down stably, to grind off the burrs of the tableware and ensure the processing quality; the lifting mechanism includes a vertical The lifting screw directly arranged on the support beam, the lifting motor used to drive the lifting screw to rotate, and the lifting nut seat connected with the lifting screw drive, the lifting motor is installed on the supporting beam and the motor shaft of the lifting motor is connected to the lifting The screw rod is connected by transmission, and the support beam is also provided with two lifting guide rods parallel to the lifting screw rod on both sides of the lifting screw rod, and the lifting nut seat is slidably installed on the lifting guide rod.
进一步地,为了驱动磨轮向左或向右进给,与餐具接触,从而将毛刺磨削掉;所述进给机构包括进给架、两道进给导轨、两个进给滑块以及两个进给电机,所述进给架固定安装在升降螺母座上,进给架上固设有水平延伸设置的传动齿条,两道进给导轨由传动齿条两侧向外延伸设置,两道进给导轨的另一端均与进给架固定连接,两个进给滑块分别滑动安装在两道进给导轨上,两个进给滑块上均设有电机安装板,两个进给电机分别固定安装在两个电机安装板上,且各进给电机的电机轴上均同轴固定安装有与传动齿条啮合的传动齿轮。Further, in order to drive the grinding wheel to feed left or right, contact with the tableware, thereby grinding off the burrs; the feeding mechanism includes a feeding frame, two feeding guide rails, two feeding sliders and two Feed motor, the feed frame is fixedly installed on the lifting nut seat, and the drive rack is fixed on the feed frame, and the two feed guide rails are extended outwards from the two sides of the drive rack. The other end of the feed guide rail is fixedly connected with the feed frame, and the two feed sliders are respectively slidably installed on the two feed guide rails. The two feed sliders are equipped with motor mounting plates, and the two feed motors They are respectively fixedly mounted on two motor mounting plates, and the motor shafts of the feed motors are coaxially fixedly mounted with transmission gears meshing with the transmission racks.
进一步地,为了驱动磨轮高速转动,将餐具的毛刺磨削掉,保证餐具表面的光滑性,从而保证餐具的质量;所述转动机构包括转动架、转动电机以及转动轴,所述转动架固定安装在电机安装板上,所述转动电机固定安装在转动架上,所述转动轴转动安装在转动架上且转动轴与转动电机传动连接,所述磨轮与转动轴同轴固定连接。Further, in order to drive the grinding wheel to rotate at a high speed, the burrs of the tableware are ground off to ensure the smoothness of the tableware surface, thereby ensuring the quality of the tableware; the rotating mechanism includes a turret, a rotating motor and a rotating shaft, and the turret is fixedly installed On the motor mounting plate, the rotating motor is fixedly mounted on the turret, the rotating shaft is rotatably mounted on the rotating frame and the rotating shaft is connected to the rotating motor, and the grinding wheel is coaxially fixedly connected to the rotating shaft.
进一步地,为了对餐具进行抛光加工,并实现抛光布轮的自动上蜡功能,使石蜡能自动涂抹在抛光布轮上,提高上蜡效率,保证上蜡均匀度,同时,还可防止手动上蜡可能发生的意外;所述抛光装置的磨轮为抛光布轮,所述高效率磨边加工设备还包括用于为抛光布轮补充石蜡的上蜡机构,所述上蜡机构包括装有石蜡的石蜡盒、用于驱动石蜡盒靠近抛光布轮的上蜡气缸以及气缸安装架,所述气缸安装架由转动架向下延伸设置,所述上蜡气缸水平安装在气缸安装架上,所述石蜡盒固定安装在上蜡气缸上且所述石蜡盒设于抛光布轮的旁侧。Further, in order to polish the tableware and realize the automatic waxing function of the polishing cloth wheel, the paraffin can be automatically applied on the polishing cloth wheel, so as to improve the efficiency of waxing and ensure the uniformity of waxing. At the same time, it can also prevent manual waxing. Accidents that wax may occur; the grinding wheel of the polishing device is a polishing cloth wheel, and the high-efficiency edging processing equipment also includes a waxing mechanism for supplementing paraffin for the polishing cloth wheel, and the waxing mechanism includes paraffin. The paraffin box, the waxing cylinder for driving the paraffin box close to the polishing cloth wheel, and the cylinder mounting frame, the cylinder mounting frame is extended downwards from the turret, the waxing cylinder is horizontally installed on the cylinder mounting frame, and the paraffin The box is fixedly installed on the waxing cylinder and the paraffin box is arranged at the side of the polishing cloth wheel.
较之现有技术而言,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明采用T形结构的钢架作为机架,来安装两组定位装置和磨边装置,T形机架能提供足够大的安装和作业空间,可以同时对两个餐具进行磨边去毛刺作业,大大提高了加工效率,相对于传统采用龙门架结构的磨边机,结构更紧凑,占地面积更小,更适合工厂配备,并且加工效率更高,更具有经济性;(1) The present invention adopts a T-shaped steel frame as the frame to install two sets of positioning devices and edging devices. The T-shaped frame can provide enough space for installation and work, and can simultaneously grind two tableware The deburring operation greatly improves the processing efficiency. Compared with the traditional edging machine with gantry structure, the structure is more compact, the floor space is smaller, it is more suitable for factory equipment, and the processing efficiency is higher and more economical;
(2)本发明采用设置三个T形机架,三组磨边装置和定位装置,并且三组磨边装置的磨轮各不相同,可分别进行粗磨、精磨以及抛光三个不同工序的加工,实现了对餐具盆的粗磨加工、精磨加工到抛光加工的流水化生产,将多台设备才能完成的加工工序集成为一台,节省设备成本,提高餐具的生产效率,实现了高效率生产;(2) The present invention adopts to arrange three T-shaped frames, three groups of edging devices and positioning devices, and the grinding wheels of the three groups of edging devices are different, and can respectively carry out rough grinding, fine grinding and three different processes of polishing It realizes the streamlined production of rough grinding, fine grinding and polishing of the tableware basin, integrates the processing procedures that can only be completed by multiple equipment into one, saves equipment costs, improves the production efficiency of tableware, and realizes high efficient production;
(3)本发明还可实现抛光布轮的自动上蜡作业,上蜡气缸驱动石蜡块靠近或远离抛光布轮,在上蜡时驱动石蜡块与抛光布轮接触,抛光布轮在转动电机驱动上转动一圈,石蜡便均匀在抛光布轮上涂抹一圈,完成上蜡,上蜡完成后,上蜡气缸则驱动石蜡块远离抛光布轮,避免石蜡块始终与抛光布轮接触造成石蜡的浪费,保持抛光布轮每一次的均匀上蜡即上蜡量保持一致,从而保证上蜡质量,提高抛光质量。(3) The present invention can also realize the automatic waxing operation of the polishing cloth wheel, the waxing cylinder drives the paraffin block close to or away from the polishing cloth wheel, drives the paraffin block to contact the polishing cloth wheel when waxing, and the polishing cloth wheel is driven by the rotating motor Rotate one turn, the paraffin is evenly applied on the polishing cloth wheel for one turn, and the waxing is completed. Waste, keep the polishing cloth wheel evenly waxing each time, that is, the amount of waxing remains consistent, so as to ensure the quality of waxing and improve the quality of polishing.
附图说明Description of drawings
下面参照附图结合实施例对本发明作进一步说明:The present invention will be further described below in conjunction with embodiment with reference to accompanying drawing:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为粗磨装置的结构示意图;Fig. 2 is the structural representation of coarse grinding device;
图3为进给机构和转动机构的结构示意图;Fig. 3 is the structural representation of feed mechanism and rotating mechanism;
图4为上蜡机构的结构示意图。Fig. 4 is a structural schematic diagram of the waxing mechanism.
图中:1-定位装置;101-夹紧气缸;102-夹紧座;103-旋转轴;104-旋转电机;2-升降机构;201-升降丝杆;202-升降导杆;203-升降螺母座;204-升降电机;3-进给机构;301-进给导轨;302-进给滑块;303-传动齿条;304-传动齿轮;305-进给电机;306-电机安装板;307-进给架;4-转动机构;401-转动电机;402-转动架;403-转动轴;5-工作台面;6-T形机架;601-横梁;602-支撑梁;7-上蜡机构;701-石蜡盒;702-上蜡气缸;703-气缸安装架;704-石蜡块;8-输送机构;801-输送带;9-磨轮;10-餐具;11-送料机械手;12-物料架;13-粗磨装置;14-精磨装置;15-抛光装置。In the figure: 1-positioning device; 101-clamping cylinder; 102-clamping seat; 103-rotating shaft; 104-rotating motor; 2-lifting mechanism; 201-lifting screw; 202-lifting guide rod; 203-lifting Nut seat; 204-lifting motor; 3-feed mechanism; 301-feed guide rail; 302-feed slider; 303-transmission rack; 304-transmission gear; 305-feed motor; 306-motor mounting plate; 307-feed frame; 4-rotation mechanism; 401-rotation motor; 402-turret; 403-rotation shaft; 5-working table; 6-T-shaped frame; 601-beam; Wax mechanism; 701-paraffin box; 702-waxing cylinder; 703-cylinder mounting frame; 704-paraffin block; 8-conveyor mechanism; 801-conveyor belt; 9-grinding wheel; Material rack; 13-coarse grinding device; 14-fine grinding device; 15-polishing device.
具体实施方式Detailed ways
下面结合说明书附图和具体实施例对本发明内容进行详细说明:The content of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments of the description:
实施例:如图1-4所示,一种高效率磨边加工设备,包括工作台面5、设于工作台面5上的T形机架6、用于夹紧餐具10的定位装置1以及用于对餐具10磨边加工的磨边装置,所述定位装置1和磨边装置均具有两组,两组定位装置1和磨边装置对称设于T形机架6的两侧以同时加工两个餐具10。Embodiment: As shown in Fig. 1-4, a kind of high-efficiency edge grinding processing equipment comprises a work surface 5, a T-shaped frame 6 arranged on the work surface 5, a positioning device 1 for clamping tableware 10, and a For the edging device for edging the tableware 10, the positioning device 1 and the edging device have two groups, and the two groups of positioning devices 1 and the edging device are symmetrically arranged on both sides of the T-shaped frame 6 to process two parts at the same time. 10 cutlery.
在本实施例中,为了在一台设备上同步完成两个餐具的粗磨加工到精磨加工再到最后的抛光加工,节省时间,提高生产效率,同时,节约设备成本;所述T形机架6具有三个,三个T形机架6分别为第一机架、第二机架以及第三机架,所述磨边装置和定位装置1对应设置有三组,三组磨边装置和定位装置1分别设置在第一机架、第二机架以及第三机架上,所述三组磨边装置分别为粗磨装置13、精磨装置14以及抛光装置15。In this embodiment, in order to simultaneously complete the rough grinding process to the fine grinding process and then the final polishing process of two tableware on one piece of equipment, it saves time, improves production efficiency, and saves equipment costs at the same time; the T-shaped machine Frame 6 has three, and three T-shaped frames 6 are first frame, second frame and the 3rd frame respectively, and described edging device and positioning device 1 are provided with three groups correspondingly, and three groups of edging devices and The positioning device 1 is respectively arranged on the first frame, the second frame and the third frame, and the three groups of edge grinding devices are respectively a rough grinding device 13 , a fine grinding device 14 and a polishing device 15 .
在本实施例中,为了形成两组定位装置1以及磨边装置的安装空间,同时,支撑安装两组定位装置1以及磨边装置;所述T形机架6包括水平设置的横梁601和由横梁601中部垂直向下设置的支撑梁602,支撑梁602的下端与工作台连接,两组定位装置1对称设于横梁601的两端。In this embodiment, in order to form the installation space of two sets of positioning devices 1 and edging devices, at the same time, support and install two sets of positioning devices 1 and edging devices; A support beam 602 is arranged vertically downward in the middle of the beam 601 , the lower end of the support beam 602 is connected to the workbench, and two sets of positioning devices 1 are symmetrically arranged at both ends of the beam 601 .
在本实施例中,为了对餐具进行磨边加工,提高加工质量,并且缩短加工速度,减少生产时间,提高效率;所述磨边装置包括两组磨轮9、用于驱动两组磨轮9上下运动的升降机构2、分别用于驱动两组磨轮9进给的进给机构3以及分别用于驱动两组磨轮9转动的转动机构4,所述升降机构2设置在支撑梁602上,所述进给机构3设置在升降机构2上,所述转动机构4设置在进给机构3上,所述磨轮9设置在转动机构4上。In this embodiment, in order to carry out edging process to tableware, improve processing quality, and shorten processing speed, reduce production time, improve efficiency; described edging device comprises two groups of grinding wheels 9, is used to drive two groups of grinding wheels 9 to move The lifting mechanism 2, the feeding mechanism 3 for driving the two groups of grinding wheels 9 to feed, and the rotating mechanism 4 for driving the two groups of grinding wheels 9 to rotate respectively, the lifting mechanism 2 is arranged on the support beam 602, and the feeding The feeding mechanism 3 is arranged on the lifting mechanism 2 , the rotating mechanism 4 is arranged on the feeding mechanism 3 , and the grinding wheel 9 is arranged on the rotating mechanism 4 .
在本实施例中,因磨轮9在磨边加工时,转动的同时,还需要上下移动才能对餐具磨边加工,为了驱动磨轮9稳定上下移动,磨削掉餐具10的毛边,保证加工质量;所述升降机构2包括竖直设置在支撑梁602上的升降丝杆201、用于驱动升降丝杆201转动的升降电机204以及与升降丝杆201传动连接的升降螺母座203,所述升降电机204安装在支撑梁602上且升降电机204的电机轴与升降丝杆201传动连接,支撑梁602上还设有两根位于升降丝杆201两侧与升降丝杆201平行的升降导杆202,所述升降螺母座203滑动安装在升降导杆202上。In this embodiment, because the grinding wheel 9 rotates during the edging process, it also needs to move up and down to grind the tableware. In order to drive the grinding wheel 9 to move up and down stably, the burrs of the tableware 10 are ground to ensure the processing quality; The lifting mechanism 2 includes a lifting screw 201 vertically arranged on the support beam 602, a lifting motor 204 for driving the lifting screw 201 to rotate, and a lifting nut seat 203 that is connected to the lifting screw 201 in transmission. 204 is installed on the supporting beam 602 and the motor shaft of the lifting motor 204 is connected to the lifting screw rod 201. The supporting beam 602 is also provided with two lifting guide rods 202 parallel to the lifting screw rod 201 on both sides of the lifting screw rod 201. The lifting nut seat 203 is slidably installed on the lifting guide rod 202 .
在本实施例中,为了驱动磨轮9向左或向右进给,与餐具10接触,从而将毛刺磨削掉;所述进给机构3包括进给架307、两道进给导轨301、两个进给导轨302以及两个进给电机305,所述进给架307固定安装在升降螺母座203上,进给架307上固设有水平延伸设置的传动齿条303,两道进给导轨301由传动齿条303两侧向外延伸设置,两道进给导轨301的另一端均与进给架307固定连接,两个进给导轨302分别滑动安装在两道进给导轨301上,两个进给导轨302上均设有电机安装板306,两个进给电机305分别固定安装在两个电机安装板306上,且各进给电机305的电机轴上均同轴固定安装有与传动齿条303啮合的传动齿轮304。In this embodiment, in order to drive the grinding wheel 9 to feed left or right, contact with the tableware 10, thereby grinding off the burrs; the feed mechanism 3 includes a feed frame 307, two feed guide rails 301, two A feed guide rail 302 and two feed motors 305, the feed frame 307 is fixedly installed on the lifting nut seat 203, the feed frame 307 is fixed with a transmission rack 303 extending horizontally, and two feed guide rails 301 is extended outwards from both sides of the drive rack 303, and the other ends of the two feed guide rails 301 are fixedly connected to the feed frame 307. The two feed guide rails 302 are respectively slidably installed on the two feed guide rails 301. Each feed guide rail 302 is provided with a motor mounting plate 306, and two feed motors 305 are respectively fixedly mounted on the two motor mounting plates 306, and the motor shafts of each feed motor 305 are coaxially fixedly mounted with transmission The gear rack 303 meshes with the transmission gear 304 .
在本实施例中,为了驱动磨轮9高速转动,将餐具10的毛刺磨削掉,保证餐具10表面的光滑性,从而保证餐具10的质量;所述转动机构4包括转动架402、转动电机401以及转动轴403,所述转动架402固定安装在电机安装板306上,所述转动电机401固定安装在转动架402上,所述转动轴403转动安装在转动架402上且转动轴403与转动电机401传动连接,所述磨轮9与转动轴403同轴固定连接。In this embodiment, in order to drive the grinding wheel 9 to rotate at a high speed, the burrs of the tableware 10 are ground off to ensure the smoothness of the surface of the tableware 10, thereby ensuring the quality of the tableware 10; the rotating mechanism 4 includes a turret 402, a rotating motor 401 And the rotating shaft 403, the rotating frame 402 is fixedly mounted on the motor mounting plate 306, the rotating motor 401 is fixedly mounted on the rotating frame 402, the rotating shaft 403 is mounted on the rotating frame 402 and the rotating shaft 403 is connected with the rotating shaft The motor 401 is in transmission connection, and the grinding wheel 9 is coaxially fixedly connected with the rotating shaft 403 .
在本实施例中,为了对餐具10进行抛光加工,并实现抛光布轮的自动上蜡功能,使石蜡能自动涂抹在抛光布轮上,提高上蜡效率,保证上蜡均匀度高,同时,还可防止手动上蜡可能发生的意外;所述抛光装置的磨轮9为抛光布轮,所述高效率磨边加工设备还包括用于为抛光布轮补充石蜡的上蜡机构,所述上蜡机构包括装有石蜡块704的石蜡盒701、用于驱动石蜡盒701靠近抛光布轮的上蜡气缸702以及气缸安装架703,所述气缸安装架703由转动架402向下延伸设置,所述上蜡气缸702水平安装在气缸安装架703上,所述石蜡盒701固定安装在上蜡气缸702上且所述石蜡盒701设于抛光布轮的旁侧;气缸安装架703包括由转动架402向下延伸设置且位于转动轴403旁侧的延伸部、由延伸部下端水平延伸设置的弯折部以及由弯折部另一端向下延伸设置的安装部,所述上蜡气缸702水平安装在安装部上,所述弯折部由延伸部朝背向抛光布轮一侧延伸设置以形成用于安装石蜡盒701的安装空间,且所述弯折部下端面所在的水平面位于抛光布轮上端面所在的水平面的上方,以形成石蜡块704的存储安装空间,以保证石蜡盒701上能够存放有足够多的石蜡量,避免需要频繁补充添加石蜡,影响生产效率,同时,防止石蜡盒701的设置干涉到抛光布轮的正常抛光作业。In this embodiment, in order to polish the tableware 10 and realize the automatic waxing function of the polishing cloth wheel, the paraffin can be automatically applied on the polishing cloth wheel to improve the waxing efficiency and ensure high waxing uniformity. At the same time, It can also prevent accidents that may occur in manual waxing; the grinding wheel 9 of the polishing device is a polishing cloth wheel, and the high-efficiency edging processing equipment also includes a waxing mechanism for supplementing paraffin for the polishing cloth wheel, and the waxing The mechanism includes a paraffin box 701 with a paraffin block 704, a waxing cylinder 702 for driving the paraffin box 701 close to the polishing cloth wheel, and a cylinder mounting frame 703, and the cylinder mounting frame 703 is extended downwards from the turret 402. The waxing cylinder 702 is horizontally installed on the cylinder mounting frame 703, and the paraffin box 701 is fixedly installed on the waxing cylinder 702 and the paraffin box 701 is arranged on the side of the polishing cloth wheel; the cylinder mounting frame 703 includes a rotating frame 402 The extension part extending downwards and located on the side of the rotating shaft 403, the bending part extending horizontally from the lower end of the extension part, and the installation part extending downwards from the other end of the bending part, the waxing cylinder 702 is installed horizontally on On the installation part, the bending part is extended from the extension part to the side facing away from the polishing cloth wheel to form an installation space for installing the paraffin box 701, and the horizontal plane where the lower end surface of the bending part is located is located on the upper end surface of the polishing cloth wheel Above the horizontal plane where it is located, to form a storage and installation space for the paraffin block 704, to ensure that enough paraffin can be stored on the paraffin box 701, avoiding the need to frequently add paraffin, which affects production efficiency, and at the same time, prevent the setting of the paraffin box 701 Interference with the normal polishing operation of the polishing cloth.
在本实施例中,为了高效输送餐具10,减少人工作业的疏忽,降低传送时间,提高生产效率;所述工作台5上设有用于存放餐具的物料架12、用于输送餐具的输送带机构8和用于在物料架12和输送带机构8之间来回运动餐具的送料机械手11,送料机械手11上设置真空吸嘴,所述输送带机构8包括相对设置的两条输送带801以及用于驱动两条输送带801运动的输送带驱动组件,这里送料机械手11包括两轴移动机构,即前后运动机构,带动真空吸嘴在物料架和输送带801之间来回运动,以及上下运动机构,带动真空吸嘴在竖直平面上下运动。In this embodiment, in order to efficiently transport the tableware 10, reduce the negligence of manual work, reduce the transmission time, and improve production efficiency; the workbench 5 is provided with a material rack 12 for storing tableware, and a conveyor belt for conveying tableware. Mechanism 8 and the feeding manipulator 11 that is used to move tableware back and forth between the material rack 12 and the conveyer belt mechanism 8, the vacuum suction nozzle is set on the feeding manipulator 11, and the described conveyer belt mechanism 8 includes two conveyer belts 801 that are arranged oppositely and The conveyor belt drive assembly that drives the two conveyor belts 801 to move, here the feeding manipulator 11 includes a two-axis moving mechanism, that is, a forward and backward movement mechanism, which drives the vacuum nozzle to move back and forth between the material rack and the conveyor belt 801, and an up and down movement mechanism, Drive the vacuum nozzle to move up and down in the vertical plane.
在本实施例中,为了将餐具10夹紧以便对餐具10进行磨边作业,同时,驱动餐具10转动,以便磨头磨削掉餐具10边沿的所有毛刺;所述定位装置1包括夹紧座102、用于驱动夹紧座102上下运动的夹紧气缸101、旋转轴103以及旋转电机104,所述夹紧座102安装在夹紧气缸101的气缸杆上,且所述夹紧座102设于两条输送带801之间,所述旋转轴103安装在旋转电机104的电机轴上由旋转电机104驱动转动从而带动餐具10转动,所述旋转电机104安装在横梁601上。In this embodiment, in order to clamp the tableware 10 so that the tableware 10 is edged, at the same time, the tableware 10 is driven to rotate so that the grinding head grinds off all the burrs on the edge of the tableware 10; the positioning device 1 includes a clamping seat 102. A clamping cylinder 101, a rotating shaft 103, and a rotating motor 104 for driving the clamping seat 102 to move up and down. The clamping seat 102 is installed on the cylinder rod of the clamping cylinder 101, and the clamping seat 102 is set Between the two conveyor belts 801 , the rotating shaft 103 is installed on the motor shaft of the rotating motor 104 and is driven to rotate by the rotating motor 104 to drive the tableware 10 to rotate. The rotating motor 104 is installed on the beam 601 .
具体实施过程:送料机械手11控制真空吸嘴,从物料架12将餐具吸上来,放在输送带801上,餐具随输送带801运动到夹紧座102上方时,夹紧座102在夹紧气缸101驱动下向上移动,将餐具夹紧在夹紧座102与旋转轴103之间,定位安装餐具,而后,旋转电机104驱动旋转轴103转动带动餐具转动,粗磨装置13的进给机构3驱动粗磨磨轮9进给,靠近餐具,同时,粗磨磨轮9转动并上下移动,对餐具进行粗磨加工;The specific implementation process: the feeding manipulator 11 controls the vacuum nozzle, sucks the tableware up from the material rack 12 and puts it on the conveyor belt 801. 101 is driven to move upwards, the tableware is clamped between the clamping seat 102 and the rotating shaft 103, and the tableware is positioned and installed. Then, the rotating motor 104 drives the rotating shaft 103 to rotate to drive the tableware to rotate, and the feed mechanism 3 of the coarse grinding device 13 drives The coarse grinding wheel 9 feeds and is close to the tableware. At the same time, the coarse grinding wheel 9 rotates and moves up and down to perform rough grinding on the tableware;
粗磨加工完成后,夹紧气缸101控制夹紧座102下移,餐具随输送带801运动,餐具运输至精磨装置14的夹紧座102上方,精磨装置14的夹紧座102上移,将餐具夹紧在夹紧座102与旋转轴103之间,定位安装餐具,而后,旋转电机104驱动旋转轴103转动带动餐具转动,精磨装置14的进给机构3驱动精磨磨轮9进给,靠近餐具,同时,精磨磨轮9转动并上下移动,对餐具进行精磨加工;After the rough grinding process is completed, the clamping cylinder 101 controls the clamping seat 102 to move down, the tableware moves with the conveyor belt 801, and the tableware is transported to the top of the clamping seat 102 of the fine grinding device 14, and the clamping seat 102 of the fine grinding device 14 moves up , the tableware is clamped between the clamping seat 102 and the rotating shaft 103, the tableware is positioned and installed, and then the rotating motor 104 drives the rotating shaft 103 to rotate to drive the tableware to rotate, and the feed mechanism 3 of the fine grinding device 14 drives the fine grinding wheel 9 to advance Give, close to the tableware, at the same time, the fine grinding wheel 9 rotates and moves up and down, and the tableware is finely ground;
精磨加工完成后,夹紧气缸101控制夹紧座102下移,餐具随输送带801运动,餐具运输至抛光装置15的夹紧座102上方,抛光装置15的夹紧座102上移,将餐具夹紧在夹紧座102与旋转轴103之间,定位安装餐具,而后,旋转电机104驱动旋转轴103转动带动餐具转动,抛光装置15的进给机构3驱动抛光布轮进给,靠近餐具,同时,抛光布轮转动并上下移动,对餐具进行抛光加工,加工完,送料机械手11控制真空吸嘴,从输送带801将餐具吸上来,放在物料架12上。After the fine grinding process is completed, the clamping cylinder 101 controls the clamping seat 102 to move down, and the tableware moves with the conveyor belt 801, and the tableware is transported to the top of the clamping seat 102 of the polishing device 15, and the clamping seat 102 of the polishing device 15 moves up. The tableware is clamped between the clamping seat 102 and the rotating shaft 103, and the tableware is positioned and installed. Then, the rotating motor 104 drives the rotating shaft 103 to rotate to drive the tableware to rotate, and the feeding mechanism 3 of the polishing device 15 drives the polishing cloth wheel to feed, close to the tableware , Simultaneously, the polishing cloth wheel rotates and moves up and down, and the tableware is polished.
以上所述仅为本发明的实施例,并非因此限制发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the scope of patent protection of the invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.
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| CN113580019B (en) * | 2021-07-19 | 2022-05-03 | 福建凯尔米科技有限公司 | Melamine product production equipment capable of self-sterilizing and production process thereof |
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| CN117381604A (en) * | 2023-10-17 | 2024-01-12 | 广东扬格新材料科技有限公司 | A hot-pressed melamine tableware polishing equipment |
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| CN112548755A (en) * | 2020-12-09 | 2021-03-26 | 德清恒凌五金有限公司 | Corner polisher for wood board processing |
| CN113580019B (en) * | 2021-07-19 | 2022-05-03 | 福建凯尔米科技有限公司 | Melamine product production equipment capable of self-sterilizing and production process thereof |
| CN113601319A (en) * | 2021-08-16 | 2021-11-05 | 福建凯尔米科技有限公司 | Production equipment and production process of self-degerming melamine product |
| CN117381604A (en) * | 2023-10-17 | 2024-01-12 | 广东扬格新材料科技有限公司 | A hot-pressed melamine tableware polishing equipment |
| CN117381604B (en) * | 2023-10-17 | 2024-03-19 | 广东扬格新材料科技有限公司 | A hot-pressed melamine tableware polishing equipment |
| CN117325040A (en) * | 2023-11-22 | 2024-01-02 | 上海信南工业装备有限公司 | Multi-directional grinding equipment and method for wrench processing |
| CN118305714A (en) * | 2024-05-17 | 2024-07-09 | 广东扬格新材料科技有限公司 | Melamine tableware edge positioning and polishing device |
| CN118305714B (en) * | 2024-05-17 | 2024-09-27 | 广东扬格新材料科技有限公司 | Melamine tableware edge positioning and polishing device |
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