CN110421211A - A kind of energy-saving and environment-friendly steel member plate clipping device - Google Patents

Abstract

The invention discloses an energy-saving and environment-friendly shearing device for steel components, and relates to the technical field of shearing devices for steel components. The invention comprises a body, one side of the body is provided with a through groove, and a plurality of installation bases are fixedly installed on the top side of the through groove, and the bottom ends of the installation bases are all fixedly connected with press cylinders, and the bottom ends of the press cylinders are all provided with There is a binder plate, the bottom of the binder plate is provided with a through hole, the middle part of the top of the channel is provided with a notch 1, and an infrared laser is arranged in the notch 1, and the top of the channel is provided on the side away from the press cylinder. There is notch 2, the top of notch 2 is provided with a number of hydraulic cylinders, the bottom of the hydraulic cylinder is provided with a knife plate, the bottom of the through groove is provided with a base plate under the binder plate, and the right side of the base plate is adjacent to the edge of the knife plate. The left side and the right side of the base plate are provided with collecting tanks. The present invention not only saves steel materials and reduces production cost through the joint action of the pressing plate and the laser generator, but also makes the yield rate of the plate produced by the shearing plate higher.

Description

An energy-saving and environment-friendly shearing device for steel components

technical field

The invention belongs to the technical field of shearing devices for steel components, and in particular relates to an energy-saving and environment-friendly shearing device for steel components.

Background technique

The shearing machine is a kind of equipment with a wide range of uses, mainly used in the metal processing industry. It fixes the steel plate through the pressing frame of the shearing machine, and uses the relative movement between the upper and lower blades to process metal plates of various thicknesses. The main function of applying shear force is the metal processing industry. The products are widely used in aviation, light industry, metallurgy, and chemical industry. The shearing machine is a kind of forging machinery. The required special machinery and complete sets of equipment.

There are many problems in the existing shearing machine: 1. The horizontal distance between the pressing block and the cutter is relatively large. When cutting a smaller-sized plate, the last part of the plate will be discarded because the pressing block cannot hold the plate. , If things go on like this, it will cause a lot of waste of boards; 2. When cutting the board, it is necessary to align the cutting line marked before the board with the cutter, and then cut, but nowadays, it is basically viewed with the naked eye and roughly checked In this way, the position of the shearing plate is not accurate, and it is very easy to cause the products produced by the shearing plate to be unqualified, and the yield rate is greatly reduced.

Aiming at the problems in the related technologies, no effective solution has been proposed yet.

Contents of the invention

Aiming at the problems in the related technologies, the present invention proposes an energy-saving and environment-friendly shearing device for steel components to overcome the above-mentioned technical problems in the existing related technologies.

In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:

The present invention is an energy-saving and environment-friendly shearing device for steel components, which includes a machine body, a through groove is opened on one side of the machine body, and a plurality of installation bases are fixedly installed on the top side of the through groove, and the bottom of the installation base Both ends are fixedly connected with a pressing cylinder, the bottom of the pressing cylinder is provided with a pressing plate, the bottom of the pressing plate is provided with a through hole, and the middle part of the top of the through groove is provided with a notch. , the infrared laser is arranged in the first slot, the top of the through slot is provided with the second slot on the side far away from the pressing cylinder, the top of the second slot is provided with a number of hydraulic cylinders, the hydraulic pressure The bottom end of the cylinder is provided with a knife plate, the bottom end of the through groove is provided with a bottom plate below the binder plate, the right side of the bottom plate is adjacent to the left side of the knife plate, and the right side of the bottom plate A collection tank is provided, and a baffle plate is provided on one side of the bottom end of the collection tank.

Further, the upper side of the body is provided with a control electric box, and one side of the body is provided with a side wing plate, and a number of rotating rods are uniformly rotated inside the side wing plate, and rotating rods are uniformly arranged on the rotating rods. wheel.

Further, the pressing plate is in the shape of a cuboid, and the end close to the pressing cylinder is in the shape of an arc.

Further, the laser effect of the infrared laser is in the shape of a "line", and the laser is aimed at the undercutting position of the blade.

Further, the number of the hydraulic cylinders is two, and they are located on both sides of the top end of the knife plate.

Further, sliding blocks are symmetrically arranged on both sides of the knife plate, and sliding grooves matching the sliding blocks are arranged on both sides inside the notch two.

Further, one side of the collecting tank is inclined, and the inclination angle is 30°.

The present invention has the following beneficial effects:

The plate marked with the shear line is fed to the channel through the side panels, rotating rods and wheels, and then the plate is pushed inward. At this time, the infrared laser is controlled by the control electric box, and the infrared laser emits a "line" "Type light, irradiated on the cutting position where the knife plate falls, pushes the plate until the marked shear line coincides with the infrared ray. Another foot switch activates the hydraulic cylinder, and the hydraulic cylinder drives the knife plate to slide down in the chute to cut the plate, and the cut plate falls into the collection tank, and through the setting of the infrared laser, the laser is aimed at the plate At the cutting point, the observation is more intuitive and accurate, which solves the problem that the alignment position is not accurate when viewed with the naked eye, and the products produced by the cutting board are easily unqualified, and the yield rate is greatly reduced. It can not only effectively reduce the time for adjusting the board, but also The yield of the plate produced by shearing is higher; then loosen the foot switch, each part resets, continue to push the plate inward, and cut the next place; until the last part is cut, it passes through the magnetic bar at the end To push the plate inward, the rod diameter of the selected rod is smaller than the size of the through hole, adjust the position of the rod so that the rod is aligned with the position of the through hole, start the pressing cylinder, and the pressing cylinder drives the pressing material The plate is pressed down. At this time, the pressure plate presses the plate, and the strip rod is located in the through hole, and then cuts. By designing the pressure plate into a rectangular parallelepiped with an arc at one end, it effectively solves the problem of the pressure between the pressure plate and the knife. The horizontal distance of the board is relatively large. When cutting a smaller size board, the last part of the board will be discarded because the pressure plate cannot hold down the board. If things go on like this, it will cause a lot of waste of boards, thereby saving steel and reducing production. The cost has improved the competitiveness of the enterprise; finally, the cut products are collected for the next process.

Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.

Description of drawings

In order to illustrate the technical solutions of the embodiments of the invention more clearly, the following will briefly introduce the accompanying drawings that are required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the invention, which are common to those skilled in the art As far as the skilled person is concerned, other drawings can also be obtained based on these drawings on the premise of not paying creative work.

Fig. 1 is one of perspective views of the present invention;

Fig. 2 is the second perspective view of the present invention;

Fig. 3 is a sectional view of the present invention;

Fig. 4 is the schematic structural view of the binder cylinder of the present invention;

Fig. 5 is a schematic structural view of the blade of the present invention.

In the accompanying drawings, the list of parts represented by each label is as follows:

1. Body; 101. Control electric box; 102. Flank plate; 103. Rotary rod; 104. Runner; 2. Through groove; 3. Mounting base; Hole; 7, notch one; 8, infrared laser; 9, notch two; 10, hydraulic cylinder; 11, knife plate; 1101, slider; 12, bottom plate;

Detailed ways

The technical solutions in the embodiments of the invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of them. Based on the embodiments of the invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the invention.

In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", "surrounding", etc. indicate orientation or positional relationship, and are merely In order to facilitate the description of the invention and simplify the description, it does not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the invention.

Please refer to Figures 1-5, the present invention is an energy-saving and environment-friendly shearing device for steel components, including a body 1, a side of the body 1 is provided with a through groove 2, and the top side of the through groove 2 is A number of installation bases 3 are fixedly installed, and the bottom ends of the installation bases 3 are all fixedly connected with a press cylinder 4, and the bottom ends of the press cylinders 4 are all provided with a press plate 5, and the bottom of the press plate 5 Both ends are provided with a through hole 6, and the middle part of the top of the through groove 2 is provided with a notch 7, and an infrared laser 8 is arranged in the notch 7, and the top of the through groove 2 is far away from the pressing cylinder. One side of 4 is provided with notch two 9, and the top of described notch two 9 is provided with several hydraulic cylinders 10, and the bottom end of described hydraulic cylinder 10 is provided with knife plate 11, and the bottom end of described through groove 2 is positioned at The bottom of the binder plate 5 is provided with a base plate 12, the right side of the base plate 12 is close to the left side of the knife plate 11, and the right side of the base plate 12 is provided with a collecting tank 13, and the bottom of the collecting tank 13 A baffle 14 is provided on one side of the end.

In one embodiment, for the above-mentioned machine body 1, a control electric box 101 is provided on the upper side of the machine body 1, and a side wing plate 102 is set on one side of the machine body 1, and the inside of the side wing plate 102 is uniformly rotated. There are several rotating rods 103, and the rotating wheels 104 are evenly arranged on the rotating rods 103, so that the control electric box 101 is electrically connected with the infrared laser 8, and then the switch of the infrared laser 8 is controlled by the control electric box 101, and the side panels 102, The cooperative action of the rotating rod 103 and the runner 104 not only makes it convenient to load the board for shearing, but also facilitates moving the board when shearing.

In one embodiment, for the above-mentioned pressing plate 5, the pressing plate 5 is in the shape of a cuboid, and the end close to the pressing cylinder 4 is in the shape of an arc, so that the pressing plate 5 is designed as a circle at one end. The arc-shaped cuboid shape effectively solves the problem that the horizontal distance between the binder plate 5 and the knife plate 11 is relatively large. When cutting a smaller-sized plate, the last part of the plate will be discarded because the binder plate 5 cannot hold down the plate. If things go on like this, It will cause the waste of a large number of plates, thereby saving steel, reducing production costs and improving the competitiveness of enterprises. In addition, in a specific application, two foot switches are arranged on one side of the machine body 1 on the ground, which are used to control the pressing cylinder 4 and the hydraulic cylinder 10 respectively.

In one embodiment, for the above-mentioned infrared laser 8, the laser effect of the infrared laser 8 is in the shape of a "line", and the laser is aligned with the undercutting position of the knife plate 11, so that the laser can be aligned and cut The observation is more intuitive and accurate, which solves the problem that the naked eye is basically used to observe and roughly align, which makes the position of the shearing plate inaccurate, which easily causes the products produced by the shearing plate to be unqualified and the yield rate is greatly reduced. , not only can effectively reduce the time for adjusting the plate, but also the yield of the plate produced by shearing is higher.

In one embodiment, for the above-mentioned hydraulic cylinder 10, the number of the hydraulic cylinder 10 is two, and they are located on both sides of the top of the knife plate 11, so that the hydraulic cylinder 10 drives the knife plate 11 to descend to perform shearing. Cut the board.

In one embodiment, for the above knife plate 11, the two sides of the knife plate 11 are symmetrically provided with sliders 1101, and the inner sides of the notch 9 are provided with matching sliders 1101. chute, so that the knife plate 11 slides in the chute through the slide block 1101, and then through the matching of the slide block 1101 and the chute, the knife plate 11 is more stable.

In one embodiment, for the collection tank 13, one side of the collection tank 13 is inclined, and the inclination angle is 30°, so that the cut material can slide down the side of the collection tank 13 to Collecting tank 13 bottoms, and then conveniently collect the material that cuts off.

To sum up, with the help of the above technical solution of the present invention, the plate marked with the shear line is fed to the channel 2 through the side panel 102, the rotating rod 103 and the runner 104, and then the plate is pushed inward. At this time, the infrared laser 8 is controlled and started by controlling the electric box 101, and the infrared laser 8 emits a "line" type of light, which is irradiated on the position where the knife plate 11 falls and cuts, and pushes the plate until the marked cutting line coincides with the infrared rays. At the same time, the pressing cylinder 4 is controlled and extended downward by the foot switch, and the plate is pressed down, and then the hydraulic cylinder 10 is started with another foot switch, and the hydraulic cylinder 10 drives the knife plate 11 to slide downward in the chute to cut Cut the plate, the cut plate falls into the collection tank 13; then release the foot switch, all parts reset, continue to push the plate inward, and cut the next place; until the last part is cut, pass through the end A magnetic bar is used to push the plate inward. The diameter of the selected bar is smaller than the size of the through hole 6. Adjust the position of the bar so that the bar is aligned with the position of the through hole 6, and start pressing Cylinder 4 and pressing cylinder 4 drive the pressing plate 5 to press down. At this time, the pressing plate 5 presses the plate, and the strip rod is located in the through hole 6, and then cuts; finally, the cut finished products are collected and carried out. a process.

Through the above technical scheme, 1. By designing the clamping plate 5 into a cuboid shape with an arc at one end, it effectively solves the problem that the horizontal distance between the clamping plate 5 and the knife plate 11 is relatively large, and when cutting a plate of a smaller size. The last part of the plate will be discarded because the binder plate 5 cannot hold down the plate. If things go on like this, it will cause a lot of waste of the plate, thereby saving steel, reducing production costs, and improving the competitiveness of the enterprise; 2. Through the infrared laser 8 The setting of the laser is aimed at the cutting part of the plate, and the observation is more intuitive and accurate, which solves the problem that the alignment position is not accurate when viewed with the naked eye, and it is easy to cause the products out of the sheared plate to be unqualified and the yield rate is greatly reduced. It can effectively reduce the time for adjusting the board, and the finished product rate of the board cut out is higher.

In the description of this specification, descriptions with reference to the terms "one embodiment", "example", "specific example" and the like mean that specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one aspect of the invention. Examples or examples. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principles and practical applications of the invention, so that those skilled in the art can well understand and utilize the invention. The invention is to be limited only by the claims, along with their full scope and equivalents.

Claims (7)

1. a kind of energy-saving and environment-friendly steel member plate clipping device, including body (1), it is characterised in that: the side of the body (1) It offers through slot (2), the top side of the through slot (2) is fixedly installed with several mounting seats (3), the mounting seat (3) Bottom end be fixedly connected to binder cylinder (4), the bottom end of the binder cylinder (4) is provided with pressure plate (5), the pressure plate (5) bottom end offers through-hole (6), and the top middle portion of the through slot (2) offers notch one (7), and the notch one (7) is interior It is provided with infrared laser (8), the side of the top of the through slot (2) and the separate binder cylinder (4) offers notch two (9), the top of the notch two (9) is provided with several hydraulic cylinders (10), and the bottom end of the hydraulic cylinder (10) is provided with knife plate (11), the bottom end of the through slot (2) and be located at the pressure plate (5) below be provided with bottom plate (12), the bottom plate (12) Right side is provided with collecting tank (13) on the right side of the bottom plate (12), the collecting tank (13) close to the left side of the knife plate (11) Bottom end side be provided with baffle (14).

2. a kind of energy-saving and environment-friendly steel member plate clipping device according to claim 1, which is characterized in that the body (1) top side is provided with control electronic box (101), and the side of the body (1) is provided with side wing (102), the flank Plate (102) interior uniform rotation is provided with several bull sticks (103), is evenly arranged with runner (104) on the bull stick (103).

3. a kind of energy-saving and environment-friendly steel member plate clipping device according to claim 1, which is characterized in that the pressure plate (5) it is rectangular-shape, is arc-shaped close to one end of the binder cylinder (4).

4. a kind of energy-saving and environment-friendly steel member plate clipping device according to claim 1, which is characterized in that described infrared sharp The laser effect of light device (8) is " wordline " shape, and at the incision position of knife plate described in laser alignment (11).

5. a kind of energy-saving and environment-friendly steel member plate clipping device according to claim 1, which is characterized in that the hydraulic cylinder (10) quantity is two, and is located at the top two sides of the knife plate (11).

6. a kind of energy-saving and environment-friendly steel member plate clipping device according to claim 1, which is characterized in that the knife plate (11) two sides are symmetrically arranged with sliding block (1101), and the inside two sides of the notch two (9) are provided with and the sliding block (1101) The sliding slot to match.

7. a kind of energy-saving and environment-friendly steel member plate clipping device according to claim 1, which is characterized in that the collecting tank (13) a side is to be obliquely installed, and tilt angle is 30 °.