CN110415895A - A kind of manufacture craft of the anti-aging data line of high transmission rates - Google Patents
A kind of manufacture craft of the anti-aging data line of high transmission rates Download PDFInfo
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- CN110415895A CN110415895A CN201910758427.0A CN201910758427A CN110415895A CN 110415895 A CN110415895 A CN 110415895A CN 201910758427 A CN201910758427 A CN 201910758427A CN 110415895 A CN110415895 A CN 110415895A
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- data line
- conductor
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- temperature
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08L23/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0006—Apparatus or processes specially adapted for manufacturing conductors or cables for reducing the size of conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
- H01B13/002—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment for heat extraction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/28—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/443—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds
- H01B3/445—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds from vinylfluorides or other fluoroethylenic compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1875—Multi-layer sheaths
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
Abstract
The present invention relates to data line technical field, the manufacture craft of especially a kind of anti-aging data line of high transmission rates, comprising the following steps: the production of S1, conductor select copper wire to carry out Temperature Treatment as conductor material, and to it, then carry out wire drawing process and conductor is made;Single core of leading is made to conductor periphery package insulating layer in S2, the production for leading core, and selection is several to lead core, and several cores of leading are carried out process together;S3, production crust;S4, the data line both ends that S3 completes are separately connected upper USB joint, and are pressed in junction.The present invention, which has, enhances the elasticity and weatherability of data line, thus the characteristics of improving the ageing resistance of data line, being conducive to extend the service life of data line.
Description
Technical field
The present invention relates to data line technical field more particularly to a kind of manufacture crafts of the anti-aging data line of high transmission rates.
Background technique
Data line, act on to connect mobile device and computer, come reach data transmitting or it is communication objective.Popular point
It says, exactly connects computer and mobile device is used to transmit the access tool of the files such as video, the tinkle of bells, picture.In present life
In, people generally often go on business, it can carry out folding carrying to data line, but the elasticity and toughness of existing data line
Difference is easy to cause data line epidermis to have folding line after folding to data line, causes data line damaged, leads to data line
Oxidation, causes data line to be damaged.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of high transmission rates proposed are anti-aging
The manufacture craft of data line.
To achieve the goals above, present invention employs following technical solutions:
Design a kind of manufacture craft of anti-aging data line of high transmission rates, comprising the following steps:
The production of S1, conductor select copper wire to carry out Temperature Treatment as conductor material, and to it, then carry out at wire drawing
Conductor is made in reason;
Single core of leading is made to conductor periphery package insulating layer in S2, the production for leading core, and selection is several to lead core, and will count
Root leads core and carries out process together;
S3, production crust:
A1,30-40 parts of raw material isobutene, 10-15 parts of n-butene, 2-3 parts of anti-aging agent, 1-2 parts of softening agent, ternary second are chosen
Third 7-8 parts of rubber, 2-4 parts of plasticiser, 0.5-1 parts of alchlor;
A2, isobutene and n-butene are carried out in addition reaction kettle, and alchlor is added, be stirred, then carried out
Heating, temperature is 100-120 DEG C, and anti-aging agent, ethylene propylene diene rubber, plasticiser is added, and be stirred to it, the reaction time
For 1-2h;
A3, temperature of reaction kettle is heated to 300-400 DEG C, softening agent stirring and dissolving is added, after 20-30min, by liquid
It pours into mold, carries out cooling and shaping and crust is made, then carry out demoulding processing;
A4, by applying glue on crust, be wrapped in the outside for leading core;
S4, the data line both ends that S3 completes are separately connected upper USB joint, and are pressed in junction.
Preferably, to copper wire carry out Temperature Treatment when the following steps are included:
B1, conductor is placed into heating furnace and is heated, temperature is 800-900 DEG C, then time 2-3h is put
Enter into quenching liquid, is rapidly cooled;
B2, the cooling conductor completed is placed again into heating furnace, carries out being heated to 350-500 DEG C, keeps the temperature 30-
Then conductor is placed into coolant liquid and carries out fast cooling to room temperature by 45min, time 10-25s is taken out it, and
Surface is wiped.
Preferably, the quenching liquid is made of polyethers high molecular material with Surfactant.
Preferably, the coolant liquid uses cooling oil.
Preferably, the insulating layer is stranding into using polytetrafluoroethylene (PTFE) with isoamyl rubber, wherein polytetrafluoroethylene (PTFE) and isoamyl rubber
The specific gravity of glue is 2:1.
Preferably, it in step A3, needs to preheat mold, 80-100 DEG C of the temperature of heating is being demoulded
When processing, mold is placed into -20-0 DEG C of environment, then carries out demoulding processing.
A kind of manufacture craft of the anti-aging data line of high transmission rates proposed by the present invention, beneficial effect are: enhancing number
According to the fold resistance of line epidermis, the generation of folding line is avoided, enhances the oxidation resistance of data line, is conducive to making for data line
With the service life, while handling core is led, enhance the toughness of conducting wire, prevent data line fold carry when, cause
The damage of data line, to be conducive to the service life of data line.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical solution in the embodiment of the present invention is clearly and completely retouched
It states, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Embodiment 1
A kind of manufacture craft of the anti-aging data line of high transmission rates, comprising the following steps:
The production of S1, conductor select copper wire to carry out Temperature Treatment as conductor material, and to it, then carry out at wire drawing
Reason is made conductor, and the insulating layer is stranding into using polytetrafluoroethylene (PTFE) with isoamyl rubber, wherein polytetrafluoroethylene (PTFE) and isoprene rubber
Specific gravity is 2:1, is stranding into insulating layer by using polytetrafluoroethylene (PTFE) and isoamyl rubber, has not only played the effect of insulation, but also enhances absolutely
The elasticity of edge layer prevents the situation of folding line breakage convenient for folding to data line;
Single core of leading is made to conductor periphery package insulating layer in S2, the production for leading core, and selection is several to lead core, and will count
Root leads core and carries out process together;
S3, production crust:
A1, choose 30 parts of raw material isobutene, 10 parts of n-butene, 2 parts of anti-aging agent, 1 part of softening agent, 7 parts of ethylene propylene diene rubber,
2 parts of plasticiser, 0.5 part of alchlor;
A2, isobutene and n-butene are carried out in addition reaction kettle, and alchlor is added, be stirred, then carried out
Heating, temperature are 100 DEG C, and anti-aging agent, ethylene propylene diene rubber, plasticiser are added, and be stirred to it, and the reaction time is
1h, alchlor play the role of catalyst, by the addition of ethylene propylene diene rubber and softening agent, enhance the softness of epidermis
Property and elasticity, while the addition of isobutene and n-butene, enhance the weatherability of epidermis, by epidermal elasticity and weatherability
Increase, it is therefore prevented that data line generates the case where folding line when folding, and enhances the ageing resistance of data line;
A3, temperature of reaction kettle is heated to 300 DEG C, softening agent stirring and dissolving is added and pours into liquid after 20-30min
In mold, carries out cooling and shaping and crust is made, then carry out demoulding processing;
A4, by applying glue on crust, be wrapped in the outside for leading core;
S4, the data line both ends that S3 completes are separately connected upper USB joint, and are pressed in junction.
To copper wire carry out Temperature Treatment when the following steps are included:
B1, conductor is placed into heating furnace and is heated, temperature is 800 DEG C, then time 2h puts it into and quenches
It in fiery liquid, is rapidly cooled, the quenching liquid is made of polyethers high molecular material with Surfactant;
B2, the cooling conductor completed is placed again into heating furnace, carries out being heated to 350 DEG C, keeps the temperature 30min, then
Conductor is placed into coolant liquid and carries out fast cooling to room temperature, time 10-25s is taken out it, and carries out to surface
Wiping, the coolant liquid use cooling oil, by carrying out Temperature Treatment to copper wire, enhance the toughness of copper wire, prevent in logarithm
When being folded according to line, the fracture inside data line is caused.
It in step A3, needs to preheat mold, 80 DEG C of the temperature of heating, when carrying out demoulding processing, by mould
Tool is placed into -20-0 DEG C of environment, then carries out demoulding processing by carrying out the pre-heat treatment to mold, is conducive to process outer
The quality of skin, while in demoulding, it is placed into the environment of low temperature, is convenient for the case where generating shrinkage, crust is taken
Out.
Embodiment 2
A kind of manufacture craft of the anti-aging data line of high transmission rates, comprising the following steps:
The production of S1, conductor select copper wire to carry out Temperature Treatment as conductor material, and to it, then carry out at wire drawing
Reason is made conductor, and the insulating layer is stranding into using polytetrafluoroethylene (PTFE) with isoamyl rubber, wherein polytetrafluoroethylene (PTFE) and isoprene rubber
Specific gravity is 2:1, is stranding into insulating layer by using polytetrafluoroethylene (PTFE) and isoamyl rubber, has not only played the effect of insulation, but also enhances absolutely
The elasticity of edge layer, the case where convenient for being folded to data line, preventing folding line;
Single core of leading is made to conductor periphery package insulating layer in S2, the production for leading core, and selection is several to lead core, and will count
Root leads core and carries out process together;
S3, production crust:
A1, choose 40 parts of raw material isobutene, 15 parts of n-butene, 3 parts of anti-aging agent, 2 parts of softening agent, 8 parts of ethylene propylene diene rubber,
4 parts of plasticiser, 1 part of alchlor;
A2, isobutene and n-butene are carried out in addition reaction kettle, and alchlor is added, be stirred, then carried out
Heating, temperature are 120 DEG C, and anti-aging agent, ethylene propylene diene rubber, plasticiser are added, and be stirred to it, and the reaction time is
2h, alchlor play the role of catalyst, by the addition of ethylene propylene diene rubber and softening agent, enhance the softness of epidermis
Property and elasticity, while the addition of isobutene and n-butene, enhance the weatherability of epidermis, by epidermal elasticity and weatherability
Increase, it is therefore prevented that data line generates the case where folding line when folding, and enhances the ageing resistance of data line;
A3, temperature of reaction kettle is heated to 400 DEG C, softening agent stirring and dissolving is added, liquid is poured into mould after 30min
In tool, carries out cooling and shaping and crust is made, then carry out demoulding processing;
A4, by applying glue on crust, be wrapped in the outside for leading core;
S4, the data line both ends that S3 completes are separately connected upper USB joint, and are pressed in junction.
To copper wire carry out Temperature Treatment when the following steps are included:
B1, conductor is placed into heating furnace and is heated, temperature is 900 DEG C, then time 3h puts it into and quenches
It in fiery liquid, is rapidly cooled, the quenching liquid is made of polyethers high molecular material with Surfactant;
B2, the cooling conductor completed is placed again into heating furnace, carries out being heated to 500 DEG C, keeps the temperature 45min, then
Conductor is placed into coolant liquid and carries out fast cooling to room temperature, time 10-25s is taken out it, and carries out to surface
Wiping, the coolant liquid use cooling oil, by carrying out Temperature Treatment to copper wire, enhance the toughness of copper wire, prevent in logarithm
When being folded according to line, the fracture inside data line is caused.
It in step A3, needs to preheat mold, 100 DEG C of the temperature of heating, when carrying out demoulding processing, by mould
Tool is placed into -20-0 DEG C of environment, then carries out demoulding processing by carrying out the pre-heat treatment to mold, is conducive to process outer
The quality of skin, while in demoulding, it is placed into the environment of low temperature, is convenient for the case where generating shrinkage, crust is taken
Out.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of manufacture craft of the anti-aging data line of high transmission rates, which comprises the following steps:
The production of S1, conductor select copper wire to carry out Temperature Treatment as conductor material, and to it, then carry out wire drawing process system
At conductor;
Single core of leading is made to conductor periphery package insulating layer in S2, the production for leading core, and selection is several to lead core, and leads several
Core carries out process together;
S3, production crust:
A1,30-40 parts of raw material isobutene, 10-15 parts of n-butene, 2-3 parts of anti-aging agent, 1-2 parts of softening agent, ethylene-propylene-diene monomer are chosen
7-8 parts of glue, 2-4 parts of plasticiser, 0.5-1 parts of alchlor;
A2, isobutene and n-butene are carried out in addition reaction kettle, and alchlor are added, be stirred, then heated,
Temperature is 100-120 DEG C, and anti-aging agent, ethylene propylene diene rubber, plasticiser is added, and be stirred to it, reaction time 1-
2h;
A3, temperature of reaction kettle is heated to 300-400 DEG C, softening agent stirring and dissolving is added and pours into liquid after 20-30min
In mold, carries out cooling and shaping and crust is made, then carry out demoulding processing;
A4, by applying glue on crust, be wrapped in the outside for leading core;
S4, the data line both ends that S3 completes are separately connected upper USB joint, and are pressed in junction.
2. a kind of manufacture craft of the anti-aging data line of high transmission rates according to claim 1, which is characterized in that copper
Silk carry out Temperature Treatment when the following steps are included:
B1, conductor is placed into heating furnace and is heated, temperature is 800-900 DEG C, then time 2-3h is put it into
In quenching liquid, it is rapidly cooled;
B2, the cooling conductor completed is placed again into heating furnace, carries out being heated to 350-500 DEG C, keeps the temperature 30-45min, so
Conductor is placed into coolant liquid afterwards and carries out fast cooling to room temperature, time 10-25s is taken out it, and to surface into
Row wiping.
3. a kind of manufacture craft of the anti-aging data line of high transmission rates according to claim 2, which is characterized in that described to quench
Fiery liquid is made of polyethers high molecular material with Surfactant.
4. a kind of manufacture craft of the anti-aging data line of high transmission rates according to claim 2, which is characterized in that described cold
But liquid uses cooling oil.
5. a kind of manufacture craft of the anti-aging data line of high transmission rates according to claim 1, which is characterized in that described exhausted
Edge layer is stranding into using polytetrafluoroethylene (PTFE) with isoamyl rubber, and wherein the specific gravity of polytetrafluoroethylene (PTFE) and isoprene rubber is 2:1.
6. a kind of manufacture craft of the anti-aging data line of high transmission rates according to claim 1, which is characterized in that in step
It in A3, needs to preheat mold, 80-100 DEG C of the temperature of heating, when carrying out demoulding processing, mold is placed into-
In 20-0 DEG C of environment, then carry out demoulding processing.
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