CN110407148A - A passion fruit linear filling machine - Google Patents
A passion fruit linear filling machine Download PDFInfo
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- CN110407148A CN110407148A CN201910792828.8A CN201910792828A CN110407148A CN 110407148 A CN110407148 A CN 110407148A CN 201910792828 A CN201910792828 A CN 201910792828A CN 110407148 A CN110407148 A CN 110407148A
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- 238000011049 filling Methods 0.000 title claims abstract description 126
- 235000000370 Passiflora edulis Nutrition 0.000 title claims abstract description 27
- 244000288157 Passiflora edulis Species 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 130
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims description 44
- 238000003756 stirring Methods 0.000 claims description 41
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 20
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 15
- 239000007788 liquid Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 239000012071 phase Substances 0.000 description 7
- 238000007599 discharging Methods 0.000 description 3
- 238000005429 filling process Methods 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009924 canning Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 102000002322 Egg Proteins Human genes 0.000 description 1
- 108010000912 Egg Proteins Proteins 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 235000013345 egg yolk Nutrition 0.000 description 1
- 210000002969 egg yolk Anatomy 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
Landscapes
- Basic Packing Technique (AREA)
Abstract
本发明公开了一种百香果直线式灌装机,包括输送机构、搅拌机、灌装机构和计量筒,输送机构安装在基座上端横向前侧,输送机构中部前后侧安装有瓶口限位机构和灌装机构,灌装机构通过管道连接到计量筒的出料端,计量筒的进料端连接在搅拌机底部,搅拌机通过支撑架固定连接在基座后侧,计量筒的活塞杆连接有计量调节机构,计量调节机构安装在基座上。本发明中计量调节机构中调节搅拌机搅拌均匀的进料和计量筒中出料,计量调节机构控制计量筒进料,盛装满后并控制灌装机构对输送机构输送过来的多个灌装瓶进行出料灌装,采用瓶口限位机构进行自动快速限位并将其推入灌装位置快速灌装,减少出瓶等待时间,提高生产效率。
The invention discloses a linear filling machine for passion fruit, which comprises a conveying mechanism, a mixer, a filling mechanism and a metering cylinder. The conveying mechanism is installed on the lateral front side of the upper end of the base. And the filling mechanism, the filling mechanism is connected to the discharge end of the measuring cylinder through the pipeline, the feeding end of the measuring cylinder is connected to the bottom of the mixer, the mixer is fixedly connected to the rear side of the base through the support frame, and the piston rod of the measuring cylinder is connected with a metering The adjustment mechanism and the metering adjustment mechanism are installed on the base. In the present invention, the metering adjustment mechanism adjusts the material evenly stirred by the agitator and the discharge in the metering cylinder. The metering adjustment mechanism controls the feeding of the metering cylinder, and controls the filling mechanism to discharge the multiple filling bottles transported by the conveying mechanism after the filling is full. Filling, the bottle mouth limit mechanism is used to automatically and quickly limit the position and push it into the filling position for fast filling, reducing the waiting time for bottle output and improving production efficiency.
Description
技术领域technical field
本发明涉及一种百香果直线式灌装机,属于直线灌装设备技术领域。The invention relates to a passion fruit linear filling machine, which belongs to the technical field of linear filling equipment.
背景技术Background technique
目前国内生产的直线型灌装机大部分是单列排瓶的进瓶机构,该机构使用一条输瓶带纵向穿过灌装机,将一列瓶子送入灌装机内进行灌装,灌装时用定瓶装置将瓶子固定,拦瓶装置将待进入的瓶子拦截,由于进、出瓶与灌装工序是串联进行,即在灌装工序进行时,进、出瓶工序处于等待状态,因此出瓶辅助时间占了整个工作周期的30%,生产效率较低,百香果果皮革质坚韧,光滑,果肉间充满黄色果汁,似生鸡蛋黄,果汁含量40%左右,加工出汁率28%至33%。百香果果汁属于固液混合物,比较粘稠。At present, most of the linear filling machines produced in China are single-row bottle feeding mechanism. This mechanism uses a bottle conveying belt to pass through the filling machine longitudinally, and sends a row of bottles into the filling machine for filling. The bottle is fixed by the bottle fixing device, and the bottle blocking device intercepts the bottle to be entered. Since the process of entering and exiting the bottle and the filling process are performed in series, that is, when the filling process is in progress, the process of entering and exiting the bottle is in a waiting state, so the process of entering and exiting the bottle is in a waiting state. The bottle auxiliary time accounts for 30% of the entire working cycle, and the production efficiency is low. Passion fruit leather is tough and smooth, and the flesh is filled with yellow juice, which looks like raw egg yolk. The juice content is about 40%, and the processed juice rate is 28% to 33%. %. Passion fruit juice is a solid-liquid mixture, relatively viscous.
发明内容Contents of the invention
本发明要解决的技术问题是:提供一种百香果直线式灌装机,以解决上述现有技术中存在的问题。The technical problem to be solved by the present invention is to provide a passion fruit linear filling machine to solve the above-mentioned problems in the prior art.
本发明采取的技术方案为:一种百香果直线式灌装机,包括输送机构、搅拌机、灌装机构和计量筒,输送机构安装在基座上端横向前侧,输送机构中部前后侧安装有瓶口限位机构和灌装机构,灌装机构通过管道连接到计量筒的出料端,计量筒的进料端连接在搅拌机底部,搅拌机通过支撑架固定连接在基座后侧,计量筒的活塞杆连接有计量调节机构,计量调节机构安装在基座上。The technical solution adopted by the present invention is: a passion fruit linear filling machine, including a conveying mechanism, a mixer, a filling mechanism and a metering cylinder, the conveying mechanism is installed on the lateral front side of the upper end of the base, and bottles are installed on the front and rear sides of the middle of the conveying mechanism. The mouth limit mechanism and the filling mechanism, the filling mechanism is connected to the discharge end of the measuring cylinder through the pipe, the feeding end of the measuring cylinder is connected to the bottom of the mixer, the mixer is fixedly connected to the rear side of the base through the support frame, and the piston of the measuring cylinder The rod is connected with a metering adjustment mechanism, and the metering adjustment mechanism is installed on the base.
优选的,上述输送机构采用皮带输送机。Preferably, the above-mentioned conveying mechanism adopts a belt conveyor.
优选的,上述搅拌机包括搅拌桶、搅拌轴、搅拌刃和搅拌电机,搅拌桶为水平条形结构,搅拌轴两端可旋转地连接在搅拌桶长度方向上,一端伸出搅拌桶后连接搅拌电机,搅拌电机固定连接在搅拌桶上,搅拌刃采用多排,间隔均匀地布置在搅拌轴上。Preferably, the mixer includes a mixing barrel, a stirring shaft, a stirring blade and a stirring motor, the mixing barrel is a horizontal strip structure, the two ends of the stirring shaft are rotatably connected to the length direction of the mixing barrel, and one end extends out of the stirring barrel to connect to the stirring motor , the stirring motor is fixedly connected to the mixing barrel, and the mixing blades are arranged in multiple rows on the stirring shaft evenly spaced.
优选的,上述搅拌桶侧壁为空腔结构,空腔内设置有加强筋,加强筋连接搅拌桶内外侧壁。Preferably, the side wall of the mixing tank is a cavity structure, and reinforcing ribs are arranged in the cavity, and the reinforcing ribs connect the inner and outer walls of the mixing tank.
优选的,上述搅拌刃包括安装套和三块周向均布在安装套上的螺旋式桨叶,螺旋式桨叶表面长度方向设置多个条形开口,多个条形开口构成筛型结构。Preferably, the stirring blade includes a mounting sleeve and three helical blades uniformly distributed in the circumferential direction on the mounting sleeve, and a plurality of strip-shaped openings are arranged on the surface of the spiral blade along the length direction, and the multiple strip-shaped openings form a sieve-shaped structure.
优选的,上述灌装机构包括灌装阀、连接板和升降机构,灌装阀进料端连接到计量筒,出料端朝下,灌装阀采用多个间隔均匀布置在输送机构长度方向上,每个灌装阀上端通过连接板固定连接在横梁上,横梁通过支撑板连接在升降机构上,升降机构包括滑动板、丝杠丝母副一、直线轴承一和升降电机,滑动板两侧连接有两直线轴承,中部连接有丝杠丝母副一的丝母,直线轴承一配合的导柱一上下两端分别固定连接在上固定板和下固定板上,丝杠丝母副的丝杠两端可旋转地连接在上固定板和下固定板上,且上端伸出后连接升降电机的电机轴,升降电机固定连接在上固定板上,上固定板和下固定板固定连接在门字架上,门字架固定连接基座上。Preferably, the above-mentioned filling mechanism includes a filling valve, a connecting plate and a lifting mechanism. The feeding end of the filling valve is connected to the metering cylinder, and the discharging end faces downward. , the upper end of each filling valve is fixedly connected to the beam through the connecting plate, and the beam is connected to the lifting mechanism through the supporting plate. The lifting mechanism includes a sliding plate, a screw nut pair, a linear bearing and a lifting motor. There are two linear bearings connected, and the middle part is connected with the screw nut of the screw nut pair. The two ends of the bar are rotatably connected to the upper fixing plate and the lower fixing plate, and the upper end extends out and connects to the motor shaft of the lifting motor. The lifting motor is fixedly connected to the upper fixing plate, and the upper fixing plate and the lower fixing plate are fixedly connected to the door. On the word frame, the door word frame is fixedly connected to the base.
优选的,上述计量筒包括筒腔和活塞,筒腔上下两端开口,上端固定连接三通头一端,下端固定连接密封盖,内部密封连接活塞,活塞固定连接活塞杆,三通头的出料端安装有单向阀一,进料端安装有单向阀二,进料端固定连接在搅拌机的出料口处。Preferably, the metering cylinder includes a cylinder cavity and a piston. The upper and lower ends of the cylinder cavity are open, the upper end is fixedly connected to one end of the tee head, the lower end is fixedly connected to the sealing cover, the inner seal is connected to the piston, and the piston is fixedly connected to the piston rod. One-way valve one is installed at the feed end, and one-way valve two is installed at the feed end, and the feed end is fixedly connected to the discharge port of the mixer.
优选的,上述计量调节机构包括固定支撑板、移动板、丝杠丝母副二和直线轴承二,移动板两端连接有四个对称的直线轴承二,两侧中部连接有两对称的丝杠丝母副二,直线轴承二相配合的导柱二上下两端分别固定连接在基座和固定支撑板上,丝杠丝母副二的丝杠上下端可旋转地连接到基座和固定支撑板,且下端伸出固定支撑板后通过同步带传动机构连接到计量驱动电机,计量驱动电机固定连接在固定支撑板上,移动板上固定连接多根活塞杆。Preferably, the above-mentioned metering adjustment mechanism includes a fixed support plate, a moving plate, a lead screw nut pair and a linear bearing 2, four symmetrical linear bearings 2 are connected to both ends of the moving plate, and two symmetrical lead screws are connected to the middle of both sides The upper and lower ends of the guide column two matched with the second screw nut pair and the linear bearing two are respectively fixedly connected to the base and the fixed support plate, and the upper and lower ends of the lead screw of the second screw nut pair are rotatably connected to the base and the fixed support plate plate, and the lower end protrudes from the fixed support plate and is connected to the metering drive motor through a synchronous belt transmission mechanism. The metering drive motor is fixedly connected to the fixed support plate, and the moving plate is fixedly connected to a plurality of piston rods.
优选的,上述瓶口限位机构采用两套,对称位于传输机构前后侧,每套瓶口限位机构包括伸缩气缸、导向柱、推板、卡瓶调整板和卡瓶板,伸缩气缸固定连接在气缸安装板上,气缸安装板两端固定连接在两立柱上,两立柱下端固定连接在基座上,伸缩气缸的缸杆端部固定连接在推板背面上,推板背面两侧固定连接有两导向柱,两导向柱外端活动穿过气缸安装板,卡瓶调整板固定连接在推板正面,卡瓶板内端形状与灌装瓶表面一致,采用多块,间隔均匀地安装在卡瓶调整板上且每块卡瓶板正对灌装机构的罐装阀,还包括两块限位挡板,两块限位挡板位于每套瓶口限位机构进料一侧和出料一侧,每块限位挡板为L型结构,折弯短端固定连接在限位气缸的杠杆上,限位气缸固定连接在气缸固定板,气缸固定板固定连接在连接横梁上,连接横梁通过两调节板固定连接在传输机构的机架上。Preferably, two sets of the above-mentioned bottleneck limiting mechanisms are used, which are symmetrically located on the front and rear sides of the transmission mechanism. Each set of bottleneck limiting mechanisms includes a telescopic cylinder, a guide column, a push plate, a bottle clamping adjustment plate and a bottle clamping plate, and the telescopic cylinders are fixedly connected to each other. On the cylinder mounting plate, both ends of the cylinder mounting plate are fixedly connected to the two columns, and the lower ends of the two columns are fixedly connected to the base. There are two guide columns, the outer ends of the two guide columns move through the cylinder mounting plate, the bottle clamping adjustment plate is fixedly connected to the front of the push plate, the shape of the inner end of the bottle clamping plate is consistent with the surface of the filling bottle, and it is installed in multiple pieces at even intervals. The bottle clamping adjustment plate and each bottle clamping plate are facing the canning valve of the filling mechanism, and also include two limit baffles, and the two limit baffles are located on the feed side and outlet of each bottle mouth limit mechanism. On the material side, each limit baffle has an L-shaped structure, the short end of the bending is fixedly connected to the lever of the limit cylinder, the limit cylinder is fixedly connected to the cylinder fixing plate, and the cylinder fixing plate is fixedly connected to the connecting beam. The beam is fixedly connected to the frame of the transmission mechanism through two adjusting plates.
优选的,上述瓶口限位机构进料一侧安装有弧形挡料板,弧形挡料板位于输送机构传输方向上方,一端固定连接在固定架上,另一端位于输送机构传输方向中部。Preferably, an arc-shaped baffle plate is installed on the feeding side of the above-mentioned bottleneck limiting mechanism, the arc-shaped baffle plate is located above the conveying direction of the conveying mechanism, one end is fixedly connected to the fixed frame, and the other end is located in the middle of the conveying mechanism's conveying direction.
本发明的有益效果:与现有技术相比,本发明的效果如下:Beneficial effects of the present invention: compared with prior art, effect of the present invention is as follows:
(1)本发明中计量调节机构中调节搅拌机搅拌均匀的进料和计量筒中出料,计量调节机构控制计量筒进料,盛装满后并控制灌装机构对输送机构输送过来的多个灌装瓶进行出料灌装,灌装瓶采用瓶口限位装置进行精确快速限位,无需进出瓶等待,采用瓶口限位机构进行自动快速限位并将其推入灌装位置快速灌装,减少出瓶等待时间,提高生产效率,搅拌机的作用是将灌装物料中的固体颗粒、液体搅拌均匀,防止灌装物料发生分层、沉淀等现象;(1) In the metering adjustment mechanism of the present invention, the feed material evenly stirred by the mixer is adjusted and the material is discharged from the metering cylinder. The metering adjustment mechanism controls the feeding of the metering cylinder, and controls the filling mechanism to fill multiple fillings delivered by the conveying mechanism after the filling is full. Bottles are used for discharging and filling, and the bottle mouth limit device is used for accurate and fast limit of the filled bottle, no need to wait for the bottle to enter and exit. Reduce the waiting time for bottle discharge and improve production efficiency. The function of the mixer is to mix the solid particles and liquid in the filling material evenly, so as to prevent the phenomenon of stratification and precipitation of the filling material;
(2)因百香果果汁的粘度较大,且固液两相不易混合,采用立式搅拌不容易达到搅拌标准,因此搅拌方案选取卧式螺旋桨叶型搅拌轴;(2) Due to the high viscosity of passion fruit juice and the fact that the solid-liquid two phases are not easy to mix, it is not easy to meet the stirring standard with vertical stirring, so the stirring scheme chooses a horizontal propeller blade-type stirring shaft;
(3)内部空腔结构的搅拌桶,并加装加强筋,一方面,刚性更好,搅拌桶的支撑稳定性更好,避免底部计量调节机构内活塞的上下移动导致计量筒接触搅拌桶处的侧壁损坏,提高设备安全性,而且也便于提高计量筒与搅拌桶处连接可靠性,另一方面,空腔结构,也便于降低内部搅拌噪声,改善工作环境;(3) The mixing tank with internal cavity structure, and add reinforcement ribs. On the one hand, the rigidity is better, and the support stability of the mixing tank is better, so as to avoid the up and down movement of the piston in the bottom metering adjustment mechanism, which will cause the measuring tank to contact the mixing tank. The side wall is damaged, which improves the safety of the equipment, and it is also convenient to improve the reliability of the connection between the measuring cylinder and the mixing bucket. On the other hand, the cavity structure is also convenient to reduce the internal stirring noise and improve the working environment;
(4)筛型桨叶可以使物料在箱体内对流循环、剪切渗混,使百香果果汁在较短时间内快速均匀混合,因百香果果汁存在强劲的整体流动,搅拌刃布置和搅拌刃结构保证搅拌箱内无静止区域,有效防止果汁中固相沉淀,实现固液两相搅拌均匀;采用多排梳妆螺旋式桨叶,能够产生强烈的湍流,使百香果果汁多相之间的相对运动剧烈,加强不同相之间的充分混合;(4) The sieve-type paddle can make the material convective circulation and shear infiltration in the box, so that the passion fruit juice can be mixed quickly and evenly in a short period of time. Because the passion fruit juice has a strong overall flow, the arrangement of the mixing blade and the mixing blade The structure ensures that there is no static area in the mixing box, which effectively prevents the solid phase precipitation in the juice, and realizes the solid-liquid two-phase mixing evenly; the use of multi-row combing spiral blades can generate strong turbulence, so that the relative Vigorous movement, to strengthen the full mixing between different phases;
(5)灌装机构能够同时对多个灌装瓶进行灌装,灌装效率高,而且采用计量筒实现定量定速灌装,升降机构升降稳定可靠,升降调节精度高,升降快速;(5) The filling mechanism can fill multiple filling bottles at the same time, the filling efficiency is high, and the metering cylinder is used to realize quantitative and fixed-speed filling, the lifting mechanism is stable and reliable, the lifting adjustment accuracy is high, and the lifting is fast;
(6)该结构的计量筒工作时,通过计量调节机构向下拉到活塞,单向阀二打开,单向阀一关闭,将料液吸入筒腔内,通过计量调节机构向上移动活塞,单向阀二关闭,单向阀一打开,将料液排出筒腔,通过计量调节机构中的旋转电机旋转圈数,带动丝杠中丝母的行走距离,即为活塞移动距离,能够实现定量灌装和定速灌装,结构简单,安装方便,采用计量筒的活塞推动方式,能够让比较粘稠的百香果果汁的固液两相混合液体,实现对百香果果汁的快速精确灌装,有利于提高灌装效率和灌装精度;(6) When the metering cylinder of this structure is working, it is pulled down to the piston through the metering adjustment mechanism, the one-way valve is opened, and the one-way valve is closed, the material liquid is sucked into the cylinder cavity, and the piston is moved upwards through the metering adjustment mechanism, and the one-way valve is closed. The second valve is closed, the one-way valve is opened, and the material liquid is discharged out of the cylinder cavity. Through the number of rotations of the rotating motor in the metering and adjusting mechanism, the driving distance of the screw nut in the screw is the moving distance of the piston, which can realize quantitative filling. And constant speed filling, simple structure, easy installation, using the piston push method of the metering cylinder, can make the solid-liquid two-phase mixed liquid of the relatively viscous passion fruit juice, realize the fast and accurate filling of passion fruit juice, which is beneficial Improve filling efficiency and filling accuracy;
(7)计量调节机构安装方便,调节方便快捷,安装稳定可靠,导向性好,调节精度高,内置于基座内,双丝杠传动,承载能力大,推动力大,能够满足多个计量筒的活塞杆驱动;(7) The metering adjustment mechanism is easy to install, convenient and fast to adjust, stable and reliable to install, good in orientation, high in adjustment accuracy, built in the base, driven by double screws, with large carrying capacity and large driving force, which can satisfy multiple measuring cylinders The piston rod drive;
(8)灌装机构通过限位挡板限位灌装瓶,达到设定数量后推入到灌装位置(并进行限位)进行灌装,控制送瓶时间和灌装时间相等或相近,能够实现持续灌装,无需进出瓶等待或降低等待时间,大大提高生产效率;(8) The filling mechanism limits the filling bottle through the limit baffle, pushes it to the filling position (and limits it) for filling after reaching the set quantity, and controls the bottle delivery time to be equal or similar to the filling time, It can realize continuous filling, no need to wait for bottle in and out or reduce waiting time, greatly improving production efficiency;
(9)弧形挡料板将灌装瓶推入前侧瓶口限位机构处,起到预排列作用。(9) The arc-shaped baffle pushes the filling bottle into the limit mechanism of the front bottle mouth, which plays a role of pre-arrangement.
附图说明Description of drawings
图1是灌装机等轴侧立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the isometric side of the filling machine;
图2是灌装机另一视角立体结构示意图Figure 2 is a schematic diagram of the three-dimensional structure of the filling machine from another perspective
图3是灌装机后视视角结构示意图Figure 3 is a structural schematic diagram of the rear view angle of the filling machine
图4是灌装机前视结构示意图;Figure 4 is a schematic diagram of the front view of the filling machine;
图5是灌装机左视结构示意图;Figure 5 is a schematic diagram of the left view of the filling machine;
图6是灌装机俯视剖视结构示意图;Fig. 6 is a top view sectional structure schematic diagram of the filling machine;
图7是灌装机仰视剖视结构示意图;Fig. 7 is a structural schematic diagram of a bottom view of the filling machine;
图8是输送机构结构示意图;Fig. 8 is a structural schematic diagram of the conveying mechanism;
图9是搅拌机结构示意图;Fig. 9 is a schematic structural view of the mixer;
图10是搅拌刃结构示意图;Fig. 10 is a schematic diagram of a stirring blade structure;
图11是灌装机构前视结构示意图;Fig. 11 is a schematic diagram of the front view structure of the filling mechanism;
图12是灌装机构侧视结构示意图;Fig. 12 is a side view structural schematic diagram of the filling mechanism;
图13是灌装机构俯视结构示意图;Fig. 13 is a top view structural schematic diagram of the filling mechanism;
图14是计量筒结构示意图;Fig. 14 is a schematic structural view of the metering cylinder;
图15是图14中A-A剖视结构示意图;Fig. 15 is a schematic diagram of the cross-sectional structure of A-A in Fig. 14;
图16是计量调节机构前视结构示意图;Fig. 16 is a schematic diagram of the front view of the metering adjustment mechanism;
图17是计量调节机构侧视结构示意图;Fig. 17 is a schematic diagram of the side view of the metering adjustment mechanism;
图18是计量调节机构俯视结构示意图;Fig. 18 is a schematic view of the top view of the metering adjustment mechanism;
图19是瓶口限位机构结构示意图;Fig. 19 is a structural schematic diagram of a bottle mouth limiting mechanism;
图20是瓶口限位机构立体结构示意图;Fig. 20 is a schematic diagram of the three-dimensional structure of the bottle mouth limiting mechanism;
图21是基座立体结构示意图;Figure 21 is a schematic diagram of the three-dimensional structure of the base;
图22是限位挡板连接结构示意图;Fig. 22 is a schematic diagram of the connection structure of the limit baffle;
图23是皮带张紧轮结构示意图。Fig. 23 is a structural schematic diagram of a belt tensioning pulley.
具体实施方式Detailed ways
下面结合附图及具体的实施例对本发明进行进一步介绍。The present invention will be further introduced below in conjunction with the accompanying drawings and specific embodiments.
实施例1:如图1-图23所示,一种百香果直线式灌装机,包括输送机构1、搅拌机2、灌装机构3和计量筒4,输送机构1安装在基座5上端横向前侧,输送机构1中部前后侧安装有瓶口限位机构6和灌装机构3,灌装机构3通过管道8连接到计量筒4的出料端,计量筒4的进料端连接在搅拌机2底部,搅拌机2通过支撑架7固定连接在基座5后侧,计量筒4的活塞杆403连接有计量调节机构9,计量调节机构9安装在基座5上。Embodiment 1: As shown in Figures 1-23, a passion fruit linear filling machine includes a conveying mechanism 1, a mixer 2, a filling mechanism 3 and a metering cylinder 4, and the conveying mechanism 1 is installed on the upper end of the base 5 horizontally On the front side, the front and rear sides of the middle part of the conveying mechanism 1 are equipped with a bottle mouth limit mechanism 6 and a filling mechanism 3. The filling mechanism 3 is connected to the discharge end of the measuring cylinder 4 through a pipe 8, and the feeding end of the measuring cylinder 4 is connected to the mixer. 2. At the bottom, the mixer 2 is fixedly connected to the rear side of the base 5 through the support frame 7. The piston rod 403 of the metering cylinder 4 is connected to the metering adjustment mechanism 9, and the metering adjustment mechanism 9 is installed on the base 5.
优选的,上述输送机构1采用皮带输送机,皮带输送机的机架通过四根固定柱固定连接在基座5上,四根固定柱位于皮带输送机的机架前后两侧,皮带输送机能够确保瓶子的连续输送、定期供瓶和准确供瓶,皮带输送机的机架采用三段式结构,包括依次固定连接的0.5m长的从动段101、2m长的传动段102和0.5m长的主动段103,主动段103内安装有主动带轮,主动带轮连接有减速电机104,从动段101内安装有从动带轮,主动带轮和从动带轮上套接有皮带105,分段式模块化结构,便于进行传送长度调节,也便于根据需要进行组装,设备柔性好,便于更换维修,降低维修成本。Preferably, the above-mentioned conveying mechanism 1 adopts a belt conveyor, and the frame of the belt conveyor is fixedly connected on the base 5 by four fixed columns, and the four fixed columns are positioned at the front and rear sides of the frame of the belt conveyor, and the belt conveyor can To ensure the continuous delivery of bottles, regular bottle supply and accurate bottle supply, the frame of the belt conveyor adopts a three-section structure, including a 0.5m long driven section 101, a 2m long transmission section 102 and a 0.5m long The driving section 103, the driving section 103 is equipped with a driving pulley, the driving pulley is connected with a reduction motor 104, the driven section 101 is equipped with a driven pulley, and the driving pulley and the driven pulley are sleeved with a belt 105 , Segmented modular structure, easy to adjust the transmission length, and easy to assemble according to needs, the equipment is flexible, easy to replace and maintain, and reduce maintenance costs.
优选的,上述搅拌机2包括搅拌桶201、搅拌轴202、搅拌刃203和搅拌电机204,搅拌桶201为水平条形结构,搅拌轴202两端可旋转地连接在搅拌桶201长度方向上,一端伸出搅拌桶201后连接搅拌电机204,搅拌电机204固定连接在搅拌桶201上,搅拌刃203采用多排,间隔均匀地布置在搅拌轴202上,因百香果果汁的粘度较大,且固液两相不易混合,采用立式搅拌不容易达到搅拌标准,因此搅拌方案选取卧式螺旋桨叶型搅拌轴。Preferably, the mixer 2 includes a mixing tank 201, a mixing shaft 202, a mixing blade 203 and a stirring motor 204, the mixing tank 201 is a horizontal strip structure, and the two ends of the mixing shaft 202 are rotatably connected to the length direction of the mixing tank 201, and one end Stretch out the stirring barrel 201 and connect the stirring motor 204, the stirring motor 204 is fixedly connected on the stirring barrel 201, the stirring blade 203 adopts multiple rows, and the interval is evenly arranged on the stirring shaft 202, because the viscosity of the passion fruit juice is relatively large and solid The two phases of the liquid are not easy to mix, and it is not easy to achieve the stirring standard with vertical stirring, so the stirring scheme chooses a horizontal propeller blade-type stirring shaft.
优选的,上述搅拌桶201侧壁为空腔结构,空腔内设置有加强筋215,加强筋215连接搅拌桶201内外侧壁,搅拌轴202为空心结构,右端可旋转地连接在支撑架216上,支撑架216有四条腿,四条腿倾斜固定在侧壁上,左端可旋转地连接在搅拌桶202左端内侧壁上,并在端部连接传动轴210,传动轴210可旋转地连接在搅拌桶202左端外侧壁上传动轴210通过联轴器连接到变速器209的输出轴上,变速器209的输入轴连接搅拌电机204,变速器209通过电机架208固定连接在搅拌桶201上,搅拌桶202右端上侧安装有进料管212,下侧安装有排料管213,搅拌桶202上侧中部设置加料口214,加料口214两侧为盖板213,内部空腔结构的搅拌桶,并加装加强筋,一方面,刚性更好,搅拌桶的支撑稳定性更好,避免底部计量调节机构内活塞的上下移动导致计量筒接触搅拌桶处的侧壁损坏,提高设备安全性,而且也便于提高计量筒与搅拌桶处连接可靠性,另一方面,空腔结构,也便于降低内部搅拌噪声,改善工作环境,设置进料管和排料管,便于加料和清洗搅拌桶。Preferably, the side wall of the above-mentioned mixing tank 201 is a cavity structure, and a reinforcing rib 215 is arranged in the cavity, and the reinforcing rib 215 is connected to the inner and outer walls of the mixing tank 201, the stirring shaft 202 is a hollow structure, and the right end is rotatably connected to the support frame 216 Above, the support frame 216 has four legs, the four legs are obliquely fixed on the side wall, the left end is rotatably connected to the inner wall of the left end of the mixing bucket 202, and the end is connected to the transmission shaft 210, and the transmission shaft 210 is rotatably connected to the stirring tank. The transmission shaft 210 on the outer wall of the left end of the barrel 202 is connected to the output shaft of the speed changer 209 through a coupling, the input shaft of the speed changer 209 is connected to the stirring motor 204, and the speed changer 209 is fixedly connected to the mixing barrel 201 through the motor frame 208, and the right end of the stirring barrel 202 A feed pipe 212 is installed on the upper side, a discharge pipe 213 is installed on the lower side, and a feeding port 214 is provided in the middle of the upper side of the mixing tank 202. Both sides of the feeding port 214 are cover plates 213. The mixing tank with an internal cavity structure is equipped with The ribs, on the one hand, have better rigidity and better support stability of the mixing tank, avoiding damage to the side wall where the measuring tube contacts the mixing tank due to the up and down movement of the piston in the bottom metering adjustment mechanism, improving the safety of the equipment, and it is also easy to improve The connection between the metering cylinder and the mixing barrel is reliable. On the other hand, the cavity structure is also convenient to reduce the internal stirring noise and improve the working environment. The feeding pipe and discharge pipe are arranged to facilitate feeding and cleaning the mixing barrel.
优选的,上述搅拌刃203包括安装套205和三块周向均布在安装套205上的螺旋式桨叶206,螺旋式桨叶206表面长度方向设置多个条形开口207,多个条形开口207构成筛型结构,筛型桨叶可以使物料在箱体内对流循环、剪切渗混,使百香果果汁在较短时间内快速均匀混合。Preferably, the above-mentioned stirring blade 203 includes a mounting sleeve 205 and three helical blades 206 uniformly distributed in the circumferential direction on the mounting sleeve 205. A plurality of strip-shaped openings 207 are arranged on the length direction of the surface of the spiral paddle 206, and a plurality of strip-shaped openings 207 It constitutes a sieve structure, and the sieve blades can make the materials convectively circulate and shear infiltrate in the box, so that the passion fruit juice can be quickly and evenly mixed in a short period of time.
因百香果果汁存在强劲的整体流动,本发明的搅拌刃布置和搅拌刃结构保证搅拌箱内无静止区域,有效防止果汁中固相沉淀,实现固液两相搅拌均匀;采用多排梳妆螺旋式桨叶,能够产生强烈的湍流,使百香果果汁多相之间的相对运动剧烈,加强不同相之间的充分混合。Due to the strong overall flow of passion fruit juice, the arrangement of the mixing blades and the structure of the mixing blades of the present invention ensure that there is no static area in the mixing box, effectively preventing solid phase precipitation in the juice, and achieving uniform solid-liquid two-phase mixing; using multi-row combing spiral The paddle can generate strong turbulent flow, which makes the relative movement between the multiphases of passion fruit juice intense, and strengthens the full mixing between different phases.
优选的,上述灌装机构3包括灌装阀301、连接板302和升降机构,灌装阀301进料端连接到计量筒4,出料端朝下,灌装阀301采用多个(8个)间隔均匀布置在输送机构1长度方向上,每个灌装阀301上端通过连接板302固定连接在横梁303上,横梁采用型材,重量轻,便于安装,横梁303通过左右两块支撑板304连接在升降机构上,该灌装机构能够同时对多个灌装瓶进行灌装,灌装效率高,而且采用计量筒实现定量定速灌装,升降机构包括滑动板305、丝杠丝母副一306、直线轴承一307和升降电机308,滑动板305两侧连接有两直线轴承307,中部连接有丝杠丝母副一306的丝母,直线轴承一307配合的导柱一312上下两端分别通过法兰盘固定连接在上固定板309和下固定板310上,丝杠丝母副306的丝杠两端可旋转地连接在上固定板309(或图中直接通过联轴器连接升降电机308的电机轴)和下固定板310上,且上端伸出后连接升降电机308的电机轴,升降电机308固定连接在上固定板309上,上固定板309和下固定板310固定连接在门字架311上,门字架311固定连接基座5上,升降机构升降稳定可靠,升降调节精度高,升降快速,支撑板304前端设置放置横梁303的凹槽,横梁303放入凹槽内采用螺钉锁紧,后端设置条形通孔312,采用螺钉穿过条形通孔312将支撑板304固定连接在滑动板305上,能够实现灌装阀前后位置的调节,便于对准不同直径的瓶子灌装,设备利用率提高,成本降低。Preferably, the above-mentioned filling mechanism 3 includes a filling valve 301, a connecting plate 302 and a lifting mechanism, the feeding end of the filling valve 301 is connected to the metering cylinder 4, and the discharging end is downward, and the filling valve 301 adopts multiple (8 ) are evenly arranged in the length direction of the conveying mechanism 1, and the upper end of each filling valve 301 is fixedly connected to the beam 303 through the connecting plate 302. The beam is made of profiles, which is light in weight and easy to install. On the lifting mechanism, the filling mechanism can fill multiple filling bottles at the same time, and the filling efficiency is high, and the metering cylinder is used to realize quantitative and fixed-speed filling. The lifting mechanism includes a sliding plate 305, a screw nut pair 306, linear bearing 307 and lifting motor 308, two linear bearings 307 are connected to both sides of the sliding plate 305, the middle part is connected to the screw nut of the screw nut pair 306, and the upper and lower ends of the guide column 312 matched with the linear bearing 307 They are respectively fixedly connected to the upper fixing plate 309 and the lower fixing plate 310 through flanges, and the two ends of the lead screw of the lead screw female pair 306 are rotatably connected to the upper fixing plate 309 (or directly connected to the upper fixing plate 309 through a coupling in the figure). the motor shaft of the motor 308) and the lower fixing plate 310, and the upper end stretches out and connects the motor shaft of the lifting motor 308, the lifting motor 308 is fixedly connected on the upper fixing plate 309, and the upper fixing plate 309 and the lower fixing plate 310 are fixedly connected to the On the door frame 311, the door frame 311 is fixedly connected to the base 5, the lifting mechanism is stable and reliable, the lifting adjustment precision is high, and the lifting is fast. The front end of the support plate 304 is provided with a groove for placing the beam 303, and the beam 303 is placed in the groove Screws are used to lock, and the rear end is provided with a strip-shaped through hole 312, and the support plate 304 is fixedly connected to the sliding plate 305 through the strip-shaped through hole 312, which can realize the adjustment of the front and rear positions of the filling valve, and is convenient for aligning different diameters. bottle filling, the equipment utilization rate is improved, and the cost is reduced.
优选的,上述计量筒4包括筒腔401和活塞402,筒腔401上下两端开口,上端固定连接三通头404一端,下端固定连接密封盖405,内部密封连接活塞402,三通头404一端和密封盖405间通过拉杆408和螺母锁紧,将筒腔401紧固在两者之间,活塞402固定连接活塞杆403,活塞杆403通过法兰盘409固定连接到计量调节机构的上下滑动的移动板411,三通头404的出料端安装有单向阀一406,进料端安装有单向阀二407,进料端固定连接在搅拌机2的出料口处,该结构的计量筒工作时,通过计量调节机构向下拉到活塞,单向阀二407打开,单向阀一406关闭,将料液吸入筒腔内,通过计量调节机构向上移动活塞,单向阀二407关闭,单向阀一406打开,将料液排出筒腔,通过计量调节机构中的旋转电机旋转圈数,带动丝杠中丝母的行走距离,即为活塞移动距离,能够实现定量灌装和定速灌装,结构简单,安装方便。Preferably, the metering cylinder 4 includes a cylinder chamber 401 and a piston 402, the cylinder chamber 401 is open at both ends, the upper end is fixedly connected to one end of the tee head 404, the lower end is fixedly connected to the sealing cover 405, and the inner seal is connected to the piston 402 and one end of the tee head 404 The cylinder chamber 401 is fastened between the sealing cover 405 and the sealing cover 405 through a pull rod 408 and a nut, and the piston 402 is fixedly connected to the piston rod 403, and the piston rod 403 is fixedly connected to the up and down slide of the metering adjustment mechanism through a flange 409 One-way valve 406 is installed on the discharge end of the three-way head 404, and one-way valve two 407 is installed on the feed end. The feed end is fixedly connected to the discharge port of the mixer 2. The metering of this structure When the barrel is working, the metering adjustment mechanism is used to pull down to the piston, the one-way valve 407 is opened, the one-way valve 406 is closed, the feed liquid is sucked into the barrel cavity, the piston is moved upwards by the metering adjustment mechanism, and the one-way valve 407 is closed. The one-way valve 406 is opened to discharge the material liquid out of the cylinder cavity, and the number of rotations of the rotating motor in the metering adjustment mechanism drives the travel distance of the screw nut in the screw, which is the piston travel distance, which can realize quantitative filling and constant speed Filling, simple structure, easy installation.
优选的,上述计量调节机构包括固定支撑板410、移动板411、丝杠丝母副二412和直线轴承二413,移动板411两端连接有四个对称的直线轴承二413,两侧中部连接有两对称的丝杠丝母副二412,直线轴承二413相配合的导柱二414上下两端分别通过法兰盘固定连接在基座5的台面和固定支撑板410上,活塞杆穿过基座5的台面后与移动板411固定连接,丝杠丝母副二412的丝杠上下端可旋转地连接到基座5和固定支撑板410,且下端伸出固定支撑板410后通过同步带传动机构连接到计量驱动电机415,计量驱动电机415固定连接在固定支撑板410上,计量驱动电机415的电机轴连接主动带轮,两丝杠下端连接两从动带轮,主动带轮和从动带轮上套接同步带,形成三角形,能够实现一个驱动,两丝杠同步传动,同步带旁安装有皮带张紧轮416,皮带张紧轮416可旋转地连接在L型板上,L型板的长边设置有条形通孔,采用螺钉穿过条形通孔将L型板固定连接在固定支撑板410上,采用条形通孔结构的L型板,便于皮带张紧轮调节张紧,移动板411上固定连接多根活塞杆403,该计量调节机构安装方便,调节方便快捷,安装稳定可靠,导向性好,调节精度高,内置于基座内,双丝杠传动,承载能力大,推动力大,能够满足多个计量筒的活塞杆驱动。Preferably, the above metering adjustment mechanism includes a fixed support plate 410, a moving plate 411, a lead screw nut pair 2 412 and a linear bearing 2 413, and four symmetrical linear bearings 413 are connected at both ends of the moving plate 411, and the middle parts of both sides are connected There are two symmetrical lead screw nut pair 2 412, the upper and lower ends of the guide column 2 414 matched with the linear bearing 2 413 are respectively fixedly connected to the table top of the base 5 and the fixed support plate 410 through flanges, and the piston rod passes through the The table top of the base 5 is fixedly connected with the moving plate 411 behind, and the upper and lower ends of the leading screw of the screw female pair 412 are rotatably connected to the base 5 and the fixed support plate 410, and the lower end extends out of the fixed support plate 410 and passes through the synchronous The belt drive mechanism is connected to the metering drive motor 415, the metering drive motor 415 is fixedly connected on the fixed support plate 410, the motor shaft of the metering drive motor 415 is connected to the driving pulley, and the lower ends of the two leading screws are connected to the two driven pulleys, the driving pulley and The timing belt is sleeved on the driven pulley to form a triangle, which can realize one drive and two screw screws for synchronous transmission. A belt tensioning pulley 416 is installed beside the timing belt, and the belt tensioning pulley 416 is rotatably connected to the L-shaped plate. The long side of the L-shaped plate is provided with a strip-shaped through hole, and the L-shaped plate is fixedly connected to the fixed support plate 410 by passing through the strip-shaped through-hole. The L-shaped plate with a strip-shaped through-hole structure is convenient for the belt tensioner. To adjust the tension, a plurality of piston rods 403 are fixedly connected to the moving plate 411. The metering adjustment mechanism is easy to install, convenient and fast to adjust, stable and reliable to install, good in orientation, and high in adjustment accuracy. It is built in the base and driven by double screws. Large bearing capacity and large driving force, which can satisfy the driving of piston rods of multiple metering cylinders.
优选的,上述瓶口限位机构6采用两套,对称位于传输机构1前后侧,每套瓶口限位机构6包括伸缩气缸601、导向柱602、推板603、卡瓶调整板604和卡瓶板605,伸缩气缸601采用两个,均固定连接在气缸安装板606上,气缸安装板606两端固定连接在两立柱607上,两立柱607下端固定连接在基座5上,两个伸缩气缸601的缸杆端部固定连接在推板603背面两侧,推板603背面两侧固定连接有两导向柱602,两导向柱602外端活动穿过气缸安装板606,卡瓶调整板604固定连接在推板603正面,卡瓶板605内端形状与灌装瓶表面一致,采用多块,间隔均匀地安装在卡瓶调整板604上且每块卡瓶板605正对灌装机构3的罐装阀,卡瓶调整板604设置有安装卡瓶板的条形通孔,还包括两块限位挡板608,两块限位挡板608位于每套瓶口限位机构6进料一侧和出料一侧,每块限位挡板608为L型结构,折弯短端固定连接在限位气缸609的杠杆上,限位气缸609固定连接在气缸固定板610,气缸固定板610固定连接在连接横梁611上,连接横梁611通过两调节板612固定连接在传输机构1的机架上,该前侧的瓶口限位机构将输送机构送入的灌装瓶进行限位排列,当达到设定数量时,左侧限位气缸缩回将限位挡板推出,采用伸缩气缸推入到后侧的瓶口限位机构进行限位灌装,前侧左侧打开限位挡板继续推入灌装瓶,边灌装边送入灌装瓶,灌装完成立马向前推送一段距离,并打开右侧限位挡板,送入下一工序,灌装时间和送瓶时间控制相对,即可实现灌装送瓶无需等待,实现持续灌装,或减少等待时间,调节板612上设置有竖直条形通孔,通过螺钉穿过竖直条形通过将调节板固定连接在机架上,能够实现调节板上下位置的调节,从而适应不同的瓶子高度的最佳拦瓶,连接横梁上安装有计数传感器,计数传感器位于左侧限位挡板左侧,实现瓶子数量检测,上下调节的调节板也便于计数传感器的位置调节。Preferably, two sets of the above-mentioned bottleneck limiting mechanism 6 are used, which are symmetrically located on the front and rear sides of the transmission mechanism 1, and each set of bottleneck limiting mechanism 6 includes a telescopic cylinder 601, a guide column 602, a push plate 603, a bottle jam adjustment plate 604 and a locking mechanism. Bottle plate 605, telescopic cylinder 601 adopts two, are all fixedly connected on the cylinder mounting plate 606, and cylinder mounting plate 606 two ends are fixedly connected on two columns 607, and two columns 607 lower ends are fixedly connected on the base 5, two telescopic The end of the cylinder rod of the cylinder 601 is fixedly connected to both sides of the back of the push plate 603. Two guide columns 602 are fixedly connected to both sides of the back of the push plate 603. The outer ends of the two guide columns 602 move through the cylinder mounting plate 606, and the bottle clamping adjustment plate 604 Fixedly connected to the front of the push plate 603, the shape of the inner end of the bottle clamping plate 605 is consistent with the surface of the filling bottle. It adopts multiple pieces and is evenly spaced on the bottle clamping adjustment plate 604, and each bottle clamping plate 605 is facing the filling mechanism 3 The canning valve, the bottle clamping adjustment plate 604 is provided with a strip-shaped through hole for installing the bottle clamping plate, and also includes two limit baffles 608, and the two limit baffles 608 are located at each set of bottle mouth limit mechanism 6 feeding One side and the discharge side, each limit baffle 608 is an L-shaped structure, and the bent short end is fixedly connected to the lever of the limit cylinder 609, and the limit cylinder 609 is fixedly connected to the cylinder fixing plate 610, and the cylinder fixing plate 610 is fixedly connected to the connecting beam 611, and the connecting beam 611 is fixedly connected to the frame of the transmission mechanism 1 through two adjustment plates 612, and the bottle opening limit mechanism on the front side limits and arranges the filling bottles sent by the conveying mechanism , when the set quantity is reached, the left limit cylinder is retracted to push out the limit baffle, and the telescopic cylinder is pushed into the bottle mouth limit mechanism on the rear side for limit filling, and the front left side opens the limit stop The plate continues to be pushed into the filling bottle, and it is sent into the filling bottle while filling. After filling, it is pushed forward for a certain distance, and the right limit baffle is opened, and it is sent to the next process. The filling time and bottle feeding time The relative control can realize filling and sending bottles without waiting, realize continuous filling, or reduce waiting time. The adjustment plate 612 is provided with a vertical strip-shaped through hole, and the adjustment plate is fixedly connected through the vertical strip through the screw. On the frame, the adjustment of the upper and lower positions of the adjustment plate can be realized, so as to adapt to the best bottle blocking of different bottle heights. The counting sensor is installed on the connecting beam, and the counting sensor is located on the left side of the left limit baffle to realize the detection of the number of bottles. , The adjustment plate adjusted up and down is also convenient for the position adjustment of the counting sensor.
优选的,上述瓶口限位机构6进料一侧安装有弧形挡料板10,弧形挡料板10位于输送机构1传输方向上方,一端固定连接在固定架11上,另一端位于输送机构1传输方向中部,固定架11固定连接在操作箱12的立柱上,立柱固定连接在基座上,弧形挡料板将灌装瓶推入前侧瓶口限位机构处,起到预排列作用。Preferably, the feeding side of the above-mentioned bottleneck limiting mechanism 6 is equipped with an arc-shaped material stopper 10, the arc-shaped material stopper 10 is located above the conveying direction of the conveying mechanism 1, one end is fixedly connected to the fixed frame 11, and the other end is located at the conveying direction. In the middle of the transmission direction of mechanism 1, the fixed frame 11 is fixedly connected to the column of the operation box 12, and the column is fixedly connected to the base. permutation effect.
当待灌装瓶被人工放到自动灌装机输送机构后,待灌装瓶沿着输送机构运动,瓶口限位机构的限位挡板和安装的计数传感器进行灌装瓶限位和瓶数计数,待达到设定灌装瓶数量后,左侧限位挡板和卡瓶板插入,将待灌装瓶推入后侧的瓶口限位机构,后侧的瓶口限位机的限位挡板在机器运行前处于伸出状态,前侧的卡瓶板缩回,前侧的左限位挡板缩回,后侧的卡瓶板插入,将灌装瓶完全限位,各工位灌装头开阀灌装,同时瓶口限位装置继续对待灌装瓶送入和计数,达到设定瓶数量后,插入左侧挡板和卡瓶板插入,做好灌装准备,灌装量达到目标值后,后侧的右限位挡板和卡瓶板放开,己灌完的这组瓶输送机构送走,瓶口限位机构立即将已准备好的待灌装瓶推入灌装位置,重复上一组灌装流程,本灌装方案相比传统的直线型灌装方式大大减少灌装工位所需时间,极大地提高了灌装效率,双排分批灌装机构充分利用灌装阀灌装时间,提前将一批待灌装瓶做好灌装准备,节省待灌装瓶供送时间,减少瓶子进瓶和出瓶之间的间隔时间,极大地提升了灌装效率。When the bottle to be filled is manually placed on the conveying mechanism of the automatic filling machine, the bottle to be filled will move along the conveying mechanism, and the limit baffle of the bottle opening limit mechanism and the installed counting sensor will perform the limit and control of the filling bottle. Count and count, after the set number of filling bottles is reached, the left limit baffle and bottle clamping plate are inserted, and the bottle to be filled is pushed into the bottle mouth limit mechanism on the rear side, and the bottle mouth limiter on the rear side The limit baffle is in the extended state before the machine is running, the front bottle clamping plate is retracted, the front left limit baffle is retracted, the rear bottle clamping plate is inserted, and the filling bottle is completely limited. The filling head of the station opens the valve for filling, and at the same time, the bottle mouth limit device continues to feed and count the bottles to be filled. After reaching the set number of bottles, insert the left baffle and bottle clamping plate to make filling preparations. After the filling volume reaches the target value, the right limit baffle and the clamping plate on the rear side are released, and the group of bottles that have been filled will be sent away by the conveying mechanism, and the bottle mouth limit mechanism will immediately release the prepared bottles to be filled. Push it into the filling position and repeat the previous set of filling processes. Compared with the traditional linear filling method, this filling solution greatly reduces the time required for the filling station and greatly improves the filling efficiency. Double-row batch filling The filling mechanism makes full use of the filling time of the filling valve, prepares a batch of bottles to be filled in advance, saves the supply time of the bottles to be filled, reduces the interval between the bottle in and out, and greatly improves filling efficiency.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内,因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention, therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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CN210438389U (en) * | 2019-08-26 | 2020-05-01 | 贵州大学 | Passion fruit orthoscopic liquid filling machine |
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CN111232621A (en) * | 2020-03-04 | 2020-06-05 | 扬州美达灌装机械有限公司 | Linear multi-tank separator |
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CN112125263B (en) * | 2020-09-28 | 2022-03-08 | 广东欧佩化妆品有限公司 | Processing system for preparing moisturizing, oil-controlling and cleansing milk |
CN112479137A (en) * | 2020-11-18 | 2021-03-12 | 安徽年丰珍盛农业发展股份有限公司 | Efficient filling machine for wine and using method thereof |
CN112479130A (en) * | 2020-11-26 | 2021-03-12 | 安徽勤蜂堂蜂业有限公司 | Filling device is used in honey processing |
CN112970519A (en) * | 2021-03-17 | 2021-06-18 | 河北丰科生物科技有限公司 | Strain pretreatment device |
CN113307212A (en) * | 2021-05-26 | 2021-08-27 | 江苏汤姆智能装备有限公司 | Pressure filling integrated machine and pressure filling method thereof |
CN113307212B (en) * | 2021-05-26 | 2022-06-24 | 江苏汤姆智能装备有限公司 | An all-in-one machine for filling and pressing and a method for filling the same |
CN113526434A (en) * | 2021-07-01 | 2021-10-22 | 青岛佳旺东顺农业发展有限公司 | Peanut oil packing is with quantitative haulage equipment |
CN114751353B (en) * | 2022-04-07 | 2022-10-18 | 杭州慧吉生物科技有限公司 | Automatic canning device for disinfectant preparation |
CN114751353A (en) * | 2022-04-07 | 2022-07-15 | 杭州慧吉生物科技有限公司 | Automatic canning device for disinfectant preparation |
CN116002598A (en) * | 2023-02-10 | 2023-04-25 | 东方万佳科技有限公司 | Photocatalyst preparation filling equipment |
CN119059482A (en) * | 2024-11-05 | 2024-12-03 | 常州汇拓科技有限公司 | A lane filling machine |
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