CN110406033A - A kind of impeller mold - Google Patents
A kind of impeller mold Download PDFInfo
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- CN110406033A CN110406033A CN201910730494.1A CN201910730494A CN110406033A CN 110406033 A CN110406033 A CN 110406033A CN 201910730494 A CN201910730494 A CN 201910730494A CN 110406033 A CN110406033 A CN 110406033A
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- die
- mold
- impeller
- plug
- plug piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14631—Coating reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14819—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being completely encapsulated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/66—Mould opening, closing or clamping devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本发明公开了一种叶轮模具,包括压模、底模和模套,模芯两侧形成成型腔,成型腔内设置有插入插槽内的叶轮嵌件,压模内设置有销模;底模与模套之间设有填充于叶轮流道内的塞片;塞片包括上下连接的上塞片和下塞片,两支撑板之间设置有若干连接上塞片与下塞片的压缩弹簧;本发明将塞片设置为相互连接的分层结构,上塞片和下塞片之间通过压缩弹簧连接,并利用支撑板和L型滑块相互限位,合模紧密性强,同时开模时对成品具有顶出作用,便于脱模;通过在模芯侧面设置有与叶轮嵌件相适配的插槽,便于对叶轮嵌件定位,使得叶轮嵌件更好地包覆在叶片内形成一体结构;同时压模内设置的销模便于挤压销的插入,便于铸件压制时排气。
The invention discloses an impeller mould, which comprises a pressing die, a bottom die and a die sleeve. A molding cavity is formed on both sides of the die core, an impeller insert inserted into a slot is arranged in the molding cavity, and a pin die is arranged in the pressing die; the bottom Between the mold and the die sleeve, there is a plug piece filled in the flow channel of the impeller; the plug piece includes an upper plug piece and a lower plug piece connected up and down, and a number of compression springs connecting the upper plug piece and the lower plug piece are arranged between the two support plates. ; In the present invention, the plug pieces are arranged in a layered structure connected to each other, the upper plug piece and the lower plug piece are connected by a compression spring, and the support plate and the L-shaped slider are used to limit each other, so that the mold closing is strong and can be opened at the same time. When molding, it has the effect of ejecting the finished product, which is convenient for demoulding; by setting a slot on the side of the mold core that matches the impeller insert, it is convenient to position the impeller insert, so that the impeller insert is better wrapped in the blade Form an integrated structure; at the same time, the pin mold set in the die is convenient for the insertion of the extrusion pin, and it is convenient for the exhaust when the casting is pressed.
Description
技术领域technical field
本发明涉及灌装领域,具体为一种叶轮模具。The invention relates to the filling field, in particular to an impeller mold.
背景技术Background technique
离心泵因其输送液体能力大,流量均匀稳定,使用方便,造价低,具有极其广泛的应用。离心泵制造所用的材料种类包括铸铁、不锈钢、陶瓷、各种塑料等等。对于输送强腐蚀性的酸、碱、盐类介质,主要是采用氟塑料,或氟塑料合金。氟塑料离心泵相比金属材质的离心泵拓宽了离心泵的应用领域,但塑料材质的强度与金属相比要弱很多,特别是泵零件的心脏部件——叶轮,该零件的强度直接影响泵产品的使用寿命。Centrifugal pumps are widely used because of their large liquid delivery capacity, uniform and stable flow rate, convenient use and low cost. The types of materials used in the manufacture of centrifugal pumps include cast iron, stainless steel, ceramics, various plastics, and more. For transporting highly corrosive acids, alkalis, and salt media, fluoroplastics or fluoroplastic alloys are mainly used. Fluoroplastic centrifugal pumps broaden the application fields of centrifugal pumps compared with metal centrifugal pumps, but the strength of plastic materials is much weaker than that of metals, especially the impeller, the heart part of pump parts. The strength of this part directly affects the pump. The useful life of the product.
现有技术中,叶轮模具内塞片的设计是整体分块的,由于流道是里宽外窄的形式,在叶轮烧结完成进行脱模时很容易造成叶轮流道出口处的变形,塞片在成型时也影响合模的紧密性。同时由于叶轮叶片内设置有金属嵌件,不易定位,导致金属嵌件的包覆性差,影响生产质量。In the prior art, the design of the inner plug of the impeller mold is divided into blocks as a whole. Since the flow channel is in the form of wide inside and narrow outside, it is easy to cause deformation at the outlet of the impeller flow channel when the impeller is sintered and demolded. It also affects the tightness of mold clamping during molding. At the same time, since the impeller blades are provided with metal inserts, it is difficult to locate them, resulting in poor cladding of the metal inserts, which affects the production quality.
发明内容Contents of the invention
本发明的目的在于提供一种叶轮模具,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an impeller mold to solve the problems raised in the background art above.
为实现上述目的,本发明提供如下技术方案:一种叶轮模具,包括压模、底模和模套,压模和底模中心处形成模芯,模芯侧面一周设置有若干插槽,模芯两侧形成成型腔,成型腔内设置有插入插槽内的叶轮嵌件,压模内设置有与成型腔连通的销模;底模中部嵌入有塞片座,底模与模套之间设有填充于叶轮流道内的塞片;所述塞片包括上下连接的上塞片和下塞片,下塞片两端向上延伸形成支撑板,两支撑板相对面上分别设置有开口相对的滑槽,上塞片底部连接有插入滑槽内的L型滑块,两支撑板之间设置有若干连接上塞片与下塞片的压缩弹簧。In order to achieve the above object, the present invention provides the following technical solutions: an impeller mold, including a die, a bottom die and a die sleeve, a mold core is formed at the center of the press die and the bottom die, and several slots are arranged on the side of the die core. Forming cavities are formed on both sides, the impeller insert inserted into the slot is arranged in the forming cavity, the pin mold connected with the forming cavity is arranged in the pressing mold; the plug seat is embedded in the middle of the bottom mold, and the There is a plug filled in the impeller flow channel; the plug includes an upper plug and a lower plug that are connected up and down, and the two ends of the lower plug extend upward to form a support plate, and the opposite surfaces of the two support plates are respectively provided with slides with opposite openings. groove, the bottom of the upper plug is connected with an L-shaped slide block inserted into the chute, and some compression springs connecting the upper plug and the lower plug are arranged between the two support plates.
优选的,所述模套顶部两侧对称设置有安装孔,模套与压模侧壁之间通过穿过安装孔的螺钉固定在一起。Preferably, mounting holes are arranged symmetrically on both sides of the top of the die sleeve, and the die sleeve and the side wall of the die are fixed together by screws passing through the mounting holes.
优选的,所述模套底部两侧对称设置有耳板,耳板底面设置有内陷的定位凹槽,底模顶部对应设置有插入定位凹槽内的定位凸块,模套的耳板与底模之间通过螺钉固定连接。Preferably, ear plates are symmetrically arranged on both sides of the bottom of the mold sleeve, and the bottom surface of the ear plate is provided with an indented positioning groove, and the top of the bottom mold is correspondingly provided with a positioning protrusion inserted into the positioning groove, and the ear plate of the mold sleeve is in contact with the positioning groove. The bottom molds are fixedly connected by screws.
优选的,所述插槽由压模的模芯和底模的模芯闭合形成,分为开口相对的上下两部分。Preferably, the slot is formed by closing the mold core of the press mold and the mold core of the bottom mold, and is divided into upper and lower parts with opposite openings.
优选的,所述塞片设置为若干个,各塞片处于叶轮流道内构成圆环形,该圆环形具有锥度的中心孔壁与塞片座贴合,处于叶轮流道外的各塞片的尾部设为燕尾片,燕尾片上设有螺栓孔用于将各塞片固定连接在底模上,塞片的厚度不大于叶轮流道的出口高度。Preferably, there are several plug pieces, and each plug piece is located in the impeller flow channel to form a circular ring, and the central hole wall of the circular ring with a taper fits with the plug seat, and each plug piece outside the impeller flow channel The tail is set as a dovetail, and the dovetail is provided with bolt holes for fixing the plugs on the bottom mold, and the thickness of the plugs is not greater than the outlet height of the impeller flow channel.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明将塞片设置为相互连接的分层结构,包括上塞片和下塞片,上塞片和下塞片之间通过压缩弹簧连接,并利用支撑板和L型滑块相互限位,合模时,在压缩弹簧的作用下使得叶轮成型稳定性好,合模紧密性强,同时开模时,上塞片和下塞片在压缩弹簧的作用下分离,对成品具有顶出作用,便于脱模。1. In the present invention, the plug pieces are arranged as a layered structure connected to each other, including an upper plug piece and a lower plug piece, which are connected by a compression spring, and are mutually limited by a support plate and an L-shaped slider. When closing the mold, under the action of the compression spring, the forming stability of the impeller is good, and the tightness of the mold closing is strong. At the same time, when the mold is opened, the upper plug and the lower plug are separated under the action of the compression spring, which has the effect of ejecting the finished product. Function, easy to demould.
2.本发明通过在模芯侧面设置有与叶轮嵌件相适配的插槽,便于对叶轮嵌件定位,使得叶轮嵌件更好地包覆在叶片内形成一体结构;同时压模内设置的销模便于挤压销的插入,便于铸件压制时排气。2. In the present invention, a slot matching the impeller insert is provided on the side of the mold core, which facilitates the positioning of the impeller insert, so that the impeller insert is better wrapped in the blade to form an integrated structure; at the same time, a The unique pin mold is convenient for the insertion of extrusion pins, and it is convenient for venting when castings are pressed.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的模套的具体结构示意图;Fig. 2 is the specific structural representation of die sleeve of the present invention;
图3为本发明的塞片的具体结构示意图;Fig. 3 is the concrete structure schematic diagram of plug sheet of the present invention;
图4为本发明的塞片与燕尾片的具体结构示意图。Fig. 4 is a schematic diagram of the specific structure of the plug piece and the dovetail piece of the present invention.
图中:1、压模;2、底模;3、模套;4、模芯;5、安装孔;6、耳板;7、定位凹槽;8、定位凸块;9、插槽;10、叶轮嵌件;11、成型腔;12、销模;13、塞片座;14、塞片;15、上塞片;16、下塞片;17、支撑板;18、滑槽;19、L型滑块;20、压缩弹簧;21、燕尾片;22、螺栓孔。In the figure: 1. Compression mold; 2. Bottom mold; 3. Mold sleeve; 4. Core; 5. Mounting hole; 6. Ear plate; 7. Positioning groove; 8. Positioning bump; 9. Slot; 10, impeller insert; 11, forming cavity; 12, pin mold; 13, plug seat; 14, plug; 15, upper plug; 16, lower plug; 17, support plate; 18, chute; 19 , L-shaped slider; 20, compression spring; 21, dovetail piece; 22, bolt hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal" etc. is based on the orientation or positional relationship shown in the drawings, and is only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
请参阅图1-4,本发明提供一种技术方案:一种叶轮模具,包括压模1、底模2和模套3,压模1和底模2中心处形成模芯4,模芯4侧面一周设置有若干插槽9,模芯4两侧形成成型腔11,成型腔11内设置有插入插槽9内的叶轮嵌件10,压模1内设置有与成型腔11连通的销模12;底模2中部嵌入有塞片座13,底模2与模套3之间设有填充于叶轮流道内的塞片14;所述塞片14包括上下连接的上塞片15和下塞片16,下塞片16两端向上延伸形成支撑板17,两支撑板17相对面上分别设置有开口相对的滑槽18,上塞片15底部连接有插入滑槽18内的L型滑块19,两支撑板17之间设置有若干连接上塞片15与下塞片16的压缩弹簧20。Please refer to Fig. 1-4, the present invention provides a kind of technical scheme: a kind of impeller mold, comprises die 1, bottom die 2 and die sleeve 3, die core 4 is formed at the center of die 1 and bottom die 2, die core 4 A number of slots 9 are arranged around the side, and molding cavities 11 are formed on both sides of the mold core 4, and impeller inserts 10 inserted into the slots 9 are arranged in the molding cavities 11, and pin molds communicating with the molding cavities 11 are arranged in the die 1 12. A plug seat 13 is embedded in the middle of the bottom mold 2, and a plug piece 14 filled in the flow channel of the impeller is provided between the bottom mold 2 and the mold case 3; the plug piece 14 includes an upper plug piece 15 and a lower plug connected up and down 16, the two ends of the lower plug 16 extend upwards to form a support plate 17, the opposite surfaces of the two support plates 17 are respectively provided with chute 18 with the opening opposite, and the bottom of the upper plug 15 is connected with an L-shaped slider inserted into the chute 18 19. Several compression springs 20 connecting the upper plug piece 15 and the lower plug piece 16 are arranged between the two support plates 17 .
进一步的,所述模套3顶部两侧对称设置有安装孔5,模套3与压模1侧壁之间通过穿过安装孔5的螺钉固定在一起。Further, mounting holes 5 are symmetrically arranged on both sides of the top of the die case 3 , and the die case 3 and the side wall of the die 1 are fixed together by screws passing through the mounting holes 5 .
进一步的,所述模套3底部两侧对称设置有耳板6,耳板6底面设置有内陷的定位凹槽7,底模2顶部对应设置有插入定位凹槽7内的定位凸块8,模套3的耳板6与底模2之间通过螺钉固定连接,便于合模时定位,保证合模的稳定性。Further, the two sides of the bottom of the mold cover 3 are symmetrically provided with ear plates 6, the bottom surface of the ear plate 6 is provided with an indented positioning groove 7, and the top of the bottom mold 2 is correspondingly provided with a positioning protrusion 8 inserted into the positioning groove 7 , The ear plate 6 of the mold cover 3 and the bottom mold 2 are fixedly connected by screws, which is convenient for positioning during mold closing and ensures the stability of mold closing.
进一步的,所述插槽9由压模1的模芯4和底模2的模芯4闭合形成,分为开口相对的上下两部分,便于开模时脱模。Further, the slot 9 is formed by closing the mold core 4 of the die 1 and the mold core 4 of the bottom mold 2, and is divided into upper and lower parts with opposite openings, which is convenient for demoulding when the mold is opened.
进一步的,所述塞片14设置为若干个,各塞片14处于叶轮流道内构成圆环形,该圆环形具有锥度的中心孔壁与塞片座13贴合,处于叶轮流道外的各塞片14的尾部设为燕尾片21,燕尾片21上设有螺栓孔22用于将各塞片14固定连接在底模2上,塞片14的厚度不大于叶轮流道的出口高度。Further, there are several plug pieces 14, and each plug piece 14 is in the flow channel of the impeller to form a circular ring. The tail of the plug piece 14 is set as a dovetail piece 21, and the dovetail piece 21 is provided with a bolt hole 22 for fixing each plug piece 14 on the bottom mold 2, and the thickness of the plug piece 14 is not greater than the outlet height of the impeller flow channel.
本发明将塞片设置为相互连接的分层结构,包括上塞片和下塞片,上塞片和下塞片之间通过压缩弹簧连接,并利用支撑板和L型滑块相互限位,合模时,在压缩弹簧的作用下使得叶轮成型稳定性好,合模紧密性强,同时开模时,上塞片和下塞片在压缩弹簧的作用下分离,对成品具有顶出作用,便于脱模。通过在模芯侧面设置有与叶轮嵌件相适配的插槽,便于对叶轮嵌件定位,使得叶轮嵌件更好地包覆在叶片内形成一体结构;同时压模内设置的销模便于挤压销的插入,便于铸件压制时排气。In the present invention, the plug pieces are arranged in a layered structure connected to each other, including an upper plug piece and a lower plug piece, the upper plug piece and the lower plug piece are connected by a compression spring, and the support plate and the L-shaped slider are used to limit each other. When closing the mold, under the action of the compression spring, the forming stability of the impeller is good, and the tightness of the mold closing is strong. At the same time, when the mold is opened, the upper plug and the lower plug are separated under the action of the compression spring, which has an ejection effect on the finished product. Easy to demould. The slots matching the impeller inserts are provided on the side of the mold core to facilitate the positioning of the impeller inserts, so that the impeller inserts are better wrapped in the blades to form an integrated structure; at the same time, the pin molds set in the die are convenient The insertion of extrusion pins is convenient for venting when castings are pressed.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (5)
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