CN110405910B - Preparation method of far infrared health-preserving, health-care, environment-friendly and energy-saving integrated wall surface - Google Patents
Preparation method of far infrared health-preserving, health-care, environment-friendly and energy-saving integrated wall surface Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
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- B28B1/00—Producing shaped prefabricated articles from the material
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- B28—WORKING CEMENT, CLAY, OR STONE
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- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
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Abstract
The invention relates to a preparation method of a far infrared health-care environment-friendly energy-saving integrated wall surface, which is characterized in that a back reflection decoration layer made of an integrated wall surface and aluminum foil is used as a basic outer frame component for processing, a water-based ceramic graphene conductive far infrared heating layer is compounded on the inner surface and the inner surface of the integrated wall surface, a heat insulation layer is filled between the water-based ceramic graphene conductive far infrared heating layer and the aluminum foil reflection decoration layer, finally, a required ground color is uniformly coated on the outer surface of the integrated wall surface by adopting a coating formed by mixing a health-care functional material and water, and after drying, required pattern patterns are manufactured on the ground color by using a special water-based environment-friendly temperature-resistant pigment to form a decoration surface. The invention can achieve the functions of indoor far infrared rapid energy-saving health-care heating, improves the indoor air quality, decomposes and reduces indoor toxic and harmful substances, enhances the adsorption and decomposition of indoor peculiar smell, and has obvious functions of sound insulation, heat insulation and energy saving.
Description
Technical Field
The invention belongs to the field of environment-friendly decorative integrated wall surfaces, and particularly relates to a preparation method of a far infrared ray health-preserving, health-care, environment-friendly and energy-saving integrated wall surface.
Background
The integrated wall surface is fast to install, good in decoration effect and environment-friendly, is suitable for industrial batch production, and the rough wall can be installed and gradually replaces traditional interior powder, wallpaper and tile interior wall decoration. In recent years, integrated wall surfaces are rapidly developed and continuously improved and matured, the existing integrated wall surfaces mainly pay attention to decoration effect, convenience and environmental protection, the functionality is weak, and with the improvement of living standard of people, people also put forward new hopes and requirements for the integrated wall surfaces. It is desirable to have more practical functions, such as: the multifunctional electric heating floor has the functions of warming, heat preservation, sound insulation, heat insulation, health care, health preservation, indoor odor elimination, far infrared ray generation, anion generation and the like, and the quality of the living space of people is really improved, not only the improvement of the visual effect.
The existing integrated wall surface mainly comprises: gypsum boards, wood-plastic hollow, stone-plastic hollow, bamboo-plastic hollow, metal hollow and metal foam. The integrated wall surfaces have good decorative effect, the hollow and foaming structures reduce the weight, reduce the cost and increase the sound insulation, heat insulation and heat preservation performance, the plastic changes the strength of the gypsum board, the metal improves the defects that the plastic is easy to deform and the plane heat transfer performance is not good, the metal foaming improves the heat preservation performance of the metal hollow type, and the using amount of the metal is reduced.
In order to maintain the advantages of the existing integrated wall surface, improve the functions of the existing integrated wall surface and improve the indoor quality, the preparation method of the far infrared ray health-care environment-friendly energy-saving integrated wall surface is provided.
Disclosure of Invention
The invention is realized by the following technical scheme:
a preparation method of a far infrared health-preserving, health-care, environment-friendly and energy-saving integrated wall surface comprises the following steps:
step 1, a rear reflection decoration layer made of an integrated wall surface and aluminum foil is used as a processed basic outer frame component, and the integrated wall surface and the rear reflection decoration layer are spliced front and back to form an integral basic outer frame with a built-in filling cavity;
3, filling a heat-insulating layer between the water-based ceramic graphene conductive far infrared heating layer and the aluminum foil reflection decoration layer, and finally enabling the water-based ceramic graphene conductive far infrared heating layer and the heat-insulating layer to serve as filling layers of the inner filling cavity of the basic outer frame;
and 4, uniformly coating the outer surface of the integrated wall surface with a coating formed by mixing a health-care functional material and water to form a required ground color, drying, and then manufacturing required pattern patterns on the ground color by using a special water-based environment-friendly temperature-resistant pigment, or adhering a wallpaper or surface decorating film material on the dried ground color by using water-based environment-friendly glue to form a decorating surface.
The compounding process of the water-based ceramic graphene conductive far infrared heating layer can adopt the following method on one hand:
(201) selecting a high-temperature-resistant insulating film material or a sheet material as a base material, coating the back of the base material with aqueous ceramic graphene conductive heating far infrared slurry, baking at 200-500 ℃ for ceramic formation, and then combining electrodes on two sides of a ceramic aqueous graphene conductive far infrared heating plate to prepare an aqueous ceramic graphene conductive far infrared heating sheet;
(202) after arranging integrated wall, the electrically conductive far infrared heating sheet of water-based ceramic graphite alkene, heat preservation and aluminium foil reflection decorative layer in proper order, glue into a whole through filling polyurethane foaming glue, wherein the electrically conductive far infrared heating sheet of water-based ceramic graphite alkene and the one side of integrated wall laminating are the preceding insulating face of the electrically conductive far infrared thick liquids that generate heat of uncoated water-based ceramic graphite alkene.
Preferably, the high-temperature-resistant insulating base material is one of high-temperature-resistant insulating paper, a mica plate, a PET film, an epoxy resin plate and insulating cloth.
The compounding process of the water-based ceramic graphene conductive far infrared heating layer can also adopt the following method:
the method comprises the steps of spraying a high-temperature-resistant insulating heat-conducting coating on the inner surface of an integrated wall surface, then coating water-based ceramic graphene electric-conducting heating far infrared slurry on the back surface of the high-temperature-resistant insulating heat-conducting coating, baking at 160-260 ℃ for ceramic formation, then coating composite electrodes on two sides of the formed water-based ceramic graphene electric-conducting far infrared heating coating, and finally coating a high-temperature-resistant insulating layer on the back surface of the water-based ceramic graphene electric-conducting far infrared heating coating to finally realize the compounding of the water-based ceramic graphene electric-conducting far infrared heating coating.
Further, the heat-insulating layer is a foaming heat-insulating layer formed by foaming rigid polyurethane or foaming inorganic adhesive and adding expanded perlite, and then filling the remaining filling cavity between the water-based ceramic graphene conductive far infrared heating layer and the aluminum foil reflection decoration layer.
The integrated wall surface is preferably one of a metal integrated wall surface, a wood-plastic integrated wall surface, a stone-plastic integrated wall surface and an inorganic integrated wall surface.
The preferable preparation process of the water-based ceramic graphene conductive heating far infrared slurry comprises the following steps:
(701) preparing a slurry formula with the following parts by weight: 30-60 parts of modified conductive inorganic water-based adhesive, 1-50 parts of bentonite, 1-50 parts of kaolin, 10-60 parts of high-purity graphite powder, 10-50 parts of silver-coated copper powder, 5-50 parts of anion powder, 5-50 parts of tourmaline powder and 5-50 parts of silicon carbide;
(702) placing 30-60 parts of modified conductive inorganic water-based adhesive into a stirring container, and then slowly adding 1-50 parts of bentonite, 1-50 parts of kaolin, 5-50 parts of tourmaline powder, 5-50 parts of silicon carbide, 10-60 parts of high-purity graphite powder, 10-50 parts of silver-coated copper powder and 5-50 parts of anion powder in sequence according to the proportion under the stirring state;
(703) continuously dispersing the mixture obtained by mixing in the previous step for 3-7 hours by using ultrasonic waves;
(704) grinding the mixture obtained after the ultrasonic dispersion in the previous step to the required fineness by using a three-roller machine, and then sieving and weighing for later use;
(705) and mixing the ground mixture with deionized water to prepare the required water-based ceramic graphene conductive heating far infrared slurry.
The preferable preparation process of the modified conductive inorganic water-based adhesive comprises the following steps:
(801) heating water glass to 50-70 ℃, sequentially adding aluminum hydroxide accounting for 1-30% of the total amount of the water glass, 2-20% of methyl potassium silicate, 5-30% of graphene powder, 5-40% of nano pure silver powder and 2-20% of carbon nano tubes under a stirring state, continuously stirring and dispersing for 2-6 hours after the addition is finished, and then continuously dispersing for 2-6 hours in an ultrasonic dispersion machine;
(802) and (3) grinding the colloid obtained in the previous step in a sand mill for 2-10 hours until the grinding fineness is less than 3 microns, and then sieving, weighing, subpackaging and warehousing for later use.
The preferable preparation process of the health-care functional material coated on the outer surface of the integrated wall surface is as follows:
(901) preparing the following raw material formula in parts by weight: 20-60 parts of water-based environment-friendly resin, 5-40 parts of kaolin, 10-50 parts of diatomite, 10-50 parts of anion powder, 10-50 parts of photocatalyst, 2-30 parts of bentonite, 10-50 parts of tourmaline powder and 10-50 parts of infrared powder;
(902) placing 20-60 parts of water-based environment-friendly resin into a stirring container, gradually adding the bentonite, the diatomite, the kaolin, the infrared powder, the tourmaline powder, the anion powder and the photocatalyst into the water-based environment-friendly resin in sequence according to the weight parts under the state of uniform stirring, and continuously stirring for 2-6 hours after the addition;
(903) grinding the mixed material obtained in the previous step on a three-roller machine for 3-8 times to reach the required fineness, and then weighing, packaging and warehousing for later use.
The preferable preparation process of the water-based environment-friendly temperature-resistant pigment used on the outer surface of the integrated wall surface comprises the following steps:
(101) preparing the following raw material formula in parts by weight: 20-60 parts of nano water-based alumina sol, 5-50 parts of inorganic high-temperature-resistant toner, 2-30 parts of bentonite, 5-40 parts of kaolin, 10-50 parts of anion powder, 20-50 parts of infrared powder, 5-30 parts of photocatalyst and 2-30 parts of white carbon black;
(102) placing 20-60 parts of nano water-based alumina sol into a stirring container, and gradually adding the inorganic high-temperature-resistant toner, bentonite, kaolin, anion powder, infrared powder, photocatalyst and white carbon black in parts by weight in sequence and gradually in a uniform stirring state;
(103) continuously dispersing the mixture obtained in the previous step for 3-6 hours by using ultrasonic waves;
(104) grinding the mixture obtained by the ultrasonic dispersion in the previous step to the required fineness by using a three-roller machine, and then sieving, weighing, subpackaging and warehousing for later use.
Compared with the prior art, the invention has the following beneficial technical effects:
1. the invention adds the functions of indoor far infrared ray, energy saving, health care and heating;
2. the content of indoor negative ions is increased, and the indoor air quality is improved;
3. the photocatalyst effect is increased, and indoor toxic and harmful substances are decomposed and reduced;
4. adding diatom ooze materials to enhance the adsorption and decomposition of indoor peculiar smell;
5. the infrared radiation functional material is added, and the heat energy on the integrated wall surface can be efficiently radiated in a far infrared mode
Into the air.
Drawings
FIG. 1 is a diagram of the internal wiring of the integrated wall of the present invention;
FIG. 2 is a cross-sectional structural view of the infrared heating layer of the integrated wall surface of the present invention compounded by a first method;
fig. 3 is a cross-sectional structural view of the infrared heating layer of the integrated wall surface according to the second method.
In the figure: 1 integrating a decorative functional material layer on the outer surface of a wall surface; 2, insulating layer; splicing the slots; 4, an aluminum foil reflection decoration layer; 5 splicing the plugboards; 6, power input connector; 7 inputting a high-temperature resistant wire by a power supply; 8, outputting a high-temperature resistant wire by a power supply; 9 power output connector; 12 integrating the wall surface; 13 a water-based ceramic graphene conductive far infrared heating layer; 131 water-based ceramic graphene conductive far infrared heating thin plates; 132 high temperature resistant insulating heat conducting coating; 133 high-temperature resistant insulating and heat-insulating coating; 134 water-based ceramic graphene conductive far infrared heating coating; 14 far infrared heating element electrodes; 15 power line pads.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a detailed description of the present invention will be given below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention, and the described embodiments are merely a subset of the embodiments of the present invention, rather than a complete embodiment. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
A preparation method of a far infrared health-preserving, health-care, environment-friendly and energy-saving integrated wall surface comprises the following steps:
step 1, a rear reflection decoration layer made of an integrated wall surface and aluminum foil is used as a processed basic outer frame component, and the integrated wall surface and the rear reflection decoration layer are spliced front and back to form an integral basic outer frame with a built-in filling cavity;
3, filling a heat-insulating layer between the water-based ceramic graphene conductive far infrared heating layer and the aluminum foil reflection decoration layer, and finally enabling the water-based ceramic graphene conductive far infrared heating layer and the heat-insulating layer to serve as filling layers of the inner filling cavity of the basic outer frame;
and 4, uniformly coating the outer surface of the integrated wall surface with a coating formed by mixing a health-care functional material and water to form a required ground color, drying, and then manufacturing required pattern patterns on the ground color by using a special water-based environment-friendly temperature-resistant pigment, or adhering a wallpaper or surface decorating film material on the dried ground color by using water-based environment-friendly glue to form a decorating surface.
Further, the heat insulation layer in the step 3 is a foaming heat insulation layer formed by hard polyurethane foaming or inorganic adhesive foaming plus expanded perlite, and then filling the remaining filling cavity between the water-based ceramic graphene conductive far infrared heating layer and the aluminum foil reflection decoration layer.
Furthermore, the integrated wall surface is a hollow wall surface with a fixed shape, for example, the integrated wall surface can be a metal integrated wall surface, a wood-plastic integrated wall surface, a bamboo-plastic integrated wall surface, a stone-plastic integrated wall surface or an inorganic integrated wall surface, wherein the metal integrated wall surface is preferably adopted.
The arrangement of the water-based ceramic graphene conductive far infrared heating layer can increase the infrared radiation function of the integrated wall surface and can efficiently radiate heat energy on the metal integrated wall surface to the air in a far infrared mode;
the arrangement of the heat insulation layer can enhance the overall heat insulation effect of the integrated wall surface, so that the wall surface has the effects of being warm in winter and cool in summer;
the setting of after-reflection decorative layer, can play fine guard action (seal layer and heat preservation with the electrically conductive far infrared of water based ceramic graphite alkene inside integrated wall, make both can directly not expose outside to effectively avoid both unexpected impaired and cause the electric shock problem between them), the energy that the layer produced can generate heat with the electrically conductive far infrared of water based ceramic graphite alkene is reflected to the after-reflection decorative layer simultaneously, and then make far infrared production of heat concentrate give off to the preceding terminal surface of integrated wall, reduce the problem that the energy scatters and disappears to the rear end face.
In the step 2, the compounding process of the aqueous ceramic graphene conductive far infrared heating layer can adopt the following method (method one):
(201) selecting a high-temperature-resistant insulating film material or a sheet material as a base material, coating the back of the base material with aqueous ceramic graphene conductive heating far infrared slurry, baking at 200-500 ℃ for ceramic formation, and then combining electrodes on two sides of a ceramic aqueous graphene conductive far infrared heating plate to prepare an aqueous ceramic graphene conductive far infrared heating sheet;
(202) after arranging integrated wall, the electrically conductive far infrared heating sheet of water-based ceramic graphite alkene, heat preservation and aluminium foil reflection decorative layer in proper order, glue into a whole through filling polyurethane foaming glue, wherein the electrically conductive far infrared heating sheet of water-based ceramic graphite alkene and the one side of integrated wall laminating are the preceding insulating face of the electrically conductive far infrared thick liquids that generate heat of uncoated water-based ceramic graphite alkene.
The high-temperature-resistant insulating base material is preferably one of temperature-resistant insulating paper, a mica plate, a PET film, an epoxy resin plate and insulating cloth.
In the step 2, the compounding process of the aqueous ceramic graphene conductive far infrared heating layer can also adopt the following method (method two):
the method comprises the steps of spraying a high-temperature-resistant insulating heat-conducting coating on the inner surface of an integrated wall surface, then coating water-based ceramic graphene electric-conducting heating far infrared slurry on the back surface of the high-temperature-resistant insulating heat-conducting coating, baking at 160-260 ℃ for ceramic formation, then coating composite electrodes on two sides of the formed water-based ceramic graphene electric-conducting far infrared heating coating, and finally coating a high-temperature-resistant insulating layer on the back surface of the water-based ceramic graphene electric-conducting far infrared heating coating to finally realize the compounding of the water-based ceramic graphene electric-conducting far infrared heating coating.
In the actual construction process, corresponding high-temperature-resistant wires are welded on the electrodes on the two sides of the water-based ceramic graphene conductive far infrared heating coating, and connectors are installed at the ends of the high-temperature-resistant wires; so, when utilizing this integrated wall to carry out on-the-spot concatenation construction, only need to utilize concatenation slot and concatenation picture peg to splice two adjacent integrated walls, then utilize the connector on the high temperature resistant wire to dock the power cord of two adjacent integrated walls, can realize the series connection process of circuit.
In the two methods for compounding the water-based ceramic graphene conductive far infrared heating layer, the preparation process of the water-based ceramic graphene conductive heating far infrared slurry adopts the following steps:
(701) heating water glass to 50-70 ℃, sequentially adding aluminum hydroxide accounting for 1-30% of the total amount of the water glass, 2-20% of methyl potassium silicate, 5-30% of graphene powder, 5-40% of nano pure silver powder and 2-20% of carbon nano tubes under a stirring state, continuously stirring and dispersing for 2-6 hours after the addition is finished, and then continuously dispersing for 2-6 hours in an ultrasonic dispersion machine;
(702) grinding the colloid obtained in the previous step in a sand mill for 2-10 hours until the grinding fineness is within 3 microns, and then sieving, weighing, subpackaging and warehousing for later use;
(703) preparing a slurry formula with the following parts by weight:
(704) placing 30-60 parts of the prepared modified conductive inorganic water-based adhesive into a stirring container, and then slowly adding 1-50 parts of bentonite, 1-50 parts of kaolin, 5-50 parts of tourmaline powder, 5-50 parts of silicon carbide, 10-60 parts of high-purity graphite powder, 10-50 parts of silver-coated copper powder and 5-50 parts of anion powder in sequence according to the proportion under the stirring state;
(705) continuously dispersing the mixture obtained by mixing in the previous step for 3-7 hours by using ultrasonic waves;
(706) grinding the mixture obtained after the ultrasonic dispersion in the previous step to the required fineness by using a three-roller machine, and then sieving and weighing for later use;
(707) and mixing the ground mixture with deionized water to prepare the required water-based ceramic graphene conductive heating far infrared slurry.
The main wavelength range of the far infrared rays generated by the water-based ceramic graphene conductive far infrared ray heating layer is 8-14 mu m, which is also called as 'health rays' and 'life rays' in the medical field; it can activate the activity of biological macromolecule, and can excite the biological molecule to be in high vibration state, so as to activate the activity of biological macromolecule such as nucleic acid protein, etc., thereby exerting the function of biological macromolecule to regulate the activities of organism metabolism, immunity, etc., being beneficial to the recovery and balance of function, achieving the purpose of preventing and treating diseases, and promoting and improving blood circulation.
The following is the preferable formula of the modified conductive inorganic aqueous adhesive and the aqueous ceramic graphene conductive heating far infrared slurry in the preparation process of the aqueous ceramic graphene conductive heating far infrared slurry:
modified conductive inorganic water-based adhesive:
100 parts of water glass, 1 part of aluminum hydroxide, 2 parts of methyl potassium silicate, 5 parts of graphene powder, 40 parts of nano pure silver powder and 20 parts of carbon nano tubes;
100 parts of water glass, 30 parts of aluminum hydroxide, 20 parts of methyl potassium silicate, 5 parts of graphene powder, 5 parts of nano pure silver powder and 2 parts of carbon nano tubes;
100 parts of water glass, 30 parts of aluminum hydroxide, 2 parts of methyl potassium silicate, 30 parts of graphene powder, 5 parts of nano pure silver powder and 2 parts of carbon nano tubes;
100 parts of water glass, 30 parts of aluminum hydroxide, 2 parts of methyl potassium silicate, 5 parts of graphene powder, 40 parts of nano pure silver powder and 2 parts of carbon nano tubes;
100 parts of water glass, 30 parts of aluminum hydroxide, 2 parts of methyl potassium silicate, 5 parts of graphene powder, 5 parts of nano pure silver powder and 20 parts of carbon nano tubes;
100 parts of water glass, 15 parts of aluminum hydroxide, 10 parts of methyl potassium silicate, 17 parts of graphene powder, 22 parts of nano pure silver powder and 11 parts of carbon nano tubes;
the aqueous ceramic graphene conductive heating far infrared slurry comprises:
30 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 50 parts of silicon carbide;
30 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 50 parts of tourmaline powder and 27 parts of silicon carbide;
30 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 50 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
30 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 50 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
30 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 60 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
30 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 40 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
30 parts of modified conductive inorganic water-based adhesive, 50 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
60 parts of modified conductive inorganic water-based adhesive, 1 part of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
60 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 1 part of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
60 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 10 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
60 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 10 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
60 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 5 parts of anion powder, 27 parts of tourmaline powder and 27 parts of silicon carbide;
60 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 5 parts of tourmaline powder and 27 parts of silicon carbide;
60 parts of modified conductive inorganic water-based adhesive, 25 parts of bentonite, 25 parts of kaolin, 35 parts of high-purity graphite powder, 30 parts of silver-coated copper powder, 27 parts of anion powder, 27 parts of tourmaline powder and 5 parts of silicon carbide;
the waterborne ceramic graphene conductive far infrared heating layer prepared by the preferable formula is tested according to GB/T7287-2008 'test method for infrared radiation heater', and the test result is as follows: the normal total emissivity of the water-based ceramic graphene conductive far infrared heating layer prepared by each formula is above 87%, the infrared radiation energy density is 4.5-4.7 multiplied by 102W/m2(37 ℃), and the infrared radiation conversion rate is above 70%.
The preparation process of the health-care functional material coated on the outer surface of the integrated wall surface comprises the following steps:
(91) preparing the following raw material formula in parts by weight: 20-60 parts of water-based environment-friendly resin, 5-40 parts of kaolin, 10-50 parts of diatomite, 10-50 parts of anion powder, 10-50 parts of photocatalyst, 2-30 parts of bentonite, 10-50 parts of tourmaline powder and 10-50 parts of infrared powder;
(92) placing 20-60 parts of water-based environment-friendly resin into a stirring container, gradually adding the bentonite, the diatomite, the kaolin, the infrared powder, the tourmaline powder, the anion powder and the photocatalyst into the water-based environment-friendly resin in sequence according to the weight parts under the state of uniform stirring, and continuously stirring for 2-6 hours after the addition;
(93) grinding the mixed material obtained in the previous step on a three-roller machine for 3-8 times to reach the required fineness, and then weighing, packaging and warehousing for later use.
The following is the preferable formula of the health-care functional material coated on the outer surface of the integrated wall surface:
20 parts of water-based environment-friendly resin, 40 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
20 parts of water-based environment-friendly resin, 22 parts of kaolin, 50 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
20 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 50 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
20 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 50 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
20 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 30 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
20 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 50 parts of tourmaline powder and 30 parts of infrared powder;
20 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 50 parts of infrared powder;
60 parts of water-based environment-friendly resin, 5 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
60 parts of water-based environment-friendly resin, 22 parts of kaolin, 10 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
60 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 10 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
60 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 10 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
60 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 2 parts of bentonite, 30 parts of tourmaline powder and 30 parts of infrared powder;
60 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 10 parts of tourmaline powder and 30 parts of infrared powder;
60 parts of water-based environment-friendly resin, 22 parts of kaolin, 30 parts of diatomite, 30 parts of anion powder, 30 parts of photocatalyst, 17 parts of bentonite, 30 parts of tourmaline powder and 10 parts of infrared powder;
the preparation process of the water-based environment-friendly temperature-resistant pigment used on the outer surface of the integrated wall surface comprises the following steps:
(101) preparing the following raw material formula in parts by weight: 20-60 parts of nano water-based alumina sol, 5-50 parts of inorganic high-temperature-resistant toner, 2-30 parts of bentonite, 5-40 parts of kaolin, 10-50 parts of anion powder, 20-50 parts of infrared powder, 5-30 parts of photocatalyst and 2-30 parts of white carbon black;
(102) placing 20-60 parts of nano water-based alumina sol into a stirring container, and gradually adding the inorganic high-temperature-resistant toner, bentonite, kaolin, anion powder, infrared powder, photocatalyst and white carbon black in parts by weight in sequence and gradually in a uniform stirring state;
(103) continuously dispersing the mixture obtained in the previous step for 3-6 hours by using ultrasonic waves;
(104) grinding the mixture obtained by the ultrasonic dispersion in the previous step to the required fineness by using a three-roller machine, and then sieving, weighing, subpackaging and warehousing for later use.
The following is a preferable formula of the water-based environment-friendly temperature-resistant pigment used on the outer surface of the integrated wall surface:
20 parts of nano water-based alumina sol, 50 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
20 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 30 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
20 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 40 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
20 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 50 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
20 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 50 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
20 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 30 parts of photocatalyst and 16 parts of white carbon black;
20 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 30 parts of white carbon black;
60 parts of nano water-based alumina sol, 5 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
60 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 2 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
60 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 5 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
60 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 10 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
60 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 20 parts of infrared powder, 17 parts of photocatalyst and 16 parts of white carbon black;
60 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 5 parts of photocatalyst and 16 parts of white carbon black;
60 parts of nano water-based alumina sol, 27 parts of inorganic high-temperature-resistant toner, 11 parts of bentonite, 22 parts of kaolin, 30 parts of anion powder, 35 parts of infrared powder, 17 parts of photocatalyst and 2 parts of white carbon black;
the health-care functional material and the water-based environment-friendly temperature-resistant pigment integrated on the outer surface of the wall surface can release a large amount of negative ions permanently, and the negative ions are far infrared radiation materials which are very beneficial to the health of human bodies and can promote the synthesis and storage of vitamins of the human bodies and strengthen and activate the physiological activities of the human bodies, so the negative ions are also called as 'air vitamins', and the negative ions are considered to have very important influence on the life activities of the human bodies and other organisms like the vitamins of food. In the medical field, negative ions have been identified as an effective means for killing germs and purifying air. The mechanism is mainly that after the negative ions are combined with bacteria, the bacteria generate structural change or energy transfer, so that the bacteria die and finally sink to the ground. Medical research shows that the negatively charged particles in the air increase the oxygen content in the blood, are beneficial to blood oxygen transportation, absorption and utilization, and have the effects of promoting human metabolism, improving human immunity, enhancing human body muscle energy and regulating the function balance of the human body. The anion has the effects of inhibiting, relieving and assisting in treating 7 systems of human body, nearly 30 diseases, and especially has more obvious health care effect on the human body, so the air purifying agent has obvious health care function.
Because the functional material integrated on the outer surface of the wall surface contains negative ions and photocatalyst, the functional material can rapidly decompose harmful gases such as formaldehyde, benzene, ammonia and the like in the space, the removal rate reaches more than 99 percent, the efficiency is extremely high, and the negative ion component does not need the photocatalystThe antibacterial rate can reach more than 99.9 percent, and the release amount of negative ions is more than 30000 per cm3Over the international standard (1600 pieces/cm)3) The efficacy is remarkable.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. The units or mobile terminals recited in the mobile terminal claims may also be implemented by the same unit or mobile terminal, either in software or hardware. The terms first, second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (6)
1. A preparation method of a far infrared health-preserving, health-care, environment-friendly and energy-saving integrated wall surface is characterized by comprising the following steps:
step 1, a rear reflection decoration layer made of an integrated wall surface and aluminum foil is used as a processed basic outer frame component, and the integrated wall surface and the rear reflection decoration layer are spliced front and back to form an integral basic outer frame with a built-in filling cavity;
step 2, compounding a layer of water-based ceramic graphene conductive far infrared heating layer on the inner surface and the inner surface of the integrated wall surface, wherein the water-based ceramic graphene conductive far infrared heating layers are subjected to insulation treatment;
3, filling a heat-insulating layer between the water-based ceramic graphene conductive far infrared heating layer and the aluminum foil reflection decoration layer, and finally enabling the water-based ceramic graphene conductive far infrared heating layer and the heat-insulating layer to serve as filling layers of the inner filling cavity of the basic outer frame;
step 4, uniformly coating the outer surface of the integrated wall surface with a coating formed by mixing a health-care functional material and water to form a required ground color, drying, and then using a special water-based environment-friendly temperature-resistant pigment to manufacture a required pattern on the ground color, or using water-based environment-friendly glue to paste a wallpaper or surface decorating film material on the dried ground color to form a decorating surface;
wherein, the compounding process of the water-based ceramic graphene conductive far infrared heating layer adopts any one of the following two modes:
the first method is as follows:
(201) selecting a temperature-resistant insulating film material or a sheet material as a base material, coating the back of the base material with aqueous ceramic graphene conductive heating far infrared slurry, baking at 200-500 ℃ for ceramic formation, and then compounding electrodes on two sides of a ceramic aqueous graphene conductive far infrared heating plate to prepare an aqueous ceramic graphene conductive far infrared heating sheet;
(202) sequentially arranging an integrated wall surface, a water-based ceramic graphene conductive far infrared heating thin plate, a heat insulation layer and an aluminum foil reflection decoration layer, and then adhering the integrated wall surface, the water-based ceramic graphene conductive far infrared heating thin plate, the heat insulation layer and the aluminum foil reflection decoration layer into a whole by filling polyurethane foaming adhesive, wherein one surface, which is attached to the integrated wall surface, of the water-based ceramic graphene conductive far infrared heating thin plate is a front insulation surface which is not coated with water-based ceramic graphene conductive heating far infrared slurry;
the second method comprises the following steps:
spraying a high-temperature-resistant insulating heat-conducting coating on the inner surface of the integrated wall surface, then coating water-based ceramic graphene electric-conducting heating far infrared slurry on the back surface of the high-temperature-resistant insulating heat-conducting coating, baking at 160-260 ℃ for ceramic formation, then compounding electrodes on two sides of the formed water-based ceramic graphene electric-conducting far infrared heating coating, and finally coating a high-temperature-resistant insulating layer on the back surface of the water-based ceramic graphene electric-conducting far infrared heating coating to finally realize the compounding of the water-based ceramic graphene electric-conducting far infrared heating coating;
the preparation process of the water-based ceramic graphene conductive heating far infrared slurry comprises the following steps:
(701) preparing a slurry formula with the following parts by weight: 30-60 parts of modified conductive inorganic water-based adhesive, 1-50 parts of bentonite, 1-50 parts of kaolin, 10-60 parts of high-purity graphite powder, 10-50 parts of silver-coated copper powder, 5-50 parts of anion powder, 5-50 parts of tourmaline powder and 5-50 parts of silicon carbide;
(702) placing 30-60 parts of modified conductive inorganic water-based adhesive into a stirring container, and then slowly adding 1-50 parts of bentonite, 1-50 parts of kaolin, 5-50 parts of tourmaline powder, 5-50 parts of silicon carbide, 10-60 parts of high-purity graphite powder, 10-50 parts of silver-coated copper powder and 5-50 parts of anion powder in sequence according to the proportion under the stirring state;
(703) continuously dispersing the mixture obtained by mixing in the previous step for 3-7 hours by using ultrasonic waves;
(704) grinding the mixture obtained after the ultrasonic dispersion in the previous step to the required fineness by using a three-roller machine, and then sieving and weighing for later use;
(705) mixing the ground mixture with deionized water to prepare the required water-based ceramic graphene conductive heating far infrared slurry;
the preparation process of the modified conductive inorganic water-based adhesive comprises the following steps:
(801) heating water glass to 50-70 ℃, sequentially adding aluminum hydroxide accounting for 1-30% of the total amount of the water glass, 2-20% of methyl potassium silicate, 5-30% of graphene powder, 5-40% of nano pure silver powder and 2-20% of carbon nano tubes under a stirring state, continuously stirring and dispersing for 2-6 hours after the addition is finished, and then continuously dispersing for 2-6 hours in an ultrasonic dispersion machine;
(802) and (3) grinding the colloid obtained in the previous step in a sand mill for 2-10 hours until the grinding fineness is less than 3 microns, and then sieving, weighing, subpackaging and warehousing for later use.
2. The preparation method of the far infrared health preserving, health protecting, environment protecting and energy saving integrated wall surface according to claim 1 is characterized in that: the temperature-resistant insulating base material is one of temperature-resistant insulating paper, a mica plate, a PET film, an epoxy resin plate and insulating cloth.
3. The preparation method of the far infrared health preserving, health protecting, environment protecting and energy saving integrated wall surface according to claim 1 is characterized in that: the heat-insulating layer is formed by foaming rigid polyurethane or foaming inorganic adhesive and adding expanded perlite, and then filling the rest filling cavity between the water-based ceramic graphene conductive far infrared heating layer and the aluminum foil reflection decoration layer.
4. The preparation method of the far infrared health preserving, health protecting, environment protecting and energy saving integrated wall surface according to claim 1 is characterized in that: the integrated wall surface is one of a metal integrated wall surface, a wood-plastic integrated wall surface, a bamboo-plastic integrated wall surface, a stone-plastic integrated wall surface and an inorganic integrated wall surface.
5. The preparation method of the far infrared health preserving, health protecting, environment protecting and energy saving integrated wall surface according to claim 1 is characterized in that: the preparation process of the health-care functional material coated on the outer surface of the integrated wall surface comprises the following steps:
(901) preparing the following raw material formula in parts by weight: 20-60 parts of water-based environment-friendly resin, 5-40 parts of kaolin, 10-50 parts of diatomite, 10-50 parts of anion powder, 10-50 parts of photocatalyst, 2-30 parts of bentonite, 10-50 parts of tourmaline powder and 10-50 parts of infrared powder;
(902) placing 20-60 parts of water-based environment-friendly resin into a stirring container, gradually adding the bentonite, the diatomite, the kaolin, the infrared powder, the tourmaline powder, the anion powder and the photocatalyst into the water-based environment-friendly resin in sequence according to the weight parts under the state of uniform stirring, and continuously stirring for 2-6 hours after the addition;
(903) grinding the mixed material obtained in the previous step on a three-roller machine for 3-8 times to reach the required fineness, and then weighing, packaging and warehousing for later use.
6. The preparation method of the far infrared health preserving, health protecting, environment protecting and energy saving integrated wall surface according to claim 1 is characterized in that: the preparation process of the water-based environment-friendly temperature-resistant pigment used on the outer surface of the integrated wall surface comprises the following steps:
(101) preparing the following raw material formula in parts by weight: 20-60 parts of nano water-based alumina sol, 5-50 parts of inorganic high-temperature-resistant toner, 2-30 parts of bentonite, 5-40 parts of kaolin, 10-50 parts of anion powder, 20-50 parts of infrared powder, 5-30 parts of photocatalyst and 2-30 parts of white carbon black;
(102) placing 20-60 parts of nano water-based alumina sol into a stirring container, and gradually adding the inorganic high-temperature-resistant toner, bentonite, kaolin, anion powder, infrared powder, photocatalyst and white carbon black in parts by weight in sequence and gradually in a uniform stirring state;
(103) continuously dispersing the mixture obtained in the previous step for 3-6 hours by using ultrasonic waves;
(104) grinding the mixture obtained by the ultrasonic dispersion in the previous step to the required fineness by using a three-roller machine, and then sieving, weighing, subpackaging and warehousing for later use.
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