CN110398936A - A kind of cell phone application heat exchange station control system - Google Patents
A kind of cell phone application heat exchange station control system Download PDFInfo
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- CN110398936A CN110398936A CN201910683889.0A CN201910683889A CN110398936A CN 110398936 A CN110398936 A CN 110398936A CN 201910683889 A CN201910683889 A CN 201910683889A CN 110398936 A CN110398936 A CN 110398936A
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- control module
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/14—Plc safety
- G05B2219/14074—Signature analysis, recorded states, zones are compared to actual
Abstract
This application discloses a kind of cell phone application heat exchange station control systems, belong to industrial control field.Have technical point that handheld device is connect by communication module with PLC control module, PLC control module is connect with acquisition instrument, field device;Acquisition instrument sends data to the PLC control module, PLC control module handles data, and sends data to the handheld device by the communication module, and APP software is equipped in the handheld device for acquiring data;APP software includes: acquisition module, control module, analysis module, parameter setting module, operation record module, the utility model has the advantages that reducing the initial cost of project construction, reduces each station and is individually equipped with the cost that touch screen generates;The service efficiency for improving human interface device utilizes hardware device and reaches maximization;Using more flexible, mobile phone can move use in a certain range, and touch screen can only be fixedly mounted in cabinet door.
Description
Technical field
The invention belongs to industrial control field more particularly to a kind of cell phone application heat exchange station control systems.
Background technique
Heat exchange station automatic control system is by the signal acquisition to system analog quantity and switching value, control, teletransmission, in real time
Monitoring and analysis, and then system operation is accomplished to know what's what, timely and effective control.In view of the intrinsic spy of heating system
Property, heat exchange station automatic control system utilizes modern industry automatic control technology, computer technology, mechanics of communication, technology of Internet of things, shows
For the information processing technology, monitoring management that is more scientific, more standardizing is realized, is realized from traditional manual operation mode to the modern times
Change, Highgrade integration, automation, intelligentized Mode change.
The control mode that existing heat exchange station control system majority is combined using PLC controller and touch screen, touch screen are made
It is the unique man-machine interface in scene for the operating platform checked and controlled.Man-machine interface abundant is not only that operator provides
Equipment real-time running state shows, fault alarm, the functions such as the inquiry of historical data, and is also engineer's field adjustable equipment
Good tool, but being worth noting a problem is, with the continuous mature and development of Internet technology, the epoch of all things on earth interconnection are
Through arriving, remote real-time monitoring has become basically universal, and majority reaches unattended state to heat exchange station, therefore, changes unattended
In heat stations, the utilization rate of touch screen is lower and lower, and usually basic nobody checks, only has a look once in a while when inspection.In addition, for
For set of building unit, for the service condition of touch screen with regard to worse, most of data are all uniformly to check in podium level, remember
Record and management, live touch screen may all unmanned uses of a heating season.In addition to this, enter scene in personnel to operate
When, often touch screen and equipment are each attached to different location, and when maintenance cannot intuitively check equipment real-time status, apply spirit
Activity is poor.In summary, touch screen only plays a role in a bit of time that personnel reach scene, and most of time is not busy
It sets, causes the waste of resource in a way, increase the construction cost of project.
Summary of the invention
In order to solve above-mentioned problems of the prior art, the present invention proposes a kind of cell phone application heat exchange station control system,
The control system replaces live touch screen to improve the service efficiency of human interface device by mobile terminal device, sets hardware
Standby utilize reaches maximization, realizes long-range inspection and manipulation.
Technical solution is as follows:
A kind of cell phone application heat exchange station control system, comprising: handheld device, communication module, PLC control module, Acquisition Instrument
Table, field device, the handheld device are connect by communication module with the PLC control module, the PLC control module and institute
State acquisition instrument, field device connection;The acquisition instrument is used to acquire data, sends data to the PLC control module,
The PLC control module handles data, and sends data to the handheld device by the communication module, described
APP software is installed in handheld device;The APP software includes: acquisition module, control module, analysis module, parameter setting mould
Block, operation record module, the acquisition module are used to receive the data that the PLC control module is sent;The control module is used
In control field device;The analysis module receives the data that acquisition module is sent, and forms data analysis chart;The parameter setting
Module is for modifying field device parameters;The operation record module is used for recording equipment operation data.
Further, the communication module is bluetooth communication module or WIFI communication module.
Further, the acquisition instrument includes temperature collection instrument, pressure acquisition instrument, flow collection instrument.
Further, the acquisition instrument in real time adopts the running frequency of temperature, pressure, flow, valve opening, pump
The data of acquisition are passed to PLC control module with current signal, PLC control module is according to itself code value range, instrument amount by collection
Journey, measured current calculate the true value of data.
Further, the parsing and transmitting of data are carried out between the handheld device and communication module using RTU/TCP agreement.
Further, the start and stop of the control module control field device, aperture regulation, frequency adjusting, automatic running, control
System instruction passes to PLC control module, and PLC control module controls field device accordingly.
Further, data, are saved and are generated line chart by the data of acquisition in the analysis module every 2 seconds, final to converge
Assembly is datagram.
Further, following procedure: physical quantity-sensor signal-standard electric is passed through in the transformation of PLC control module signal
Signal-A/D conversion-numerical value shows, sets physical quantity as A, range A0-Am, real-time physical amount is X;Standard electric range of signal
It is B0- Bm, real-time tele-communication number is Y;A/D transforming numerical range is C0-Cm, real time value Z obtains following equation:
Following equation is obtained after A/D is converted:
Show that the math equation of inverse transformation is as follows:
The X calculated in equation can directly be expressed as detected physical quantity over the display.
Cell phone application heat exchange station control system of the present invention has following beneficial aspects:
First is that reducing the initial cost of project construction, reduces each station and be individually equipped with the cost that touch screen generates;Second is that mentioning
The high service efficiency of human interface device makes hardware device using reaching maximization;Third is that using more flexible, mobile phone can be
It is mobile in a certain range to use, and touch screen can only be fixedly mounted in cabinet door.
Detailed description of the invention
Fig. 1 is APP software log-in interface schematic diagram of the present invention;
Fig. 2 is APP software system interface schematic diagram of the present invention;
Fig. 3 is APP software control interface schematic diagram of the present invention;
Fig. 4 is APP software data curve interface schematic diagram of the present invention;
Fig. 5 is APP software operation log interface schematic diagram of the present invention;
Fig. 6 is APP software parameter set interface schematic diagram of the present invention;
Fig. 7 is that APP software of the present invention logs in flow diagram;
Fig. 8 is APP software control functional sequence schematic diagram of the present invention;
Fig. 9 is APP software operation log recording flow diagram of the present invention;
Figure 10 is APP software parameter setting procedure schematic diagram of the present invention.
Specific embodiment
1-10 is described further cell phone application heat exchange station control system with reference to the accompanying drawing.
Embodiment 1
A kind of cell phone application heat exchange station control system, comprising: handheld device, communication module, PLC control module, Acquisition Instrument
Table, field device, the handheld device are connect by communication module with the PLC control module, the PLC control module and institute
State acquisition instrument, field device connection;The acquisition instrument is used to acquire data, sends data to the PLC control module,
The PLC control module handles data, and sends data to the handheld device by the communication module, described
APP software is installed in handheld device;The APP software includes: acquisition module, control module, analysis module, parameter setting mould
Block, operation record module, the acquisition module are used to receive the data that the PLC control module is sent;The control module is used
In control field device;The analysis module receives the data that acquisition module is sent, and forms data analysis chart, and analysis diagram is logical
Every 2 seconds acquisition specified datas are crossed, data are saved to and generated line chart, are finally summarized as datagram;The parameter setting
Module is for modifying field device parameters;The operation record module is used for recording equipment operation data.
Further, the communication module is bluetooth communication module or WIFI communication module.
Further, the acquisition instrument includes temperature collection instrument, pressure acquisition instrument, flow collection instrument.
Further, the acquisition instrument in real time adopts the running frequency of temperature, pressure, flow, valve opening, pump
The data of acquisition are passed to PLC control module with current signal, PLC control module is according to itself code value range, instrument amount by collection
Journey, measured current calculate the true value of data.
The transformation of PLC signal is needed by following procedure: physical quantity-sensor signal-standard electric signal-A/D turns
Change-numerical value shows, it is linear signal transformation that the PLC said herein, which is calculated, skips over the included signal conversion process of sensor.
It is assumed that physical quantity is A, range is A0-Am, real-time physical amount is X;Standard electric signal is B0- Bm, real-time tele-communication number is Y;A/D
Transforming numerical is C0-Cm, real time value Z, in this way, B0Corresponding to A0, BmCorresponding to Am, Y correspond to X and Y=f (X), due to
It is linear relationship, show that equation is
Again due to being linear relationship, the math equation Z=f (X) after A/D is converted can be expressed as
The math equation for being so just easy to obtain inverse transformation is
The X calculated in equation can directly be expressed as detected physical quantity over the display.
By taking PLC acquires the 4-20mA signal of 0-150 DEG C of temperature sensor as an example, after A/D is converted, number that we obtain
Value is 5530-27648 and C0=5530, Cm=27648.
Then,After the mathematical operation of PLC instruction calculates, HMI can be posted from result
Project amount is read and is indirectly displayed as in storage, and with same principle, we can input project amount on HMI, then by soft
Part is converted into the standardized value that control system uses.
Further, the parsing and transmitting of data are carried out between the handheld device and communication module using RTU/TCP agreement.
Further, the start and stop of the control module control field device, aperture regulation, frequency adjusting, automatic running, control
System instruction passes to PLC control module, and PLC control module controls field device accordingly.
The acquisition mode of data is connected depending on connection mode by wifi, the mode of acquisition be using Transmission Control Protocol,
PLC control module is connected, corresponding MODBUS instruction is then sent, obtains the data of respective nodes;Bluetooth connection is to pass through hand
The bluetooth of machine and equipment is linked up, and is just had the MODBUS of RTU to instruct, is obtained the data of respective nodes, what data acquisition obtained is floating
Points obtain data rule according to device definition, and the number of specified 2 nodes is carried out 16 systems by the needs that numeric type obtains
Conversion obtains final data in the number for transforming into float type after merging.Boolean categorical data obtains to obtain
The specified node number taken is converted into 2 systems, obtains the number that Rule specifies digit further according to device definition, 0 is vacation, and 1 is
Very.(it similarly sends data to be sent according to the mode reversely converted, in addition bluetooth mode, since it is desired that transmitted by RTU mode,
So the ordered series of numbers for needing additionally entirely to transmit carries out CRC check, 2 check codes for RTU transmitting are obtained), after obtaining data
It by the transfer mode of eventbus, is sent to and specifies received position, finally when calling the interface, reception is called to destroy
Data are shown.
Embodiment 2
The present patent application is intended to provide Mobile phone APP software, realizes the automation control of exchange heat stations, and substitution completely is existing
There is heat exchange station to be equipped with the form of a touch screen, makes to effectively improve equipment service efficiency, use smart phone using more flexible
Touch screen is controlled instead of traditional heat exchange station, realization is checked to the concentration of data in standing and control function.
Live touch screen is replaced by mobile terminal device, mobile terminal pre-installs APP software, and different personnel pass through different
The repertoire of touch screen may be implemented in priority assignation, but can make multiple heat exchange stations share, patrol officer walk where, just and
The information of which heat exchange station is matched, and checks data and operation equipment, and making to apply becomes conveniently and flexibly, effectively and reasonably
Hardware resource is utilized.
The present patent application is increased corresponding hardware in original PLC control system and is led to by research and development cell phone application software
Module is interrogated, realizes wifi and bluetooth communication between mobile phone and PLC, completes the acquisition of data and assigning for instruction, realizes exchange
The automation control of heat stations.
Control system hardware includes smart phone, bluetooth communication module, wifi router, PLC control module and temperature, pressure
Power, flow collection instrument.PLC control system is responsible for collection site data and control field device, and realizes automatic operating
Complex calculation and control strategy;Communication module realizes the communication between PLC and mobile phone, and two kinds of communication modes of wifi and bluetooth can be with
Optionally first, can also both have both;Cell phone application is as man-machine interface, for the setting of parameter, the checking of data sheet, scene is set
Standby control provides an operating platform.
Cell phone application system amounts to 5 modules, respectively acquisition module, control module, analysis module, parameter setting module,
Operation record module.
Acquisition module: acquisition and display mainly to field instrument real time data include temperature, pressure, flow, valve
Aperture, the running frequency of pump.Operation data is acquired by terminal acquisition instrument, passes to PLC acquisition module with current signal,
The CPU module of PLC controller calculates the true value of data according to itself code value range, instrument range, measured current, mobile phone with
By bluetooth/WiFi module between CPU, data are parsed and transmitted using RTU/TCP agreement, are then shown in system diagram
On interface.
Control module: control module is used for the start and stop of field device, aperture regulation, frequency adjusting, the control of automatic running
System.Control instruction passes to CPU module by cell phone application, and CPU then passes through the digital quantity and analog quantity spread of PLC controller
Module controls field device accordingly.
Analysis module: the data of acquisition module acquisition pass to analysis module, form data and curves, clear to show that data are walked
To.
Parameter setting module: providing a parameter setting interface, and operator needs to modify setting according to operation, guarantees machine
Group operation.
Operation record module: for the operation trace of equipment, being recorded with the mode of internal database, is operating condition
Inquiry provides foundation.
In addition, the system login page is also the mode for having used database, in the case where outer net signal flow diagram is good, can be used
The current all available PLC device Connecting quantities of data acquisition are updated, can be used when outer net signal difference and saved under line
Parameter existing PLC device is attached, ensure that the stability of connection.
The implementing procedure of the present patent application:
1, the communication modes of mobile phone Yu scene PLC are determined, bluetooth or wifi or both are simultaneous to be wanted.
2, it determines the process flow of heat exchange station, acquires point, control strategy, adjust each surface chart of APP according to the actual situation.
3, the automation control of PLC is realized by automatic improving in heat exchange station scene.
4, cell phone application and live PLC control system combined debugging.
5, user of service pre-installs APP software first, and interior PLC establishes connection with standing, and can be realized by different interfaces each
Function.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art within the technical scope of the present disclosure, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (8)
- The station control system 1. a kind of cell phone application exchanges heat characterized by comprising handheld device, communication module, PLC control mould Block, acquisition instrument, field device, the handheld device are connect by communication module with the PLC control module, the PLC control Molding block is connect with the acquisition instrument, field device;The acquisition instrument sends data to the PLC control module, the PLC control module logarithm for acquiring data According to being handled, and the handheld device is sent data to by the communication module, APP is installed in the handheld device Software;The APP software includes: acquisition module, control module, analysis module, parameter setting module, operation record module,The acquisition module is used to receive the data that the PLC control module is sent;The control module is for controlling field device;The analysis module receives the data that acquisition module is sent, and forms data analysis chart;The parameter setting module is for modifying field device parameters;The operation record module is used for recording equipment operation data.
- The station control system 2. cell phone application as described in claim 1 exchanges heat, which is characterized in that the communication module is logical for bluetooth Interrogate module or WIFI communication module.
- The station control system 3. cell phone application as described in claim 1 exchanges heat, which is characterized in that the acquisition instrument includes temperature Acquisition instrument, pressure acquisition instrument, flow collection instrument.
- The station control system 4. cell phone application as described in claim 1 exchanges heat, which is characterized in that the acquisition instrument is in real time to temperature Degree, pressure, flow, valve opening, the running frequency of pump are acquired, and the data of acquisition are passed to PLC control with current signal Molding block, PLC control module calculate the true value of data according to itself code value range, instrument range, measured current.
- The station control system 5. cell phone application as described in claim 1 exchanges heat, which is characterized in that the handheld device and communication mould The parsing and transmitting of data are carried out between block using RTU/TCP agreement.
- The station control system 6. cell phone application as described in claim 1 exchanges heat, which is characterized in that control module control scene Start and stop, aperture regulation, the frequency adjusting, automatic running of equipment, control instruction pass to PLC control module, PLC control module pair Field device is controlled accordingly.
- The station control system 7. cell phone application as described in claim 1 exchanges heat, which is characterized in that obtain for the analysis module every 2 seconds Data, are saved and are generated line chart by data, are finally summarized as datagram.
- The station control system 8. cell phone application as claimed in claim 4 exchanges heat, which is characterized in that the transformation of PLC control module signal By following procedure: physical quantity-sensor signal-standard electric signal-A/D conversion-numerical value shows, sets physical quantity as A, Range is A0-Am, real-time physical amount is X;Standard electric range of signal is B0- Bm, real-time tele-communication number is Y;A/D transforming numerical range For C0-Cm, real time value Z obtains following equation:Following equation is obtained after A/D is converted:Show that the math equation of inverse transformation is as follows:The X calculated in equation can directly be expressed as detected physical quantity over the display.
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CN107329447A (en) * | 2017-08-31 | 2017-11-07 | 天津市热电有限公司 | A kind of heat exchange station intelligent measurement and control system |
CN207074388U (en) * | 2017-04-28 | 2018-03-06 | 济宁五颗星表计有限公司 | heat exchange station monitoring system |
CN207096779U (en) * | 2017-08-22 | 2018-03-13 | 北京华远意通热力科技股份有限公司 | A kind of heat supply Energy Efficiency Analysis management system |
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2019
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US20160239011A1 (en) * | 2015-02-12 | 2016-08-18 | Siemens Aktiengesellschaft | Extending a Programmable Logic Controller with Apps |
CN107274303A (en) * | 2016-04-08 | 2017-10-20 | 青岛理工大学 | City heat supply energy consumption wisdom management and control technology platform |
CN207074388U (en) * | 2017-04-28 | 2018-03-06 | 济宁五颗星表计有限公司 | heat exchange station monitoring system |
CN207096779U (en) * | 2017-08-22 | 2018-03-13 | 北京华远意通热力科技股份有限公司 | A kind of heat supply Energy Efficiency Analysis management system |
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Application publication date: 20191101 |